METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 1 of 11
PENTENS INDUSTRIAL FLOORING SYSTEM
METHOD STATEMENT
PENTENS MORTAR + POLYURETHANE COATING
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 2 of 11
Item No. TABLE OF CONTENTS
1,0 INTRODUCTION
2,0 MATERIALS
3,0 TOOLS & EQUIPMENTS
4,0 MANPOWER
5,0 QUALITY ASSURANCE
6,0 QUALITY CONTROL
7,0 HEALTH AND SAFETY
8,0 CONSTRUCTION METHODS
ATTACHMENTS
APPENDIX - 1 Brochure
APPENDIX - 2 Inspection Checklist
APPENDIX - 3 Location Used
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 3 of 11
Item No. DESCRIPTION
1,0 INTRODUCTION
This method statement describes the general requirement for PENTENS PU COATING along with
PENTENS Epoxy Mortar Floor as an underlayment layer that will be applied to Warehouse Floor.
2,0 MATERIALS
PENTENS PU-603 is a solvent free polyurethane industrial floor coating mainly for warehouse with high traffic.
The system provides slip resistant, hard wearing, chemical and abrasion resistant floor finish.
Dose of use
Epoxy Mortar : 1 kg/m2
Primer Coat/E-008 : 0.2 kg/m2
Body Coat/E-502 : 0,15 kg/m2 + Broadcast Sand Mesh 20/40 (Driveway Area Only)
Top Coat/Pentens PU-603 : 0.25 kg/m2 per layer
Mixing Ratio per Set
Epoxy Mortar : Mixed E-502 + Silica Sand (1 : 8 by weight)
Primer Coat/E-008 : Part A (20 kg) & Part B (10 kg)
Body Coat/E-502 : Part A (20 kg) & Part B (5 kg)
Top Coat/Pentens PU-603 : Part A (20 kg) & Part B (10 kg)
3,0 TOOLS AND EQUIPMENTS
Following are tools and equipments required :
Tools/Equipments Spec/Capacity Remarks
Sand Hand Grinder / Blastrac Machine As required For Surface Preparation
Roller As required For apply Coating
Brush As required For apply Coating
Spike Roller As required For Apply Coating
Hand Mixer As required For apply Coating
Squeeze Rubber As required For apply Coating
Vacuum As required For Surface Preparation
Empty Pail As required For apply Coating
Scrab As required For Surface Preparation
Broom Set As required For Surface Preparation
Blastrac Machine
Roller Brush Sand Hand Grinder Spike Roller Hand Mixer
Rubber Squeeze Vacuum Empty Pail Scrab Broom set
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 4 of 11
Item No. DESCRIPTION
4,0 MANPOWER REQUIRED
Following are man power required for reviewing and put in charge on PENTENS MORTAR + POLYURETHANE COATING
floor coating work :
a) Project Manager
- Coordination and communication with the Engineering Manager of works related to the waterproofing works.
- Prepare all works in safe condition according to all safety standards and procedure.
- Manage and direct superintendent/supervisor to work in accordance with the work method statement.
- Generate daily and weekly action plans.
- Monitor all works and produce work reports.
b) Site Manager
- Ensure all installation works have been done in accordance with the method statement
and safety standards of the project.
- Produce daily work plan.
- Formulate resolution to all possible conflict and obstacle that may occur on site.
- Properly distribute assignment to all supervisor as required.
c) QC Engineer
- Preparation of work method statement to be used as guidance.
- Reassure the quality of work by coordinating with site engineers, supervisors
and related subcontractors/suppliers.
- Checking together with Site Supervisor to ensure all work stages have been properly
implemented as the drawing stated.
d) Site Supervisor
- Ensure all installation works have been done in accordance with the method statement
and safety standards of the project.
- Report on any issues that may arise during the course of works.
- Initiate resolution on all issues that may arise during the course of works.
e) Safety Officer
Responsible person to implement safety standards in construction, and assist all construction team
to do the activities in a safe manner and make sure that there are no activities that can lead to an incident.
f) Flooring Technical Team
Responsible team to measure/calculate the quantity needed and also to apply the sampling at batching plant or work site
g) Flooring Applicator
Person in charge to prepare and run the PENTENS POLYURETHANE FLOOR COATING SYSTEM
h) General Workers
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 5 of 11
Item No. DESCRIPTION
Major Organizational Chart
CLIENT
CONSTRUCTION
MANAGEMENT
INSERT PIC INSERT PIC INSERT PIC
HERE HERE HERE
5,0 QUALITY ASSURANCE
a) Material approval checklist for all items that will be used on concrete waterproofing works shall be checked
and comply with requirement stated on specification.
b) QA team shall prepare documents that will be used for inspection matter (inspection check list),
and also filing the inspection record documents.
c) All of the construction drawing/design drawing and CBP shall be checked before used for construction
on site. QA team have to make sure that the notation on the drawing is correct and consistent
d) QA team have to check that all drawing used by subcontractors are the latest update drawing, so there
won't be any mistakes caused by outdated drawing used at site for construction activity.
e) QA team shall make sure that the survey instruments are regularly calibrated, and also validate the
most recent calibration date along with the documentation
f) QA team shall assure that all the tools/equipment/machinery used at site are in order
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 6 of 11
Item No. DESCRIPTION
6,0 QUALITY CONTROL
a) Drawing coordinates and level are the most important item to be checked, so QC team shall check
the setting out data and make sure that the coordinates and level are as per drawing.
b) QC team shall monitor and check whether the construction procedures that will be applied on site
are in accordance with the approved related method statement.
c) Ensure all incoming materials are in correct specification, good condition, and correct in sizes.
Quality Flowchart for ED FLOORSHIELD SYSTEM WORK
Start
Marking Area
Barrier Installation
Moisture Check <5%
Surface Preparation & Chamfer
(Grinding/Shotblasting, Patching)
Epoxy Mortar Floor
Dry for 8 hours
Primer Coat
(Floorshield SF Primer)
Dry for 8 hours
Repair
Body Coat
(Floorshield Oxide ‐ Broadcast Silica Sand)
Dry for 8 hours
Top Coat 1st Layer & 2nd
Layer (PU‐603)
Dry for 8 hours
Line Marking
Dry for min 24 hours
Testing
not ok
Inspection Checksheet with
Check
Photo
ok
Finish
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 7 of 11
Item No. DESCRIPTION
7,0 HEALTH AND SAFETY
a) Applicator shall regulate personnel protective equipment as required to protect the worker when they are in
construction work area and ensure PPE is in good condition. PPE that required to be provided are as
follows:
- Safety Shoes - Safety Gloves
- Safety Helmet - Safety Glasses
b) Personnel Protective Equipment shall comply with standard, SNI or other recognized international standard.
c) Before entering construction site area, all personnel shall be given a safety induction to identify the site
condition and safety aspect that need to be noticed and followed/obey.
d) Safety inspector shall inspect and identify the condition for all tools and equipments that will be used, and
make an inspection report whether the tools/equipments are allowed to be used or rejected.
e) Tool box meeting shall be held everyday before commencing the work, so the worker will know the
potential hazard that they are facing for each activity and also how to prevent it from happening.
f) All injuries and incidents, regardless of how minor, must be reported immediately using emergency
response flowchart.
Risk Assessment
Risk assessment has been prepared based on criteria below:
CONSEQUENCE LIKELIHOOD
1 2 3 4 5
SEVERITY
CONSEQUENTIAL
ENVIRONMENT
So unlikely that
REPUTATION
Likely to occur
ASSETS
it can be Likely to occur in Likely to occur in
PEOPLE
LOSS
Not likely to repeatedly in
assumed project project several
occur in project projecy (more
occurance may sometimes (1‐3 times a year (4‐10
but POSSIBLE than 10 times
not be times per year) times per year)
per year)
experienced
Internal/
Extensive Massive
5 Fatality National 5 10 15 20 25
Damage Effect
Impact
Permanent
Total Major Industrial
4 Major Effect 4 8 12 16 20
Disability Damage Impact
(PTD)
Major
Localized Localized Considerable
3 Injuries or 3 6 9 12 15
Damage Effect Impact
Health Effect
Minor
Minor Minor Limited
2 Injuries or 2 4 6 8 10
Damage Damage Impact
Health Effect
No Injuries or
1 No Damage No Damage No Impact 1 2 3 4 5
Health Effect
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 8 of 11
Item No. DESCRIPTION
Hazard that may be happen for works that needs attention are as follows:
initial Risk Residual Risk
Task Hazard Risk Assessment Risk Control Measures Assessment Action by
S L R S L R
‐ Worker's hand wounded
- Wear the correct working
Cuts and Pitch point by sharp edges and cause
Gloves for the job
minor injury Site
1.Relocation of
4 2 8 4 1 4 supervisor /
Material
Foreman
‐ May result to slip dics or
- Safety Supervisor to educate
damage to the upper or
Poor Body Positioning body positioning methods to
lower verterbrae of the
workers during morning TBM
human bones
- Supervisor to ensure that the
Chemical Allergy sequence of work is follow
accordingly
May result to serious - Supervisor to ensure that the
Being Splashed worker is using safety glass to Site
2. Installation of injuries such as contusion,
4 2 8 protect eyes 4 1 4 supervisor /
Waterproofing
Floorshield abrasion, laceration or
Foreman
System even Fatal
- Safety and Supervisor to
ensure all the equipments is
Electrical Shock good to go and location is
safe no open cable touching
with water
- Supervisor and foreman
must ensure that the workers
have enough to drink mineral
water Site
3. Human Pitch Point and May result to heat stroke
4 2 8 4 1 4 supervisor /
Fatigue Dehydration / stress or even fatal
- Supervisor and foreman Foreman
must ensure that the workers
do not have fatigue
Site
- Clearing & proper disposal
‐ Anyone trip by objects 2 4 8 2 1 2 supervisor /
of debris if there is any.
laying around and cause Foreman
4. bodily Injury - Maintain the site of it's
2 4 8 2 2 4
Housekeeping orderliness
(poor keeping of Tripping hazard
tools and ‐ May result to serious Safety
- Keep all tools, equipment in
material ect.) injuries such as contusion, Supervisor
2 3 6 the canvas bag when working 2 1 2
abrasion, laceration or
at site
even fatal
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 9 of 11
Item No. DESCRIPTION
8,0 CONSTRUCTION METHOD
8,1 SURFACE PREPARATION
Surface to be coated must be clean, and free from oil, dust
and dirt, oil, wax, curing compounds and other contaminants.
Check Concrete Moisture Content must under 5%.
Grind all area to be coated to open concrete pores using hand
grinding and after that do the cleaning using a vacuum or
broom.
For cracks and honeycombs on concrete must be patched
using resin epoxy+sand.
8,2 COATING APPLICATION
1) Apply Primer Pentens E-008 before applying underlayment
Pentens Epoxy Mortar. Make sure that the substrate moisture
content is below 4%
2) Apply Pentens Epoxy Mortar after priming as underlayment
for subsequent epoxy coating using screedbox in to desired
thickness, and then flatten using trowel machine to get a flat
finish.
3) Apply PENTENS E-502 as locking layer using brush or roller
at rate 0.2 kg/m2, and let it dry for 8 hours.
4) Apply PENTENS E-502 with roll with broadcast of 20/40's
mesh silica sand (for high traffic area) at rate of 0,15 kg/m2
and then let it dry for 8 hours
After dry, clean the remaining sand with a broom and vacuum
before moving on to the next step.
5) Apply Pentens PU-603 Polyurethane FIRST Coating using
brush or roller at rate 0.25 kg/m2, and let it dry for 8 hours.
Apply Pentens PU-603 SECOND Coating using brush or roller
at rate 0.25 kg/m2, and let it dry for 24 hours.
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. 0
LOCATION : PAGE NO. : 10 of 11
Item No. DESCRIPTION
6) Apply Line and Arrow Marking using brush or roller at rate 0.2
kg/m2, and let it dry for 24 hours.
7) After all checklist is PASS and no more defect, we may
V continue to do designated tests.
8) If there is a crack or leaking or any imperfections or defects, we
need to repair using grouting material, cutting and re-apply from the
1st layer in the problem area.
V
9) Finish
METHOD STATEMENT
MORTAR + POLYURETHANE COATING
PROJECT NAME : REF NO. :
LOCATION : PAGE NO. : 11 of 11
Item No. DESCRIPTION
8,3 PENTENS EPOXY MORTAR + PU COATING SYSTEM SUMMARY
Pentens PU-603
Pentens PU-603
Body Coat E-502 + Silica
Primer Pentens E-008
Pentens Epoxy Mortar
20/40`s Mesh
Silica Sand
METHOD STATEMENT
MORTAR + POLYURETHANE COATING JOINT OPERATION
PROJECT NAME : MPP OFFICE BUILDING PROJECT REF NO. :
LOCATION : JALAN SUDIRMAN, JAKARTA INDONESIA PAGE NO. : 11
Item No. DESCRIPTION
APPENDIX - 1
Brochure
METHOD STATEMENT
MORTAR + POLYURETHANE COATING JOINT OPERATION
PROJECT NAME : MPP OFFICE BUILDING PROJECT REF NO. :
LOCATION : JALAN SUDIRMAN, JAKARTA INDONESIA PAGE NO. : 12
Item No. DESCRIPTION
APPENDIX - 2
Inspection Checklist Sheet
METHOD STATEMENT
MORTAR + POLYURETHANE COATING JOINT OPERATION
PROJECT NAME : MPP OFFICE BUILDING PROJECT REF NO. :
LOCATION : JALAN SUDIRMAN, JAKARTA INDONESIA PAGE NO. : 13
Item No. DESCRIPTION
APPENDIX - 3
Location Used
