Parts 44a 44b 12.5-9.4 BTDB 15.0 - 12.0 BTDC
Parts 44a 44b 12.5-9.4 BTDB 15.0 - 12.0 BTDC
Page Description
1 CYUNDER BLOCK & CRANKCASE ASSEMBLY 44AIB -12.5 -15.0
3 CYUNDER HEAD - 44AIB -12.5 BTDB- 15.0 BTDC
5 VALVE MECHANISM - 44AIB -12.5 BTDB-15.0 BTOC
7 ROCKER COVER & CAMSHAFT - 44AIB -12.5 BTDB-15.0 BTDC
9 CRANKCASE - 44AIB -12.5 BTDB-15.0 BTDC
11 PISTONS & CRANKSHAFT - 44AIB -12.5 BTDB-1S.0 BTDC
13 TIMING GEAR CASE ASSEMBLY - 44AIB -12.5 BTDB-15.0 BTDC
15 INLET MANIFOLD & AIR INTAKE SILENCER - 44AIB - 12.5 -15.0
17 OIL SYSTEM - 44AIB - 12.5 BTDB-15.0 BTDC
19 OIL PUMP - 44AIB -12.5 BTDB-15.0 BTDC ~
21 OIL COOLER ASSEMBLY & FILTER - 44AIB -12.5 BTDB -15.0 BTDC
23 REMOTE LUBE OIL FILTER ASSY - 44AIB -12.5 BTOB- 15.0 BTDC
25 FUEl SYSTEM & NOZZLE ASSEMBLY - 44AIB -12.5 BTOB-15.0 BTOC
Z1 FUEL UFT PUMP & FUEL FILTER - 44AIB
29 FUEL UFT PUMP & FUEL FILTER -12.5 BTDB- 15.0 BTOC
31 THROTIlE ASSEMBLY- 44AIB
33 GOVERNOR ASSEMBLY -44AIB -12.5 BTOB-15.0 BTOC
35 GOVERNOR ASSEMBLY - 44AIB - 12.5 BTOB- 15.0 BTOC
37 EXHAUST MANIFOLD & HEAT EXCHANGER - 44AIB
39 EXHAUST MANIFOLD & HEAT EXCHANGER - 12.5 BTDB-15.0 BTOC
41 REMOTE COOlANT TANK & EXHAUST ELBOWS -44AIB -12.5 - 15.0
43 COOUNG SYSTEM & FRESH WATER PUMP-44A1B-12.S BTOB-1S.0 BTOC
45 RAW WATER PUMP-44AlB-12.5 BTOB-15.0 BTOC
47 ALTERNATOR ASSEMBLY-50f72}90 AMP· 44AlB-12.5 BTOB-15.0 BTDC
49 ELECTRICAL SYSTEM - 44AIB
51 CONTROL PANELS - 44AIB
53 HBW (HURTH) TRANSMISSION - 44AIB
55 HBW (HURTH) TRANSMISSION - 44AIB
57 JS TRANSMISSION (STANDARD) - 44AIB
59 BW7 TRANSMISSION - 44AIB
61 JS TRANSMISSION SHIFTING BRACKET - 44AIB
63 ELECTRICAL SYSTEM ·12.5 BTDB- 15.0 BTOC
65 CONTROL PANEL - 12.5 BTDB- 15.0 BTOC
gr CONTROL PANEl- ELECTRONIC GOVERNOR -12.5 BTDB -15.0 BTOC
69 CONTROL PANEL - REMOTE STARTISTOP - 12.5 BTDB-1S.0 BTDC
71 MOUNTING ASSEMBLY -12.5 BTDB- 15.0 BTOC
'"
73 BACK END ·12.5 ~ 15.0 BTDC
75 BACK END ·12.5 8T[)B.15.0 BTDC
T1 AC OUTPUT AND REGULATOR· SINGLE PHASE • 12.5 ·15.0
79 AC OUTPUT AND REGUlATOR ·THREE PHASE·12.5 BTDB ·15.0 BTDC
r 81
83
85
CIRCUIT BREAKER ASSEMBLY· 12.5 8Tl)8.15.0 BTDC
SOUNDGUARD ASSEMBLY ·12.5 BTDe.15.0 BTDC
BELT GUARD ASSEMBLY ·12.5 sroe.15.0 BTDC
87 MISCEUANEOUS AND EXTRA AVAILABLE OPTIONS
..
r
CYLINDER BLOCK & CRANKCASE ASSEMBLY 44A1B - 12.5 -15.0
~7
7
o~
~
o ) ,. 17
20
CYLINDER BLOCK & CRANKCASE ASSEMBLY 44A1B - 12.5 - 15.0
Reference # Part # Part Name Remarks
r
Quantity
1·1 047895 ENGINE BLOCK ASSEMBLY· 44B 1
1·2 044086 ENGINE BLOCK ASSEMBLY· 12.5 BTOBI15.0 BTOC 1
2 037653 PLUG EXPANSION 22MM DIN 443 4
3 045396 PLUG TAPER 1
4 030707 DOWEL TUBULAR ax
13 2
5 045193 BUSHING CAMSHAFT 1
6 045213 SHAFT IDLER GEAR 1
7 045394 DOWEL 2
!
8 036943 DOWEL 2
9 030711 PLUG 118 BSPT • PROP ONLY 1
.. 10 024349 PLUG EXPANSION 35MM DIN 443 3
11 045397 PLUG EXPANSION 14MM DIN 443 3
12 046909 TUBE DIPSTICK 1
13 040966 NUT JAM M16 SELF·LOCKING 2
14
15
031828
031792
WASHER
LOCKWASHER
.
FLAT 518
M12DIN 127
2
8
16 032014 CAPSCREW M12 4
17·1 040510 ISOLATOR FRONT PROPULSION 2
17·2 040511 ISOLATOR REAR PROPULSION 2
18-1 042030 MOUNT REAR LEFT PROPULSION 1
18-2 042032 MOUNT REAR RIGIiT PROPULSION 1
18-3 042235 MOUNT FRONT PROPULSION 2
19 045197 SEAL SIDE 4
20 045191 BOLT MAIN BEARING CAP 10
21 030711 PLUG 118 BSPT 1
22 033625 PLUG EXPANSION 12MM DIN 443 1
23 030706 DOWEL TUBULAR 4
24 030709 DOWEL TUBULAR 1
25 030286 PLUG EXPANSION 40MM DIN 470 1
26 030272 DOWEL 1
r
2
CYLINDER HEAD - 44A1B -12.5 BTDB-15.0 BTDC
3
CYLINDER HEAD - 44A1B - 12.5 BTDB- 15.0 BTDC
Reference # Part # Part Name Remarks Quantity
r 1-1
1-2
2
047126
045176
024373
HEAD
HEAD
PWG
CYUNDER - GENSET
CYLINDER-PROP
EXPANSION 25MM
1
1
7
3 045173 GUIDE VALVE EXHAUST 4
4 045174 GUIDE VALVE INTAKE 4
5 030711 PLUG 118 BSPT 1
6-1 045178 INSERT COMBUSTION - PROP 4
6-2 047127 INSERT COMBUSTION - GENSET 4
! 7 024349 PLUG EXPANSION 35MM DIN 443 1
8 045175 BOLT CYUNDER HEAD 14
9-1 030131 EYE UFTING - PROP 1
9-2 030131 EYE UFTING - GENSET 2
10-1 019262 LOCKWASHER M10 DIN 127 - PROP 2
10-2 019262 LOCKWASHER M1D DIN 127 - GENSET 4
11-1 024951 CAPSCREW M1D X 1.25 X 2D DIN 961 - PROP 2
11-2 024951 CAPSCREW M10X 1.25 X 20 DIN 961-GENSET 4
12 0451n GASKET CYUNDER HEAD 1
r 4
VALVE MECHANISM - 44A1B - 12.5 BTDB-15.0 BTDC
13~
I.
1~5:f
16 ~
17~
,.
~ 20
5
VALVE MECHANISM -44A/B -12.5 BTDB-15.0 BTDC
Reference. Part. Part Name Remarks Quantity
1 045186 SHAFT ROCKER 1
2 030279 RING RETAINING 2
3 045183 ROCKER 8
4 045270 SCREW ROCKER ADJUST 8
5 031802 NUT M8 DIN 936 JAM 8
6 045277 BRACKET ROCKER SHAFT 3
7 045273 SPRING ROCKER SHAFT 3
8 045185 SHAFT ROCKER 1
9 045170 PLUG EXPANSION 1
10 045188 BRACKET ROCKER
. 11
12
039336
045274
CAPSCREW
BOLT
M5 X 12 DIN 933
ROCKER BRACKET
1
4
13 045181 CAP VALVE 8
14 030241 COLLET VALVE 16
15 033149 SEAT VALVE SPRING 8
16 030242 SEAL VALVE STEM 8
17 045182 SPRING VALVE 8
1~1 047128 VALVE EXHAUST-GENSET 4
18-2 045180 VALVE EXHAUST-PROP 4
19-1 047129 VALVE INTAKE - GENSET 4
19-2 045179 VALVE INTAKE - PROP 4
20 035792 CAPSCREW MaX 16JIS6WIlW 1
21 030273 KEY 5X12 1
22 030434 BEARING BALl. 1
23 045264 CAMSHAFT INJECTION PUMP
r
6
ROCKER COVER & CAMSHAFT - 44A1B - 12.5 BTDB-15.0 BTDC
" .",
11
7
ROCKER COVER & CAMSHAFT - 44A1B -12.5 BTDB-15.0 BTDC
Reference # Part # Part Name Remarks Quantity
1 035796 CAPSCREW M8 X 40 JIS 6 WILW 5
2 030237 CAP OIL ALL TOP 1
3 045184 COVER ROCKER
4 045187 GASKET ROCKER COVER 1
5 036045 HOSE BREATHER -INCHES REO. 6
6 045190 PUSHROD 8
7 045189 CAMSHAFT 1
8 030361 TAPPET 8
!
9 030275 KEY WOODRUFF 1
10 035792 CAPSCREW M8 X 16 JIS 6 WILW 2
11 034265 PLATE CAMSHAFT THRUST 1
r·
...
.,
r 8
CRANKCASE - 44A1B - 12.5 BTDB-15.0 BTDC
2
/
/
/
/
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I
I
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I
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I
I
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9
CRANKCASE - 44AIB -12.5 BTOB- 15.0 BlOC
Reference # Pan # Part Name Remarks Quantity
r 1
2
3
017196
030395
045194
CAPSCREW
SEAL
FlANGE
M8 X 20 OIN 933
OIL
REAR OIL SEAL
5
1
1
4 045195 GASKET OIL SEAL FLANGE 1
5 045395 PLUG 1/4 BSPT HEX HEAD GENSET 1
6-1 037672 BEARING SETMAINSTD
6-2 030484 BEARING SET MAIN 0.25 1
6-3 037678 BEARING SET MAIN 0.50 1
!
6-4 037679 BEARING SET MAIN 0.75 1
r 10
PISTONS & CRANKSHAFT· 44A1B ·12.5 BTDB·15.0 BTDC
2
;
11 ~ 7
11 .
PISTONS & CRANKSHAFT - 44A1B - 12.5 BTDB- 15.0 BTDC
Reference # Part' Part Name Remarks Quantity
r 1-1
1-2
1-3
045204
045205
045206
RING SET
RING SET
RING SET
STO-PROP
O.25-PROP
O.50-PROP
4
4
4
1-4 046911 RING SET STO-GENSET 4
1-5 046912 RING SET 0.25-GENSET 4
1-6 046913 RING SET 0.50 - GENSET 4
2-1 045207 PISTON STD-PROP 4
2-2 045208 PISTON 0.25-PROP 4
! 4
2-3 045209 PISTON O.50-PROP
2-4 047131 PISTON STO-GENSET 4
2-5 047132 PISTON 0.25 - GENSET 4
" 2-6 047133 PISTON 0.50 - GENSET 4
3 045210 PIN PISTON 4
4 045211 ROD CONNECTING 4
5-1 047012 BEARING SET ROD-STD 1
5-2 045167 BEARING SET ROD-O.25 4
5-3 045168 BEARING SET ROD-O.50 4
5-4 045169 BEARING SET ROD-O.75 4
6 045212 CRANKSHAFT 1
7 030275 KEY WOODRUFF 2
8 045216 GEAR CRANKSHAFT 1
9 044632 PULlEY CRANKSHAFT 1
10 032175 WASHER FlATM18
11 032176 LOCKWASHER M18 1
12 032172 NUT M18 1
r
\
r 12
TIMING GEAR CASE ASSEMBLY - 44A1B - 12.5 BTDB- 15.0 BTDC
N
N
13 .
TIMING GEAR CASE ASSEMBLY - 44AIB -12.5 BTDB-15.0 BTDC
Reference # Part # Part Name Remarks Quantity
r 1
2
3
041487
045202
035792
CAP
GASKET
CAPSCREW
OIL FIUER - PUSH IN
TIMING CASE TO PLATE
M8 X 16 JIS. 6 W/LW
1
1
5
4 045198 PLATE FRONT 1
5 045196 GASKET FRONT PLATE 1
6 045214 GEAR INJECTION PUMP DRIVE 1
7 045217 GEAR CAMSHAFT 1
8 030198 BEARING BALL 2
!
9 045215 GEAR IDLER WITH BUSHING 1
10 035794 CAPSCREW M8 X 30 JIS 6 W/LW 1
11
11 015828 STUD M8 X 22 DIN 939 1
12 031787 WASHER M8DIN 125 4
13 031786 LOCKWASHER MSDIN 127 4
14 018242 NUT M8 DIN 934 4
15 045218 GEAR OIL PUMP DRIVE 1
16 031281 STUD M8 X 40 DIN 939 1
17 0302D3 COVER OIL PUMP 1
18 030326 GASKET OIL PUMP COVER 1
19 045199 HOUSING BEARING-OtL PUMP GEAR 1
20 045200 GASKET BEARING HOUSING 1
21 045201 CASE TIMING 1
22 299981 CAPSCREW M8X70JIS 2
23 035792 CAPSCREW MaX 16JIS6Wn...W 4
24 030209 SEAL OIL 1
25 024948 CAPSCREW M8 X 45 DIN 931 8
r 14
INLET MANIFOLD & AIR INTAKE SILENCER -44A1B -12.5 -15.0
~
I
15
INLET MANIFOLD & AIR INTAKE SILENCER - 44A1B - 12.5 - 15.0
Reference # Part f# Part Name Remarks Quantity
1 045220 GASKET INTAKE MANIFOLD 1
2 045221 MANIFOLD INTAKE 1
3 035795 CAPSCREW M 8 X 35 JIS INCL LOCKWASHER 8
4 043823 HOUSING AIR FILTER INCL REF tiS 5 & 6 1
5 039705 FILTER AIR 1
6 044723 HOUSING AIR INTAKE INCL COVER 1
7 017196 CAPSCREW M8 X 20 DIN 933 2
8 031786 lOCKWASHER M8DIN 127 2
!
9 031787 WASHER M8DIN 125 2
10 043882 WASHER SILENCER ANTI-CRUSH 2
.. 11 044324 GASKET AIR FILTER TO MANIFOLD 1
..
r 16
t t td! .tt.!.£366 i 666 .t.Js:e,ttt.tJ£!SIU.6$ Jill . MMC Mill !.IMW t.nit .am eM. 2.5.45tLZ%"' .. M .. g.JIO'(.s.£.:x,£.6.w.3!...J.6. £it! ... (.UtS ! ..JU! .. .636..6 t .3 .... .3J,itt.t.tt..2i.£.&J.i,Jt2&&i."
OIL SYSTEM· 44A1B • 12.5 BTDB· 15.0 BTDC
11~
,~18
17
OIL SYSTEM - 44A1B - 12.5 BTDB- 15.0 BTDC
Reference # Part # Part Name Remarks Quantity
r 1
2
3
045225
046908
045230
VALVE
GASKET
DIPSTICK
OILREUEF
OIL REUEF VALVE 1
1
4 044068 DIPSTICK KIT - OPTIONAL 44AIB
5 044104 TUBE DIPSTICK - OPTIONAL EXTENDED
6 044074 BRACKET UFT PUMP & FILTER SUPPORT
7 019262 LOCKWASHER M10DIN 127 1
8 024952 CAPSCREW M10X 1.25 X 25 DIN 961 1
!
9 024906 CLAMP HOSE 04 MINI 2
10 03S045 HOSE INCHES REQUIRED 2
11 033280 WASHER OIL PICKUP 1
12 033283 STRAINER OIL PICKUP 1
13 040966 NUT M16 JAM SELF-LOCKING
14-1 045203 SUMP OIL -PROP 1
14-2 047130 SUMP OIL- GENSET 1
15 035792 CAPSCREW M8 X 16 JIS 6 WILW 17
16 024905 CAP 1'4 NPT BRASS 1
17 035792 CAPSCREW M8X 16JIS6WILW 1
18 031787 WASHER M8DIN125 1
19 024922 BRACKET SUMP DRAIN HOSE 1
20 043904 HOSE SUMPDRAlN 1
21 037393 SEAL LEAD WIRE 1
22 030291 WASHER BANJOM14 1
23 036493 WASHER . BANJO 1
24 036821 BOLT BANJO-SUMP DRAIN HOSE 1
18
OIL PUMP -44A1B -12.5 BTDB-15.0 BTDC
19
OIL PUMP - 44A1B - 12.5 BTDB- 15.0 BTDC
Reference # Part # Part Name Remarks Quantity
r 2
3
1 045224
045223
299527
PUMP
GASKET
CAPSCREW
OIL
OIL PUMP
MaX 22 JIS
1
1
3
r
20
OIL COOLER ASSEMBLY & FILTER - 44A1B -12.5 BTOS -15.0 BTOC
14~ 14~
15
17 20
,
24 14
PROPULSION
GENERATOR
21
OIL COOLER ASSEMBLY & FILTER - 44AIB - 12.5 BTDB - 15.0 BTDC
r
Reference # Part # Part Name Remarks Quantity
1 017298 ClAMP HOSE 4
2 046919 HOSE OIL COOLER TO FRESH WATER PUMP 1
3 046297 O-RING OIL COOLER
4 045677 SPACER OIL COOLER
5 046295 COOLER OIL HOUSING-INCL REF #6 1
6 045275 O-RING OIL COOLER 1
7 046296 BOLT OIL COOLER 1
8 047123 NIPPLE OIL FILTER - GENSET 1
~
r 25-2
25-3
042161
011916
SENDER
SENDER
OIL PRESSURE 80 PSI (OPT'L)
OIL PRESSURE 150 PSI UNGROUNDED (OPT'L) 1
22
REMOTE LUBE OIL FILTER ASSY - 44A1B -12.5 BTDB-15.0 BTDC
4 __=--
23
REMOTE LUBE OIL FILTER ASSY - 44A1B - 12.5 BTDB- 15.0 BTDC
Part. Part Name Remarks Quantity
r
Reference.
1 040078 FILTER KIT REMOTE LUBE OIL -INCL REF tfS 2 THRU 12
2 302842 O-RING 1
3 040075 ADAPTER REMOTE OIL FILTER
4 013348 CONNECTOR HOSE 2
5 011925 HOSE OIL 40-1/4 INCHES LONG 2
6 040074 BRACKET REMOTE OIL FILTER 1
7 031503 CAPSCREW 1/4 NC x3{4 2
8 031752 LOCKWASHER 1/4 2
r
9 040073 ADAPTER REMOTE OIL FILTER
10 034663 NIPPLE OIL FILTER TO ADAPTER 1
11 036918 FILTER LUBE OIL 1
" 12 040076 OGINSTALL REMOTE OIL FILTER - NOT SHOWN 1
r 24
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FUEL SYSTEM & NOZZLE ASSEMBLY - 44A1B -12.5 BTDB-15.0 BTDC
~
17
22
28
25
FUEL SYSTEM & NOZZLE ASSEMBLY - 44A1B - 12.5 BTDB-15.0 BTDC
Reference # Part # Part Name Remarks Quantity
r 1
2
3
030315
045237
045238
CLAMP
UNE
UNE
FUELUNE
INJECTOR 1
INJECTOR 2
3
1
1
4 045239 UNE INJECTOR 3 1
5 045240 UNE INJECTOR 4 1
6 046910 ClAMP FUELUNE 3
7 037091 INJECTOR INCL REF 8 THRU 14 4
8 037112 HOLDER INJECTOR 4
~
~1 036925 SHIM INJECTOR 1.25 1
~2 036926 SHIM INJECTOR 1.30 1
9-3 036927 SHIM INJECTOR 1.35 1
9-4 036928 SHIM INJECTOR 1.40 1
~5 036929 SHIM INJECTOR 1.45 1
~ 036930 SHIM INJECTOR 1.50 1
~7 036931 SHIM INJECTOR 1.55 1
U 036932 SHIM INJECTOR 1.60 1
~9 036933 SHIM INJECTOR 1.65 1
9-10 036934 SHIM INJECTOR 1.70 1
10 037106 SPRING INJECTOR 4
11 037107 PIN INJECTOR SPRING 4
12 037108 SPACER INJECTOR 4
13 036935 NOZZLE INJECTOR 4
14 037109 NUT INJECTOR NOZZLE 4
15 036922 GASKET INJECTOR RETURN 4
16 045241 UNE INJECTOR LEAKOFF 1
!r 17
18
19
038841
035810
036921
GASKET
CAPSCREW
NUT
INJECTOR TO HEAD
M6 X 25 JIS 6 WILW-FW
INJECTOR
4
3
4
20 035796 CAPSCREW M8X40JIS6WILW 1
21 044069 STRAP CLAMP FUEL RETURN UNE 1
22-1 044496 UNE INJECTOR RETURN FROM FEB 2002 1
22-2 046417 UNE INJECTOR RETURN 44A TO FEB 2002 1
23 016988 BOLT BANJOM8 1
24 030289 WASHER BANJOM8 2
25 034641 CONNECTOR FUEL RETURN HOSE 1
26 024915 BOLT BANJO 1
'Zl 024972 WASHER BANJO M14 ALUMINUM 1
28 030291 WASHER BANJOM14 2
29-1 043881 HOSE FILTER TO INJECTION PUMP - PROP 1
29-2 044214 HOSE FILTER TO INJECTION PUMP - GENSET 1
30 017196 CAPSCREW MS X 20 DIN 933 6
31 013590 CAPSCREW M6 X 30 DIN 933 1
32 031783 LOCKWASHER MeDIN 127 1
33 031753 WASHER FLAT 1/4 1
34 021676 ClAMP HARNESS SUPPORT 1
35 033052 SPACER SOLENOID TO BRACKET 1
36-1 045265 PUMP INJECTION - PROP 1
36-2 047144 PUMP INJECTION - GENSET 1
37-1 030556 SHIM O.7MM 1
37-2 030557 SHIM O.SMM 1
37-3 030558 SHIM O.9MM 1
r 37-4
37-5
030559
030551
SHIM
SHIM
1.DMM
O.2MM
26
1
FUEL LIFT PUMP & FUEL FILTER - 44A1B
~
~
28
~ 3
~.
20
27
FUEL LIFT PUMP & FUEL FILTER - 44A1B
r
Reference # Part # Part Name Remarks Quantity
044074 BRACKET SUPPORT UFT PUMP BRACKET 1
2 031225 CAPSCREW M8 X 60 DIN 931 2
3 024984 BOLT BANJOM14 2
4 024972 WASHER BANJO M14 ALUMINUM 1
5 030291 WASHER BANJOM14 2
6 043881 HOSE FILTER TO INJECTION PUMP - PROP 1
7 031787 WASHER M8DIN 125 2
8 031786 LOCKWASHER MBDIN 127 3
9 018242 NUT MBDIN934 2
10 030210 FILTER FUEL 1
11 030289 WASHER BANJOMB 1
12 044243 CAPSCREW M8 X 14 DIN 933 1
13 046669 RETAINER FUEL FILTER 1
14 030199 CUP FUEL FILTER 1
15 030200 ELEMENT FUEL FILTER INCL O-RINGS 1
16 034741 HOSE UFT PUMP TO FILTER tNCL ELBOW 1
17 013340 ELBOW 1/8 NPT STREET 90 BRASS 1
1B 015812 NUT M6 DIN 934 2
19 031783 LOCKWASHER M6DIN 127 2
20 044164 BRACKET UFT PUMP SUPPORT 2
21 039275 PUMP FUEL UFT 12 VDC 1
22 018242 NUT MB DIN 934 1
23 031786 LOCKWASHER MBDIN 127 1
24-1 034422 BRACKET UFT PUMP AND FILTER - JS TRANS. 1
24-2 039959 BRACKET UFT PUMP AND FILTER 1
25 031784 WASHER M6DIN125
r'
\
26 018804 CAPSCREW M6 X 20 DIN 933
2
2
27 031783 LOCKWASHER M6DIN 127 1
28 019262 LOCKWASHER M10DIN 127
29 024951 CAPSCREW Mi0 X 1.25 X 20 DIN 961 1
28
FUEL LIFT PUMP & FUEL FILTER· 12.5 BTDB· 15.0 BTDC
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~"~' .,IJA"
.... a ...l' • .:,~~
20
17
,.
29
FUEL LIFT PUMP & FUEL FILTER - 12.5 BTDB- 15.0 BTDC
Reference # Part # Part Name Remarks Quantity
"
\
1
2
3
4
043899
031792
024959
031713
MOUNT
LOCKWASHER
CAPSCREW
CAPSCREW
FRONT RIGHT - UFT PUMP & FILTER BRACKET
M12DIN 127
M12 X 1.25 X 25 DIN 961
112NCX3
1
2
2
2
5 031777 WASHER FlAT 112 2
6 030210 FILTER FUEL 1
7 031787 WASHER M8DIN 125 3
8 031786 LOCKWASHER M8DIN127 2
9 031811 CAPSCREW M8 X 55 DIN 931 2
10 044243 CAPSCREW M8 X 14 DIN 933 1
11 030289 WASHER BANJOM8 1
12 030291 WASHER BANJOM14 4
13 024984 BOLT BANJOM14 1
14 024972 WASHER BANJO M14 ALUMINUM 2
15 046Ei69 RETAINER FUEL FILTER 1
16 030199 CUP FUEL FILTER 1
17 030200 ELEMENT FUEL FILTER INCL O-RJNGS 1
18 038606 HOSE UFT PUMP TO FILTER 1
19 013340 ELBOW 1/8 NPT STREET 90 BRASS 1
20 031784 WASHER M6DIN 125 2
21 031783 LOCKWASHER M6DIN 127 2
22 017012 CAPSCREW M6 X 16 DIN 933 2
23-1 039275 PUMP FUEL UFT 12 vee 1
23-2 046631 PUMP FUEL UFT 24 vee (OPT'L) 1
24 044214 HOSE FILTER TO INJECTION PUMP 1
r
30
THROTTL EASSEMBLY-44A1B
...
...
........
...
20 ........
"-
19 " "-
........
31
THROTTLE ASSEMBLY- 44AIB
Reference # Part # Part Name Remarks Quantity
r
,
2
1 019364
045259
031849
BALL JOINT
LEVER
LOCKWASHER
THROTTLE
1055
1
1
5
3
4 031847 NUT 10-32 SS HEX 1
5 033052 SPACER SOLENOID TO BRACKET
6 043957 BRACKET STOP CABLE
7 031783 LOCKWASHER MeDIN 127
8 013590 CAPSCREW M6 X 30 DIN 933 1
9 011796 PIN COTTER 1/16 X 112 1
10 045272 LEVER STOP 1
11 299864 PIVOT STOP LEVER 1
12 031784 WASHER MSDIN125
13 031872 SCREW 10-32 X 112 SS BINDING HD 4
14 013871 CLAMP SHUT-OFF CABLE 1
15 031802 NUT MS DIN 936 JAM 1
16 031786 LOCKWASHER MSDIN 127
17 045247 COVER GOVERNOR SHAFT 1
18 013325 CLAMP CABLE 1
19 013870 SHIM CABLE ClAMP 1
20 043374 BRACKET THROTTLE CABLE 1
21 017196 CAPSCREW Me X 20 DIN 933 2
22 033381 WASHER FlAT 1
r
,
r 32
GOVERNOR ASSEMBLY· 44A1B ·12.5 BTDB·15.0 BTDC
33
GOVERNOR ASSEMBLY - 44A1B -12.5 BTDB-15.0 BTDC
Reference. Part' Part Name Remarks Quantity
r
:: 1-1
1-2
1-3
045257
048022
047142
GOVERNOR
GOVERNOR
GOVERNOR
ASSEMBLY 44A
ASSEMBLY 44B
ASSEMBLY GENSET
1
1
1
2 043981 COVER TORQUE SET ANTI-TAMPER 1
3 043977 SCREWASSY RACK SET 1
4 043980 RING RETAINING .C" 1
5 036944 PLUG M30 X 1.5 - WHEN SOLENOID NOT INSTALLEO 1
6 045398 CONNECTOR OIL UNE TO GOVERNOR - GENSET 1
7 045248 BOLT GOVERNOR CASE 1
8 024948 CAPSCREW M8 X 45 DIN 931 3
9-1 047139 HOUSING GOVERNOR - GENSET 1
9-2 045263 HOUSING GOVERNOR - PROP 1
10 045244 SPRING TIE ROD 1
11 045254 ROD TlE-GOVERNOR 1
12 047147 O-RING 1
13 045249 SHAFT GOVERNOR 1
14 045261 SHIM GOVERNOR SHAFT 1
15-1 047140 LEVERASSY GOVERNOR - GENSEl 1
15-2 045262 LEVERASSY GOVERNOR - PROP 1
16 045252 SPRING START
17 045245 LEVERASSY TENSION 1
1Pr1 047137 SPRING GOVERNOR - GENSET 1
1Pr2 045251 SPRING GOVERNOR - 44A 1
1Pr3 048020 SPRING GOVERNOR - 44B 1
19-1 045250 LEVER GOVERNOR SPRING - 44A 1
r 19-2
20
21
047136
045234
046920
LEVER
BOLT
WASHER
GOVERNOR SPRING - 44B & GENSET
BANJO M10 OIL UNE - GENSET
BANJO M10 GENSET
1
2
4
22 047141 UNE OILGENSET
23 047138 CONNECTOR OIL UNE TO BLOCK GENSET 1
24 045243 LEVER STOP 1
25 030277 O-RING 1
26 030578 GASKET TIE ROD COVER 1
ZT 045242 COVER TIE ROD INCL REF tIS 28 - 30 1
28 045235 SCREW ADJUSTING-TIE ROD COVER 1
29 048019 WASHER STOP LEVER 1
30 045267 NUT TIE ROD COVER 1
31 043065 CAPSCREW M6X 18JIS7WILW 3
32 035794 CAPSCREW M8 X 30 JIS 6 WILW 1
33 031802 NUT M8 DIN 936 JAM 2
34 031786 LOCKWASHER M8DIN 127 2
35 045272 LEVER STOP 2
~
36 046907 SPRING RETURN 1
37 030208 PIN GROOVED 2
38 047146 PIN SPRING 1
39-1 047135 WEIGHT GOVERNOR - GENSET
39-2 045246 WEIGHT GOVERNOR - 44A 1
39-3 048023 WEIGHT GOVERNOR - 44B 1
40 045258 SHAfT GOVERNOR-5UDING 1
41-1 047143 SLEEVE SUDING - GENSET 1
41-2 0452S6 SLEEVE SUDING-44A 1
r 41-3
42
048024
045260
SLEEVE
GASKET
SUDING-44B
GOVERNOR HOUSING
1
1
34
GOVERNOR ASSEMBLY - 44A1B -12.5 BTDB-15.0 BTDC
20
21
22
35
GOVERNOR ASSEMBLY - 44A1B - 12.5 BTDB- 15.0 BTDC
Reference tI Part # Part Name Remarks Quantity
r' 43
44
043983
045171
COVER
BOLT
HIGH SPEED SET SCREW ANTI-TAMPER
HIGH SPEED INCL REF #45
1
1
45 047125 NUT HIGH SPEED SET 1
46 043984 RING RETAINING
47 045255 BOLT LOWIOlESET 1
48 015812 NUT M6DIN934 1
49 045247 COVER GOVERNOR
50 045259 LEVER THROTTLE 1
"
r
36
EXHAUST MANIFOLD & HEAT EXCHANGER - 44A1B
17
EXHAUST MANIFOLD & HEAT EXCHANGER - 44AIB
Reference t# Partt# Part Name Remarks Quantity
018242 NUT MBDIN934 B
2 031786 LOCKWASHER MeDIN 127 8
3 031787 WASHER MeDIN 125 8
4 021878 ClAMP HOSE 20 3
5 043952 HOSE THERMOSTAT TO MANIFOLD 1
6 024907 ELBOW 118NPT X 5116 HOSE 1
7 015830 STUD M8 X 25 DIN 939 10
8 299031 CAPSCREW Me X 20 DIN 912 8
9 043955 GASKET EXHAUST TO HEAD 1
10 043941 HOSE SEA PUMP TO EXCHANGER 1
11 011386 ClAMP HOSE 12 1
12 043994 HOSE MANIFOLD TO EXCHANGER 1
13 031753 WASHER FLAT 1/4 2
14 031752 LOCKWASHER 1/4 2
15 031506 CAPSCREW 1/4NC X 1-1/4 2
16 043718 HOSE EXCHANGER TO PUMP 1
17 022852 CAPSCREW 318 NC X 3/4 BRASS 2
18 022850 COVER EXCHANGER END 2
19 011885 ZINC 1
20 019321 O-RING EXCHANGER END COVER 2
21 022851 GASKET EXCHANGER END COVER 2
22 011471 PETCOCK 118NPT EXT SEAT BRASS 1
23 018242 NUT M8DIN934 2
24 031786 LOCKWASHER MBDIN 127 2
26 036899 EXCHANGER HEAT 1
27 036622 NIPPLE 3/4NPT TO 1· HOSE 1
28 043626 ADAPTER MANIFOLD TO HEAD 1
29 043816 GASKET EXHAUST MANIFOLD TO ADAPTER 1
30 048025 MANIFOLD EXHAUST 1
31 024306 CAP PRESSURE 15 PSI 1
32 024906 CLAMP HOSE 1
r
38
EXHAUST MANIFOLD & HEAT EXCHANGER -12.5 BTDB-15.0 BTDC
20
39
EXHAUST MANIFOLD & HEAT EXCHANGER -12.5 BTDB-15.0 BTDC
r
Reference # Part. Part Name Remarks Quantity
1 048025 MANIFOLD EXHAUST
2 035411 NAMEPLATE 1
3 031935 SCREW 8-32 X 1/4 SS OVAL HEAD 2
4 011386 CLAMP HOSE 12 2
5 043940 HOSE SEA PUMP TO EXCHANGER 1
6 031787 WASHER M8DIN125 8
7 031786 LOCKWASHER M8DIN 127 8
8 018242 NUT M8DIN934 8
9 021878 CLAMP HOSE 20 6
10 043679 HOSE MANIFOLD TO EXCHANGER 1
11 036622 NIPPLE 314NPTTO 1" HOSE 1
12 022851 GASKET EXCHANGER END COVER 2
13 019321 Q.RING EXCHANGER END COVER 2
14 022850 COVER EXCHANGER END 2
15 022852 CAPSCREW 318 NC X 314 BRASS 2
17 046778 CAPSCREW M12X 1.25X30 DIN 912 2
18 031792 LOCKWASHER M12 DIN 127 2
19-1 045528 EXCHANGER HEAT 1
19-2 045374 EXCHANGER HEAT.cUPRO NICKEl (OPrL) 1
20 031506 CAPSCREW 1/4NC X 1-1/4 2
21 031752 LOCKWASHER 1/4 2
22 031753 WASHER FlAT 1/4 2
23 019369 PLUG 118 NPT HEX HEAD BRASS 2
24 011885 ZINC
25 034228 HOSE EXCHANGER TO FRESH WATER PUMP 1
r 26
27
28
29
043816
299031
043626
015830
GASKET
CAPSCREW
ADAPTER
STUD
EXHAUST MANIFOLD TO ADAPTER
M8 X 20 DIN 912
MANIFOLD TO HEAD
M8 X 25 DIN 939
1
8
1
8
30 043955 GASKET EXHAUST TO HEAD 1
31 024907 ELBOW 118NPT X 5116 HOSE 1
32 024306 CAP PRESSURE 15 PSI 1
33 043952 HOSE THERMOSTAT TO MANIFOLD 1
34 024906 CLAMP HOSE 1
r
40
REMOTE COOLANT TANK & EXHAUST ELBOWS -44A1B -12.5 ·15.0
41
REMOTE COOLANT TANK & EXHAUST ELBOWS -44A1B -12.5 -15.0
Reference' Part # Part Name Remarks Quantity
1-1 024977 TANK KIT COOLANT RECOVERY INCL REF #S 1 - 5
1-2 024906 CLAMP HOSE 1
2 024637 TUBING MANIFOLD TO TANK -INCHES REQUIRED 72
3 024858 CAP COOLANT RECOVERY TANK 1
4 024704 TANK COOLANT RECOVERY 1
5 024786 STRAP COOLANT RECOVERY TANK 1
6 037401 ELBOW KIT WATER INJECTED EXHAUST 90 DEG INCL 8-11 1
7 037402 ELBOW KIT WATER INJECTED EXHAUST 45 DEG INCL 8- 11
8-1 035747 PLUG sa
112 NPT HEAD BRASS -45 DEGREE ELBOW 1
8-2 036849 PLUG 314 NPT SQ HEAD BRASS - 90 DEGREE ELBOW 1
9-1 03S616 ELBOW 1J2NPT TO 1- HOSE - 45 DEGREE ELBOW 1
9-2 036614 ELBOW 318NPT TO 1" HOSE - 90 DEGREE ELBOW 1
10 036425 GASKET EXHAUST ELBOW 1
11 036541 CLAMP EXHAUST ELBOW 1
r
42
COOLING SYSTEM & FRESH WATER PUMP-44A1B-12.5 BTOB-15.0 BTOC
: PROPULSION
: -(OPTIONAL)
GENERATOR
PROPULSION
43
COOLING SYSTEM & FRESH WATER PUMP-44A1B-12.S BTDB-1S.0 BTDC
r Reference tI
1
2
Part tI
045231
044082
Part Name
PUMP
GASKET
Remarks
FRESHWATER
FRESH WATER PUMP PLATE
Quantity
1
1
3 044083 PIJ>.TE FRESH WATER PUMP 1
4 030474 GASKET WATER PUMP TO BlOCK
5 031787 WASHER M8DIN 125 4
6 031786 LOCKWASHER M8DIN 127 4
7 024948 CAPSCREW M8 X 45 DIN 931 3
8 031225 CAPSCREW M8 X 60 DIN 931 1
9 045232 BELT 1
10 047134 PULLEY FRESH WATER PUMP
11 035785 CAPSCREW M6 X 12 JIS 6 WILW 4
12 013590 CAPS CREW M6 X 30 DIN 933 2
13 031783 LOCKWASHER MSDIN 127 2
14 031784 WASHER M6DIN 125 2
15 011341 CLAMP HOSE 08 - PROP 2
16 044184 ELBOW BYPASS - PROP 1
17 017298 CLAMP HOSE 4
18 043876 HOSE BYPASS - PROP 1
19 031812 CAPSCREW M8 X 65 DIN 931 3
20 031786 LOCKWASHER M8DIN 127 3
21 043482 PWG BYPASS - PROP ONLY 1
22-1 045233 HOUSING THERMOSTAT LOWER - GENSET 1
22-2 047894 HOUSING THERMOSTAT LOWER-PROP 1
23 033280 WASHER BANJO M16 ALUMINUM 2
24 024602 ADAPTER M16 X 1.5 TO 118 NPT
25 019369 PWG 118 NPT HEX HEAD BRASS 1
26 035109 SENDER WATER TEMP - STD ON GEN (OprL ON PROP)
27 043434 HOUSING THERMOSTAT UPPER
28 043952 HOSE THERMOSTAT TO MANIFOLD 1
29 021878 CLAMP HOSE 20 2
30 011471 PETCOCK 118NPT 1
31 013619 CAPSCREW M8 X 30 DIN 933 2
32 031786 LOCKWASHER M8DIN 127 2
33 031787 WASHER M8DIN125 2
34 030125 SWITCH WATER TEMPERATURE - PROP 1
35 034196 GASKET THERMOSTAT 1
36 024688 THERMOSTAT 1
37 045236 GASKET THERMOSTAT LOWER HOUSING 1
38 043870 CONNECTOR M16 X 1.5 X 518 HOSE - PROP 1
39 024906 CLAMP HOSE 2
40 035435 HOSE 511610 -INCHES REQUIRED - GENSET 9
41 037453 BUSHING 114 NPT X 118 NPT 1
42 039550 SWITCH WATER TEMPERATURE - GENSET 1
r
44
RAW WATER PUMP
----------------------------------------~
RAW WATER PUMP (from March 2004)
REV] DS
45
RAW WATER PUMP
Reference # Part # Part Name Quantity
r 1-1
1-2
1-3
033636
034457
034466
RAW WATER PUMP (NLA)
HOUSING
PUMP KIT
1
1
2 030326 GASKET 1
3 034464 BEARING 2
4 033044 RETAINING RING 1
5 034710 ELBOW 3IBNPT TO 7/8 HOSE (NOT INCL. W/PUMP)
6 031787 WASHER M8 DIN 125 4
7 031786 . LOCKWASHER M8 DIN 127 4
8 017196 CAPSCREW M8 X 20 DIN 933 4
9 048013 SEAL 1
10 038678 SPACER 1
11 033043 OIL SEAL 1
12 034459 GASKET 1
13 034461 COVER 1
14 034463 SCREW 6
15 034440 IMPELLER - SCREW-GASKET KIT 1
16 034460 SHAFT 1
17 034458 CAM 1
18 036612 ELBOW 3/8NPT TO 1" HOSE (NOT INCL. W/PUMP) 1
19 033037 WASHER
20 034462 SCREW 1
1
Part.
048080
Part Name
1
2 049172 SHAFT 1
3 049170 IMPELLER COVER 1
4 048500 IMPELLER KIT (O-RII~G & GLYCERIN) 1
5 034458 CAM 1
6 049171 WEAR PLATE 1
7 0302575 DDWEL 1
8 048253 SPRING SEAL WASHER 1
9 034463 IMPELLER COVER SCREW 6
10 048359 IMPEllER COVER O-RING 1
11 033041 O-RING 1
12 033037 CAM WASHER 1
13 046662 CAM SCREW 1
14 048254 SPRING SEAl 1
15 049169 LIP SEAL 1
16 034464 BAlL BEARING 2
17 033045 RETAINING INTERNAL RING 1
18 033044 RETAINING EMRNAL RING
19 034710 ELBOW 3/8" NPT TP 7/8" HOSE 1
036612 ELBOW 3/8" NPTTO 1n HOSE 1
20 030326 MOUNTING GASKET 1
049000 PUMP REPAIR KIT (lNJ:LUDES AlL 1
COMPONENTS EXCEPT ITEMS 1.7,AND 19)
46
ALTERNATOR ASSEMBLY-SOn2/90 AMP - 44A1B-12.S BTDB-1S.0 BTDC
'~
15
26
2. \~
~~
47
ALTERNATOR ASSEMBLY-50"2190 AMP - 44A1B-12.S BTDB-1S.0 BTDC
r Reference.
1-1
1-2
1-3
Part.
043953
044895
300746
Part Name
ALTERNATOR
ALTERNATOR
ALTERNATOR
Remarks
12VDC50AMP
24VDC 42 AMP (OPT'L)
12VDC 72 AMP (OPT'L)
Quantity
1
1
1
1-4 042065 ALTERNATOR 12VDC 90 AMP (OPT'L) 1
1-5 034922 ALTERNATOR 12VDC 51 AMP UNGROUNDED (OPT'L) 1
1-6 044338 ALTERNATOR 24VDC 35 AMP UNGROUNDED (OPT'L) 1
2 019262 LOCKWASHER M10 DIN 127 - 50 AMP 1
3 043954 BOLT ALTERNATOR 43953 MOUNTING
4 024950 NUT M10 X 1.25 DIN 934 1
5 031789 WASHER M10DIN 125 1
6-1 013630 CAPSCREW MaX25 DIN 933 ALTERNATOR 43953 1
6-2 031555 CAPSCREW 5116 NC X 1 ALTERNATOR 300746
7-1 031786 LOCKWASHER M8DIN127 1
7-2 031758 LOCKWASHER 5116 1
8 D33381 WASHER FLAT 1
9-1 047145 STRAP ALTERNATOR 43953 ADJUST 1
9-2 043998 STRAP ALTERNATOR ADJUST (OPT'L)
9-3 040030 STRAP ALTERNATOR 44338 ADJUST (OPT'L)
10 031786 LOCKWASHER M8DIN 127 1
11 018812 CAPSCREW M8 X 70 DIN 931 1
12 017012 CAPSCREW M6 X 16 DIN 933 4
13 031783 LOCKWASHER MSDIN127 4
14 031784 WASHER M6DIN 125 4
15 043832 PULLEY FRESH WATER PUMP 2 GROOVE 90 AMP 1
16 024983 CAPSCREW M8 X 75 DIN 931 1
r'
\
17
18
031555
031758
CAPSCREW
LOCKWASHER
5I16NCX 1
5116
1
1
19 040406 SPACER
20-1 048021 PULLEY ALTERNATOR 43953 1
20-2 043838 PULLEY ALTERNATOR 42065 1
20-3 011548 PULLEY ALTERNATOR 34922 - 44338 - 44895 - 300746 1
21 042066 FAN ALTERNATOR 42065 1
22-1 043844 SPACER ALTERNATOR 300746 1
22-2 033473 SPACER ALTERNATOR 42065
23 031819 CAPSCREW M10 X 1.25 X 60 DIN 961
24-1 031718 CAPSCREW 112NC X 4-1/4 BRACKET 43824
24-2 031618 CAPSCREW 3I8NC X 4-1/4 BRACKET 43848 1
25-1 031776 LOCKWASHER 112 1
25-2 031764 LOCKWASHER 318 1
26-1 043824 BRACKET ALTERNATOR 24 VDC - 12124 VCD UNGND - 72 A
26-2 043848 BRACKET ALTERNATOR 90-190 AMP 1
27 043830 PULLEY CRANKSHAFT 3 GROOVE 90 ANP 1
28 031822 CAPSCREW M10X 1.25X75 DIN 960 3
~1 045232 BELT ALTERNATOR 43953 & 34922 1
~2 037830 BELT ALTERNATOR 300746 & 44338 1
~ 035299 BELT ALTERNATOR 42065 2
29-4 030475 BELT ALTERNATOR 44895
30 021611 REGULATOR ALTERNATOR 44338 - NOT SHOWN ( OPT'L)
r
48
ELECTRICAL SYSTEM - 44A1B
,,--- 7
-- - - --
49
ELECTRICAL SYSTEM - 44A1B
Reference. Part' Part Name Remarks Quantity
1 034418 BRACKET CIRCUIT BREAKER & SOLENOID 1
2 031843 WASHER FlAT 8SS 2
3 043480 SCREW 8-32 X 718 SS HEX WASHER HEAD 2
4 019262 LOCKWASHER M10DIN127 1
5 024951 CAPSCREW M10X 125X20DIN 961 1
6 044074 BRACKET SUPPORT 1
7 018804 CAPSCREW M6 X 20 DIN 933 1
8 031784 WASHER MSDIN 125 1
9 024353 GLOWPLUG 12VDC 4
10 045266 STRAP GlOWPLUG CONNECTING 1
11 037323 SWITCH OIL PRESSURE 1
12 039806 RESISTOR ASSEMBLY 1
13 031753 WASHER FlAT 1/4 2
14 031752 LOCKWASHER 1/4 2
15 031750 NUT 1/4NC 2
16 031758 LOCKWASHER 5116 2
17 031760 NUT 5116NF 2
18 031847 NUT 10-32SS HEX 2
19 031849 LOCKWASHER 10SS 2
20 036563 BREAKER CIRCUIT 10 AMP 1
21 024639 SOLENOID PREHEAT 12VDC 1
22 043906 HARNESS ENGINE 1
23 031786 LOCKWASHER MSDIN127 2
24 018242 NUT MSDIN934 2
25 035449 BOOT 1
r 26
27
28
031784
015812
024683
WASHER
NUT
BREAKER
MSDIN125
MSDIN934
CIRCUIT 20 AMP 12 vee
2
2
1
29 031503 CAPSCREW 1/4 NCX 314 2
30 037100 SOLENOID FUEL SHUT-OFF 12 VDC
31 034669 NUT SOLENOID 1
32 046746 MODULE CURRENT TIMING FOR SOLENOID OPTION 1
50
CONTROL PANELS· 44A1B
~
\
\
. I
f •
II. . ._-)
17
1
26
51
CONTROL PANELS -44A1B
Reference # Part. Part Name Remarks Quantity
r' 1
2
036843
030913
PANEL
SCREW
ADMIRAL 12 vee INCL SENDERS AND AlARM
10X2SS 1
3 030119 COVER PANEL REAR 1
5 042893 LAMP INSTRUMENT 12VDC INCL HOLDER 1
6 037601 METER WATER TEMPERATURE 1
7 037603 METER OIL PRESSURE 1
8 033865 PANEL PLATE
9 033693 KEYSWITCH OFFION
10 030003 NUT NYLON LOCKING ~32
11 033684 COVER FACEPLATE 1
12 030002 SPACER NYLON 1
13 024996 WINDOW KEYSWITCH COVER 1
14 030001 SCREW NYLON ~X 112 WASHER HEAD 1
15 037605 VOLTMETER 12VDC 1
16 033682 DECAL SWITCH INDENTIFlCATION 1
17 030148 CABLE PANEL TO ENGINE 8 PIN 1
18-1 033764 SWITCH PUSHBUTTONSTART~REHEAT 2
18-2 019031 CAP SWITCH COVER REPlACEMENT 2
19 011917 METER TACHOMETER-HOUR 1
20 036829 ALARM ASSEMBLY 1
21 035825 WIRE POWER TO METER LAMPS 3
22 039144 DIAGRAM ENGINE WIRING 1
23 036473 PANEL CAPTAIN 1
24 036590 METER TACHOMETER 1
25 047256 PANEL PLATE-INSTRUMENT CAPTAIN WITH LENS 1
26-1 036479 SWITCH TEST 1
r' 26-2
27
036490
013355
CAP
BUZZER
SWITCH
ALARM
1
r
52
HBW (HURTH) TRANSMISSION - 44A1B
53
HBW (HURTH) TRANSMISSION - 44A1B
Reference. Part. Part Name Remarks Quantity
1 015887 NlIT M10DIN934 2
2 019262 LOCKWASHER M10DIN 127 12
3 031789 WASHER M10DIN 125 2
4 030593 MOTOR STARTER 12VOC
5 034589 CAPSCREW M10 X 30 DIN 933
6 034833 CAPSCREW M10 X 60 DIN 912 1
7 043097 HOUSING FLYWHEEL 1
8 039830 COVER STARTER ACCESS 1
9 039578 SCREW M5 X 12 HEX WASHER HEAD 2
10 031792 LOCKWASHER M12 DIN 127 6
11 031834 CAPSCREW M12 X 1.25 X 30 DIN 961 6
12 041768 FLYWHEEL W/GEAR RING 30230 1
13 033279 BOLT FLYWHEEL 4
14 019398 DAMPER HBW TRANSMISSION 1
15 024778 SCREW DAMPER 5
16-1 020650 CAPSCREW MS X 18 DIN 933 6
16-2 018813 CAPSCREW M10 X 20 DIN 933 - V-DRIVE 6
17-1 031786 LOCKWASHER MSDIN127 6
17-2 019262 LOCKWASHER M10 DIN 127 - V-ORIVE 6
18-1 039762 ADAPTER TRANSMISSION TO HOUSING 1
18-2 040008 ADAPTER TRANSMISSION TO HOUSING V-ORIVE 1
19 040407 ADAPTER TRANSMISSION TO HSG-WARNER HYDRAUUC 1
20 013629 CAPSCREW M10 X 25 DIN 933 10
21 024950 NlIT M10 X 1.25 DIN 934 4
22-1 023706 COUPUNG 0.75 BORE 1
r 22-2
22-3
22~
023707
023708
023709
COUPUNG
COUPUNG
COUPUNG
0.875 BORE
1.0 BORE
1.125 BORE
22-5 023710 COUPUNG 1.25 BORE
22-6 023711 COUPUNG 1.375 BORE 1
22-7 023712 COUPUNG 1.5 BORE 1
23 031228 CAPSCREW M10X 1.25X3O DIN 961 4
24-1 023450 SETSCREW COUPUNG 7/16NC X 1 2
24-2 023651 SETSCREW COUPUNG 318 NC X 314 2
24-3 023652 SETSCREW COUPUNG 318 NC X 1 2
25-1 030140 HBWGEAR MODEL 100 1 . 5 : 1 1
25-2 024630 HBWGEAR MODEL 100 1 . 8 : 1 1
25-3 046212 HBWGEAR MODEL 125 2. 1 : 1 1
25-4 030049 HBWGEAR MODEL 125 2. 6 : 1
25-5 043402 HBWGEAR MODEL 15QA 1.9: 1
25-6 039586 HBWGEAR MODEL 15QA 2. 5 : 1 1
26 030756 NUT PILLAR 2
27 031847 NlIT 10-32 SS HEX 2
28 031849 LOCKWASHER 10SS 2
29 032161 BRACKET SHIFT CABLE 1
30 013870 SHIM CABLE CLAMP 1
31 013325 CLAMP CABLE 1
32 031873 SCREW 10-32 X 518 SS BINDING HEAD 2
33 013630 CAPSCREW M8 X 25 DIN 933 4
34 031786 LOCKWASHER M8DIN 127 6
35 030181 BRACKET SHIFT CABLE TOP ENTRY V-ORIVE 1
r 36-1
36-2
031249
030048
HBWGEAR
HBWGEAR
V-ORIVE 1 • 8 : 1
V-DRIVE 2 . 1 : 1
54
1
1
HBW (HURTH) TRANSMISSION - 44A1B
55
HBW (HURTH) TRANSMISSION - 44AIB
Reference # Part # Part Name Remarks Quantity
37 011779 HOSE 1· WIRE INSERTED -INCHES REQUIRED 24
38 011405 CLAMP HOSE 16 2
39 036622 NIPPLE 314NPT TO 1" HOSE 1
40 040036 COOLER HBW TRANSMISSION HBW125 -150 - 150A - 150
41 036614 ELBOW 3I8NPT TO 1· HOSE 1
42 017196 CAPSCREW M8 X 20 DIN 933 4
r 56
4 24
c..
en
-I
~
en
l;" -
i:
en
-
en
o
...,
UI
-
z
en
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JS TRANSMISSION (STANDARD) -44A1B
r
Reference # Part # Part Name Remarks Quantity
1 030593 MOTOR STARTER 12 vec 1
2 034589 CAPSCREW M10 X 30 DIN 933 5
3 019262 LOCKWASHER M10DIN 127 14
4 031789 WASHER M10 DIN 125 5
5 015887 NUT M10DIN 934 4
6 043416 PLATE BACK 1
7 041768 FLYWHEEL INCLUDING RING GEAR 30230 1
8 013919 DOWEL BACKPLATE TO HOUSING 2
9 033279 BOLT FLYWHEEL 4
10 031792 LOCKWASHER M12DIN127 12
11 031834 CAPSCREW M12X 1.25 X 30 DIN 961 11
12 042030 MOUNT REAR LEFT 1
13 044379 HOSE SEA WATER PUMP TO TRANSMISSION 1
14 011405 CLAMP HOSE 16 4
15 034470 CAPSCREW M10 X 45 DIN 931 2
16 024950 NUT M10 X 1.25 DIN 934 4
17-1 023706 COUPLING 0.75 BORE 1
17-2 023707 COUPLING 0.875 BORE 1
17-3 023708 COUPLING 1.0 BORE 1
17-4 023709 COUPLING 1.125 BORE 1
17-5 023710 COUPLING 1.25 BORE 1
17~ 023711 COUPLING 1.375 BORE 1
17-7 023712 COUPLING 1.SBORE 1
18 031228 CAPSCREW M10 X 1.25 X 30 DIN 961 4
19-1 023651 SETSCREW COUPLING 318 NC X 314 2
r 19-2
20
21
22
023652
034189
037504
037456
SETSCREW
SPACER
CONNECTOR
HOSE
COUPLING 318 NC X 1
BRACKET
INCLUDING BRACKET-SEA WATER INlET
TRANSMISSION TO CONNECTOR
2
1
1
1
23 037507 CAPSCREW M12 X 1.25 X 80 DIN 960 1
24 042032 MOUNT REAR RIGHT 1
25 035822 GEAR MODELJS2.47: 1 1
26 035307 CAPSCREW M10 X 65 DIN 912 1
27 024778 SCREW DAMPER 5
28 030940 DAMPER BW/JS TRANSMISSION 1
r 58
8W7 TRANSMISSION - 44A1B
~
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21
22
24
27 .
59
BW7 TRANSMISSION - 44A1B
Reference. Part. Part Name Remarks Quantity
r 1
2
3
030593
015887
019262
MOTOR
NUT
LOCKWASHER
STARTER 12 vee
M10 DIN 934
M10DIN 127
1
2
11
4 034589 CAPSCREW M10 X 30 DIN 933
5 031789 WASHER M10DIN 125 4
6 013631 CAPSCREW M10 X 55 DIN 933 1
7 043097 HOUSING FLYWHEEL 1
8 031792 LOCKWASHER M12DIN127 7
9 031834 CAPSCREW M12 X 1.25 X 30 DIN 961 6
10 039830 COVER STARTER ACCESS 1
11 039578 SCREW M5X 12 HEX WASHER HEAD 2
12 041768 FLYWHEEL INCLUDING RING GEAR 30230 1
13 033279 BOLT FLYWHEEL 4
14 030940 DAMPER 1
15 024nS SCREW DAMPER 5
16 020650 CAPSCREW MSX 1S DIN 933 6
17 031786 LOCKWASHER MSDIN 127 6
18 039762 ADAPTER TRANSMISSION TO HOUSING 1
19 013629 CAPSCREW M10 X 25 DIN 933 4
20 039218 CAPSCREW M10 X 25 LOW HEAD 2
21 030166 HOSE 718 INCH 1
22 011405 ClAMP HOSE 16 4
23-1 030951 BW7GEAR 2: 1 1
23-2 039906 BW7GEAR 2.47: 1 1
24 034470 CAPSCREW M10 X 45 DIN 931 2
r 25
26-1
26-2
024950
023706
rJ'Ol07
NUT
COUPUNG
COUPUNG
M10X 1.25 DIN 934
0.75 BORE
0.875 BORE
4
1
26-3 Il23708 COUPUNG 1.0 BORE 1
26-4 023709 COUPUNG 1.125 BORE 1
26-5 rJ'Ol10 COUPUNG 1.25 BORE 1
26-6 023711 COUPUNG 1.375 BORE
26-7 023712 COUPUNG 1.5 BORE
27 031228 CAPSCREW M10X 1.25X30 DIN 961 4
~1 023652 SETSCREW COUPUNG 318 NC X 1 2
2Pr2 023651 SETSCREW COUPUNG 318 NC X 3/4 2
29 037504 CONNECTOR INCLUDING BRACKET-SEA WATER INLET 1
30 034189 SPACER BRACKET 1
31 037507 CAPSCREW M12 X 1.25 X 80 DIN 960 1
r
60
JS TRANSMISSION SHIFTING BRACKET· 44A1B
61
JS TRANSMISSION SHIFTING BRACKET - 44A1B
Reference # Part. Part Name Remarks Quantity
r 2
3
1 033482
031752
031754
BALLlOINT
LOCKWASHER
NUT
SHIFT CABLE
1/4
1/4NF
1
1
4 031451 BRACKET SHIFTCASLE 1
5 031847 NUT 10-32SS HEX 2
6 031849 LOCKWASHER 10 SS 2
7 013870 SHIM CABLE CLAMP
8 013325 CLAMP CABLE 1
9 031873 SCREW 1()'32 X 5f8 SS BINDING HEAD 2
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ELECTRICAL SYSTEM -12.5 BTDB- 15.0 BTDC
r Reference #
1-1
1-2
2
Part'
044364
044248
019262
Part Name
BRACKET
BRACKET
LOCKWASHER
Remarks
SOLENOID-BREAKER
SOLENOID-BREAKER UNGROUNDED UNITS
M10DIN 127
Quantity
1
3
3 015887 NUT M10DIN934 2
4-1 024639 SOlENOID PREHEAT 12 vee 1
4-2 022249 SOLENOID PREHEAT 24 vee 1
4-3 011489 SOLENOID PREHEAT & GROUND 12 vee UNGROUNDED 2
4-4 022249 SOLENOID PREHEAT & GROUND 24 vee UNGROUNDED 2
6 043902 HEADER OIL PRESSURE SENDER AND SWITCHES 1
7 015122 ELBOW 118NPT 45 STREET STEEL 1
8 019369 PLUG 118 NPT HEX HEAD BRASS 2
9 011552 SWITCH OIL PRESSURE - AUXlUARY 1
10 037323 SWITCH OIL PRESSURE 1
11-1 024132 SENDER OIL PRESSURE 100 PSI 12 vee 1
11-2 042161 SENDER OIL PRESSURE 80 PSI 24 vee 1
12 031753 WASHER FLAT 1/4 2
13 031752 LOCKWASHER 1/4 2
14 031750 NUT 1/4NC 2
15 031758 LOCKWASHER 5116 2
16 031760 NUT 5116NF 2
17 031849 LOCKWASHER 10SS 2
18 031847 NUT 10-32SS HEX 2
19-1 037100 SOLENOID FUELSHUTOFF12VDC 1
19-2 044225 SOLENOID FUEL SHUTOFF 24VDC 1
19-3 044990 ACTUATOR ELECTRONIC GOVERNOR 12 vee
r
1
19-4 044991 ACTUATOR ELECTRONIC GOVERNOR 24 vee 1
20-1 039478 PUMP FUEL UFT 12 vee 1
20-2 046631 PUMP FUEL UFT 24 vee 1
21 034470 CAPSCREW M10 X 45 DIN 931 2
22 018242 NUT M8DIN934 2
23 031786 LOCKWASHER M8DIN 127 2
24 035449 BOOT 1
25 031784 WASHER M6DIN 125 2
26 015812 NUT M6DIN934 2
27-1 044241 HARNESS GENSET 1
27-2 044340 HARNESS GENSET UNGROUNDED UNITS 1
28-1 024683 BREAKeR CIRCUIT 20 AMP 12 vee 1
28-2 020946 BREAKER CIRCUIT 10 AMP 24 VDC 1
29 031503 CAPSCREW 1/4 NC X 314 2
30-1 024353 GLOWPLUG 12VDC 4
30-2 034467 GLOWPLUG 24VDC 4
31 D452e6 STRAP GLOWPLUG CONNECTING 1
32 039550 SWITCH WATER TEMPERATURE 1
33 024602 ADAPTER M16 X 1.5 TO 118 NPT 1
34 031843 WASHER FLAT 8 SS AN960 2
35 043480 SCREW 8-32 X 718 SS HEX WASHER HEAD 2
36-1 D46739 MODULE CURRENT TIMING 9-36 VDC 1
36-2 046741 MODULE CURRENT TIMING UNGROUNDED UNITS 1
37 013737 CLAMP CABLE 1
38 034589 CAPSCREW M10 X 30 DIN 933 1
39 034669 NUT M30 1
64
CONTROL PANEL -12.5 BTDB-15.0 BTDC
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CONTROL PANEL -12.5 BTDB-15.0 BTDC
r Reference.
1-1
1-2
1-3
Part,
044360
044877
044363
Part Name
PANel
PANel
PANel
Remarks
BOX & HARNESS 12 VDC
BOX & HARNESS 12VDCUNGROUNDED
BOX & HARNESS 24 VDC
Quantity
1
1
1-4 044878 PANEL BOX & HARNESS 24 VDC UNGROUNDED 1
2-1 036539 PANEL GENSET CONTROL 12 vee
2-2 046775 PANEL GENSET CONTROL 12 vee UNGROUNDED 1
2-3 042162 PANel GENSET CONTROL 24 vec 1
2-4 046776 PANEL GENSET CONTROL 24 vec UNGROUNDED
3 034421 SCREW ~32 X 318 TRUSS HEAD BLACK SS 4
4 031999 RING TOGGLE SWITCH MOUNT LOCKING 3
5-1 036538 HARNESS GENSET PANEL 1
5-2 046885 HARNESS PANEL UNGROUNDED 1
6-1 037601 METER WATER TEMPERATURE 12 vee 1
6-2 042158 METER WATER TEMPERATURE 24 VDC 1
6-3 046754 METER WATER TEMPERATURE 12124 vee UNGROUND 1
7-1 037603 METER OIL PRESSURE 12 VOC 1
7-2 042157 METER OIL PRESSURE 24 VDC so PSI 1
7-3 046674 METER OIL PRESSURE 12124 VDC UNGROUNDED 1
~1 037605 VOLTMETER 12VOC 1
~2 042156 VOLTMETER 24VDC 1
~ 046755 VOLTMETER 12 VDC UNGROUNDED 1
~ 046675 VOLTMETER 24 VDC UNGROUNDED 1
9-1 036192 HOURMETER 12VDC 1
9-2 042159 HOURMETER 24VDC 1
r
9-3 046676 HOURMETER 12124 vee UNGROUNDED 1
10 034485 PLATE PANEL
11 031904 NUT 10-24KEPSSS
12 024731 SWITCH STOP 1
13 024732 SWITCH PREHEAT AND START 2
14-1 042893 LAMP INSTRUMENT 12 VDC INCLUDING HOLDER 3
14-2 035825 WIRE POWER TO METER LAMPS 3
14-3 045094 LAMP KIT 24VDC 1
15 043840 BOX GENSET CONTROL PANEL
16 033259 SWITCH EMERGENCY STOP 1
17 043747 HOLDER FUSE 1
18 033769 FUSE 8 AM? 1
19 040185 COVER PANEL BOX 1
20 031891 SCREW ~ X 318 TRUSS HEAD SS 4
21 200125 NUT 10-32KEPS 2
22 039928 BLOCK TERMiNAl 10 POSmoN 2
23 031872 SCREW 10-32 X 112 SS BINDING HD 2
24-1 037833 RELAY 12VDC 2
24-2 03985S RELAY 24VDC 2
25 031872 SCREW 10-32 X 112 SS BINDING HD 2
26 023937 BUSHING
27 043737 HARNESS GENSET PANEL BOX 1
28-1 043818 CONNECTOR MALE JUMPER-IF REMOTE PNL NOT INSTALLEO 1
28-2 043746 CONNECTOR ASSEMBLY FEMALE FOR REMOTE PANEL 1
29 039461 RESISTOR GAUGE 24 TO 12 vee FOR UNGRND PANEL 2
30 041081 DIODE NOT SHOWN 1
r\
66
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CONTROL PANEL - ELECTRONIC GOVERNOR - 12.5 BTDB - 15.0 BTDC
Reference # Part' Part Name Remarks Quantity
r
..
1-1
1-2
2-1
044925
044926
036539
PANEL
PANEL
PANEL
BOX & HARNESS 12 vec ELECTRONIC GOVER
BOX & HARNESS 24 VDC ELECTRONIC GOVER
GENSET CONTROL 12 VDC
1
1
2-2 042162 PANEL GENSET CONTROL 24 vee
3 034421 SCREW Pr32 X 318 TRUSS HEAD BLACK SS 4
4 031999 RING TOGGLE SWITCH MOUNT LOCKING 3
5 036538 HARNESS PANEL (12V &24V) 1
6-1 037601 METER WATER TEMPERATURE 12 VDC 1
6-2 042158 METER WATER TEMPERATURE 24 VOC 1
7-1 037603 METER OIL PRESSURE 12 vec 1
7-2 042157 METER OIL PRESSURE 24 VDC 80 PSI 1
8-1 037605 VOLTMETER 12VDC 1
8-2 042156 VOLTMETER 24VOC 1
~1 036192 HOURMETER 12VOC 1
~2 042159 HOURMETER 24VCC 1
10 034485 PLATE PANEL 1
11 031904 NUT 10-24 KEPS SS 1
12 024731 SWITCH STOP 1
13 024732 SWITCH PREHEAT &START 2
14-1 042893 LAMP INSTRUMENT 12 VDC INCLUDING HOLDER 3
14-2 035825 WIRE POWER TO METER LAMPS 3
14-3 045094 LAMP KIT 24VDC 1
15 043840 BOX GENSET CONTROL PANEL 1
16 200125 NUT 10-32KEPS 4
17 050234 NUT 6-32KEPS 4
r 18-1
1Pr2
19
050201
050374
043737
BLOCK
MARKER
HARNESS
TERMINAL
TERMINAL BLOCK
GENSET PANEL BOX
1
1
20 023937 BUSHING 1
21 015812 NUT M6DIN934 4
22 031783 LOCKWASHER MSDIN 127 4
23 031872 SCREW 10-32 X 112 SS BINDING HEAD 4
24 043747 HOLDER FUSE 1
25 033769 FUSE 8 AM? 1
26 040185 COVER PANEL BOX 1
27-1 303008 CONTROLLER GOVERNOR 12 VDC 1
27-2 039747 CONTROLLER GOVERNOR24VDC 1
28 0332S9 SWITCH EMERGENCY STOP 1
~1 037833 RELAY 12VDC 2
~2 039858 RELAY 24VDC 2
30 050234 NUT 6-32KEPS 2
31 031891 SCREW 8-32 X 318 TRUSS HEAD SS 4
, 32 031872 SCREW 10-32 X 112 SS BINDING HEAD 2
33 039928 BLOCK TERMINAL 10 POSmON 2
34 031855 SCREW 6-32 X 5J8 SS BINDING HEAD 2
3>1 043818 CONNECTOR MALE JUMPER-IF REMOTE PNL NOT INSTALLED 1
3~2 043746 CONNECTOR ASSEMBLY FEMALE FOR REMOTE PANEL 1
36 041081 DIODE NOT SHOWN 1
r
68
CONTROL PANEL - REMOTE START/STOP -12.5 BTDB-15.0 BTDC
27
~
. "'"'
69
CONTROL PANEL - REMOTE START/STOP -12.5 BTDB-15.0 BTDC
Reference t# Part. Part Name Remarks Quantity
r 1-1
1-2
2
044360
044363
031891
PANEL
PANEL
SCREW
BOX & HARNESS 12 vec
BOX & HARNESS 24 vee (OPT'L)
8-32 X 3f8 TRUSS HEAD SS
1
1
4
3 040185 COVER PANEL BOX 1
4 200125 NUT 10-32KEPS 2
5 039928 BLOCK TERMINAL 10 POSITION 2
6 043840 BOX GENSET CONTROL PANEL 1
7 033259 SWITCH EMERGENCY STOP 1
8 043747 HOLDER FUSE 1
9 033769 FUSE 8 AMP 1
10 043737 HARNESS GENSET PANel BOX 1
15-1 037833 RELAY 12VDC 2
15-2 039858 RELAY 24 vec (OPT'l) 2
16 031872 SCREW 1~32 X 112 SS BINDING HEAD 2
17 023937 BUSHING 1
18-1 043818 CONNECTOR MALE JUMPER-IF REMOTE PNl. NOT INSTAlLED 1
18-2 043746 CONNECTOR ASSEMBLY FEMALE FOR REMOTE PANEL 1
19 011812 BUSHING INSULATED FEMALE 1.25 1
20-1 042448 PANEL START-STOP 12VDC 1
~2 044826 PANEL REMOTE CONTROL 12 VDC INCl HOURMETER 1
~3 042620 PANEL START-STOP 24 VDC INCL HOURMETER 1
21-' 043950 PLATE PANEL BOX REO 1
21-2 043929 PLATE PANel BOX WHITE 1
22 024731 SWITCH STOP 1
23 024732 SWITCH PREHEAT &START 2
r 24
25
26
27
011811
042388
039004
034421
BUSHING
HOURMETER
SCREW
SCREW
INSULATED MALE 1.25
12J24VDC
6-32 X 1/4 FlAT HEAD BLACK SS
8-32 X 3f8 TRUSS HEAD BLACK SS
1
4
4
28 032975 LED 1
29 024943 PANel REMOTE CONTROL 1
30 050234 NUT 6-32 KEPS 4
31 042447 CABLE 8 PIN FOR 42448 &42620 (NOT SHOWN) 1
32-1 044442 DIAGRAM WIRING STARTISTOPIHOURMETER 1
32-2 043909 DIAGRAM WIRING PANEL42448 1
33 041081 DIODE NOT SHOWN 1
r
70
MOUNTING ASSEMBLY ·12.5 BTDB·15.0 BTDC
71
MOUNTING ASSEMBLY -12.5 BTDB-15.0 BTDC
Reference # Part' Part Name Remarks Quantity
1 044362 RAIL ASSEMBLY LEFT - INCI. REF #'S 3 - 9
2 044361 RAIL ASSEMBLY RIGHT-INCLREFtfS 3-9, & 18 1
3 043659 RAIL GENSET 2
4 200127 NUT 5116NCKEPS 16
5 031774 NUT 112NC 4
6 031776 I.OCKWASHER 112 4
7 03S271 PLATE SPACER 4
8 015238 ISOlATOR 4
9 031557 CAPSCREW 5116NC X 1-112 16
10 024674 WASHER ISOlATOR SNUBBING 8
11 033530 SHIELD ISOlATOR 2
12 024959 CAPSCREW M12X 125X25 DIN 961 4
13 031792 I.OCKWASHER M12 DIN 127 4
14 031m WASHER FLAT 112 4
15 031713 CAPSCREW 112NCX3 2
16 043660 MOUNT FRONTl.EFT 1
17 031714 CAPSCREW 112NCX~1/4 2
18 034593 STRAP GROUND 1
19 031759 WASHER FLAT 5116
72
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BACK END - 12.5 BTDB- 15.0 BTDC
Reference' Part' Part Name Remarks Quantity
r 1-1
1-2
2
030593
042111
034589
MOTOR
MOTOR
CAPSCREW
STARTER 12 vee
STARTER24VDC(Opr~
M10 X 30 DIN 933
1
1
1
3 019262 LOCKWASHER M10DIN 127 13
4 031789 WASHER M10DIN 125 14
5 013629 CAPSCREW M10 X 25 DIN 933 10
6 015887 NUT M10DIN934 2
10 043409 PLATE BACK
11 031792 LOCKWASHER M12DIN 127 11
12 031834 CAPSCREW M12 X 1.25 X 30 DIN 961 8
13 043842 FLYWHEEL INCLUDING RING GEAR 30230 1
14 033279 BOLT FLYWHEEL 4
15 035928 PLATE DRIVE DISC TO ARMATURE 1
16 035927 PLATE DISC DRIVE 3
17 035929 FAN 1
18 024959 CAPSCREW M12 X 1.25 X 25 DIN 961 2
19 031915 LOCKWASHER M10 DIN 6797A 6
20 031786 LOCKWASHER M8DIN127 8
21 017196 CAPSCREW M8 X 20 DIN 933 8
22-1 037464 ARMATURE 1 PHASE 12.5 BTDB 1
22-2 037468 ARMATURE 1 PHASE 15.0 BTDC 1
22-3 039908 ARMATURE 3 PHASE 1
23 034590 CAPSCREW M10X40 DIN 933 2
24 031919 CAPSCREW MS X 35 DIN 912 3
25 031914 LOCKWASHER MS DIN 6797A EXT 8
r 26
27
28-1
031781
037460
037467
WASHER
BEARING
STATOR
MSDIN 125
BAll.
EXCITER 1 PHASE
3
1
1
28-2 039912 STATOR EXCITER 3 PHASE 1
29 013629 CAPSCREW M10 X 25 DIN 933 1
30 019039 DOWEL 3
31 035935 GUARD AIR 1
32 031920 SCREW M5X20DIN 1
33 037378 DRIPTRAY 1
34 037188 DRIVE PTO SAE-B SPUNE 1
35 013589 CAPSCREW M12 X 40 DIN 933 3
36 031774 NUT 1J2NC 4
37 031775 LOCKWASHER 112 4
38 034867 STUD 1J2NC 4
39 037134 KIT PTO INCL REF#,S 11,35THRU 39 1
40 037197 DRAWING PTO INSTALLATION (NOT SHOWN) 1
41 034738 ADAPTER 1
42 036701 COVER PTO INTERFACE 1
43 031918 SCREW M5 X 10 DIN 84A 4
44 037851 COVER 1
45-1 037437 GENERATOR 12.5 KW 1 PHASE 1
45-2 037465 STATOR INCLUDING HOUSING 12.5 KW 1 PHASE 1
45-3 037466 STATOR 12.5 KW 1 PHASE 1
4&-1 037430 GENERATOR 15.0 KW 1 PHASE 1
4&-2 037469 STATOR INCLUDING HOUSING 15.0 KW 1 PHASE 1
46-3 037470 STATOR 15.0KW 1 PHASE 1
r
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BACK END -12.58108-15.0 BTDC
r Reference'
47·1
47·2
47·3
Part'
039913
039911
038466
Part Name
GENERATOR
STATOR
STATOR
Remarks
12.5· 15.0 KW 3 PHASE
INCLUDING HOUSING 12.5 ·15.0 KW 3 PHASE
12.5 ·15.0 KW 3 PHASE
Quantity
1
1
1
41 04630S GENERATOR 12.5 KW 1 PHASE FOR ElECTRONIC GOVERNR 1
49-1 046305 GENERATOR 15.0 KW 1 PHASE FOR ELECTRONIC GOVERNR 1
50 024836 SPACER 8
51 034731 ISOLATOR PANaMOUNT 4
52 031783 LOCKWASHER MSDIN127 4
53 015812 NUT M6 DIN 934 4
54 035931 DIODE 6
55 035943 TERMINAL INSULATED 1
56 013760 ClAMP 1
57 044989 SENSOR MAGNETIC 3I8NF FOR ELECTRONIC GOVERNR 1
r
76
AC OUTPUT AND REGULATOR - SINGLE PHASE -12.5 -15.0
- - - - _ _ 4__ _ . __ .. _ . ______.0.
77
AC OUTPUT AND REGULATOR - SINGLE PHASE -12.5 -15.0
Reference # Part # Part Name Remarks Quantity
1-1 031916 CAPSCREW M5 X 50 DIN 933 4
1-2 031914 LOCKWASHER M5DIN6797A 4
1-3 031781 WASHER M5DIN125 4
2 037463 TRANSFORMR VOLTAGE REGULATION 1
3-1 031718 CAPSCREW M5 X 10 DIN 84A 2
3-2 031914 LOCKWASHER M5DIN6797A 2
4 038345 BRACKET 1
5 038346 SWITCH REGULATION SELECTION 1
6 034410 REGULATOR ELECTRONIC VOLTAGE (OPT'L) 1
7-1 031917 LOCKWASHER M4DIN6797A 2
7-2 031934 SCREW M4 X 20 DIN 84A 2
8-1 043649 RECT1F1ER BRIDGE 1
8-2 031931 SCREW M5 X 15 DIN 84A 1
8-3 031914 LOCKWASHER M5DIN6797A 1
9 038347 BLOCK TERMINAL 5 POLE 1
1~1 038342 BLOCK TERMINALAC OUTPUT 1
1~2 038343 NUT MSBRASS 6
10-3 038344 BAR BUSS
11 035943 TERMINAL INSULATED 2
12 036702 LABEL AC OUTPUT CONNECTIONS (NOT SHOWN) 1
r
78
AC OUTPUT AND REGULATOR -THREE PHASE-12.5 BTDB -15.0 BTDC
~I
79
AC OUTPUT AND REGULATOR -THREE PHASE-12.S BTOB -15.0 BTOC
Reference # Part # Part Name Remarks Quantity
r 1
2
3
038468
031934
031918
REGULATOR
SCREW
SCREW
ELECTRONIC VOLTAGE
M4 X 20 DIN 84A
M5 X 10 DIN 84A
1
2
2
4 038470 BRACKET REGULATOR 1
5 031918 SCREW MS X 10 DIN 84A 2
6 038469 CHARGER BATTERY
7 031920 SCREW M5X2001N 1
8 031914 LOCKWASHER MS DIN 6797A 1
9 043649 RECTIFIER BRIDGE 1
10 038472 HOLDER FUSE 2
11 038471 FUSE 20 AMP 1
12 033769 FUSE 8 AMP 1
13-1 038464 BLOCK TERMINAL AC OUTPUT 1
13-2 038348 NUT M5BRASS 12
13-3 038349 BAR BUSS 4
14 031914 LOCKWASHER MSDIN6797A 2
15 031920 SCREW M5 X 20 DIN 84A 2
16 015816 CAPSCREW M6X 10 DIN 933 2
17 036737 CONNECTOR BOX 1-112 - AC OUTPUT LEADS 1
18 038676 LABEL AC OUTPUT CONNECTIONS (NOT SHOWN)
19 039341 BRACKET AC TERMINAl. BLOCK (NOT SHOWN)
r
80
CIRCUIT BREAKER ASSEMBLY-12.S BTDB-1S.0 BTDC
/'-
13
13
81
CIRCUIT BREAKER ASSEMBLY-12.5 BTOB.. 15.0 BTOC
Reference' Part' Part Name Remarks Quantity
r 1-1
1-2
1-3
038619
038620
042316
KIT
KIT
KIT
AC OUTPUT CIRCUIT BREAKER 12.5 KW 60HZ
AC OUTPUT CIRCUIT BREAKER 15.0 KW 60HZ
AC OUTPUT CIRCUIT BREAKER 9.4 KW 50HZ
1
1
1-4 042317 KIT AC OUTPUT CIRCUIT BREAKER 12.0 KW 50HZ 1
2 030067 CONDUIT F1.£X-GARO - INCHES REQUIRED 4
3 013776 TlEWRAP 3.5" LONG 2
4-1 042709 BREAKER CIRCUIT 60 AMP 12.5 KW SOHZ 1
.. 4-2 042710 BREAKER CIRCUIT 70 AMP 15.0 KW SOHZ 1
4-3 042708 BREAKER CIRCUIT 40 AMP 9.4 KW 50HZ
4-4 042709 BREAKER CIRCUIT 60 AMP 12.0 KW 60HZ 1
5 043722 BOX CIRCUIT BREAKER 1
6 039082 GUARD CIRCUIT BREAKER HANDLE 1
7 031852 SCREW 6-32 X 1/4 SS BINDING HEAD 4
8 032498 NUT 114NCBRASS 2
9 032493 LOCKWASHER 1J41NTERNAL TOOTH BRONZE 2
10 032499 WASHER FlAT 1/4 BRASS 2
11 038622 CAPSCREW 114NC X 1 BRONZE FULLY THREADED 1
12 030737 CONNECTOR BOX 1-1/4" INSULATED 1
13 031891 SCREW 6032 X 318 TRUSS HEAD SS 6
14 043723 COVER BREAKER BOX 43722 1
15-1 038643 WIRE GEN TO BRKR BLACK 6GA 12.5-15.0 KW 60HZ 2
15-2 042340 WIRE GEN TO BRKR BLACK 10GA 9.4 KW 50HZ 1
15-3 042626 WIRE GEN TO BRKR BLACK 8GA 12.0 KW 50HZ 1
16-1 044242 WIRE GEN TO BOX WHITE 4GA 12.5-15.0 KW 60HZ 1
16-2 038646 WIRE GEN TO BRKR WHITE 10GA 9.4 KW 50HZ 1
r 16-3
17
18
038934
044243
031786
WIRE
CAPSCREW
LOCKWASHER
GEN TO BRKR WHITE 8GA 12.0 KW 50HZ
MSX 14 DIN 933
MSDIN 127
4
4
19 042719 DIAGRAM AC OUTPUT & CIRCUIT BREAKER WIRING 1
82
SOUNDGUARD ASSEMBLY -12.5 BTDB-15.0 BTDC
83
SOUNDGUARD ASSEMBLY - 12.5 BTDB- 15.0 BTDC
r- Reference'
1
2
Part'
043446
043448
043449
Part Name
BASE
PANel
PANEL
Remarks
SOUNOGUARD
SOUNOGUARDFRONT
SOUNDGUARD REAR
Quantity
1
1
1
3
4 047642 PANEl SOUNDGUARD SERVICE SIDE 1
5 043445 PANEL SOUNDGUARD SIDE 1
6 043447 PANEL SOUNOGUARDTOP 1
7 037298 COVERKJT BOTTOM OF GENSET VENT· INCL. SCREWS 1
8 044080 CLASP 2
• 9 043775 LATCH NEOPRENE 18
10 046729 ELBOW EXHAUST OUTLET 70 DEG 1
11 030901 HOSE 'Z' WIRE INSERTED • INCHES REQUIRED 19
12 011411 CLAMP HOSE 32 4
13 039498 BUSHING 2.5 INCH HOLE 16
14 042782 GROMMET SOUNDGUARD BASE EXHAUST ELBOW 1
15 044065 PLUG BUTTON 1
16 043248 GASKET PANEL EDGE SEAL • INCHES REQUIRED 66
17 043S74 GASKET NEOPRENE • INCHES REQUIRED 32
18 042638 CORNER PANEL 20
..
r
84
BELT GUARD ASSEMBLY -12.5 BTDB-15.0 BTDC
/
/
/
I
/
/
/
5 /
I
/ 8
-~5
L--7
8
85
BELT GUARD ASSEMBLY - 12.5 BTDB- 15.0 BTDC
Reference' Part. Part Name Remarks Quantity
r 1
2
3
044365
033228
033372
GUARD
SCREW
WASHER
BELT
WING 10-32 X 112
FLAT
1
3
3
4-1 044168 BRACKET BELT GUARD TOP 1
4-2 033699 BRACKET BELT GUARD TOP 24 vec (OPT'L) 1
5 031849 LOCKWASHER 10SS 3
6 024983 CAPSCREW M8 X 7S DIN 931
7 024949 CAPSCREW M8 X 50 DIN 931 2
8-1 037828 BRACKET BELT GUARD 2
8-2 037828 BRACKET BELT GUARD LEFT 24 vec (OPT'L) 1
8-3 044894 BRACKET BELT GUARD RIGHT 24 vec (OPT'L) 1
9 042225 SPACER 1
86
MISCELLANEOUS AND EXTRA AVAILABLE OPTIONS
87
MISCELLANEOUS AND EXTRA AVAILABLE OPTIONS
Reference. Part # Part Name Remarks Quantity
r 1
2
046420
047158
KIT A
KlTB
SPARE PARTS
SPARE PART5-EXTENO CRUISING
1
1
3 046903 GASKET SET COMPLETE 1
4 046902 GASKET SET UPPER 1
5 044068 DIPSTICK EXTENSION KIT - OPTIONAL 1
6 046419 KIT FUel HARDWARE
7 044085 PULLEY KIT ACCESSORY 3 GROOVE CRANKSHAFT 1
8 044436 MOUNT KIT FIElD INSTAllATION FOR COMPRESSOR 1
9-1 045498 GOVERNOR KIT 12 VDC - CONVERTS TO ElECT GOVNR 1
9-2 045499 GOVERNOR KIT 24 VDC - CONVERTS TO ElECT GOVNR
10 032974 FILTER PRIMARY FUEL SEPARATOR
11 015010 STRAINER RAW WATER 1
12 033327 VALVE ANTI-SIPHON 1
13-1 013758 PAINT RED AEROSOL SPRAY CAN 1
13-2 042307 PAINT WHITE AEROSOL SPRAY CAN
14 043474 MUFFLER HYDRO-HUSH FIBERGLASS
15 020654 SPLITTER ALTERNATOR OUTPUT
16-1 0307Ei0 HARNESS 15 FT. PANEL EXTENSION 8 PIN 1
16-2 036557 HARNESS 15 FT. PANEL EXTENSION 4 PIN 1
16-3 044347 HARNESS 15 FT. PANEL EXTENSION 15 PIN 1
16-4 044799 HARNESS 30 FT. PANEL EXTENSION 15 PIN 1
17 040078 FILTER KIT REMOTE LUBE OIL 1
18 0241n TANK KIT REMOTE FRESH WATER EXPANSION 1
19-1 045100 MANUAL SERVICE 1
19-2 044180 MANUAL OPERATOR 44AIB 1
19-3 044800 MANUAL OPERATOR 12.5 BTDB -15.0 BTDC 1
20-1 044735 DIAGRAM GENSET WIRING 12124 vee 1
20-2 044807 DIAGRAM GENSET WIRING 12124 VDC UNGROUNDED 1
20-3 044927 DIAGRAM GENSET WIRING 12/24 vee WI ELECT GOVNR 1
20-4 044970 DIAGRAM GENSET WIRING UNGRNDED WI ELECT GOVNR 1
r
88
Numerical Parts Index
Part # Page Ref Part # Page Ref Part # Page Ref
89
Numerical Parts Index
Part' Page Ref Part # Page Ref Part, Page Ref
r 023651
023651
fiT
53
19-1
24-2
024373
024602 43
3 2
24
024948
024949
13
85
25
7
023651 59 28-2 024602 63 33 024950 47 4
023652 59 28-1 024630 53 25-2 024950 59 25
023652 fiT 19-2 024637 41 2 024950 fiT 16
023652 53 24-3 024639 49 21 024950 53 21
023706 59 26-1 024639 63 4-1 024951 49 5
023706 fiT 17-1 024674 71 10 024951 3 11-1
023706 53 22-1 024683 49 28 024951 3 11-2
023707 fiT 17-2 024683 63 28-1 024951 27 29
023707 53 22-2 024688 43 36 024952 17 8
023707 59 26-2 024704 41 4 024959 71 12
023708 fiT 17-3 024731 69 22 024959 73 18
023708 53 22-3 024731 67 12 024959 29 3
023708 59 26-3 024731 65 12 024959 21 20
023709 59 26-4 024732 67 13 024972 27 4
023709 fiT 17-4 024732 69 23 024972 29 14
023709 53 22-4 024732 65 13 024972 25 27
023710 fiT 17-5 024778 53 15 024977 41 1-1
023710 53 22-5 024778 59 15 024983 85 6
r 90
Numerical Parts Index
Part ## Page Ref Part ., Page Ref Part. Page Ref
91
Numerical Parts Index
Part t# Page Ref Part. Page Ref Part. Page Ref
031758 63 15 031786 81 18 031793 21 18
031759 71 19 031786 53 17-1 031802 5 5
031760 63 16 031786 59 17 031802 31 15
031760 49 17 031786 47 7-1 031802 33 33
031764 47 2>2 031786 27 23 031811 29 9
031n4 73 36 031786 31 16 031812 43 19
031n4 71 5 031786 43 6 031819 47 23
031776 73 'S1 031786 45 7 031822 47 28
031n6 71 6 031786 37 2 031828 1 14
031776 47 2>1 031786 15 8 031834 59 9
031m 29 5 031786 27 8 031834 53 11
031m 71 14 031786 29 8 031834 57 11
031781 n 1-3 031786 47 10 031834 73 12
031761 73 26 031786 13 13 031843 49 2
031783 47 13 031786 39 7 031843 63 34
031783 75 52 031787 29 7 031847 61 5
031783 25 32 031787 17 18 031847 49 18
031783 27 031787
r·
27 13 12 031847 63 18
031783 67 22 031787 15 9 031847 53 27
., .. 031783 27 19 031787 27 7 031847 31 4
031783 43 13 031787 45 6 031849 63 17
031783 31 7 031787 39 6 031849 49 19
031783 29 21 031787 37 3 031849 53 28
031784 27 25 031787 43 33 031849 85 5
031784 43 14 031787 43 5 031849 31 3
031784 49 26 031789 59 5 031849 61 6
031784 63 25 031789 47 5 031852 81 7
031784 47 14 031789 53 3 031855 67 34
031784 49 8 031789 57 4 031872 67 32
031784 31 12 031789 73 4 031872 31 13
031784 29 20 031792 73 11 031872 69 16
031786 43 20 031792 21 19 031872 65 23
031786 53 34 031792 39 18 031872 67 23
031786 33 34 031792 71 13 031872 65 25
031786 43 32 031792 57 10 031873 61 9
• 031786 37 24 031792 53 10 031873 53 32
031786 63 23 031792 59 8 031891 69 2
031786 49 23 031792 29 2 031891 81 13
031786 73 20 031792 1 15 031891 65 20
92
Numerical Paris Index
Part tI Page Ref Part #I Page Ref Part I Page Ref
93
Numerical Parts Index
Part. Page Ref Part' Page Ref Part. Page Ref
94
Numerical Parts Index
Part # Page Ref Part # Page Ref Part # Page Ref
037467 73 28-1 038469 79 6 039858 fj1 29-2
037468 73 22-2 038470 79 4 039906 59 23-2
037469 73 46-2 038471 79 11 039908 73 22-3
037470 73 46-3 038472 79 10 039911 75 47-2
037504 51 21 038606 29 18 039912 73 28-2
11
037504 59 29 038619 81 1-1 039913 75 47-1
037507 51 23 038620 81 1-2 039928 65 22
95
Numerical Parts Index
"
r"
'.
Part #
042032
Page
51
Ref
24
Part #
043097
Page
59
Ref
7
Part #
043818
Page
65
Ref
28-1
042065 47 1-4 043248 83 16 043818 67 35-1
042066 47 21 043374 31 20 043818 69 18-1
042111 73 1-2 043402 53 25-5 043823 15 4
042156 65 8-2 043409 73 10 043824 47 26-1
042156 67 8-2 043416 57 6 043830 47 27
042151 65 7-2 043434 43 27 043832 47 15
042157 67 7-2 043445 83 5 043838 47 2~2
96
Numerical Parts Index
Part # Page Ref Part # Page Ref Part # Page Ref
97
Numerical Parts Index
Part # Page Ref Part # Page Ref Part # Page Ref
045218 13 15 045260 33 42 046669 29 15
045220 15 1 045261 33 14 046674 65 7-3
045221 15 2 045262 33 15-2 046675 65 1>-4
045223 19 2 045263 33 ~2 046676 65 ~3
r' 045241
045242
25
33
16
27
045395
045396
9
1
5
3
046910
046911
25
11
6
14
045243 33 24 045397 1 11 046912 11 1-5
045244 33 10 045398 33 6 046913 11 1-6
045245 33 17 045498 87 ~1 046919 21 2
045246 33 39-2 045499 87 ~2 046920 33 21
045247 31 17 045528 39 1~1 047012 11 5-1
045247 35 49 045677 21 4 047123 21 8
045248 33 7 046212 53 25-3 047125 35 45
045249 33 13 046295 21 5 047126 3 1-1
045250 33 1~1 046296 21 7 047127 3 6-2
045251 33 11>-2 046297 21 3 047128 5 11>-1
045252 33 16 046305 75 4~1 047129 5 1~1
r
\
98
Numerical Parts Index
Part' Page Ref Part. Page Ref Part' Page Ref '1
047137 33 18-1 300746 47 1-3
047138 33 23 302842 23 2
047139 33 9-1 303008 01 27-1
047140 33 15-1
047141 33 22
047142 33 1-3 ",
047143
047144
33
25
41-1
36-2
,
047145 47 9-1
047146 33 38
047147 33 12
047158 87 2
047256 51 25
047642 83 4
047894 43 22-2
047895 1 1-1
048013 45 9
048019 33 29
048020 33 18-3
048021
048022
47
33
20-1
1-2
l
048023 33 39-3
048024 33 41-3
048025 37 30
048025 39 1
050201 01 18-1
050234 01 17
050234 01 30
050234 69 30
050374 01 18-2
200125 01 16
200125 65 21
200125 69 4
200127 71 4
299031 ~ 8
.~-
299031 39 27
299527 19 3
299864 31 11
299981 13 22
99