PROPORTIONAL PRECISION PRESSURE REGULATOR

REGTRONIC SERIES

Proportional pressure regulators series REGTRONIC have the job of

precisely regulating the pressure in a system, the variables depending
on the input command. Remote control regulators are controlled by
means of an M12x1 cable and connector and can have Volt, mA or
RS232 control. Regulators with a display can be controlled via a cable or
directly using the keys below the display. The pressure value and a series
of information and diagnostics are visible at all times on the graphic
display.
The user-display interface, LEDs and buttons are all on one side.
The programming and reading software is comprehensive, simple and
intuitive. Pressure control takes place in a “closed-loop” with an electronic
precision pressure sensor that measures the downstream pressure, a
control system that compares it with the desired pressure, and two mini
solenoid valves that adjust the pressure to reach the target value.

REGTRONIC REGTRONIC REGTRONIC

TECHNICAL DATA REGTRONIC
NEW DEAL 300 400
Threaded port M5 1/8’’ 1/4’’ 3/4’’ 1’’ 1/2’’ 3/4’’ 1’’ 1’’ 1 1/4’’ 1 1/2’’ 2’’
Fluid Filtered, unlubricated air. The air must be filtered at least 10 μm
UNITS

MIN inlet pressure bar Regulation pressure + 1 bar

MAX inlet pressure bar 11
Temperature range °C 0 - 50
Pressure regulation range bar 0.05 - 10 (settable full scale and minimum pressure)
Flow rate at 6.3 bar ΔP 0.5 Nl/min 10 770 1490 10000 4500 18000 20000
Flow rate at 6.3 bar ΔP 0.1 Nl/min 10 1050 1700 13000 7000 - -
Exhaust flow rate at 6.3 bar with 0.1 bar overpressure Nl/min 2 320 500 1800 250 400 400
Exhaust flow rate at 6.3 bar with 0.5 bar overpressure Nl/min 9 650 1200 2000 500 850 850
PROPORTIONAL PRECISION PRESSURE REGULATOR REGTRONIC SERIES

Weight kg 0.2 0.38 0.38 1.3 1.5 5 5.8

Class of protection 65
Power supply 24 Vcc +10% -5% I max 110 mA
Input signal (input impedence) Voltage 0 - 5 Vcc, 0 -10 Vcc (approx. 6.3 KΩ)
Current 4 - 20 mA (approx. 100 Ω)
Serial ports RS 232
Manual Keypad
Output signal Analog 0 - 10 Vcc (1 V=1bar) - 1 mA max
Digital PNP open collector output: max 24V 60 mA
NPN open collector output: max 24V 60 mA
Linearity ≤ ± 0.5% (Full scale)
Hysteresis ≤ ± 0.2% (Full scale)
Repeatability ≤ ± 0.2% (Full scale)
Sensitivity/Dead-band setting range 10 - 100 mbar
Output pressure (display version) Accuracy ≤ ± 0.3% (Full scale)
Unit of measurement bar, MPa, psi
Minimum resolution 0.01 bar - 0.001 MPa - 0.01 psi
Analog output accuracy ≤ ± 0.4% (Full scale)
Temperature characteristics max 2 mbar / °C
Response time with ΔP =1 bar volume 100 cc volume 1000 cc
from 6 to 7 bar s 0.5 0.2 0.3 0.45 0.35
from 7 to 6 bar s 0.55 0.3 0.3 0.45 0.7
Installation position In any position
Notes The features shown refer to the static condition only. With air consumption on the output side, the pressure may vary.
On all versions you can set the parameters using the software “MWRegtronic” downloadable
from the website www.metalwork.eu.
To connect the PC to Regtronic you can use the cable code W0970513019 (see page 3-220).

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REMOTE-CONTROL VERSION DISPLAY VERSION PROGRAMMABLE AND FLEXIBLE

Setting options:

LANGUAGE

UNIT OF MEASUREMENT

TYPE OF INPUT

TYPE OF DIGITAL OUTPUT

DEAD-BAND

FULL SCALE

The remote-control version of the Regtronic has The display version also has buttons for entering MINIMUM PRESSURE
two LED message lines. the various parameters.

CONFIGURATION OF THE M12X1 8-PIN

PRECISION M12 x 1 CONNECTOR
CONNECTOR
1 = TX (RS232) (White)
Linearity 2 = RX (RS232) (Brown)

UNITS
3 = set 0-10 V / 0-5 V / 4-20 mA (Green)
± 0,5 % (full scale) 4 = digital out 0-24 V NPN (Yellow)
5 = analog out 0-10 V (Grey)
6 = digital out 0-24 V PNP (Pink)
Hysteresis 7 = 0 V (GND) (Blue)
8 = power supply +24V (Red)
± 0,2 % (full scale)

PROPORTIONAL PRECISION PRESSURE REGULATOR REGTRONIC SERIES

2 1
Repeatability
3 7
± 0,2 % (full scale) 8
4 6
5
Sensitivity 8-pin connector
- standard Regulator connectorviewed from above
range 10 to100 mbar - available from the trade

SCHEMA FUNCTION DIAGRAM

REGTRONIC M5 REGTRONIC 1/8” - 1/4” - SK300 - SK400 - NEW DEAL

DISPLAY DISPLAY

POWER CONTROL OUTPUT SIGNAL POWER CONTROL OUTPUT SIGNAL

INPUT SIGNAL CIRCUIT INPUT SIGNAL CIRCUIT

INLET SOLENOID OUTLET SOLENOID INLET SOLENOID OUTLET SOLENOID

VALVE VALVE VALVE VALVE
IN

P
PRESSURE SENSOR P
PRESSURE SENSOR
OUT
IN OUT

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 REGTRONIC M5

COMPONENTS

 BODY: painted aluminium

UNITS

 PRESSURE SENSOR
 SOLENOID VALVE: 10 mm series PLT-10
 SHELL: technopolymer
 CONNECTOR M12 8 pin
 ELECTRONIC BOARDS
REGTRONIC M5

FLOW CHARTS

M5 ON EXHAUST ON REGULATION
11

10

9
D
8

7
C
Inlet pressure [bar]

5
B
4

3 A
2

0
-12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12

Flow rate [Nl/min]

A = 2.5 bar B = 4 bar C = 6.3 bar D = 8 bar Pm = 10 bar

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INSTALLATION

UNITS
REGTRONIC M5
 On the wall with 2 M3 hex screws, with through holes
 On the wall using the M3 threaded holes on the front, rear and underside
 on the wall with legs code 9200711

DIMENSIONS AND ORDERING CODES

Code Code
5520500 REGTRONIC M5 with dispaly
5520502 REGTRONIC M5 remote control

* alternative outputs, removing the M5 cap

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 REGTRONIC 1/8’’; 1/4’’

COMPONENTS

 CARTRIDGES: nickel-plated brass

UNITS

 RING: vulcanized NBR

 ROD: steel
 BODIES: painted aluminium
 PRESSURE SENSOR
 SOLENOID VALVE: 10 mm series PLT-10
 SHELL: technopolymer
CONNECTOR M12 8 pin

ELECTRONIC BOARDS
REGTRONIC 1/8’’; 1/4’’

 CONTROL DIAPHRAGM: anti-oil rubber

 SPRING: stainless steel
POPPET: nickel-plated brass

FLOW CHARTS

1/8’’ ON EXHAUST ON REGULATION 1/4’’ ON EXHAUST ON REGULATION

10 10

9 9

D D
8 8

7 7
C C
6 6
Inlet pressure [bar]

Inlet pressure [bar]

5 5

4
B 4
B

3 3
A A
2 2

1 1

0 0

-1800 -1600 -1400 -1200 -1000 -800 -600 -400 -200 0 200 400 600 800 1000 1200 -1800 -1600 -1400 -1200 -1000 -800 -600 -400 -200 0 200 400 600 800 1000 1200 1400 1600 1800
Flow rate [Nl/min] Flow rate [Nl/min]

A = 2.5 bar B = 4 bar C = 6.3 bar D = 8 bar Pm = 10 bar

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INSTALLATION

IN OUT IN OUT IN OUT

UNITS
REGTRONIC 1/8’’; 1/4’’
 On the wall with 2 M3 hex screws
 On the base with legs code 9200710
 On the wall with legs code 9200710

DIMENSIONS AND ORDERING CODES

Code Description
5521500 REGTRONIC 1/8 with display
5521502 REGTRONIC 1/8 remote control
5522500 REGTRONIC 1/4 with display
5522502 REGTRONIC 1/4 remote control

IN OUT

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 REGTRONIC

COMPONENTS

 REGULATOR BODY: aluminium

UNITS

 LOWER CAP: aluminium

 UPPER PLATE: aluminium
 SPACER: aluminium
 GASKET: NBR
 PISTON ROD: aluminium
 CAP FOR PLAIN GASKET: OT58 brass
PLAIN GASKET: NBR

ROD: OT58 brass
REGTRONIC NEW DEAL

 VALVE: OT58 brass

 VALVE SPRING: steel
GASKETS: NBR
 ELECTRONIC BOARDS
 CONNECTOR M12 8 PIN
 PRESSURE SENSOR
 SOLENOID VALVE: 10 mm series PLT-10
 SHELL: tecnopolymer

FLOW CHARTS DIMENSIONS AND ORDERING CODES

ON EXHAUST ON REGULATION
8

7
C
6
Inlet pressure [bar]

5
B
4

3
A

0
-3000 -1500 0 1500 3000 4500 6000 7500 9000 10500 12000 13500

Flow rate [Nl/min]

Code Description
1520003 REGTRONIC 3/4 with display
1520004 REGTRONIC 3/4 remote control
A = 2.5 bar B = 4 bar C = 6.3 bar Pm = 10 bar 1620003 REGTRONIC 1 with display
1620004 REGTRONIC 1 remote control
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REGTRONIC 300

COMPONENTS

 BODY: tecnopolymer

UNITS
 END PLATE: zamak
 STEM: OT58 brass
 UPPER CUP: aluminium
 PISTON: OT58 brass
 CUP: aluminium
 PRESSURE SENSOR
SOLENOID VALVE: 10 mm series PLT-10

SHELL: tecnopolymer

REGTRONIC 300
 CONNECTOR M12 8 PIN
 ELECTRONIC BOARDS
GASKET: NBR
 VALVE WITH NBR VULCANIZED GASKET
 VALVE SPRING: stainless steel
 LOWER CUP: tecnopolymer

FLOW CHARTS DIMENSIONS AND ORDERING CODES

ON EXHAUST ON REGULATION
8

7
C
6

5
Inlet pressure [bar]

4
B

3
A
G A
1/2’’ 110
2
3/4’’ 110
1 1’’ 112
0
-1000 0 1000 2000 3000 4000 5000 6000 7000 8000 Code Description
Flow rate [Nl/min] 4402012A REGTRONIC 300 with display without end plates
4402013A REGTRONIC 300 remote control without end plates
4402012 REGTRONIC 300 1/2 with display
A = 2.5 bar B = 4 bar C = 6.3 bar Pm = 10 bar 4402013 REGTRONIC 300 1/2 remote control
4502012 REGTRONIC 300 3/4 with display
4502013 REGTRONIC 300 3/4 remote control
4602012 REGTRONIC 300 1 with display
4602013 REGTRONIC 300 1 remote control
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 REGTRONIC 400

COMPONENTS

 BODY: Aluminium
UNITS

 END PLATE: Aluminium

 THREADED BUSH, AXIAL ADJUSTMENT: OT58 brass
 RETAINING RING: OT58 brass
 ROLLING DIAPHRAGM
 BRASS PLUG: OT58 brass
 VALVE SPRING: Stainless steel
STEM: OT58 brass with air relief hole

VALVE WITH NBR VULCANIZED GASKET
REGTRONIC 400

 GASKETS: NBR
 CONNECTOR M12 8 PIN
SHELL: technopolymer
 SOLENOID VALVE: 10 mm series PLT-10
 PRESSURE SENSOR
 ELECTRONIC BOARDS

FLOW CHARTS

REGTRONIC 400 1’’ to 1 1/2’’

ON EXHAUST ON REGULATION
7

A
6

5
Inlet pressure [bar]

B
4

C
2

A = 6 bar 1
B = 4 bar
C = 2 bar
-7000 -5000 -3000 -1000 1000 3000 5000 7000 9000 11000 13000 15000 17000 19000
0
Pm = 7 bar Flow rate [Nl/min]

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REGTRONIC 400 2’’
ON EXHAUST ON REGULATION
7

A
6

Inlet pressure [bar]

B
4

C
2

1
A = 6 bar
B = 4 bar
C = 2 bar -7000 -5000 -3000 -1000
0
1000 3000 5000 7000 9000 11000 13000 15000 17000 19000

Flow rate [Nl/min]

Pm = 7 bar

DIMENSIONS
REGTRONIC 400
Threaded port G 1” 1 1/4’’ 1 1/2’’ 2’’

UNITS
A 225 to 255 283 to 313
B 127
C 116
D 105
E 141.4
F 80
H 182
I 52.5

REGTRONIC 400
L M6 hole
M 105.4
N 16.5
R (exhaust) 1/4’’

ORDERING CODES NOTES

Code Description
6102012A REGTRONIC 400 with display without end plates
6102013A REGTRONIC 400 control remote without end plates
6102012 REGTRONIC 400 1 with display
6102013 REGTRONIC 400 1 control remote
6202012 REGTRONIC 400 1 1/4 with display
6202013 REGTRONIC 400 1 1/4 control remote
6302012 REGTRONIC 400 1 1/2 with display
6302013 REGTRONIC 400 1 1/2 control remote
6402012 REGTRONIC 400 2 with display
6402013 REGTRONIC 400 2 control remote

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 ACCESSORIES REGTRONIC
M12x1 PRE-WIRED 8-PIN FEMALE STRAIGHT CONNECTOR FIXING BRACKET KIT FOR REGTRONIC 1/8’’ E 1/4’’
Code Description Code Description
W0970513010 M12X1 pre-wired 9200710 Fixing bracket kit
8-PIN strainght connector,
cable L = 5 m
N.B. supplied complete with four M4X6 screws

1 2 1 - White
7
8
3 2 - Brown
6 4 3 - Green
5
4 - Yellow
5 - Grey
6 - Pink
7 - Blue
8 - Red

M12x1 PRE-WIRED 8-PIN FEMALE 90° CONNECTOR INPUT/OUTPUT END PLATE KIT FOR SKILLAIR
Code Description Code Description
W0970513011 M12X1 pre-wired 9430701 IN/OUT end plates kit 300 1/2
8-PIN 90° connector, 9530901 IN/OUT end plates kit 300 3/4
cable L= 5 m 9531001 IN/OUT end plates kit 300 1
9631001 IN/OUT end plates kit 400 1
9631101 IN/OUT end plates kit 400 1 1/4
1 2 1 - White 9631201 IN/OUT end plates kit 400 1 1/2
7
8
3 2 - Brown 9631301 IN/OUT end plates kit 400 2
UNITS

6 4 3 - Green
5
4 - Yellow
5 - Grey
6 - Pink
7 - Blue
8 - Red
ACCESSORIES REGTRONIC

CONFIGURATION CABLE CONNECTOR KIT FOR SKILLAIR CODE A

Code Description Code Description
W0970513019 Configuration cable Regtronic 9430301 Connector kit 300
9630301 Connector kit 400
The cable consists of:
- M12 female connector to be connected to Regtronic
- RS232 serial connector to be connected to PC
- 2 wires to supply 24 VDC power
The package also includes a RS232-USB adapter

FIXING BRACKET KIT FOR REGTRONIC M5 NOTES

Code Description
9200711 Regtronic M5 Fixing bracket kit

A B C F I I1 I2 I3 I4 I5 S
30 22 14.5 4.2 6.8 4.8 5.9 9.1 2 6.5 1.2

N.B. supplied complete with four M3x6 screws

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