Vdocuments - MX 83885 Mark IV Operator Manual
Vdocuments - MX 83885 Mark IV Operator Manual
GFS83885A
SupersedesGEK-83885)
nstructions
Mark IV
SPEEDTRONIC’”
Gas Turbine ontrol
Operator’s Manual
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Mark IV SPEEDTRONICTM
G as Turbine Co ntrol
Operator’s Manual
GEK4 885A
Supersedes GEK-83885)
Th ese n structions do not purpor t to cover all details or variations in equipm ent, n or to provide for every
possible contin gency to be met dwin g installation, operation, and maintenance. Should fur ther
inf orm ation be desired or shoul d particular probl ems ar ise that are not covered suff iciently for the
pur chaser’ s pur pose, the matter shoul d be rej2rr ed to GE Dr ive Systems, Salem, Vir ginia, U SA.
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or statement, which,
injury or death. if ot strictly observed, could result in personal
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LIST OF ILLUSTRATIONS
l-l Typical Mark IV SPEEDT RONIC” Oper- 3-6 Manu al Control Display: Auxiliary
ator Interface Module with CRT . 1-O Control .................................................... 3-7
2-1 Operation/Control and Emergency Stop 3-7 Display Menu ............................................. 3-8
Switche s of Operator Interface Mod ule -2-l 3-8 Exhaust Thermocouples.. .......................... .3-9
2-2 Display, Alarm, and Printer Switches of q-9 Wheelspace Thermocouples.. .................... -3-9
Operator Interface Mod ule . 2-3 3-10 Lube Oil Thermocouples ....................... ..3 - 10
2-3 CRT Display and Display Function 3-11 Timers and Event Counters ................... ..3 - 10
Switche s of Operator Interface Mod ule .2-4 3-12 Wet Low Nox Display ............................... 3-11
2-4 Historical Log: Parts 1, 2, and 3 . 2-6 3-13 Demand Display (Normal) ..................... ..3 - 13
2-5 Historical Log: Pa rts 4, 5, and 3-14 Demand Display (Set Time Mode) ........ ..3 - 13
Alarm s (FL) . .*....................................... 2-7 3-15 Rung Display (Typical). ........................... .3-l 5
3-1 Normal Display Fields (Relative 3-16 Rung Display (Timer) ............................... 3-15
Positions) . . 3-l 3-17 Administrative Displays (Menu) .............. .3- 16
3-2 Startup Normal Display . 3-3 3-18 Administrative Display (Normal). ............ .3- 17
3-3 Running Normal Display . . 3-4 3-20 Reset Display Mode .................................. 3-19
3-4 Shutdown Normal Display . 3-4 4-1 Auxiliary Display of Operator Interface
3-5 Alarm Display . 3-5 Module .................................................... 4-1
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- Notes -
...
Ill
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GE K-83885 Mark IV SPE EDTR ONIC” Gas Turbine Control Operator’s Manual
DlsPLAY
XLECT LIST W LllSPLAY MENU - SECTIOW SELECTON
FUNCYIONS
LIST TITLE LXST TITLE
-
II 1 2s ANAL00 OUT DISPLAY
:: WEELSPACE THERMGCWPLES I2 DEHANO LOB SECT,ONS
UNN:NO
RUN0 DISPLAY
:: TIMERS AND EVENT COUNTERS I: I
IS ANALOG CONTROL
t2 LOGIC FDRCING
I?
:8’ I
INTER PROCESSON LOGIC DATA
Ii INTER PNOCESSGR REAL DATA
::
IA CONTACT INPUTS
ID RELAY OUTPUTS I
:: IC ADMINISTRATIVE MENU
ND CATEGGNY 0 COMPOSITE ID CONTROL CONSTANTS
BE COHPOSITE LOGlCS IE MEMORY
NF COHPOS1TE REALS IF DIAGNOSTXC DISPLAYS I
I I
-PANTEN-
-DISPLAYUNSDR-
<
-EXECUTE-
El
J,
OPT IONAL
F i gu r e l - l . T y p i c a l M a r k I V SP E ED T R O N I C N O p er a t o r I n t er f a ce M o d u l e w i t h C R T
1 O
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Mark IV SPEED TRON IC” Gas Turbine Control Operator’s M anual GEK-83885
CHAPTER 1
OVERVIEW
l-l
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- Notes -
1-2
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CHAPTER 2
OPERATOR CONTROL SW I T C H E S
2-1. I NTRODUCTION Most operator controls function only when the < C >
Communicator computer is operating. However, the
The Operator Interface Module (refer to Figure l-l) is Emergency Stop pushbutton (see Figure 2-l) is active in
used by an operator to control gas turbine equipment all modes of operation. Additionally, the following
or to obtain data about the equipment. It contains nine switches, identified by a blue triangle printed on them,
functional groups of switches, used as follows: remain functional when the < C > Communicator is
not operating:
For controlling the equipment
0 stop in the Operation/Control group
- Operation/Control group
- Emergency Stop pushbutton 0 Alarm Silence in the Alarm group
0 Alarm Reset in the Alarm group
- Alarm group
OPERATXOW
OPERATION/CONTROL SWITCHES
- DETAILVIEW -
EXECUTE SWITCH OF
~;~~~TlON/CONTROL
Figure 2-l. Operation/Control and Emergency Stop Switches of Operator Interface Module
2-1
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The operator initiates a control command to the gas down sequence. This pushbutton mechanically latches
turbine equipment by pressing the appropriate Oper- in the STOP position when it is pressed. As noted
ation/Control switch. The control responds with an previously, Emergency Stop is active in all modes of
audible “beep” to acknowledge receipt of the input, operation.
and flashes the light above the switch. It then waits for Operator A on
Function
the operator to confirm the command. To do this, the
operatorafter
seconds mustpressing
press thethe
yellow Execute
control switch w i t h i n 3
switch. Emergency stop Press Emergency Stop
Reset emergency Turn Emergency Stop clockwise
stop
** N O T E
When the Execute command is received, the light above 2 5. DISPLAY KEYPAD SWITCHES
the control switch changes from flashing to continu-
ously on if the gas turbine can accept the control input. An operator uses the Display Keypad switches to select
For example, the gas turbine cannot accept a Crank Data List displays or parameters that appear on the
command if it has detected a fire. Also for example, CRT. These switches are located directly below the
when the Normal Display (see section 3-2) displays the CRT (see Figure 2-2). They include a full set of
message NOT READY TO START, a Stirt command alpha-numeric characters and the following auxiliary
input is accepted but cannot be acted on. When this switches:
occurs, the system displays an alarm message that
specifies the reason the start per-missives are not Space - Creates a blank character
satisfied. Delete - Deletes a single character
Clear - Deletes an entire character string
Not all Operation/Cont.rol switches require pressing
the Execute switch. Ones that involve continuous mon- S&l - Accesses the alternate character printed
itoring (such as the optional Raise and Lower switches at the top of the Display Keypad switch when
that adjust the speed/load setpoint on compressor pressed with the switch
drive applications) do not require the execute action. Enter - Loads the typed characters into the
Additionally, the Stop switch, which normally requires computer to initiate a command
pressing the Execute switch, functions without it if the
The description of the displays (Chapter 3) provides
< C > Communicator stops operating.
examples of how to use the Display Keypad switches.
The following shows a typical operation selection
procedure: 2-6. DISPLAY CURSOR SWITCHES
Operation Press Switch Comments A cursor appears on some CRT Data List displays. It is
Off 1. off Off light on
used during maintenance to select a signal value, a
logic level, or a constant to be changed, entered, or
displayed. The operator moves the cursor by pushing
Crank 1. Crank Crank light flashes the Display Cursor switches Up, Down, Lefi, and Right.
2. Execute Crank light goes on As shown in Figure 2-2, these switches are located
below the CRT.
steady, Off light goes off.
2-7. DISPLAY MODE SWITCHES
2 3. EMERGENCY STOP PUSHBUTTON
The operator uses the five Display Mode switches
The Emergency Stop switch is a large red pushbutton (Norm&, Manual, Alarm, Manual Control, and Reset) to
located on the lower right side of the Ooerator Inter- select display modes. These switches are located on left
face Module (see Figu;e 2-l). The op&ator pushes bottom side of the Operator Interface Module (see
Emergency Stop to stop the gas turbine under emer- Figure 2-2). Chapter 3 describes the CRT displays and
gency conditions, instead of using the normal shut- use of these switches.
2-2
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2 8. DI SPLAY FUNCTI ONS SWIT CHES Display On CRT Switch Functional Description
NEXT PAGE FO Press to display the next page
The six Display Functions switches (see Figure 2-3), of the Alarm tit.
labeled Fo thru F,, are located on the right side of the DIAGNALARM l If the dia ostic alarms exist,
CRT . These are “soft keys” because the switch function press to _r splay list of Diag-
is assigned by the software associated with a particular nostic Alarm messages.
CRT display (see Chap ter 3). It displays the function blank) FZ Unassigned.
on the right side of the CRT screen, adjacent to the ALARMLOCOUT F3 Press to lock the alarm in its
associated Display Functions switch. current position.
ALARMUNLOC F4 Press to unlock the alarm.
For example, the Alarm D isplay mode assigns hmc-
ALARM ACK F5 Press to acknowledge all
tions to the Display Fu nctions switche s as follows: flashing alarms.
Dl9PLAY
T LIST 90 DIS AY MENU
FUNCTIO NS
qjGi f
TITLE
CO NTRO LREFERENCE
EXHAUST THERMO CO UPLES
MELSPACE THERHG CO UPLES 2
IIllERSANDEVEllT CO UNTERS I:
NALOG CONTROL
I:
17
I8
ILO G IC FO RCING
Figure 2-3. CRT D ispluy and Disp,?uy Function Switches of Operator Interface Module
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Tr xD1_18 . . . . . . . . . . . . . . . . . . . .
14 MAR 84 13:54:17 828 . . . . . . . . . . . . . . . . . . . .
2-7
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GE K-83885 Mark IV SPEE DTR ONICm Gas Turbine Control Operator’s Manual
- Notes -
2-8
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CHAPTER 3
CRT DISPLAYS
Status
CONTRL IGV
TX 1 MAXVIB
TNHSET Message 1
FSR Message 2
FUEL Message 3
3-1
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Mark IV SPE EDTR ONIC” Gas Turbine Control Operator’s Manual GEK-83885
An operator can silence, acknowledge, and reset an To clear all SELEC T fieids l.TypeO
alarm without changing the display. This is done by 2. Press Enter
pressing either the Alarm A& switch (F5) in the Display This displays the logic or analog param eter in engi-
Function s group, or the Silence or Reset switches in the neering units. When more than three signals are
Alarm group. entered, the bottom signal is deleted from the display
and the new signal is added to the top of the list.
3-2.17. SEL ECT (Additional Parameters). The 3-2.18. ALARM ACK. This display field assigns
SELEC T field enables an operator to select three the Alarm Acknowledge function to the Display Func-
parameters to be displayed simultaneously, without tions switch F,. Press this switch to acknowledge a
needing to call up another display. These can be flashing alarm message.
control or logic type signals, a nd ca n be called by their
3-2.19. IDENTITY. This field is provided for
functional name used on the Gas Turbine Control
reference on multiple un it installations , and may be
elementary diagram.
disabled on single unit installation s. This field displays
an optional two-character ASC II string for identifying
The ope rator selects signals by typing the required the control panel or turbine being monitored. Ma in-
signal name(s) on the Display Keypad switches, as tenance personnel enter the ASCII string using the
follows: Administrative Display.
WARMING UP
CONTRL STARTUP
SELECT
TNH PR 1020 RPM ALARM
LlZ 0 LOGIC ACK
ACKNOWLEDGED ALARM 5 1 ID: Ul L2W 0 LOGIC
3-3
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SPEED. lOO.OO%S PD
ON C O O L D O WN
SELECT OFF; FLAME
CONTRL STARTUP
3-4
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Silence alarm horn Silence Alarm 3-3.2. Alarm Logging. For automatic alarm log-
ging, the panel moun ted printer prints the appropri-
Acknowledge alarm Alarm Ack Display Functions ate alarm message each time the corresponding alarm
UNLOC
ACK
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Table 3-l. Typical Sequence for Silencing, Acknowledging, and Resetting Alarms
In Alarm Displa mode: data for each alarm is displayed with the new
drop numbers Hashing.
Printer prints the data for each new alarm.
Press Alarm Ack switch In Normal Display m ode: the three dis layed alarms are
acknowled ed and the messages are de eted from the Normal Displa
The next tK ree oldest unacknowledged alarm messages are displaye 8.
In Alarm Display m ode: all alarms ar e acknowledge d to steady on.
Input returns to In Alarm Display mode: Alarm status change s from “1” (alarm) to “0”
normal (clears) (normal).
Printer prints th e data for each cleared (normal) alarm.
The operator can access Manu al Control Displays as (Each push of Change Page increments to
follows: next Manual Control page
Holding down Change Page decrements
Function Press Switch Switch Group the page numbers.)
Manual Control display Man Ctl Display Mode Cooldown On cooldow?l on Display Functions
Next Manual Control Next Page Display Functions (SEQ IN PROGRESS message displayed
function display during cooldown sequence.)
(If aII permissive s for Shu tdown Status,
Figure 3-6 show s a typical display of man ual control of including Operation Off, are satisfied, the
the auxiliaries using Cooldown Mode selection. ON COOLDOWN message is displayed.)
3-4.1. COOLDOWN OFF/ON Manual Selection. Cooldown Off cooldoWl off Display Functions
The permissive s that govern the cooldown operation
(If aII permissives are met, such as if man-
vary, depending on the operating mode an d status. datory cooldown time has expired, the
They also may vary with the application requireme nts. OFF COOLDOW N message is displayed;
The permissive s mus t be met for the control to accept SEQ IN PROGRESS and ON COOL
the Cooldown Mode selection commands. Typically, DOWN messages are deleted.)
3-6
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STATUS O N CO O LD O WN
CO N TRO L STARTUP
430 D EG F
TNH 0.97 % SPD
TN-R 95.00 % SPD CO O LD O WN
FSR 0.0 % FSR ON
CSGV 34.00 DGA
SPDLVL. 14H R CO O LD O WN
OFF
MESSAGE1
MESSAGE2 SEQ IN PROGRESS
MESSAGE3
SELECT:
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3-5. DATA (DISPLAY MENU) DISPLAYS not marked are used for maintenance. Figures 3-8
thru 3-12 and the following paragraphs discuss the
The Display Menu (see Figure 3-7) contains the list of operator displays.
available displays. It also includes the SELECT LIST
## field in the upper left comer, in which the “##” 3-5.1. Data List 01: Exhaust -Thermocouples.
number identifies the previously selected data list. The This data list displays the exhaust thermocouple tem-
peratures (see Figure 3-8). Press the Next Page or
operator can return
switch, without to to
having this list by
retype thepressing the Enter
list number. P r e v i o u s P a g e switch in the Display Functions group to
display another data list page, if one exists.
The operator can access a variety of displays by first
selecting the Display Menu, then selecting the desired 3-5.2. Data List 02: Wheelspace T hermocouples.
List number from the Display Menu, as follows: This data list displays the wheelspace thermocouple
temperatures (see Figure 3-9). Press the Next P age or
Function Press Switch Switch Group
P r e v i o u s P a g e switch in the Display Functions group to
Display Menu 1. Da. u Display Mode
display another page, if one exists.
Data List 1. Type list no. fi-om Display Keypad
Display Menu 3-5.3. Data List 03: Lube Oil (Bearing Drain Ther-
2. Enter Display Keypad mocouples. This data list displays the lube oil
(bearing drain) thermocouple temperatures (see Fig-
Another 1. D a t a Display Mode
ure 3- 10). Press the Next P age or P r e v i o u s P a g e switch in
Data List 2. Type list No. Display Keypad
3. E n t e r Display Keypad the Display Functions group to display another page,
if one exists.
Return to 1. D a t a Display Mode
last selected 2. Enter Display Keypad 3-5.4. Data List 04: Timers and Event Counters.
Data List (Enters Select L ist no. from upper left of This data list displays the current values of timers and
Display Menu) counters such as FIRED TIME and TOTAL STARTS
(see Figure 3-11). Press the Next P age or P r e v i o u s P a g e
On Figure 3-7 (not on the actual display), an asterisk switch in the Display Functions group to display an-
(*) marks displays typically used by an operator. Those other data list page, if one exists.
SELECT L I S T 01 DISPLAY ME NU
OA 1A CONTACT INPUTS
OB 1B RELAY OUTPUTS
oc **1c ADMINISTRATIVE DISPLAYS
OD CATEGORY 0 COMPOSITE 1D CONTROL CONSTANTS
OE COMPOSITE LOGICS 1E MEMORY
OF COMPOSITE RELALS 1F DIAGNOSTIC DISPLAYS
3-8
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Mark IV SPE EDTR ONIC” Gas Turbine Control Operator’s Manual GE K-83885
T-l-XC 792 D EG F N EX T
PAGE
Tl-XDl,1 792 D EG F Tl-XDl_lO 818 D EG F
TTXDI,2 840 D EG F TlXD1,ll 817 D EG F
lTX D 1_3 821 D EG F T-IXDI,12 808 D EG F
m(Dl_4 836 D EG F TTXDl,13 808 D EG F
TTXDl,5 828 D EG F Tl-XDl,14 817 D EG F
TTXDl,6 828 D EG F l-l-XD1_15 818 D EG F
TTXDI,7 845 D EG F TTX D 1_16 820 D EG F
TTXDI,8 849 D EG F ‘ITX D 1_17 828 D EG F
-ITXD1_9 828 D EG F TTX D 1_18 820 D EG F
TI-WSlAOl 818 D EG F
TTWS IA 02 822 D EG F
TlWS2FOl 811 D EG F
TTWSPFO 2 812 D EG F
TTWS2A O l 881 D EG F
TTWs2A o2 850 D EG F
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3-5.6. Data List 12: Demand Display. This data 3-5.6.2. AU TOMATIC DEMAN D DISPLAY LOG
list enables the user to display up to 64 selected data
PRINTOUT. The following steps show how an op-
points or signal names on two pages of the CRT
erator initiates automatic printout of the Dem and
display. Figure 3-13 shows the normal Demand Dis-
Display log.
play. (“ Normal” is when the Dem and Display is not in
a Set Mode.) Each item in the list consists of the Nam e, Selection Switch Group
Press Switch
Value, and Units (for example, TTXM, 821, DEG F).
1. Data List 12 1. Data Display Mode
This data list can be printed on the panel printer 2. Type 12 Display Keypad
either by ma nual initiation or automa tically. A man ual 3. Enter Display Keypad
copy prints only the page c urrently displayed on the (Displays Data List 12)
CRT.
An automa tic log periodically prints all the pages of
the data list with the header message “ Demand Display 2. Set Lo 1. Set Time On/ Display Functions
Log.” While the automa tic log mode is selected, the Perio rI Off once
data list is printed after each expiration of the speci- (a. Enters Set Time mode)
fied time interval. The tim e interval may be set from (b. Display Function switches redefined)
continuous operation up to 24 hours.
Figure 3-14 shows the reassignment of the Display 2. Increcxe Period or Display Functions
Functions switches during the Set Time m ode. Decrease Period
3. Manual printout 1. Next or Display Functions 4. Turn off 1. Set Log On/Off Display Functions
of another page Previous Page Auto Log once
3-12
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TTX M 821 D EG F N EX T
FSR 0.0 % FSR PAGE
BBl 0.00 IPS
L4 0 LOGIC
INSERT
EN TRY
D ELETE
EN TRY
SET LO G
ON/OFF
SET TIME
LINK STATUS R S T 0 FAILED ON/OFF
LOG PERIOD = 240 MINUTES:
DECREASE
PERIOD
SET LO G
ON/OFF
SET TIME
LINK STATUS R S T 0 FAILED ON/OFF
LOG PERIOD = 240 MINUTES
3-13
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GE K-83885 Mark IV SPE EDTR ONIC ” Gas Turbine Control Operator’s Manual
3-4.7. Data List 13: Rung D isplay. The Rung Selection Press Switch SwitchGroup
Display presents the control Sequencing data in a 4. End rung 1. End( ) Display Functions
ladder diagram format. This display provides a conve-
nient method of reviewing the sequencing data, and (Displays the last rung of sequencing)
the current status of each compon ent. Maintenance
personnel use this display for troubleshooting, but 5. previous 1. Last Fs) Display Functions
operators can use it to review the condition of specific displayed rung (Displays the previously displayed rung)
functions.
(Can be used to toggle between two
The Display Functions switches are used to change rungs)
displays, find a rung by signal n ame, find rungs that
use a particular signal name, and to switch between R, 6. previous 1. PreLJ (FJ Display Functions
S, T, and C sequencing. Each screen displays one rung. sequential rung
(Displays the rung sequentially located
Figure 3-15 shows a typical rung display. before the current rung)
The system provides two methods to indicate the
current value of each contact and coil in the ladder 7. Next 1. Next (F5) Display Functions
sequential rung
diagram. The CRT uses inverse video to indicate (Displays the next sequential rung)
continuity thru a contact and to indicate that a coil is
energized. However, since printed copy cannot use 8. zg Used 1. Right Arrow Display Cursor
this method, it places a “-” under each closed contact 2. Type signal Display Keypad
3. Enter Display Keypad
and energized coil.
For reference, the display also includes the current (Find a rung where a particular signal
value of variables used in special fu nctions, such as is used as an input)
timers. These special functions are shown enclosed in (Dis lay Functions switches now search
a box. Refer to Figure 3- 16 for an example of a timer for 91 e Begin (first se uentjal), End
(last sequential), Last .prevlous
function.
display), Frey sequentral, and NeXT se-
The following procedures show how to use the Rung quenual run usmg the speafied stgnal
Display. within the se Hected sequencing pro-
gram.)
Selection Press Switch Switch Group
1. Data List 1. Data Display Mode 9. Rung mode 1. La@ rrow Display Cursor
13 2. Type 13 Display Keypad 2. Type signal Display Keypad
3. Enter Display Keypad 3. Enter Display Keypad
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i i
EN D
PREV
F i g u r e 3 - 15 . R u n g D i s p l a y T y p i c a l )
PREV
F i g u r e 3 - 16 . R u n g D t i p l u y T i m e r )
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S E L E C T 00
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Mark IV SPEEDT RON IC” Gas Turbine Control Operator’s M anual GEK-83885
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3-5.9.1. TIME AND DATE SETTING. The follow- Selection Press Switch Switch Group
ing steps show how to set the time and date, using “27 10. Cancel Set 1. Exit LXspkzy unctions
Mar 84 15:13:00” as the example. Time and Date
mode. (before
Selection Press Switch Switch Group Enter), and re-
turn to Menu.
1. Data List 1C 1. Data Display Mode (Time and date are not changed.)
;* in?; 1C
3-5.9.2. SCALE SET SELECTION. The following
(Administrative Display menu
steps show how set the scaling units.
2. Set Time and 1. Set Time Display Functions Selection Press Switch Switch Group
Date mode And Date
1. Data List 1C 1. Data Display Mode
(The clock time and date are 2. Type 1C
dis layed with the cursor positioned 3. Enter
un t; er the Day of the Month field.)
(Administrative Display menu)
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CHAPTER
AUXILIARY DISPLAY
nhicTmD*- -VALUE-
AUXILIARY DISPLAY
- DETAIL VIEW - L,W uY)n
IB”lll”lm13D]
- SECTION SE LECTOR -
fJ”fJoiptio ~rnm-l
- SECTlOW S RUNNINO -
6 b b b
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GE K-83885 Mark IV SPEE DTRONIC ” Gas Tur bine Control Operator’s Manual
- Notes -
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