46-32670
DORADO/MATTOC/MAGNUM IVA
INCREMENTAL VOLUME ADJUST (IVA)
Incremental Volume Adjust (IVA) modifies the volume in the LESS AIR MORE AIR
positive air spring. This allows the main air spring ramp-up to be VOLUME VOLUME
tuned.
Increasing the air volume creates a more linear spring curve
with reduced mid-stroke support and end-stroke ramp-up.
Reducing the air volume creates a more progressive spring
curve with increased mid-stroke support and end-stroke
ramp-up.
The air volume is modified by removing the clip-on spacers from
the IVA shaft moving the piston into the desired location and
reassembling the clip-on spacers to secure the piston on the IVA
shaft.
DORADO INCREMENTAL VOLUME ADJUST (IVA) INSTALLATION & SET-UP GUIDE
NOTE: For ease of service it is recommended that the spring leg be removed from the fork crowns.
1. Remove valve cap and attach shock-pump. Depressurize air spring, remove shock pump. Fully depress the air valve core with 3mm hex to
fully evacuate any remaining pressure.
2. Remove spring end-cap on non-drive side drop-out using 26mm socket.
3. Set IVA piston to desired position. Lubricate IVA piston seal with M-prep grease.
4. Insert IVA assembly into leg. Use 26mm socket, torque to 6,8-9,0 N-m [60-80 in-lb].
5. Attach shock pump to main air spring , pressurize to recommended air pressure in chart.
Rider Weight Dorado 203mm Spring Pressure, psi [Bar]
lbs Kg Soft Standard Firm
>220 >100 85 [5.8] 92 [6.3] 100 [6.9]
200-220 92-100 75 [5.2] 82 [5.7] 90 [6.2]
170-199 77-91 65 [4.5] 72 [5.0] 80 [5.5]
140-169 64-76 55 [3.8] 62 [4.3] 70 [4.8]
120-139 54-63 50 [3.4] 55 [3.8] 60 [4.1]
INCREMENTAL VOLUME ADJUST (IVA) ADJUSTMENT
1. Remove valve cap and attach shock-pump. Depressurize air spring, remove shock pump. Fully depress the air
valve core with 3mm hex to fully evacuate any remaining pressure.
2. Remove IVA assembly from fork.
3. Remove spacers from IVA shaft.
4. Set IVA piston to desired position.
5. Replace spacers to secure IVA piston in place.
6. Insert IVA assembly into leg. Torque top-cap to 6,8-9,0 N-m [60-80 in-lb].
7. Attach shock pump to main air spring , pressurize to recommended air pressure in chart.
HAYES COMPONENTS - 5800 W DONGES BAY ROAD - MEQUON, WI - 53092
PHONE: (888)686-3472 FAX: (262) 512-4219
www.hayescomponents.com
[email protected] www.manitoumtb.com
[email protected] 46-32670
DORADO/MATTOC/MAGNUM IVA
MATTOC/MAGNUM INCREMENTAL VOLUME ADJUST (IVA) INSTALLATION & SET-UP GUIDE
1. Remove valve cap and attach shock-pump. Depressurize air spring, remove shock pump. Fully depress the air valve core with 3mm hex to
fully evacuate any remaining pressure.
2. Remove spring top cap using 24mm socket.
3. Set IVA piston to desired position. Lubricate IVA piston seal with M-prep grease.
4. Insert IVA assembly into leg. Use 24mm socket, torque to 6,8-9,0 N-m [60-80 in-lb].
5. Attach shock pump to main air spring , pressurize to recommended air pressure in chart.
Rider Weight Mattoc Spring Pressure, psi [Bar]
lbs Kg 140mm 150mm 160mm 170mm
>220 >100 102 [7.0] 92 [6.3] 84 [5.8] 76 [5.2]
200-220 92-100 94 [6.5] 84 [5.8] 76 [5.2] 69 [4.8]
170-199 77-91 80 [5.5] 72 [5.0] 65 [4.5] 58 [4.0]
140-169 64-76 68 [4.7] 60 [4.1] 53 [3.7] 48 [3.3]
120-139 54-63 54 [3.7] 48 [3.3] 42 [2.9] 37 [2.6]
Rider Weight Magnum Spring Pressure, psi [Bar]
lbs Kg 80mm 100/110mm 120mm 140mm
>220 >100 120 [8.3] 115 [7.9] 110 [7.6] 105 [7.2]
200-220 92-100 110 [7.6] 105 [7.2] 100 [6.9] 94 [6.5]
170-199 77-91 95 [6.3] 90 [6.2] 85 [5.9] 80 [5.5]
140-169 64-76 83 [5.7] 78 [5.4] 73 [5.0] 68 [4.7]
120-139 54-63 69 [4.8] 64 [4.4] 59 [4.0] 54 [3.7]
Mattoc/Magnum 140, 70psi, IVA Comparison
600
550
500
450
70psi, No IVA installed
400
70psi, IVA = Max
350 70psi, IVA = Max-1
Force [lbf]
300 Increasing the main pressure 70 psi, IVA = Max-2
increases the initial spring rate
70psi, IVA = Max-3
250
70psi, IVA = Max-4
200
150
100
50 Decreasing the main pressure
decreases the initial spring rate
0
0.000 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080 0.090 0.100 0.110 0.120 0.130 0.140
Displacement [m]
HAYES COMPONENTS - 5800 W DONGES BAY ROAD - MEQUON, WI - 53092
PHONE: (888)686-3472 FAX: (262) 512-4219
www.hayescomponents.com
[email protected] www.manitoumtb.com
[email protected]
