COVER-1 3/29/04 5:29 AM Page 1-1

ROOM AIR CONDITIONER

INDOOR UNIT OUTDOOR UNIT
AM18A1(B1)E09 UM18A1(B1)E2
AM18A1(B1)B09 UM18A1(B1)B2
AM19A1(B1)E07 UM19A1(B1)E2
AM19A1(B1)B12
MC09ZV-18 XMC18ZV
MC07ZV-19
XMC19ZV
MC12ZV-19

Manual
SERVICE
AIR CONDITIONER CONTENTS

1. Precautions

2. Product Specifications

3. Operating Instructions and

Installation

4. Disassembly and Reassembly

5. Troubleshooting

6. Exploded Views and Parts List

7. Block Diagrams

8. PCB Diagrams

9. Wiring Diagrams

10. Schematic Diagrams

COVER-1 3/29/04 5:29 AM Page 1-2

ELECTRONICS

© Samsung Electronics Co., Ltd. APR. 1999.

Printed in Korea.
Code No. DB81-10176A(3)
1-1~ 3/29/04 5:29 AM Page 1-1

1. Precautions
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker.

da
ng
2. Use proper parts: Use only exact replacement

e
ro
us
parts. (Also, we recommend replacing parts
rather than repairing them.)

3. Use the proper tools: Use the proper tools

and test equipment, and know how to use
them. Using defective tools or test equipment
may cause problems later-intermittent contact,
for example. Fig. 1-1 Avoid Dangerous Contact

4. Power Cord: Prior to repair, check the power

cord and replace it if necessary.

5. Avoid using an extension cord, and avoid tap-

ping into a power cord. This practice may
result in malfunction or fire.

6. After completing repairs and reassembly,

check the insulation resistance. Procedure:
Prior to applying power, measure the resis-
tance between the power cord and the ground Fig. 1-2 No Tapping and No Extension Cords
terminal. The resistance must be greater than
30 megohms.

7. Make sure that the grounds are adequate.

8. Make sure that the installation conditions are

satisfactory. Relocate the unit if necessary.

9. Keep children away from the unit while it is

being repaired.

10. Be sure to clean the unit and its surrounding

Fig. 1-3 No Kids Nearby!
area.

K
O.

Fig. 1-4 Clean the Unit

Samsung Electronics 1-1

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1-2 Samsung Electronics

2. Product Specifications

2-1 Table

Model AM18A1(B1)E2 / MC18ZV AM18A1(B1)B2 AM19A1(B1)E2 / MC19ZV

INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
Item AM18A1(B1)E09 UM18A1(B1)E2 AM18A1(B1)B09 UM18A1(B1)B2 AM19A1(B1)E07 AM19A1(B1)E12 UM19A1(B1)E2
MC09ZV-18 XMC18ZV MC07ZV-19 MC12ZV-19 XMC19ZV
Type - Wall-Mounting Multi Split Wall-Mounting Multi Split
Cooling BTU/h 9,000 18,000(9,000x2) 9,000 18,000(9,000x2) 7,000 12,000 19,000 (7,000+12,000)
Kw 2.63 5.27(2.63x2) 2.05 3.51 5.56(2.05+3.51)
Perfor- Dehumiditying I/h 1.6 - 1.6 - 1.2 1.9 -
mance Air volume Cooling m /min
3
7.0 - 7.0 - 6.0 8.3 -
Noise Cooling dB 35 54 35 54 33 38 54
Power V-Hz 1-220-240V~, 50Hz 1-220V~, 60Hz 1-220V~, 50Hz
Power consumption Cooling W 870 1,740(870x2) 860x2 1,720(860x2) 720 1,230 1,820
Operating current Cooling A 3.7 7.4(3.7x2) 4.0 8.0(4.0x2) 3.1 5.3 8.0
Power factor Cooling % 97.9 97.7 96.0 96.0 94.0
Power Starting current A 30 30
- HO7RNF 2.5 - H07RNF2.5 - - H07RNF2.5
Power cord(Option)
HO5RNF (5G 1mm ) 2
HO5RNF (5G 1mm ) 2
H05RNF (5G 1mm ) 2

Fuse capacity A 3.15 - 3.15 - 3.15 3.15 3.15 / 5

Outer mm 815x298x182 787x620x320 815x298x182 787x620x320 815x298x182 815x298x182 787x620x320
dimension W x H x D
inch 32.08x11.73x7.17 30.98x24.41x12.6 32.08x11.73x7.17 30.98x24.41x12.6 32.08x11.73x7.17 32.08x11.73x7.17 30.98x24.41x12.6
Weight kg 9.6 53 9.6 53 9.6 9.6 53
Liquid ø6.35 x 5 ø6.35 x 5 ø6.35x5 ø6.35x5 -
Refrigerant pipe OD(mm)xL(m)
GAS ø9.52x5 ø9.52 x 5 ø9.52x5 ø12.7x5 -
Drain hose ID(mm) x L(m) ø17 x 2,000 ø17x2,000
Type - Rotary - Rotary Rotary Rotary Rotary
Size
Model name - 44B092JW1E6 - 44B092IW1E5 44A070JW1E1 48A124JV1E5 44A070JW1E1 + 48A124JV1E5
Comp-
Capacitor - 30µF x 420VAC - 20µF x 450VAC 25µF x 450VAC 30µF x 420VAC 20µF x 450VAC + 30µF x 420VAC
ressor
Tape(model) - - - - - - -
Motor
Rated output W - 675 - 675 675 1,210 -
Type Cross-fan Propeller Cross-fan Propeller Cross-fan Cross-fan Propeller
Blower Type Resin Still Resin Still Resin Resin Still
Motor
Rated output W 35 35 35 35 35 35 35
Heat exchanger 2Row 12Step 2Row 24Step 2Row 12Step 2Row 24Step 2Row 12Step 2Row 12Step 2Row 24Step
Refrigerant control unit A,B-UNIT ; Capillary Tube A,B-UNIT ; Capillary Tube.
Freezer oil capacity cc - 280 - 280 280 360 -
Refrigerant to change (R-22) g - 800x2 - 790x2 700 850 700 + 850
Protection device - MRA12037-12007 - MRA12032-12008 MST24AMN-12008 MRA12030-12008 -
Standard Conditions ISO R5151 Standard ARI Standard ISO R5151 Standard
•The basic performance test is based on the piping of 5MT. (Be sure to check the installing conditions as extension of the piping
may lead to performance degradetion.)

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2-2 Dimensions

2-2-1 Indoor Unit

(Remote control)
(Front view)

Air

161
298
in

815 182 58
22
Air out

Installation plate
(Rear view)

2-2-2 Outdoor Unit

320

(Front view) (Rear view)

620

582
787 340

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2 3/29/04 5:28 AM Page 2-3

2-3 Refrigerating Cycle Block Diagram

INDOOR UNIT OUTDOOR UNIT

T1 Capillary tube
2-way valve

(A) (B) Liquid side

Propeller fan
Cross fan

Cross fan

Heat
exchanger
(Condenser)

Heat T2 Gas side

exchanger
(Evaporator)

3-way valve Cooling

Gas leak
Compressor-A check point

Refrigerating cycle temperature and pressure

STD Pressure Piping Temp.(°C) Temp. Condition (°C)

Operating Condition (kg/cm2G) Indoor Outdoor
T1 T2
3-way valve DB WB DB WB
Standard 5.0~5.2 11 11 27 19 35 24
A or B Max over load 6.0~6.3 16 15 32 23 43 26
Cooling Low temp. 3.4~3.6 3 2 21 15 21 15
Standard 5.0~5.2 12 10 27 19 35 24
A+B Max over load 6.0~6.3 16 15 32 23 43 26
Low temp. 3.4~3.6 3 2 21 15 21 15

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3. Operating Instructions and Installation

3-1 Operating Instructions

3-1-1 Name & Function of Key in remote controller

NO NAMED OF KEY FUNCTION OF KEY

1 On/Off Button. Use this button to start and stop air conditioner.

2 Temp. up button. If the button is pressed once,

(UP)
the setting temperature is increased by 1°C

Temp. down button. If the button is pressed once,

(DOWN) the setting temperature is decreased by 1°C

3 Each time you press this button,

MODE is changed in the following order.
MODE

4 TURBO Use this button to provide heavy duty cooling & Heating for 30 minutes.

5 OFF Set up the reserve or cancel the timer on and timer off quickly

6 Use this button for sleep operation.

(The SLEEP mode can be selected at COOL and HEAT mode.)

7 Adjusts air flow vertically.

Each time you press this button,

8 Each time you press this button,

FAN SPEED is changed in the following order.

9 C ON TIMER Set up the time that operation start.

O
10 V OFF TIMER Set up the time that operation stop.
E
11 R SET Use this button to reserve the timer on.
T
12 I CANCEL Use this button to reserve or cancel the timer on and timer off.
M
13 E If the button is pressed once, the time increase by one minute
R (UP)
during the time set mode, and ten minutes during the timer set mode.

14
(DOWN) If the button is pressed once, the time decrease by one minute
during the time set mode, and ten minutes during the timer set mode.

15 Without regard to ON/OFF condition in remote controller,

use this button to set current time.
TIME
Adjust the current time using button.
(Data can be transmitted after setting up the time)

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Operating Instructions and Installation

3-1-2 Name & Function of Key in remote controller

1. AUTO MODE : In this mode, operation 4. TURBO MODE : This mode is available in
COOL mode is selected automatically by the AUTO, COOL, DRY, FAN MODE.
room temperature of initial operation. When this button is pressed at first, the air
conditioner is operated “powerful” state for
Operation Type Room Temp 30 minutes regardless of the set tempera-
ture, room temperature.
Tr≥ 24.5°C+∆T Compressor ON
Cool Operation When this button is pressed again, or when
Tr≤ 24°C+∆T Compressor OFF the operating time is 30 minutes, turbo
operation mode is canceled and returned to
∆T= -2°C, -1°C, 0°C+1°C+2°C the previous mode.
∆T is controlled by setting temperature *But, if you press the TURBO button in DRY
up/down key of remote controller or FAN mode that is changed with AUTO
* FAN SPEED : AUTO mode automatically.

2. COOL MODE : The unit operates according 5. SLEEP MODE : Sleep mode is available
to the difference between the setting and only in COOL mode.
room temperature. (18°C~30°C) The operation will stop after 6 hours.
*In COOL mode : The setting temperature
3. DRY MODE : Has 3 states, each determined is automatically raised by 1°C each 1hour
by room temperature. When the temperature has been raised by
The unit operates in DRY mode. total of 2°C, that temperature is main-
*Compressor ON/OFF Time is controlled tained.
compulsorily(can not set up the fan speed,
always breeze). 6. FAN SPEED : Manual (3 step), Auto (4 step)
*Protective function : Low temperature Fan speed automatically varies depending
release. (Prevention against freeze) on both the difference between setting and
the room temperature.

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Operating Instructions and Installation

7. COMPULSORY OPERATION : OFF TIMER : The air Conditioner is turned

For operating the air conditioner without OFF at a specified time using OFF TIMER .
the remote controller. *ON TIMER : Only timer LED lights on.
*AUTO : The operating is the same func- *OFF TIMER : Both timer and operation
tion that AUTO MODE in the remote con- LED lights on.
troller. *3 minutes delay timer.

8. SWING : BLADE-H is rotated vertically by 11. SELF Diagnosis

the stepping motor.
LED DISPLAY
oper- Check Point
TIMER FAN Turbo
9. Quick OFF TIMER: OFF timer (quick timer) ation

allows reservation or cancel the timer on Interruption of electric power and Power on.
and timer off quickly Abnormal condition of the room sensor.
When OFF timer button is pressed at oper- Abnormal condition of the indoor unit's heat exchanger sensor.
ating state, LCD displays the polling state
Indoor unit fan motor lock.
sequentially.
LED
The LCD also displays the time remaining. : : LED off
blinking

10. 24-Hour ON/OFF Real Setting Timer. : The

air conditioner is turned ON at a specified 12. BUZZER SOUND : Whenever the ON/OFF
time using ON TIMER . button is pressed or whenever change
occurs to the condition which is set up or
select, the compulsory operation mode,
buzzer is sounded "beep"

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3-2 Outdoor unit controlling spec (Each load controlling condition)

3-2-1 Selecting Area for Installation avoid disturbing neighbours.
(Fix the unit firmly if it is mounted in a
Select an area for installation that is suitable high place.)
to the customer's needs. 3. Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
3-2-1(a) Indoor Unit by any obstacle affecting the airflow near
the air inlet and the air outlet.
1. Make sure that you install the indoor unit in 4. Make sure that you install the outdoor unit
an area providing good ventilation. It must in area free from animals or plants.
not be blocked by an obstacle affecting the 5. Make sure that you install the outdoor unit
airflow near the air inlet and the air outlet. in area not blocking the traffic.
2. Make sure that you install the indoor unit in 6. Make sure that you install the outdoor unit
an area allowing good air handling and in area easy to drain condensed water from
endurance of vibration of the indoor unit. the indoor unit.
3. Make sure that you install the indoor unit in 7. Make sure that you install the outdoor unit
an area where there is no source of heat or in area which provides easy connection
vapor nearby. within the maximum allowable length of a
4. Make sure that you install the indoor unit in coolant pipe (15 meters).
an area from which hot or cool air is spread Note
evenly in a room. 1. Add 10 grams of refrigerant (R-22) for
5. Make sure that you install the indoor unit in every 1 meter if the pipe length exceeds
an area away from TVs, audio units, cord- the standard pipe length of 5 meters.
less phones, fluorescent lighting fixtures 2. Maintain a height between the indoor and
and other electrical appliances (at least 1 outdoor units of less than 3 meters.
meter). 8. Make sure that you install the outdoor unit
6. Make sure that you install the indoor unit in in an area which is large enough to accom-
an area which provides easy pipe connec- modate the measurements
tion with the outdoor unit, and easy shown in figure on the next page.
drainage for condensed water.
7. Make sure that you install the indoor unit in
an area which is large enough to accomo- 3-2-1(c) Remote Control Unit
date the measurements shown in figure on
the next page. 1. Make sure that you install the remote con-
trol unit in an area free from obstacles such
as curtains etc, which may block signals
3-2-1(b) Outdoor Unit from the remote control unit.
2. Make sure that you install the remote con-
1. Make sure that you install the outdoor unit trol unit in an area not exposed to
in area not exposed to the rain or direct sun direct sunlight, and where there is no source
light. of heat.
(Install a separate sunblind if exposed to 3. Make sure that you install the remote con-
direct sun light.) trol unit in an area away from TVs, audio
2. Make sure that you install the outdoor unit units, cordless phones, fluorescent lighting
in area allowing good air moment, not fixtures and other electrical appliances (at
amplifying noise or vibration, especially to least 1 meter).

Caution

It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.

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Operating Instructions and Installation

3-2-2 Installation diagram of indoor unit and outdoor unit

A Indoor unit gas leak test check point Piping may be laid to the rear, left,
right or down.

Indoor unit 3
Right Left
2
Piping Rear Rear
Tape vinyl Down
1

30mm or more
B Drain hose installation
125mm or more
125mm
or more
Cut the piping hole
sloped slightly
A 7

B
5

M O DE
TURBO OFF

Remote control
Remote control holder
600mm minimum

4
100
mm m
min
imu imu
m min
mm
100

A-UNIT Outdoor unit check point.

in imum B-UNIT
mm
600m
10

1 Piping (Liquid) 1/4" 6 Clamper tube

2 Piping (Gas) 3/8" or 1/2" 7 Installation plate
3 Installation tube 8 Pipe-connection
4 Vinyl tape 9 Screw
5 Putty 10 Drain hose

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Operating Instructions and Installation

3-2-2(a) Fixing the Installation Plate

1. Determine the position of the pipe and drain hose hole

Installation plate
using the right figure and drill the hole with an inner
diameter of 65mm so that it slants slightly downwards.

Pipe hole
(ø65mm)
2. If you are fixing the indoor unit to a… Then follow Steps…

Wall 3.

Window frame 4 to 6.

(Unit : mm) 3. Fix the installation plate to the wall in a manner appro-
priate to the weight of the indoor unit.
50

225 100 If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
60

than 20mm.

340 280

4. Determine the positions of the wooden uprights to be

(Unit : mm) attached to the window frame.

5. Attach the wooden uprights to the window frame in a

manner appropriate to the weight of the indoor unit.
410~730

6. Using tapped screws, attach the installation plate to the

wooden uprights, as illustrated in the last figure oppo-
site.

3-2-2(b) Purging the Unit

On delivery, the indoor unit is loaded with an inert gas.
All this gas must therefore be purged before connecting the
assembly piping. To purge the inert gas, proceed as fol-
lows.

Unscrew the caps at the end of each pipe.

Result : All inert gas escapes from the indoor unit.

• To prevent dirt or foreign objects from getting into

the pipes during installation, do NOT remove the
caps completely until you are ready to connect the
piping.

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Operating Instructions and Installation

3-2-2(c) Connecting the Assembly Cable.

The outdoor unit is powered from the indoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of
ten metres.

1. Extend the assembly cable if necessary.

2. Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit.

Indoor
3. Remove the screw securing the connector cover.
unit 1 2 3 4 5
4. Pass the assembly cable through the rear of the indoor unit and
connect the assembly cable to terminals 1 to 5.
1 2 3 4 5
Earth • Each wire is labelled with the corresponding terminal number.
Assembly teminal
cable 5. Pass the other end of the cable through the 65mm hole in the wall.
1 2 3 4 5 6. Replace the connector cover, carefully tightening the screw.
Outdoor 1 2 3 4
unit (L) (N) COM FAN 7. Close the front grille.
Earth terminal 8. For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 3-10.

3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose

Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa-
tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.

The hose must The end of the drain Do NOT bend the Keep a clearance of at Do NOT place the end
NOT slope upw hose must NOT be hose in different least 5cm between the of the drain hose in a
ards. placed in water. directions. end of the hose and the hollow.
ground.

To install the drain hose, proceed as follows.

1. If necessary, connect the 2-metre extension to the drain hose.

2. If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as
shown in the illustrations above.
Shield The hose will be fixed permanently into position once
the whole installation has been tested for gas leaks;
refer to page 16 for further details.
Drain hose Extension drain hose

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Operating Instructions and Installation

3-2-2(e) Outdoor unit installation

GAS LEAK TEST

Outdoor unit check point

Indoor unit check point

Check for gas leak from the flare nut connections with leak detector.

WIRING CONNECTION
Two electric cables must be connected to the outdoor unit:
• The assembly cable connecting the indoor unit to the outdoor unit.
• The power cable connecting the auxiliary circuit breaker to the outdoor unit.

1 Remove the terminal board cover on the side of the outdoor unit.

2 Connect the assembly cable to terminals 1 to 5 and connect the power cable to therminals A to B.

Each wire is labelled with the corresponding terminal number.

Ensure that the wire number of the indoor unit and the terminal number of the out-
door unit.

3 Connect the earthing wires to the earth terminals.

Refer to the page opposite for further details on how to check that earthing is cor-
rect.

4 Replace the terminal board cover, carefully tightening the screw.

5 connect the power cable to the auxiliary circuit breaker.

Indoor unit

4 3 2 1 3 4
Outdoor unit 1(L) 2(N) Terminal Block
FAN COMP (N) (L) COMP FAN

A B E Earth
terminal

Circuit Breaker
(Main Power supply cable)

1 2 3 4 5 Earth 1 2 3 4 5 Earth
terminal terminal

Assembly cable

1 2 3 4 5 Earth 1 2 3 4 5 Earth
terminal terminal

Indoor unit 1 2 3 4 5 1 2 3 4 5

A-unit B-unit

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Operating Instructions and Installation

Grounding

(The parts for this work are optional.) 1. When an existing grounding terminal is avil-
• A grounding terminal can be found on able.
the outdoor unit as illustrated. (Grounding wire of ®™1.6mm or larger<solid
wire>or 2mm2 or larger <standard wire>)

Terminal used
exclusively for
grounding.

Grounding resistance:
less than 100 ohms
(existing grounding electrode)

Grounding screw hole 2. Use of a grounding electrode.

• Specifications of grounding electrode.

Carbon plastic Steel core

PVC-insulated wire(2mm2°ø3.5m), green Terminal, M4

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Operating Instructions and Installation

3-2-2(f) Flare Modification

• Tools used

Flare modification procedure

1) Cut the pipe using a pipe cutter. 2) Remove burrs at the tip of the pipe cut.

Caution : Burrs not removed may result in

leakage of gas.
90° Oblique Raughness Burr
Pipe
Reamer

3) Insert a flare nut into the pipe and modifty flare.

Outer diameter A(mm)

AA
ø6.35mm 1.3
ø9.52mm 1.8
ø12.7mm 2.0
* Unproper flaring

Inclined Surface Cracked Uneven

damaged thickness

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Operating Instructions and Installation

3-2-2(g) Air-Purging

CAUTION
The air in the indoor unit and in the pipe must be purged. If air remains in the refrigeration pipes, it will affect the compressor,
reduce to cooling/heating capacity and could lead to a malfuction. Refrigerant for air purging is not charged in the outdoor unit.
Use Vacuum Pump as shown at the right figure. Each unit must be purged in turn.

1. Check the piping connections

2. Connect the charging hose of low pressure side of

manifold gauge to the packed valve having a service
port(3/8” or 1/2” Packed valve) as shown at the right
figure.

3. Open the valve of the low pressure side of manifold

INDOOR
gauge counter-clockwise. A-UNIT
INDOOR
B-UNIT
4. Purge the air from the system using vacuum pump for A
about 10 minutes.
B
- Close the valve of the low pressure side of manifold
gauge clockwise. Vacuum Pump
- Make sure that pressure gauge show -0.1MPa
(-76cmHg) after about 10minutes.
This procedure is very important in order to avoid gas
leak.
- Turn off the vacuum pump.
- Remove the hose of the low pressure side of manifold
gauge.

5. Set valve cork of both liquid side and gas side of Valve stem
packed valve to the open position. Liquid side

Stem cap
6. Mount the valve stem nuts and the service port cap to
the valve, and tighten them at the torque of 18N m•

Gas side
with a torque wrench.

7. Check for gas leakage.

- At this time, especially check for gas leakage from the
Service port
3-way valve’s stem nuts, and from the service port cap.

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Operating Instructions and Installation

3-2-2(h) Refrigerant Refill Procedure

If connecting pipe of more than 10 metres is installed, additional refrigerant should be charged by
extra metre. You don’t have to charge additional refrigerant up to 10 metres of connecting pipe.

• Piping length and the height

1. Remove the valve stem cap and service
port of 3-way valve. Pipe Size Max.piping Max
length height
LIQUID GAS A B
2. Connect the charging hose of low pressure AM18A1(B1)E09
side of Manifold gauge to the packed valve MC09ZV-18
having a charging port(3/8” Packed valve) AM18A1(B1)B09 1/4” 3/8” 15m 3m
AM19A1(B1)E07
as shown at the right figure.
MC07ZV-19
AM19A1(B1)E12
1/4” 1/2” 15m 3m
3. Operate the unit at the cooling mode. MC12ZV-19
Additional refrigerant change
4. Slowly open the valve of the low pressure (R22,g) INDOOR UNIT

side of Manifold gauge counterclockwise • When length of the pipe is A

over 5m by the unit, you
until the low pressure of manifold gauge should charge
indicates 4.8 to 5.5 kg/cm2 at the high cool the refrigerant Formulas
operation(1-unit operation) and the stan- A-UNIT : 10gx(L a-10)/m B
B-UNIT : 10gx(L b-10)/m
dard temperature.(for details, see the page (La:the length of A-unit’s
3-14) pipe Lb:the length of
It is recommend that regrigerant should be B-unit’s pipe) OUTDOOR UNIT
slowly put in. If the refrigerant is put in
too quickly, compressor will be damaged.

5. Stop operation of the air conditioner.

6. Disconnect the charge hose of manifold

gauge.

7. Close the cap of each valve.

INDOOR
A-UNIT

• Formulas
INDOOR
B-UNIT
A-unit : 10g x (La - 5) / m
B-unit : 10g x (Lb - 5) / m
(La : the length of A-unit’s pipe)
(Lb : the length of B-unit’s pipe)

3-3-2(i) Flare unt fixing torque

Torque (kg-cm)
Outter diameter
Fixing Torque Final Torque
ø 6.35(Liquid Side) 160 200
ø 9.52(Gas Side) 300 350
ø 12.7(Gas Side) 500 550

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3 3/29/04 5:26 AM Page 3-13

Operating Instructions and Installation

3-2-2(j) “Pump down” Procedure

1. Confirm that both the 2-way and 3-way

valves are set to the open position.
(1) Remove the valve stem caps.
(2) Be sure to use a hexagonal wrench to
operate the Gas side valve stems.

2. Operate the unit for 10 to 15 minutes.

3. Stop operation and wait for 3 minutes, then

connect the charge set to the service port of
the 3-way valve.
(1) Connect the charge hose with the push 2-Way Valve
pin to the service port.
cap
4. Air purging of the charge hose.
(1) Open the low-pressure valve on the
charge set slightly to air purge from the
charge hose.

5. Set the liquid side 2-way valve to the closed

position.

6. Operate the air conditioner at the cooling 3-Way Valve

cycle and stop operation immediately after
setting the 3-way valve to the closed position
when the gauge indicates 0 kg/cm2G.
If the unit can not be operated at the Cooling
Mode(weather is rather cool), operate the
unit at the Trubo Mode. So that the unit can
be operated.

7. Disconnect the charge set, and mount the

both 3-way valve’s stem nuts and the service
port cap.

Relocation of the air conditioner

• Refer to this procedure when the unit is
relocated.
1. Carry out the pump down procedure 5. Disconnect the pipe connected to the outdoor
(refer to the details of ‘pump down’). unit.
2. Remove the power cord. At this time, cover the valve of the outdoor
3. Disconnect the assembly cable from the unit and the other pipe using a cap or vinyl
indoor and outdoor units. plug to avoid foreign material entering.
4. Remove the flare nut connecting the indoor 6. Make sure you do not bend the connection
unit and the pipe. pipes in the middle and store together with
At this time, cover the pipe of the indoor the cables.
unit and the other pipe using a cap or vinyl 7. Move the indoor and outdoor units to a new
plug to avoid foreign material entering. locatioon.
8. Remove the mounting plate for the indoor
unit and move it to a new location.

Samsung Electronics 3-13

3 3/29/04 5:26 AM Page 3-14

Operating Instructions and Installation

3-3-3 Technical Document

3-3-3(a) AM19A1(B1)E12 / MC12ZV-19

•Cooling Characteristics - Outdoor Temperature

Test Condition Indoor Unit (DB/WB) : 27/19

Voltage/Frequency : 240V/50Hz
•In case of 2Unit, Capacity & Current multiplied by 2

Cooling Capacity & Air Outlet Temperature

Cooling Capacity Air Outlet Temp

13000 15

Air Outlet Temperature(DB)

Cooling Capacity(Btu/h)

12000 14

11000
13
21/15(15.5) 21/19(19.5) 35/24 43/26(25.5)

Outdoor Temperature(DB/WB)

Current & Low Pressure

Current Low Pressure

7 7
Low Pressure (Kg/cm2)

6 6
Current (A)

5 5

4 4
21/15(15.5) 21/19(19.5) 35/24 43/26(25.5)

Outdoor Temperature(DB/WB)

3-14 Samsung Electronics

3 3/29/04 5:26 AM Page 3-15

Operating Instructions and Installation

3-3-3(b) AM18A1(B1)E09 / MC09ZV-18 / AM18A1(B1)B09 / AM19A1(B1)E07 / MC07ZV-19

• Cooling Characteristics - Outdoor Temperature

Test Condition Indoor Unit(DB/WB) : AM18A1(B1)E09 / MC09ZV-18 /AM19A1(B1)E07/MC07ZV-19 : 27/19, AM18A1(B1)B09 : 27/19.5
Voltage/Frequency : AM18A1(B1)E2 / XMC18ZV /AM19A1(B1)E2 /XMC19ZV : 240V/50Hz, AM18A1(B1)B2 : 220V/60Hz

Cooling Capacity & Air Outlet Temperature

Cooling Capacity Air Outlet Temp.
10000 15

14
Cooling Capacity(Btu/h)

9000

Temperature(DB)
13

Air Outlet
12
8000

11

7000 10
21/15(15.5) 35/24 43/26(25.5)
Outdoor Temperature(DB/WB)

Cooling Capacity & Low Pressure

Cooling Capacity Low Pressure
10000 8

7
Cooling Capacity(Btu/h)

9000
Low Pressure(kg/cm2)

5
8000

7000 3
21/15(15.5) 35/24 43/26(25.5)
Outdoor Temperature(DB/WB)

Samsung Electronics 3-15

3 3/29/04 5:26 AM Page 3-16

MEMO

3-16 Samsung Electronics

SAMSUNG-4 3/29/04 5:23 AM Page 4-1

4. Disassembly and Reassembly

Stop operation of the air conditioner and remove the power cord before repairing the unit.

4-1 Indoor Unit

No Parts Procedure Remark
1 Front Grille 1) Stop the air conditioner operation and block the
main power.

2) Seperate the tape of front.

Panel upper.

3) Contract the second finger to the left and right

handle and pull to open the inlet grille.

4) Take the left and right filter out.

5) Loosen one of the right fixing screw and seperate

the terminal cover.

6) Open the cover screw and loosen three fixing

screws of front grille.

7) Pull the upper left and right of discharge softly for

the outside cover to be pulled out.

8) Pull softly the lower part of discharge and push it

up
Caution:
Assemble the front panel and fix the hooks of left
and right.

Samsung Electronics 4-1

SAMSUNG-4 3/29/04 5:23 AM Page 4-2

Disassembly and Reassembly

No Parts Procedure Remark

2 Filter Frame 1) Loosen the left and right screw of the Holder
Filter, and Separate the Holder Filter.

3 Ass'y Tray Drain 1) Do ¨≠ , above.

Separate the holder at the rear side of Indoor
unit.

2) Take the display PCB out.

(Center of indoor unit).

3) Loosen three fixing screws of left and right.

4) Pull tray drain out from the back body.

4 Main PCB 1) Do " ¨≠ ", above

2) Take all the connector of PCB upper side out.

3) Separate the outdoor unit connection wire from

the terminal block.

4) If pulling the Main PCB up, it will be taken out.

(Separate the TRANS hook, it before).

4-2 Samsung Electronics

SAMSUNG-4 3/29/04 5:23 AM Page 4-3

Disassembly and Reassembly

No Parts Procedure Remark

5 Heat Exchanger 1) Do " ¨≠ Æ Ø ", above.

2) Loosen the left screws of the heat exchanger.

Lifting the heat exchanger up a little to

push the up side for separation from the
indoor unit

6 Fan Motor and 1) Do " ¨≠ Æ Ø∞ ", above.

Cross Fan
2) Loosen the fixing two screws and separate the
motor holder.

3) Loosen the fixing screw of motor fan.

(By use of M3 wrench)
Separate the motor from the fan.
Separate the fan motor the left holder bearing.

Samsung Electronics 4-3

SAMSUNG-4 3/29/04 5:23 AM Page 4-4

4-2 Outdoor Unit

No Parts Procedure Remark

1 Cabinet 1) Turn off the unit and remove the power cable
2) Remove the top cover.
3) Remove the control box cover.
4) Unplug the ass'y cable.
5) Remove the cabi-side.
6) Remove the cabi-front.

* When you assemble the parts, check if the each

parts and electric connectors are fixed firmly.

2 Fan Motor & 1) Do Procedure ¨ above.

Propeller Fan 2) Remove the nut flange.
(Turn to the right to remove as it is a left turned
screw)
3) Disassemble the propeller fan.

4-4 Samsung Electronics

SAMSUNG5 3/29/04 5:22 AM Page 5-1

5. Troubleshooting

5-1 Items to be checked first

1) Is the voltage of the power correct?
The input voltage shall be rating voltage ± 10% range.
The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 5 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the
malfunction of the airconditioner.

NO Operation of air conditioner Explanation

1 The COOL operation indication LED (Green) blinks when a It indicates power is on. The LED stops blinking if the operation
power plug of the indoor unit is plugged in for the first time. ON/OFF button on the remote control unit is pushed.

2 In a COOL operation mode, the compressor does not In happens after a delay of 3 minutes when the compressor is reoper-
operate at a room temperature higher than the setting ated. The same phenomenon occurs when a power is on.
temperature that the IN DOOR FAN should operate. As a phenomenon that the compressor is reoperated after a delay of
In a HEAT operation mode, the compressor does not 3 minutes, the indoor fan is adjusted automatically with reference
operate at a room temperature lower than the setting to a temperature of the air blew
temperature that indoor fan should
operate.

3 Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.

4 Compressor stops operation intermittently in DRY mode. Compressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.

5 Timer LED only of the indoor unit lights up and the Timer is being activated and the unit is in ready mode.
air conditioner does not operate. The unit operates normally if the timer operation is cancelled.

6 The compressor stops intermittently in a COOL mode or DRY The compressor stops intermittently or the fan speed of the indoor unit
mode, and fan speed of the indoor unit decreases. decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.

4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.

NO Display Self Diagnosis

1 Operating LED blinking (1Hz) Restore from power failure (input initial power)
2 TIMER LED blinking (1Hz) Indoor unit Room sensor Error (open or short)
3 OPERATING and TIMER LED blinking (1Hz) Indoor unit heat exchanger temperature sensor Error (open or short)
4 FAN LED blinking (1Hz) Indoor fan malfunctioning (for speed is Below 38Orpm)

Samsung Electronics 5-1

SAMSUNG5 3/29/04 5:22 AM Page 5-2

5-2 Fault Diagnosis by Symptom

5-2-1 No Power (completely dead)-Initial diagnosis

1) Checklist :
(1) Is input voltage normal?
(2) Is AC power linked correctly?
(3) Are connections between primary side, secondary side of the power transformer and PCB good.
(4) Is output voltage of DC regulator IC KA7812 (IC01) normal? (11VDC-12.5VDC)
(5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)

2) Troubleshooting procedure Remove power cord and plug in again

in approx. 5 seconds

Is operation lamp blinking?

NO
YES
YES Does operation start when YES
Is DC voltage of PCB run/stop button on the remote Normal
display normal? controller unit pushed?
NO NO
Is the rating voltage ±10% range Is transmission display of the remote NO Refer to remote control
Replace PCB applied to the controller unit blinking? unit fault diagnosis
display primary side of the power
transformer? YES
NO Is "beep"sound heard from the main
NO unit?
•Check linkage between YES
power cord and Is DC voltage of the PCB module NO Replace PCB
terminal tap normal? module.
•Check fuse YES
Are voltages of #62 (compressor),
#60(4 way valve) and #61 (outdoor fan) Are voltages at RY71(Compressor)
of the micom normal? 5VDC YES RY73(4-way valve) and SY72(outdoor fan)
Is 14~18VAC appear in Is voltage of #63 (indoor fan) of the normal? DC12V
the secondary side of the micom normal? Is voltage at SS71(indoor fan)
power transformer? DC5V

NO YES 10ms
YES NO
NO
Is voltage at #32 terminal of the Micom normal? Check connections Replace
0VDC compressor 4-way RY71, RY73,
Replace power Is voltage at #64 terminal of the Micom normal? valve, outdoor fan and RY72 and
transformer 5VDC indoor fan. SS71
YES NO
Is output voltage of ICO2 normal?
Is voltage at #25 terminal of the micom
normal? YES NO

Check PCB pattern.

Replace ICO2
10ms Replace main PCB.
YES NO
Is voltage output terminal of
Are voltage at #30 and #31 of the D101~D105(IN4007) normal?

NO micom normal?
YES NO
Replace resonator (X501)
100ns
OK Replace IN4007
YES
Is operation normal?
NO Replace
YES micom
OK

5-2 Samsung Electronics

SAMSUNG5 3/29/04 5:22 AM Page 5-3

Troubleshooting

5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the terminal?

2) Troubleshooting procedure

After unplugging out the power cord should

be reconnected within five seconds.

YES

NO Check as in the procedur “NO power parts”

Does the operating lamp(Green) blink? Refer tp page 5-2.

YES

Does the Solid State Relay(SS71) work NO

Microcomputer is out of order.
properly?

Test rod location

Normal
Voltage
+ -

SS71- SS71- 12V

YES

Is the supply voltage of the fan NO PCB is PCB should

motor sufficient? out of order. be replaced.

Test rod location

Normal
voltage
PCB CN73 Condition

Fan operate AC 180V

YES MF-C is out of order Replace MFC

Fan motor Fan motor

is out of order. should be replaced.

Samsung Electronics 5-3

SAMSUNG5 3/29/04 5:22 AM Page 5-4

Troubleshooting

5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)

1) Checklist :
(1) Is input voltage normal?
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the POWER IN connector (terminal-tab) linked correctly?
(4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(5P)?

2) Troubleshooting procedure
(1) Checking procedures for the indoor unit.

After unplugging out the power cord should be

reconnected within five seconds.

NO Check as in the procedure "No Power parts"

Does the operating lamp blink
Refer to page 5-2.
YES
YES Room temperature sensor is
Does the timer lamp blink during operation ? out of order

NO

2 PCB should be checked.

Is the power relay RY71 operated by adjusting the NO 1 Microcomputer is

room temperature? YES 3 out of order.
Test rod location Normal
+ - Condition Voltage PCB should be
IC1 Pin No.63 GND RY73 ON DC 4.8V checked.

IC1 Pin No.62 GND RY72 ON DC 4.8V

NO

1) Is the rating voltage ±10% range applied relay between

Terminal Tap(TB71) and RY 71 terminal No. 3 Power relay is Power relay should be
2) Is the rating voltage ±10% range applied relay between out of order replaced.
Terminal Tap(TB71) andCN 71 terminal No. 1

YES A Room operation

“A”Compreessor or outdoor fan-motor replaced
1 NO
2 NO

Is the room sensor normal register?

10°C 20°C 30°C

17.96k Ω 12.09k Ω 8.3k Ω

YES 3

B Room or C Room operating

Proceed to the checking points for the outdoor unit.

5-4 Samsung Electronics

SAMSUNG5 3/29/04 5:22 AM Page 5-5

Troubleshooting

5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal?
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?

2) Troubleshooting procedure

Remove power cord and plug in again in approx. 5 seconds.

Y
Is operating lamp blinking? Check as in the procedure "No Power
Y
parts". Refer to page 5-2.

Does operation start when swing button of the remote con- Y

Normal
trol unit pushed?

Voltage at pin #33-#36 of micom (ICO4) N

Micom (IC04) is faulty.
change?(Squarewave)

Volatge at pin #10, #11, #12, #13 of IC05 (KID65003) N

Driver IC05 (KID65003) is faulty.
change?(Squarewave)

UP/DOWN louver motor is faulty.

5-2-5 In the mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 connector?

After training on, the heating operation YES

Normal
should start in five minutes.

NO
NO
Is the munber #60 of Micom (IC04) DC 4.8 V? Abnormal Micom

YES
NO
Is the munber #15 of IC07 (KID65003) LOW? Abnormal IC07
YES
NO
Is the voltage between CN71 #3 and RY71 NO 3 the rating voltage ±10% range Abnormal RY73
YES
Abnormal 4way valve of Outdoor Unit.
or connecting Cable PCB should be replaced.

4 way valve should be replaced

or connecting Cable Check.

Samsung Electronics 5-5

SAMSUNG5 3/29/04 5:22 AM Page 5-6

Troubleshooting

5-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)

1) Troubleshooting procedure

Remove power cord and plug in again approx. 5 Seconds

N
Is operation lamp blinking? Check as in the procedure “NO Power
parts”. Refer to page 5-2.
Y

“ “ sound heard from the indoor unit when Y

Normal
ON/OFF button on the remote control unit pushed?

N
Y
Voltage of battery less than 2.5V (Remote Control Unit)? Replace battery.
N
N
LCD display status of REMOCON normal? LCD is faulty.
Y

Transmission display lamp ( ) blinking when N

Replace button.
ON/OFF button on the remote control unit pushed?

Y
N
Voltage at PIN #30 of Remocon Micom change? Micom is faulty.

Y
N
Voltage at collecter of Q601 or Q602 change?
Q601(C4375Y) or Q602(C1623Y) is faulty.
Y IR LED(CL-1L5EU) is faulty.

N
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Receiver module is faulty.
Y

Micom (IC04) is faulty.

5-6 Samsung Electronics

SAMSUNG5 3/29/04 5:22 AM Page 5-7

5-3 PCB Inspection

5-3-1 Cautions for Part Replacement

1. The human body carries much static elec- 5. When soldering the lead wires of any new
tricity. Before touching a part for repair, part, be sure to polish them using an emery
replacement or the similar purpose, be sure paper or the like before solding them.
to touch a grounded metallic portion by Since the lead wires of any new part are
hand to let the static electricity go through covered with an oxide film, solder cannot
the matallic portion to the earth. adhere to the lead wires if not polished.
Espectially when handling any micro com-
puter or IC, carefully remove such static 6. When soldering any part, care should be
electricity before touching them. exercised not to apply any high-wattage sol-
dering iron to the part for a long time. Some
2. When repairing any part on a work bench, parts are of so low a heat resistance that
be sure to place an insulative sheet on the they may be broken or have the properties
bench and always keep the sheet surface changed if a soldering iron is so applied
neat without any metal fragments. If any (Otherwise, the pattern may possibly be
such fragment touches a part, a secondary separated and raised).
trouble will possibly be caused in the part.
7. The heat of the soldering iron should be
3. Before replacing any parts, be sure to turn transfered to the entire object to be sol-
off the power supply. If such replacement is dered. If the solder pieces are not well fused
done with the power supply kept on, an due to insufficient transfer of the heat from
electric shock, short circuit or destruction of the soldering iron, no satisfactory electrical
a part may result. continuity can be assured even if the sol-
dered objects appear well connected to each
4. During replacement or repair of a part, care- other.
fully handle it : The printed circuit board
has fine lead wires (jumper wires) and 8. The solder used should be limited to a mini-
glass-made parts (diode) on its substrate. mum. If excessive solder is used, it will
So if a circuit board is roughly handled, cause inter-pattern contact, which may
such lead wires and parts will be easily bro- cause malfunction of the circuit.
ken or damaged by bending or shock.

5-3-2 Procedure

The parts should be replaced in the following procedure.

Check for any faulty part.

Detach the faulty part.

Replace it with a new part.

Check the operation of the new part.

The repair is completed.

Samsung Electronics 5-7

SAMSUNG5 3/29/04 5:22 AM Page 5-8

Troubleshooting

5-3-3 Detailed Procedure

No. Malfunction Checking point (symptoms) Causes

1 Pull out the power plug from the 1. Is the fuse blown? 1. Voltage over
AC terminal and check the fuse 2. Indoor unit fan motor short-circuit.
on the PCB assembly

2 Ture the power on. Voltage check

If lamp blinks trouble is not relat-
ed to the items 1 through 4 on 1. AC voltage at both end of transformer Primary? 1. Irregular power code or power fuse,
the right. The rating voltage ±10% range or poor wiring.

2. AC voltage at both end of transformer secondary? 2. Transformer is faulty.

14 - 18Vac

3. DC voltage at OUT and GND of IC01 3. Power circuit is faulty.

(KA7812)? 12VDC

4. DC voltage at OUT and GND of IC02? 5VDC 4. Power circuit is faulty.

5. DC voltage at Q201 Base and GND change? 5. Q201 is faulty.

Squarewave D101~D104 (1N4007*4) is faulty.

3 Set operating mode when RMC Voltage check

switch pushed.
1. Voltage of relay (RY71) coil Voltage at 1. Relay (RY 71) coil is open.
Except for [FAN] and [TIMER]
pin#12, pin#5 of IC07 : 12VDC IC07 is faulty.
mode.
2. Voltage at Terminal Tap (TB71) and 2. Relay (RY 71) contactor is faulty.
RY71 Termina N0 3 . the rating voltage ±10% range

4 Set operating mode when RMC 1. Compressor does not operate. 1. Temperature of Heat exchange
switch pushed. is lower.
1. COOL mode
2. PCB is faulty.
2. Fan speed [AUTO]
3. Set temperature lower 3. Room sensor or Heat exchange
than room temperature temperature sensor is faulty
4. Continuously operation.

5 Set operating mode when RMC 1. Voltage at 3 5 both ends of CN73 : 1. Indoor unit fan motor is faulty.
switch pushed. above 180V~
1. [FAN] mode
2. Indoor unit fan motor does not operate. 2. Poor connection of indoor fan motor
2. Fan speed [HI]
and connector of RPM sensing (CN43).
3. Continuously operation.

5-8 Samsung Electronics

SAMSUNG5 3/29/04 5:22 AM Page 5-9

5-4 Fault Diagnosis of Major Parts

Parts Diagnosis

Temp.Sensor Measure resistance with a tester.

Heat ex. Sensor Normal 8KΩ~27KΩ at ambient temperature (+0°C ~ +30°C)

Abnormal ∞, O Ω … open or short

Indoor Fan Motor Measure resistance between terminals (CN73) with a tester

Normal At ambient temperature (10°C ~ 30°C)

Between Resistance

Red, Yellow 190±10Ω

Red, Blue 165±15Ω

Abnormal

Measure the voltage between ground and signal wire of the fan motor

Normal
Between Voltage

Gray, Orange 0.5V~4.5V

Yellow, Orange 5V

Abnormal Abnormal if voltage does not change from 0V to 5V.

Outdoor Fan Motor Normal At ambient temperature (10°C ~ 30°C)

Between Resistance

Black, Yellow 189±10Ω

Black, Red 190±10Ω

Abnormal ∞, O Ω … open or short

Stepping Motor Measure resistance between red wire and each terminal.

(UP/DOWN swing motor) Normal Approx. 380Ω at ambient temperature (20°C ~30°C)

Abnormal ∞, O Ω … open or short

Samsung Electronics 5-9

SAMSUNG6~ 3/29/04 5:09 AM Page 6-1

6. Exploded Views and Parts List

6-1 Indoor Unit

20
21

18
19

17
12

10
-1
10
11

14
15
13

7
1
7-
8

6
9

2
7-
5
4
3
2

1
1
1-

6-1 Samsung Electronics

SAMSUNG6~ 3/29/04 5:09 AM Page 6-2

Exploded Views and Parts List

n Parts List

Q’TY
No. CODE NO Description Specification AM18A1(B1)E09 AM19A1(B1)E12 AM19A1(B1)E07 Remark
AM18A1(B1)B09
MC09ZV-18 MC12ZV-19 MC07ZV-19
1 DB64-10140A GRILLE AIR INLET ABS 1 1 1 1
1-1 DB64-70073A PANEL CENTER DISPLAY PC 1 1 1 1
2 DB63-30131A GUARD AIR FILTER PP 2 2 2 2
DB63-30131C GUARD AIR FILTER PP(SF) 2 2 2 2 OPTION
3 DB74-10091A ASS´Y FILTER CLEANER/CARBON (1) (1) (1) (1) OPTION
DB74-10091C ASS´Y FILTER CLEANER/CARBON (1) (1) (1) (1) OPTION
4 DB63-10472B COVER TERMINAL HIPS 1 1 1 1
5 DB92-70075E ASS´Y FRONT PANEL ASS´Y 1 1 1 1
6 DB93-10560B ASS´Y PCB DISPLAY ASS´Y(AI-GRILLE) 1(A1) 1(A1) 1(A1) 1(A1) !
DB93-10561B ASS´Y PCB DISPLAY ASS´Y(BI-GRILLE) 1(B1) 1(B1) 1(B1) 1(B1)
7 DB94-10088A ASS´Y TRAY DRAIN ASS´Y 1 1 1 1
DB94-10088G ASS´Y TRAY DRAIN ASS´Y(SF) 1 1 1 1 OPTION
7-1 DB95-20138A ASS´Y STEP MOTOR U/D DC12V.600GR 1 1 1 1
7-2 DB66-30153A BLADE-H HIPS 1 1 1 1
8 DB75-40077B ASS´Y EVAP ASS´Y 1 1 1 1
DB75-40077D ASS´Y EVAP ASS´Y(SF) 1 1 1 1 OPTION
9 DB67-30058C SPACER EVAP PVC 1 1 1 1
10 DB61-00011B HOLDER MOTOR ASS´Y ASS´Y 1 1 1 1 !
10-1 DB65-00007A ASS´Y TERMINAL BLOCK ASS´Y 1 1 1 1
11 DB31-10078H MOTOR FAN IN AMPFS040WTVB 1 1 1 1
12 DB94-30141A ASS´Y-C-F-FAN Ø95 X 619.4mm 1 1 1 1
DB94-30141C ASS´Y-C-F-FAN Ø95 X 619.4mm 1 1 1 1 OPTION
13 DB94-40017A ASS´Y BEARING ASS´Y 1 1 1 1
14 DB93-10583A ASS´Y MAIN PCB ASS´Y 1 1 - - !
DB93-00066A ASS´Y MAIN PCB ASS´Y - - 1 - !
DB93-00065A ASS´Y MAIN PCB ASS´Y - - - 1 !
15 DB32-10008D THERMISTOR ASS´Y ASS´Y 1 1 1 1
17 DB61-10151A CASE-CONTROL ABS(94-5V) 1 1 1 1
18 DB61-60093A BODY-BUSH HIPS 1 1 1 1
19 DB94-20030D ASS´Y BACK BODY ASS´Y 1 1 1 1
20 DB61-40247A HOLDER PIPE HIPS 1 1 1 1
21 DB70-10618A PLATE HANGER SGCC-M 1 1 1 1

Samsung Electronics 6-2

SAMSUNG6~ 3/29/04 5:09 AM Page 6-3

6-2 Outdoor Unit

8-3
8
14

8-2
15

-5)
13

8-1
-1~
12

(13
13
10-3 10-5
10-4 10-1

10-2

11

10
9
4

11-1
7
3
2

6
-1)
5(5
-1)
1(1

6-3 Samsung Electronics

SAMSUNG6~ 3/29/04 5:09 AM Page 6-4

Exploded Views and Parts List

n Parts List

Q’TY
No. CODE NO Description Specification UM18A1(B1)E2 UM19A1(B1)E2 Remark
UM18A1(B1)B2
XMC18ZV XMC19ZV
1 DB90-10614B ASS'Y-WELD FRONT SC-90073J 1 1 1
1-1 DB72-60034A INSUL FRONT FOAM PE + FOAM PU 1 1 1
2 DB67-50063A FAN-PROPELLER AS+G/F20% 1 1 1
3 DB31-10119B MOTOR-FAN OUT AMASS-035AVEA 1 - 1 !
DB31-10119E MOTOR-FAN OUT AMASS-035ETEC - 1 - !
4 DB61-20008C BASE-MOTOR SGCC-M 1 1 1
5 DB64-60130A CABINET-SIDE SECC-P 1 1 1
5-1 DB72-60035A INSUL SIDE FOAM PE + FOAM PU 1 1 1
6 DB90-40168A ASS’Y COVER-TERMINAL ASS’Y 1 1 1
7 DB90-20211A ASS'Y-BASE OUT UM18A1(B1)E2 1 1 -
DB90-00018A ASS'Y-BASE OUT UM19A1(B1)E2 - - 1
8 DB99-10064A ASS'Y-VALVE UM18A1(B1)E2 1 1 -
DB99-00005A ASS'Y-VALVE UM19A1(B1)E2 - - 1
8-1 DB62-40095A VALVE-PACKED 3/8" 3/8” 2 2 1
DB62-00026A VALVE-PACKED 1/2" 1/2” - - 1
8-2 DB62-40094A VALVE-PACKED 1/4" 1/4” 2 2 2
8-3 DB62-31368A TUBE CAPI. C ID 1.5 x 800 2 2 -
DB62-31965F TUBE-CAPILLARY-A ID 1.42 x 900 - - 1
DB62-31965G TUBE-CAPILLARY-B ID 1.7 x 800 - - 1
9 DB63-30025D GUARD-COND SC-90073T 1 1 1
10 DB93-00027A ASS'Y CONTROL OUT UM18A1(B1)E2 1 - - !
DB93-40782A ASS'Y CONTROL OUT UM18A1(B1)B2 - 1 - !
DB93-00029A ASS'Y CONTROL OUT UM19A1(B1)E2 - - 1 !
10-1 DB61-10199A CASE-CONTROL OUT SGCC-M 1 1 1
10-2 DB65-10015A CLIP-CAPACITOR SGCC-M 2 2 2
10-3 2501-001062 C-OIL 30µF x 420V 2 - 1
2501-001157 C-OIL 20µF x 450V - 2 -
2501-000335 C-OIL 25µF x 450V - - 1
10-4 DB65-40072B TERMINAL BLOCK 8P 1 1 1
10-5 2501-001066 C-OIL 2.5µF x 450V 1 1 1
11 DB94-50036A ASS’Y-PARTITION ASS’Y 1 1 1
11-1 DB72-60034B INSUL PARTITION FOAM PE + FOAM PU 1 1 1
12 DB90-10613A ASS'Y CABI UPPER ASS’Y 1 1 1
13 DB95-10065N ASS'Y-COMP 44B092JW1E6 2 - - !
DB95-10062Y ASS'Y-COMP 48A124JV1E5 - - 1 !
DB95-10065C ASS'Y-COMP 44B092IW1E5 - 2 - !
DB95-10065K ASS'Y-COMP 44A070JW1E1 - - 1 !
13-1 DB73-10004A GROMMET-ISOLATOR EPDM 6 6 6
13-2 DB60-30028A NUT-HEXAGON M8 6 6 6
13-3 DB60-30018A NUT-FLANGE P10.8 2 2 2
13-4 DB63-10165B COVER-TERMINAL NORYL 2 2 2
13-5 DB47-20002B OLP MRA12037-12007 2 - -
DB47-20001E OLP MRA12030-12008 - - 1
DB47-20002A OLP MRA12032-12008 - 2 -
DB47-20001Y OLP MST24AMN-12008 - - 1
14 DB96-00050A CONDENSER ASS'Y - - 1
DB96-30296A CONDENSER ASS'Y 1 1 -
15 DB63-30130B SCREEN-GUARD P.E.H 100% 1 1 1

Samsung Electronics 6-4

SAMSUNG6~ 3/29/04 5:09 AM Page 6-5

6-3 Remote Control & PCB Box

6-3-1 Remote Control

2 11

8 16
13
3
12
6 14

10 17

n Parts List

No CODE NO Description Specification Q’TY Remark

DB93-30071F ASS’Y CODE

1 DB61-10144A CASE UP ABS 1
2 DB61-10145A CASE LOW ABS 1
3 DB64-20054A DOOR REMOCON ABS 1
4 DB63-10477A COVER BATTERY ABS 1
5 DB74-10084A FILTER REMOCON PC 1
6 DB73-20110B RUBBER REMOCON SILICON 1
7 DB64-40167A INLAY LCD PC 1
8 DB64-40166B INLAY REMOCON PC 1
9 DB68-10775A LABEL REMOCON ART 90 1
10 DB68-10777A LABEL DOOR ART 90 1
11 PH-M2 SCREW TAP PH-M2 6
12 DB67-60061A SPRING BATTERY SUS 304 1
13 DB67-60062A SPRING BATTERY SUS 304 1
14 DB67-60063A SPRING BATTERY SUS 304 1
15 90 250 PE BAG 90 250 1
16 DB93-40179B ASS’Y PCB REMOCON 1
17 DB61-40243A HOLDER REMOCON ABS 1

6-5 Samsung Electronics

SAMSUNG6~ 3/29/04 5:09 AM Page 6-6

Exploded Views and Parts List

6-3-2 PCB Box

2-5
2-6

2-4
2-2 2-1
2-3

2
1

n Parts List

Q’TY
No CODE NO Description Specification AM18A1(B1)E09 AM19A1(B1)E12 AM19A1(B1)E07 Remark
MCO9ZV-18 AM18A1(B1)B09 MC12ZV-19 MC07ZV-19

1 DB61-10151A CASE-CONTROL ABS(94-5V) 1 1 1 1

2 DB93-10583A ASS'Y MAIN PCB - 1 1 - -

DB93-00066A ASS'Y MAIN PCB - - - 1 -

DB93-00065A ASS'Y MAIN PCB - - - - 1

2-1 DB09-10149A IC-MCU MB89635R-466 1 1 1 1

2-2 DB32-10008D THERMISTOR-ASS’Y 103AT 1 1 1 1

2-3 DE26-20154A TRANS-POWER AC230V DC17V 300mA 1 1 1 1

2-4 2306-000294 C-FILM CFS 99N 450VAC 155K 1 1 1 1

2-5 3501-001058 POWER-RELAY DI1U DC12V 1 1 1 1

2-6 DE32-10037A FUSE 250V 3.15A 1 1 1 1

3 DB93-10560B ASS’Y PCB DISPLAY AI-GRILLE 1 1 1 1

DB93-10561B ASS’Y PCB DISPLAY BI-GRILLE 1 1 1 1

Samsung Electronics 6-6

SAMSUNG6~ 3/29/04 5:09 AM Page 6-7

MEMO

6-7 Samsung Electronics

SAMSUNG7~ 3/29/04 5:10 AM Page 7-1

7. Block Diagrams

7-1 Micro Computer Block Diagram

INDOOR CONTROL PANEL

HEAT EXCHANGER SENSOR
•BLADE-H CONTROL INDOOR FAN MOTOR
ROOM TEMPERATURE SENSOR •INDOOR FAN MOTOR SPEED DETECT
CONTROL
INFRARED SIGNAL •COMPRESSOR
CONTROL ZERO CROSSING
RESET
CIRCUIT •TEMPERATURE
CONTROL
OSCILLATION •TIMER
CIRCUIT * INDICATOR PANNEL
•BUZZER CONTROL
OPERATING/DEICE LED
MODE SELECT TIMER LED
REMOTE CONTROLLER
SWITCH FAN LED
POWER ON/OFF TRIGER TURBO LED
SIGNAL
• COMPRESSOR CONTROL
MODE SIGNAL
SSR INDOOR FAN MOTOR
(AUTO, COOL, DRY, FAN) • STEPPING MOTOR
CONTROL SIGNAL
• BUZZER CONTROL
TURBO SIGNAL

FAN SPEED SELECT

• COMPRESSOR DRIVE COMPRESSOR
• STEPPING MOTOR STEPPING MOTOR
BLADE-H DRIVE
• BUZZER DRIVE BUZZER
MOVING SELECT

DC 5V DC 12V
ON, OFF TIMER SELECT
VOLTAGE REGULATOR

TEMPERATURE SELECT

SLEEP SELECT

TIME SETTING

AC INPUT
POWER TRANSFORMER

Samsung Electronics 7-1

SAMSUNG8~ 3/29/04 5:11 AM Page 8-1

8. PCB Diagrams

8-1 Main PCB

8-1 Samsung Electronics

SAMSUNG8~ 3/29/04 5:11 AM Page 8-2

PCB Diagrams

n PART LIST

No DESIGN LOCATION CODE NO Description Specification Q’TY

1 F701 DE32-10037A FUSE FST 250V 3.15A 1

2 F701 DE47-40024A HOLDER-FUSE FH-51H 7.5A 1
3 IC01 DE13-20008A IC-VOLT REGU KA7812A 1
4 IC01 DE62-30032A HEAT-SINK AL H25 1
5 IC01 DE60-10100A SCREW-PH M3*6 FeFzY 1
6 IC02 DE13-10016A IC-VOLT REGU KA7805A 1
7 CR71 2306-000294 C-FILM CQS 450V 1.5 1
8 FT71 FILTER NOISE LSA05230P 1
9 R903 2001-000776 R-CARBON RD 1/2 T(S) 471-J 1
10 R203 2001-000588 R-CARBON RD 1/4 TP 332-J 1
11 R202,301,409,501~509,513,601,604,606,901 2001-000065 R-CARBON RD 1/4 TP 103-J 17
12 R405,407 2001-000036 R-CARBON RD 1/4 TP 331-J 2
13 R201,204,401,402,404,603,605 2001-000042 R-CARBON RD 1/4 TP 102-J 7
14 R607 2001-000855 R-CARBON RD 1/4 TP 560-J 1
15 R602 2001-001088 R-CARBON RD 1/2 T(S) 102-J 1
16 R403 2001-000890 R-CARBON RD 1/4 TP 682-J 1
17 R910,912 A1000-0244 R-CARBON RD 1/8 TP 332-J 2
18 R406,408 2004-001137 R-METAL FILM RD 1/4 TP 682-F 2
19 D101~105 0402-000137 DIODE-RECT 1N4007 5
20 SS71 B4190-0016 THYRISTOR G3MB-202PL 1
21 BZ61 DE30-20016A BUZZER CBE 2220BA STICK 1
22 TN71 DE26-20154A TRANS L.V 230V DC17V 300mA 1
23 TN71 DE60-60012A PIN EYELET OD2.5 L3.0 5
24 C202,402 2202-000783 C-CERAMIC CA OA 50V 103Z 2
25 C301,401 2202-000796 C-CERAMIC CA OA 50V 102Z 2
26 C102,104,201,203,403,404,501,502,901 2202-000780 C-CERAMIC CA OA 50V 104Z 9
27 C103 2401-000710 C-ELEC CE04 25V 222-M 1
28 C105 2401-001397 C-ELEC CE 04 25V 471-M 1
29 C101 2401-000180 C-ELEC CE 04 35V 102-M 1
30 C601 2401-001573 C-ELEC 47UF/50V 1
31 IC04 DE09-10149A IC-MCU MB89635R-466 1
32 IC03 DE13-20009A IC KA7533Z 1
33 X501 2802-000103 RSONATOR-CERAMIC 10MHz 1
34 IC05,IC06,IC07 DE13-20024A IC-DRIVE KID65003AP(KA2657) 3
35 Q201,401,601,602 A4050-0168 TR-GENERAL KSC945Y 4
36 Q603 0501-000292 TRANSISTOR A708Y 1
37 Q902, Q901 0504-000144 TRANSISTOR R2002 2
38 SW91 3404-001013 SWITCH-TACT KPT-1115V 1
39 CN73 3711-000262 CONNECTOR WAFER YW396-05AV WHT 1
40 CN43 3711-000879 CONNECTOR WAFER SMW250-03 BLU 1
41 CN41 3711-000940 CONNECTOR WAFER SMW250-04(WHT) 1
42 CN61 3711-000999 CONNECTOR WAFER SMW250-05 WHT 1
43 CN92 3711-001154 CONNECTOR WAFER SMW250-09 WHT 1
44 TB71 DE59-30001A CONNECTOR-TERMINAL 250TAP, 1PIN 1
45 RY71 3501-001058 RELAY DI1U DC12V 1
46 J1~J29,HR02,HR04,LR01,LR03 DE39-60001A WIRE SO COPER PI0.6 SN T 52MM 33
47 C701 C-MYLAR 224K 1
48 C702 C-MYLAR 104K 1
49 R904~906 R-CARBON RD 1/2T(S) 621-J 3
50 CN71 CONNECTOR WAFER YW396-03AV BLK 1
51 RY72 3501-000399 RELAY JQ1a-12V 1

Samsung Electronics 8-2

SAMSUNG8~ 3/29/04 5:11 AM Page 8-3

8-2 ASS’Y DISPLAY & Module PCB

8-2-1 AM18A1E09/MC09ZV-18/AM18A1B09/AM19A1E12/MC12ZV-19/AM19A1E07/MC07ZV-19

• DB93-10560B

n PART LIST

No Description CODE-NO Specification Q’TY

1 PCB-DISPLAY DB41-10204B FR-1 T1.6 W20 L170 1

2 LED - LAMP 0601-001333 LTL-30EHJ(ORG/GRN) 1
3 LED - LAMP 0601-001059 SY5511(YEL) 1
4 LED - LAMP 0601-001060 SM5511(GRN) 1
5 LED - LAMP 0601-001196 SO5511(ORG) 1
6 MODULE REMOCON DB32-50027A PNA4612MOOXD 1
7 C-CERAMIC 2202-000780 CA 0A 50V 104Z 2
8 R-CARBON 2001-000515 RD 1/8TP 221-J 2
9 CONNECTOR WAFER YWL A200-09P 1
10 C-CERAMIC 2001-000283 CA 0A 50V 102Z 1
11 DIOD SWITCHING 0401-000005 1N4148 1
12 C/W DIS & MODULE DB39-20346A UL1007 AWG#26/9 1
13 CASE-CENTER PCB UP DB61-10191A PC, BLUE 1
14 CASE-CENTER PCB LOW DB63-10494A ABS, BLK 1
15 SEAL DISPLAY UPP DB72-10233A FOAM-PE, BLK 1
16 SEAL CASE DISPLAY DB72-10220F 30FOAM-PE 1

8-3 Samsung Electronics

SAMSUNG8~ 3/29/04 5:11 AM Page 8-4

PCB Diagrams

8-2-2 AM18B1E09/MC09ZV-18/AM18B1B09/AM19B1E12/MC12ZV-19/AM19B1E07/MC07ZV-19

• DB93-10561B

n PART LIST

No Description CODE-NO Specification Q’TY

1 PCB-DISPLAY DB41-10205B FR-1 T1.6 W20 L170 1

2 LED - LAMP 0601-001333 LTL-30EHJ(ORG/GRN) 1
3 LED - LAMP 0601-001059 SY5511(YEL) 1
4 LED - LAMP 0601-001060 SM5511(GRN) 1
5 LED - LAMP 0601-001196 SO5511(ORG) 1
6 MODULE REMOCON DB32-50027A PNA4612MOOXD 1
7 C-CERAMIC 2202-000780 CA 0A 50V 104Z 2
8 R-CARBON 2001-000515 RD 1/8TP 221-J 2
9 CONNECTOR WAFER YWL A200-09P 1
10 C-CERAMIC 2201-000283 CA 0A 50V 102Z 1
11 DIOD SWITCHING 0401-000005 1N4148 1
12 C/W DIS & MODULE DB39-20346A UL1007 AWG#26/9 1
13 CASE-CENTER PCB UP DB61-10197A PC, BLUE 1
14 CASE-CENTER PCB LOW DB63-10494A ABS, BLK 1
15 SEAL DISPLAY UPP DB72-10245A FOAM-PE, BLK 1
16 SEAL CASE DISPLAY DB72-10220F 30FOAM-PE 1

Samsung Electronics 8-4

SAMSUNG9~ 3/29/04 5:12 AM Page 9-1

9. Wiring Diagrams

9-1 Indoor Unit

9-2 Outdoor Unit

ENGLISH ESPANOL FRANCAIS ITALIANO

1 BLK NEGRO NOIR NERO
2 RED ROJO ROUGE ROSSO
3 WHT BLANCO BLANC BIANCO
4 YEL AMARILLO JAUNE GIALLO

UM18A1(B1)E2/XMC18ZV
FAN MOTOR : 2.5µF/450VAC
CAPACITOR
COMP MOTOR : 30µF/420VAC

UM18A1(B1)B2
FAN MOTOR : 2.5µF/450VAC
CAPACITOR
COMP MOTOR : 20µF/450VAC

UM19A1(B1)E2/XMC19ZV
FAN MOTOR : 2.5µF/450VAC
CAPACITOR
COMP MOTOR : 30µF/420VAC, 25µF/370VAC

9-1 Samsung Electronics

SAMSUNG9~ 3/29/04 5:12 AM Page 9-2

UPDATE LOG SHEET

Application date Page Part# Note(Cause & Solution) S/Bulletin#

Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin

Copyright Trademarks

®œ 1995 by Samsung Electronics Co., Ltd. Samsung is a registered trademark and

All rights reserved. SyncMaster 17GLi/CMG7387L and
This manual may not, in whole or in part, be MacMaster
copied, photocopied, reproduced, translated, Cable Adapter are trademark of Samsung
or Electronics Co., Ltd.
converted to any electronic or machine read-
able Macintosh, Centris, Quadra, Duo Dock, and
from without prior written permission of Power Macintosh are trademark of Apple
Samsung Electronics Co., Ltd. computer, Inc.

SyncMaster 17GLi/CMG7387L Service All other trademarks are the property of their
Manual respective owners.
First edition June 1995.
10. Schematic Diagrams

10-1 Indoor Unit

BLK(L)

SKY-BLUE

BROWN

BLACK

PNA4612MøøXD

220 1/8W

Samsung Electronics 10-1

10-2 Remote Control

10-2 Samsung Electronics