Service: Manual
Service: Manual
SERVICE Manual
3. Troubleshooting
6. Wiring Diagrams
7. Schematic Diagrams
        E DB81-00186A(2)
1-00186A(2)-CO   4/17/01 1:42 PM   Page 2
ELECTRONICS
                                                          Printed in Korea.
5-00286A(2)-OI   4/17/01 1:43 PM   Page 1
5-00286A(2)-OI      4/17/01 1:43 PM           Page 1
       1. Installation
       1-1 Refrigerant Refill Procedure
¥ Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using
                                                                        Compound                              High
                                                                        gauge                                 pressure
        3. Connect the tank to refill with Refrigerant                                                        gauge
                                                                                                               Hand
                                                                                                               wheel
                                                                                                       Finger tight
        4. Set the unit to cool operation mode.                                                        fittings
                                                                           For mounting
                                                                           other and of              Connected to
                                                                           hose when                 high pressure
                                                                           not in use                side
        5. Check the pressure indicated by the pressure gauge(low
           pressure side).                                                                         Charging
           * Standard pressure is should be 64~78psi in a regular,                                 line
             high operation mode.
                                                                                                     R-22
        6. Open the refrigerant tank and fill with refrigerant until
           the rated pressure is reached.
           * It is recommended not to pour the refrigerant in too
             quickly, but gradually while operating a pressure valve.
                                                                                                                         1
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        ¥      Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
               another area.
                                                                                                2-Way Valve
            3. Set the unit to cool operation mode.
               (Check if the compressor is operating.)
        2
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         1         Front Grille   1) Stop the air conditioner operation and block the
                                     main power.
                                  2) Separate tape of front panel upper.
                                     Caution;
                                     Assemble the front panel and fix the
                                     hooks of left and right.
                                                                                                          3
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        4
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          1      Common Work     1) Loosen the fixing two screws and separate the
                                    cover E-parts.
                                                                                               5
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        6
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       ■ UQ12A5(6)MC
         No         Parts                           Procedure                      Remark
                                                                                            7
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       8
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        3. Troubleshooting
        3-1 Items to be checked first
        4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis
           details on the display panel.
                                                                                                                                                    9
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            1)   Checklist :
                 (1) Is input voltage normal?
                 (2) Is AC power linked correctly?
                 (3) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2) Troubleshooting procedure
       10
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3-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
           1)    Checklist :
                 (1) Is the indoor unit fan motor properly connected with the connector (CN72)?
                 (2) Is the AC voltage correct?
                 (3) Is HALL IC in indoor fan motor properly connected with the connector (CN42)?
                 (4) Is the running capacitor (CR71) properly connected with PCB board?
2) Troubleshooting procedure
YES
YES
YES
                                                                                                                                                          11
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3-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
            1)    Checklist :
                 (1) Is input voltage normal?
                 (2) Is the set temperature of the remote control higher than room temperature in COOL mode?
                 (3) Is the POWER IN connector (CN71) linked correctly?
                 (4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector((N1), 1)?
2) Troubleshooting procedure
NO
                                                      3                                                                2
                                                                                                                                         PCB should be checked.
NO
                 Is rating voltage ±10% range applied relay between Terminal block                    Power relay is                     Power relay should be
                                         NO(N1) and No. 1                                              out of order                           replaced.
                                               YES
                                                                                                                       Outdoor unit is
                                                                                                                        out of order.
                                                                               1
                                                                                                 NO
                                                                              YES
                                                                                                  2
       12
9-00186A(2)-TS   4/17/01 1:46 PM                     Page 13
3-2-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)
           1)     Checklist :
                 (1) Is input voltage normal?
                 (2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2) Troubleshooting procedure
                                                                                               N
                           Voltage at pin #1-#4 of micom (ICO4) change?(Squarewave)                        Micom (IC04) is faulty.
        3-2-5 In the mode, When there is no warm air current. Check this first;
                 (1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
                 (2) Is the Indoor PCB properly connected with the CN71 connector?
                                                       NO
                                                                                         NO
                       Is the number #18 of Micom (IC04) DC 5.0 V?                                 Abnormal Micom
                                                       YES
                                                                                         NO
                  Is the number checking #11 of IC06 (KID65003) LOW?                               Abnormal IC06
                                                        YES
                                                                                         NO
                  Is the voltage between CN71 #3 and CN71 #5 rating voltage ±10% range             Abnormal RY73
                                                                                                                                             13
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1) Troubleshooting procedure
                                                                                   N
                                       Is operation lamp blinking?                      Check as in the procedure “NO Power
                                                                                              parts”. Refer to page 5-2.
                                                      Y
                                                     N
                                                                                   Y
                        Voltage of battery less than 2.5V (Remote Control Unit)?                  Replace battery.
                                                      N
                                                                                   N
                                LCD display status of REMOCON normal?                               LCD is faulty.
                                                      Y
                                                                                   N
                             Voltage at PIN #30 of Remocon Micom change?                          Micom is faulty.
                                                      Y
                                                                                   N
                              Voltage at collecter of Q601 or Q602 change?
                                                                                       Q601(C4375Y) or Q602(C1623Y) is faulty.
                                                      Y                                      IR LED(CL-1L5EU) is faulty.
                                                                                   N
                       Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
                                                                                              Receiver module is faulty.
                                                      Y
       14
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MEMO
                                                    15
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                                                           18-4
                                                        18-5
                                                   18-3
                                    16        24                                      18-2
17
13
13-2 13-4
                                                                                     13-3
                                                           13-1
                          14                                      11
                                              15                                12
                                                   10
                                                                       8
                                                                           20         25
                                    22
                                                                                                         23
                                                                                            19
                                         9
                                                                                                     4
                                              21
        16
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■ Parts List
                                                                                       Q’TY
            No.          CODE NO                 Description                                                REMARK
                                                                         AQ12A5(6)MC          AQ09A5(6)MA
              1          DB64-00085A              GRILLE AIR INLET            1                    1
              2          DB63-00064A             GUARD-AIR FILTER             2                    2
              3          DB74-00011A          FILTER CLEANER ASS´Y            1                    1
              4          DB63-00067A              COVER TEMINAL               1                    1
              5          DB92-00031L                ASS´Y PANEL               1                    1
              6          DB67-00051A             SPACER EVAP LOW              1                    1
              7          DB67-00032A              SPACER EVAP UP              1                    1
              8          DB63-00083A               COVER U BEND               1                    1
              9          DB94-00040E          ASS´Y FAN CROSS(SF)             1                    1
             10          DB60-20011A                BOLT SPECIAL              1                    1
             11          DB31-00071A               MOTOR FAN IN               -                    1
                         DB31-00072A                      “                   1                    -
             12          DB32-00020A        THERMISTOR WIRE ASS´Y             1                    1
             13          DB93-00255G            ASS´Y CONTROL IN              -                    1
                         DB93-00255H                      “                   1                    -
            13-1         DB93-00267A              ASS´Y PCB MAIN              1                    -
                         DB93-00267D                      “                   -                    1
           13-1-1        1103-001175                 IC EPROM                 1                    1
           13-1-2        1203-001813           IC PWM CONTROLLER              1                    1
           13-1-3        3501-001154             RELAY MINIATURE              1                    1
           13-1-4        3502-000115                    SSR                   1                    1
           13-1-5        DB09-00094A                  IC MCU                  1                    1
            13-2         DB65-00030A         TERMINAL BLOCK ASS´Y             1                    1
            13-3         DB93-00268E            ASS´Y PCB DISPLAY             1                    1
           13-3-1        2202-000780          C CERAMIC,MLC-AXIAL             1                    1
           13-3-2        DB32-00017A            MODULE REMOCON                1                    1
            13-4         DB39-00147A            CONNECT WIRE PCB              1                    1
             14          DB94-00056A      ASS´Y BACK BODY(RIGHT SIDE)         1                    1
             15          DB61-00162A              HOLDER MOTOR                1                    1
             16          DB61-00165A                HOLDER PIPE               1                    1
             17          DB70-00036A               PLATE HANGER               1                    1
             18          DB94-00058B      ASS´Y TRAY DRAIN(RIGHT SIDE)        1                    1
            18-1         DB94-00018A            ASS´Y DRAIN HOSE              1                    1
            18-2         DB66-00042A                  BLADE H                 1                    1
            18-3         DB66-00128A                 BLADE V,A                3                    3
            18-4         DB66-00128B                 BLADE V,B                6                    6
            18-5         DB63-00082A          SCREEN SAFETY WIRE              1                    1
            18-6         DB95-20138A        ASS´Y MOTOR STEPPING              1                    1
           18-6-1        DB31-10129A       MOTOR STEPPING; GSP 24RW           1                    1
             19          DB61-40251A              HOLDER SENSOR               1                    1
             20          DB67-60030A              SPRING SENSOR               1                    1
             21          DB98-01494A            EVAPORATOR ASS´Y              1                    -
                         DB75-00020A            EVAPORATOR ASS´Y              -                    1
             22          DB94-40003A              ASS´Y BEARING               1                    1
             23          DB93-00251L              ASS´Y REMOCON               1                    1
             24          DB70-00114A             PLATE-KNOCKOUT               1                    1
             25          DB63-00226A        COVER-TERMINAL BLOCK              1                    1
                                                                                                                 17
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■ UQ09A5(6)MA
21
                                                                                                        22
                                           7                                19
                                                                                      20
                             8                   6       9
                                          8-51
                                          8-                      13                   8-4
                                                                   15 11                     18
                                                                       14                         17
                             8-2
                                                                            10 18-1
                                                                             16                     -2 17-1
                                    8-3                                                           18
4 12
3 5
1 2
        18
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       ■   Parts List
                                                                                                              Q’TY
           No.           CODE NO           Description                     Specitication
                                                                                                           UQ09A5(6)MA
            1           DB63-00086B         GUARD-FAN        HSWR, IP2, 5&3, SC-90073T, NEW A-P/J 370FAN        1
                                                                                                                         19
20
                                                                                                        10-00186A(2)-EV
                                                 8
                                                               7
                     1
                                                                                        ■ UQ12A5(6)MC
                               8
                           8- -4
                             6                         8-
                                                         1
                         8-
                           8
                                                                                                        4/17/01 1:46 PM
         3
                                                8-
                                                  2    6
                           8- 8-5 8
                             7     -3
     2
                                                                                                        Page 20
                                           21
                                                 8-
                 5                                 6
                                                               1
                                 1                           15 6        18        19
                               13 1                       8-
                         12                             14 5
                                       9                                      20
                                                                         17
                                                                    10
                                  22
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                                                                                               21
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■ Parts List
        22
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                                                                                Capillary tube
                             T1                                  2-way valve
Liquid side
                                                                                                                                            Propeller fan
                                       Cross fan
           Heat                                                                                                  Heat
           exchanger                                                                                             exchanger
           (Evaporator)                                                                                          (Condenser)
                                  T2
                                                           Gas side
                                                                                                                                                            23
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6. Wiring Diagrams
        ■ AQ09A5(6)MA
        ■ AQ12A5(6)MC
        24
15-00186A(2)-WD   4/17/01 1:47 PM   Page 25
■ UQ09A5(6)MA
DIAGRAM-OUTDOOR
■ UQ12A5(6)MC
DIAGRAM-OUTDOOR
                                                                               25
7. Schematic Diagrams
7-1 Indoor Unit
■ AQ09A5(6)MA
                        26
■ AQ12A5(6)MC
27