TECHNIP·COFLEXIP

Project N" Unit Document Code Serial N' Rev. Page

XXXX JSD 0000 03 X 1/62

STANDARD SPECIFICATION FOR

PID PREPARATION

INDEX
Page

INTRODUCTION 2
1. INFORMATION TO BE INCLUDED ON PID 3
2. LIST OF PLANT & UNITS 4
3. DRAWING NUMBERING SYSTEMS 4
4. LINES NUMBERING SYSTEM FOR PID'S AND LINE LIST 5
5. UTILITIES IDENTIFICATION ON P&l DIAGRAMS 9
6. PIPING AND INSTRUMENT SYMBOLS 10
7. VESSELS AND TANKS 10
8. WATER COOLERS 11
9. HEATERS 13
10. PUMPS 15
11. STEAM TURBINES 19
-1 if
w
'i:
12. RECIPROCATING COMPRESSOR 21
u
u
13. CONTROL VALVES 21
j ili
.J 14. SAFETYVALVES 25
~ ;I
_,1. 15. VENTS AND DRAINS FOR EQUIPMENT 28
16. STRAINERS 29
17. STEAM TRAPS 30
18. UTILITY CONNECTIONS TO PIPING OR EQUIPMENT 33
19. UTILITY STATIONS 34
20. SAMPLING 36
21. VALVES AT BATTERY LIMITS 46
22. VALVING CHECK LIST 49
23. SPECTACLE BLINDS CHECK LIST 50
24. STEAMING OUT/PURGING 51
25. DRAINAGE SYSTEM 52
26. WINTERIZING 52
27. INSTRUMENTATION 56
- ATTACHMENTS: Project Reference Drawings "Symbols and Standards for P&ID Diagrams"

REV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY

(name & visa) (name & visa) (name & visa)

DOCUMENT REVISIONS
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

INTRODUCTION

The purpose of this document is to define the rules which have to be followed to prepare PI D's, in
the absence of specific requirements on the subject from Client in the Contract.
When such requirements exist, they have to be followed, and the present document shall be
modified accordingly.
In case of licensed units, the rules of the process Licensor will be followed, unless otherwise
dictated by Contractual requirements.
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 3/62

STANDARD SPECIFICATION FOR PID PREPARATION

1. INFORMATION TO BE INCLUDED ON PID

All information to be shown on PID shall include at least those reported herebelow:

1.1. EQUIPMENT

Items and service description;

elevation of bottom tangent line for:
vessels, towers, condensers and reboilers;
main internals of vessels and towers, (demisters, coils, packed sections, vortex
breakers, type and number of trays, etc.);
details for pumps on process PID's, such as: warm-up piping, strainers, casing
vents and drains, cooling water arrangement, flushing facilities, for auxiliary lines,
etc.;
lube and seal oil facilities for compressors, turbines and blowers;
fuel arrangement for heaters and boilers on a separate process PID;
snuffing steam and decoking facilities for heaters;
purging of equipment and associated lines on process PID;
listing of equipment (lower right-hand area);
main equipment characteristics (at the issue for construction);
external finish code (tracing, insulation).

1.2. INSTRUMENTATION

Symbols in accordance with ISA Standards S 5.1 "INSTRUMENT SYMBOLS

AND IDENTIFICATION";
all instrument loops and auxiliary components;
clear identification of software linkage and alarm shut-down logic systems;
analyzer loop details;
control and safety valves according to points 12. and 13. respectively.

1.3. PIPING FOR PROCESS AND UTILITIES PID'S

Line number according to point 4;

description of process product entering or leaving;
continuation reference to subsequent drawing;
utilities lines identification (as per point 5.);
piping specialty items (figure 8 blinds, strainers, sample connections, car sealed
or locked valves, etc.);
indications for piping arrangement, such as: slope, min./max distance, hydraulic
seals, etc.;
types for all isolation valves according to process requirements and piping
specifications;
pressure underground lines;
utility stations and safety showers;
process drains and vents;
heat tracing and jacketing arrangements.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

1.4. MISCELLANEOUS

Sewage indications (white, oily, chemical);

limit of supply;
utility distribution drawings (geographical arrangement according to plot plan).

2. LIST OF PLANT & UNITS

The subdivision of the project into plants and units shall be done in accordance with the
Project Basic Design Data.

3. DRAWING NUMBERING SYSTEMS

Process drawings shall be identified according to the attached reference drawings.

Guideline for Grouping Utilities in Utilities Distribution PI D's (Notes 1 and 2)

Utilities will be grouped as follow:

a. Steam
Condensate
Boiler Feed Water
Demineralized water

b. Cooling water
Raw water
Service water
Potable water
Potable water underground and aboveground

c. Plant and Instrument air

Nitrogen
Fuel gas
Fuel oil

d. Blow down and flare

LPG closed drain

e. Aboveground slops lines

f. Flushing Oil

g. Underground closed drains

(Process and chemical)
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

h. Fire fighting

NOTES:

1) For utilities geographical distribution PID's the range of numbering is from 51 to

99 and according to the sequence as mentioned.
(Valid for fire-fighting distribution also)

2) PID's sequential number range for each type of utility, shall be predefined to
provide consistent progressive numbers.

4. LINES NUMBERING SYSTEM FOR PID'S AND LINE LIST

4.1. Unit number: see note 1.

4.2. Process and utility lines shall be identified by the following numbering system

XX AAA-BBCCDDD X XXXXX(XX) X

L Insulation code
(See table 4.1)

Piping class
c___ _ _ _ _ _ (seven digits max.)

Line suffix
c___ _ _ _ _ _ _ _ _ (See note 3)

Line number (seven digits)

' - - - - - - - - - - - - - - - - - - (See Note 2)

Line diameter
'----------------------
NOTES:

1) In all cases the unit number is mentioned inside PID title block, line list,
isometrics and bill of materials.

2) The digits, in general, are defined as follows:

AAA three digits refer to fluid identification code

88 two digits for unit number (according to point 2 above)
CC two digits refer to the PID where line is generated (see Note 4)
DOD three digits refer to the sequential line numbers.
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

Example:
• Process and utilities generation lines from 001 up to 299
• Utilities and fire-fighting lines from 301 up to 399
• Equipment ancillaries from 401 up to 499
• Steam and Condensate manifold from 501 up to 799
• Utility stations from 801 up to 999

3) 0 = main line, 7 = partially traced line; 8 =jacketing line and 9 =full tracing line.
Line suffixes 7-8-9 are indicated at least on line list only.

4) For P&ID drawings the numbering is splitted as follows:

Process & utilities generation PID's: from 01 to XX (for each unit or block)
Utilities distrib. & fire fighting PID's: from XX to 99 (for each unit or block)
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

TABLE 4.1

INSULATION CODES

CODE TYPE

A Acoustical insulation (Note 2)

H Heat Conservation

E Electrical Tracing

F Cold Insulation

J Jacketing

N No Insulation

p Personnel Protection (t ~ 65°C}

s Steam Tracing

v Uninsulated Tracer (Note 3)

z Painting

c Anticondensation

I Winterizing/Antifreezing

T Hot Oil Tracing

NOTES:

1) The available codes can be increased following the project requirements; in any
case their choice must be done in conjunction with Engineering Department.
Insulation limit codes and tracing limit codes are shown only on line list.
Refer to Table 4.2 - Selection of insulation limit codes.
Refer to Table 4.3 - Selection of tracing limit code according to the temperature to
be maintained.

2) Use code "A" in second position when other insulation is required.

Example: For Line "H" with insulation, the acoustical insulation is "HA"

3) Use this code on line list (LDL) only for lines with suffixes 7 and 9.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 8/62

STANDARD SPECIFICATION FOR PID PREPARATION

TABLE 4.2

INSULATION LIMIT CODE (ON LDL LINE LIST ONLY)

1. Insulated valves/Uninsulated flanges

2. Insulated valves and flanges- Note 1

3. Uninsulated valves and flanges - Note 1

4. Traced and insulated valves, insulated flanges

5. Traced and insulated valves, uninsulated flanges

6. Traced and insulated line, untraced and uninsulated valves and flanges

7. Jacketed and insulated valves -Insulated flanges- Note 1

Note 1 Only in case of connecting flanges (Ex: on equipment)

TABLE 4.3

TRACING LIMIT CODE (ON LDL LINE LIST ONLY)

S1: STEAM TRAC. TM - note 1

S2: STEAM TRAC. TM - note 1

S3: STEAM TRAC. TM - note 1

T1: HOT OIL TRAC TM = note 1

T2: HOT OIL TRAC TM - note 1

TM = Temperature to be maintained.

Note 1: To be defined
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 9/62

STANDARD SPECIFICATION FOR PID PREPARATION

5. UTILITIES IDENTIFICATION ON P&l DIAGRAMS

5.1. ALTERNATIVE 1

The utilities shall be identified by means of a numerical code in accordance with the
following table.
In addition the number of the relevant utility distribution drawing shall be shown.

To/From Users on PID's

Utilities identification
POS

3 3

UTILITIES IDENTIFICATION
REF. REF.
POS. DESCRIPTION CODE POS. DESCRIPTION CODE
DWG DWG
1 FIRE WATER FW 19 HOT OIL HO
oOOooOMHMOOOMOOOOOOONO , , , , , . , , , , , . . ,,,,,,oHOOOoOOOMOOOOOOOM . . oooo•o••-noooooHoooooooHoOoooOOOOOOOOOOOH . . . . . HOOOHOOHO>OHooo ' ' ' ' ' ' ' - ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' M . . HHOH OOOOOM0'00'000''''''-••••000Hoo0o00 OOHOOHON . . OOOOOH00000'0 " ' ' ' 0 ' ' ' 0 ' ' ' ' ' ' ' ' ' ' • • • H o O O o . . . HOOOOOOOM . . O. . HOHOO . . MOOOOOOOMOOOOOn0000000000'0"••o••••- oOOOHHOOO . . HOOOOOOOHOOOOO . . H OOOOOHOOOOOOOOOOOOOOnOOOOO

2 SERVICE WATER SW 20 FUEL OIL FO

........................... ····-··········-·······---···-··-···················-···-··-···-··-·······-·······..·-·······""" - ..................... ............................... .... ........................... ................................................................................................................ .. ..........................
3 COOLING WATER CW 21 FUEL GAS FG
4 .
POTABLE WATER
................................................ ................................................ ..........
PW
.................................... .............. .....................
22 HOT FLARE
........................... ............................................................................................................
HF
....................... .... ............................... .
5 DEMINER. WATER
........................... ........... .............................................................. .........................
DW 23 COLD FLARE CF
.. ................................................................................................................................................................................................................................................................................................ .
6 TREATED WATER TW 24 HOT SLOWDOWN HB
.......................... ........................................................................... ................................... .................................. ....................................... ........................... ................................................................................................................. ...........................................................................
7 QUENCH WATER QW 25 COLD SLOWDOWN CB
8 HHP STEAM HH 26 CLOSED DRAIN CD
9 HP STEAM HS 27
................................... . ................................. .. ............................................................................................................................................................................. .
10 MP STEAM MS 28
11 LP STEAM LS 29
........................... .............................................................................. ................................ . ............................. ..................................... . ...............................................................................................................
12 HP CONDENSATE HC 30
13 MP CONDENSATE
........................... ................................................................................................................
MC ........... ...................................... 31
........................... ·- .......................................................................................................... ......................... ...............................................
14 LP CONDENSATE LC 32
15 BFW BW 33
16 PLANT AIR PA 34
17 INSTRUMENT AIR lA 35
18 NITROGEN IG 36
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 10/62

STANDARD SPECIFICATION FOR PID PREPARATION

5.2. ALTERNATIVE 2

The utilities identification shall be shown as follows to/from users on PI D's:

CODE lA
UTILITY PID REFERENCE _____. (example: 40.013)

6. PIPING AND INSTRUMENT SYMBOLS

The piping and instrument symbols to be used for P&ID preparation are shown on the
attached drawings "Symbols & Standards for P&l Diagrams".

7. VESSELS AND TANKS

7.1. Unless otherwise dictated by process or licensor requirements, vessels connections

shall be minimized by installing relief valves, Tl's, vents, PI's and other connections on
piping where possible instead of vessels.

7.2. Minimum size for vent and drain connections of vessels shall be as per para 14.1.3.

Minimum flanged connections size shall be 2".

7.3. Generally, the liquid nozzles connected to a pump suction, reboiler feed, side draw-off
shall be provided with vortex breakers.

7.4. All tanks shall have isolating valves on process lines both at the tank nozzles and
outside the tank dike.

7.5. When allowed, in order to m1mm1ze connection on vessels stand pipes for level
instrument connections, (2"-300# min., valved or unvalved, stand pipe flanged
connection) can be provided.

Isolating valves to be installed on single level transmitter or gauge glass.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 11/62

STANDARD SPECIFICATION FOR PID PREPARATION

8. WATER COOLERS

8.1. Piping arrangement for water lines around coolers is shown in fig. 8.1.

8.2. Valves on cooling water service shall be as per piping class. Normal practice will be:

Inlet side valves - 1y.''·

< 2 . gate
;::>: 2" butterfly
.. ··.
Outlet side valves - 1Y."·
< 2 . globe
;::>: 2" butterfly

8.3. Winterizing and protection against ambient temperature of water lines shall be done in
accordance with para 26.

8.4. Water piping shall be arranged, as far as possible, so that the equipment remain full of
water in case of water supply failure.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 12/62

STANDARD SPECIFICATION FOR PID PREPARATION

WATER COOLER ARRANGEMENT

FIG. 8.1

(orTW) 8 (5)

I 1

(2) FIN MIN[ ( 2)

>• I
1
(1) l r- -r' (1)
ffiJ z
:::;:"
(*)
~
.-
z
:::;:
\ill
-

GROUND
"""'V"'
' MIN. / MIN
*
'"

3 3

NOTES:

1) Inlet and outlet valves according to point 8.2.

2) Drain size as per para 15.1.3 (Typically %") - Plugged

3) Typically provide 6" or 4" min. for Tl installation.

4) Cathodic protection to be provided if required

5) Discharge at grade or sewer, depending on ambient temperature

* If required for winterizing, refer to para 27

TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 13/62

STANDARD SPECIFICATION FOR PID PREPARATION

9. HEATERS

9.1. The fuel gas drum will not be insulated or heat traced and will normally not be provided
with demister.

9.2. The pilot gas header shall be equipped with "Y" type strainer (30 mesh min.) and shall
be picked up from fuel gas header upstream of main fuel gas control valve.

Pilot gas header shall be heat-traced to the burners.

9.3. In general fuel gas header shall be heat-traced downstream of KO Drum.

9.4. Piping to individual burners shall be arranged as shown in fig. 9.1.

Locate burner valves adjacent to observation door to permit burner adjustments while
observing the flame.
Flexible hose should be used in burner piping (Note 4).

9.5. Atomizing steam shall be provided for burners in liquid fuel service (except when
mechanical atomizing is required). (Note 4)

9.6. Heater with burners in liquid fuel service shall be equipped with soot blowers supplied
with ..... steam. (Note 4)

9.7. Snuffing steam (...... )shall be provided at furnace header boxes and fireboxes. (Note
4)

9.8. Transfer lines from heaters to distillation columns shall, immediately upon leaving the
heater, be led to an elevation above the one at which the column is to be entered to
ensure free draining.

The line shall slope towards the column and should be preferably straight over at least
ten times its largest diameter before entering the column.

9.9. All manually operated isolation valves on pilot gas, fuel gas, fuel oil and snuffing steam
lines must be located at safe location (e.g. behind a fire wall 15m. min. away from the
heater in an easily accessible position at grade).
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 14/62

STANDARD SPECIFICATION FOR PID PREPARATION

TYPICAL ARRANGEMENT FOR HEATER BURNERS

FIG. 9.1

(3)

7
, PEEPHOLE ~ ~

;) ~ ;) ~~ t ;)
~r 2 ----'
----C+-
[]
0:: PLATFORM
w
0::
Cl
<(
0::
w I I
0:: w w Cl
0::
w
Cl w I
~
Cl ~ I
~ ~
<(
w --'
w
I I 1- ::::>
BURNER
CfJ U)
CfJ u..
<(
(!) (!j N Cl I I
1- ~ ::::> ....;
0 --' 0 0
--'
w 1- :::; .L
::::> <(
0:: u..

" _.., I I
~r~~ ~
~ ~ Ir L.J
)...'
/
If-

DRAINS
---'--~
I L'J I (1)

NOTES:

1) Connection for portable manometer shall be provided for all burners.

2) Flexible hose shall be normally used in burner piping.

Use ball valves in all fuel lines just before the burner inlet.

3) Heat tracing to be provided as required.

4) To be checked with vendor requirements.

TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 15/62

STANDARD SPECIFICATION FOR PID PREPARATION

10. PUMPS

10. 1. Suction and discharge valves shall be line-size.

However, if the suction and discharge lines are two or more sizes larger than the pump
nozzles, the valves can be the next size smaller (for suction line process checking is
required).
If required, recycle lines shall be connected back to the suction vessel, preferably
upstream of a cooling source.
When two or more pumps are manifolded, and only if by pass of check valve is
installed, the suction valve and any components between the pump and the valve shall
be specified for 2/3 full shut off pressure.

Blow down facilities shall be provided for pumps handling C4 and lighter fluids (see
para 15.2.1)

Warm-up/cool-down facilities shall be required when pump is spare or out of service for
either of the following conditions:

a. the pump temperature exceeds 230°C or specific process cases

b. the ambient temperature is below the pour or freezing point of the process fluid.
c. cryogenic pumps.

10.2. Temporary strainers shall be installed on suction side of all pumps, unless permanent
strainer are specified.

Permanent strainers installation shall be analysed in the following cases:

pumps in dirty service

suction line larger than 8" or smaller than 2"
steam traced suction lines.

In general the strainer selection is:

"Y" type for lines 2" and smaller

"T" type for lines larger than 2"

They should not installed if not allowed by the handled fluid (slurries, etc.) or for
jacketed lines.

Strainer body material shall be suitable for handled fluid.

Screen shall be made of S.S. for permanent strainers and carbon steel for temporary
strainers, unless otherwise required by the operating temperature and fluid
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 16/62

STANDARD SPECIFICATION FOR PID PREPARATION

10.3. On discharge side of pump where the pump differential pressure exceeds 70 bar,
double check valves installation should be analysed, unless otherwise specified.

10.4. Piping arrangement for centrifugal and reciprocating pumps are shown in fig. 10.1 and
10.2, respectively.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 17/62

STANDARD SPECIFICATION FOR PID PREPARATION

CENTRIFUGAL PUMP

FIG. 10.1

1 ( 4)
~--

.
..l ~-- 4,) X (' \
i.·

';'>(';; ~vr- - t I.' !~. ' ~;4·"

~·.
(
.
·, ·,
' " ' ·~)
.
L\ 4 -_L,-;-,---,

'-·
(-;•)

· u
I

d L ~'
LL_ /~~-

/ PI .\\
f--------1\ )
·····'---···//

NOTES:

1) Normally temporary filter is provided. Filter type is by piping.

2) By-pass line for warm-up or cool-down (if required by process or licensor); %"
drain valve not required when warm-up is provided and by-pass line connected
between block and check valve.

3) Vent and drain requirements, according to Vendor Supplier (0 % minimum), refer

to para 15.2

4) The check valve by-pass can be connected either upstream or downstream the
block valved at pump discharge.
 TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 18/62

STANDARD SPECIFICATION FOR PID PREPARATION

PROPORTIONING/RECIPROCATING PUMP

FIG. 10.2

..
~

I -~ j (,.--- \ '

' I
I
I
I
I

7L
/ \
'T
I
I
I
I
I
-----1 l
(. I .)
L=. ~--
-=[~[- J---1 ~
-
~~C]-
J' \,\';/ \/ i
·~) 4 ~
/\
/,
I'
~
'
'i
'

r\ /r
"'

NOTES:

1) Permanent type strainer

2) Safety valve piped back to pump suction line or suction drum

3) Check valve shall be installed

(optional)
4) Pulsation dampener to be shown, if required, as per pump supplier
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 19/62

STANDARD SPECIFICATION FOR PID PREPARATION

11. STEAM TURBINES

11.1. Steam feed pipe can be valved at branching off from the header and near the turbine;
the latter is not necessary if on-off valve is provided for automatic start-up.

A permanent "Y" type strainer shall be installed in vertical position as close to the
turbine as possible if not included in Vendor supply.

11.2. If the exhaust steam is connected to a header, the turbine discharge shall be equipped
with a safety valve and a block valve

All low points of turbine casing shall be equipped with steam traps (on Vendor PI D).

11.3. Piping arrangement for steam turbine is shown in Fig. 11.1.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 20/62

STANDARD SPECIFICATION FOR PID PREPARATION

STEAM TURBINE ARRANGEMENT

FIG. 11.1

STEAM HEADER EXHAUST STEAM HEADER

TOATMAT
SAFE LOCATION

(1)

(9)
HOLE 1Omm minim

(4)
LOWPOINT

3/4"

(5)

12 14

NOTES:

1) Locate block valve at min. distance from header (if required)

2) Strainer type according to Vendor requirements
3) For automatic start of turbine this valve must be LO
4) Turbine warm-up by-pass (3/4" min. size to be adapted)
5) Number and connection type for steam trap are in accordance with turbine
supplier requirements
6) Steam trap to be located at low point of steam line
7) On/Off valve for automatic turbine start, globe valve for manual turbine start-up
will be provided
8) By-pass to be sized for turbine start-up. Valve type as per piping class
9) Distance from inlet isolation valve to the turbine inlet to be minimized
10) Installed in horizontal position (Valve and check valve)
11) Piping arrangement to allow pipe cleaning less test.
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

12. RECIPROCATING COMPRESSOR

12.1. In general, suction line routing from K.O. Drum to compressor shall be sloped toward
K.O. drum and pockets shall be avoided.

In case this would not be possible, drain pots with liquid traps devices shall be provided
or tracing.

12.2. Tracing of the suction piping from K.O. drum to compressor suction pulsation damper is
required when the minimum ambient temperature is equal or lower than gas dew point.
In this case draining pots with automatic draining devices can be omitted but manual
draining before start-up shall be allowed.

13. CONTROL VALVES

13.1. Control valves shall be provided with block and by pass valves if:

1) the size of the control valve is 2" and smaller; or

2) the manual control is possible and allowed;

3) the size of the control valve is larger than 2" and smaller than 8"; and

• the control valve is in critical service (Process or Licensor requirement); or

• cannot be dismounted without shutting down the whole unit.
• foulant, corrosive, erosive service (vac. residue, slurry, etc).

Valves connected to interlock system shall be provided with block valves only (no by-
pass).

When the by-pass is not provided, the control valve shall be fitted with hand wheel for
manual operation, except if they are used as shutdown (SD) or automatic emergency
shutdown (AES) valves or for equipment safety (anti-surge valve) (neither bypass or
hand wheel).

13.2. A%" valved drain shall be provided for the control valve groups as follows:

• FO control valves: one bleed upstream CV

• FC control valves: one bleed at each side of the CV

Bleeds shall be installed on the larger diameter.

TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
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STANDARD SPECIFICATION FOR PID PREPARATION

13.3. Valves at control valve manifolds shall be sized as per table 13.1.

13.4. Where piping is expanded after control valve for flashing condition, the downstream
block valve shall be equal to or one size smaller than the expanded piping (according
to process or licensor requirements).

13.5. The bypass valve shall be globe type for 6" and smaller, and gate or butterfly type (or
according to piping class) for sizes larger than 6".

13.6. Control valve shall be identified on PID with:

tag number;
size and rating if different than piping class;
fail safe position (FO, FC, FL);
flashing service (FS).

13.7. Sizing of Control Valve Manifold

Table 13.1 shows the recommendations for the sizing of control valves manifold.
It shall be read in conjunction with the following remarks:

1. Indicated size is main line size;

2. Size for by-pass line shall be as the by-pass valve;
3. Block valve shall be selected as per piping class;
4. By-pass valves shall be globe up to 6" and full bore for larger diameters;
5. Reference diameter for block valves is the size of the line on which the valve is
located; reference diameter for by-pass valve is the upstream line.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 23/62

STANDARD SPECIFICATION FOR PID PREPARATION

RECOMMENDED SIZING OF CONTROL VALVE MANIFOLD

TABLE 13.1

Line Valve Control Valve Size

size size %"

'':. ~B~ ~ :=-=:~:s:-t-~1; ~·:-Jr-:1.: .;~ :; -. ~-; ~";-t-;1~,5; ;-

~:, 1,5" 1,5"
r.1
1,5"
.. t----lr----t----r--t--t--Jr---11
1,5"
!!:'7·!.7:'l!t:::r:t:3H.
IU
·il_ :~~W~:~~
~ . ''

2.. Block 2" 2" 2" 2" API550__. lllf ~::t'i'tti'~"!+ 4-'~l~:"':.lfi.¥¥~

3"
~~lock
By-pass
2
" ~:: ~::
2" 2"
:::
2"
3"
3"
+ t"'~:~'~·=~~
l ,
, i::'L.
~ifi+iio'.,..,.,. ~Eii!T''Mt
Block 3" 3" 4" 4" '
4"
'

6" ii---=B~:..:.~::..:::..:.:s-1---+--+----11---3-"-11-:--:::--lf--:-::-::+~::::-+--=6-::-"-t--+----11-----fm~.·.·.·.1Wf
By-pass 4" 4" 4" 6"
tmf. _ : .I ,•""";~
:IJrJ . U
8"
Block 6" 6" 8" 8" 1 ' l!!l · '.'. , ,
By-pass 6" 6" 6" 8" ··· · , • l•)' F • 'L · ; , , ,
Block 'idK: 10" 10" '',,,,,,,,,,,,,,,.'nil !IT · ''
10"
By-pass .l :16q, 8" 10" , .. • , ill, . .J, :Li;

In case of large difference between sizes of control valve and downstream line (due to
flashing) in a range out of that given in the table, the downstream block valve shall be
equal to or one size smaller than the pipe.
The size of the by-pass valve has to be selected carefully if it has an impact on a
downstream relief valve.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 24/62

STANDARD SPECIFICATION FOR PID PREPARATION

CONTROL VALVES ASSEMBLY

FIG. 13.1

TAC I\IUI>v~BER

COI\IT~'. \/A.L\/E SIZE

CCI\ITF-'. 'vA,LVE R/"-.TII\JC (4)

/ 7 \
1\ '--))

(I
\ /
I

NOTES:

1) Globe valve type for line size :5:6"

Gate valve type (or according to piping class) for line size :;::8"

2) Indicate valve action as follows:

FC = closed for air failure
FO = opens for air failure
FL =fails locked (no change of position)

3) Block and bypass valves, if required, shall be sized as per table 13.1.

4) Rating and flange facing to be shown on PID only if different than piping class.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 25/62

STANDARD SPECIFICATION FOR PID PREPARATION

14. SAFETY VALVES

14.1. Safety valves shall be located according to process requirements as close to the
equipment as possible, in order to fulfill the API requirements on pressure drops
through upstream piping, or on equipment, and be accessible for check and
maintenance purposes.

Whenever the protected equipment is provided with a demister pad, the safety valve
shall be installed on the vessel, upstream of the demister

Piping arrangements of safety valves are shown in Fig. 14.1, 14.2.

Full-area stop valves car seal open or car seal closed shall be installed upstream
and/or downstream of safety valves only if dictated by process requirements.
They shall be of such type and size that the increase in pressure should not reduce the
relieving capacity below that required, nor adversely affect the proper operation of the
pressure relieving devices.

Safety valves shall be free draining towards flare header; when such arrangement is
not possible, facilities to prevent the stagnation of liquid shall be provided.

Preferably branching-off of a discharge pipe to blow down header shall always be at

top of pipe and sloped 45° in the direction of flow.
Flare header shall be sloped, 2o/oo min., towards the knockout drum, avoiding
intermediate pockets.

14.2. Safety valves shall be identified on PID with:

tag number;
orifice designation;
inlet & outlet size;
set pressure;
rating of flange if different than piping class.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 26/62

STANDARD SPECIFICATION FOR PID PREPARATION

SAFETY VALVE ASSEMBLY

(DISCHARGE TO CLOSED SYSTEM)

FIG. 14.1

IN/OUT CONNECTIONS
SET PRESSURE

TAG NUMBER (2)

h-----t><iC:J-SO:=_-,-_ _L:L:=----===:~.:::(3:._)~ 22 RELIEF

(4) (5) HEADER
3/4" 3/4"
cso (4) (5) (IF REQUIRED)

(1)

NOTES:

1) Connection on top of pipe

2) Locate safety valve above relief header (except thermal expansion)

3) The flare header shall be sloped, 2o/oo min, towards knockout drum

4) Full-area stop valves (to be provided only if dictated by Process requirements)

5) CSO valves installed with stem oriented horizontal or downward.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 27/62

STANDARD SPECIFICATION FOR PID PREPARATION

SAFETY VALVE ASSEMBLY

(DISCHARGE TO ATMOSPHERE)

FIG. 14.2

TCJ /Htv1
.• (2) (.3)
(4 fJ\1 L

\ 3. 5 J
>~-.:.-
( ~)~,\/
\1 oc·"")

HOLE 0 I 0 1-,~tvl

("'-)
( 5)

~"
I
I
'I

( 1)
c
~y------
__ _ _ _ L_ _ _ _ _ _ _ _ _ _ _ c I

NOTES:

1) Make connection on top of pipe.

2) The vapors vent line shall terminate at least 3 meters above equipment or any
service platform located within a radius of 15 meters.

3) When safety valve discharge steam to the atmosphere at safe location, the vent
line shall terminate at least 3 meters above any service platform located within a
radius of 8 meters.

4) To be provided only if required by Process

5) CSO valves installed with stem horizontal or downward.

TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 28/62

STANDARD SPECIFICATION FOR PID PREPARATION

15. VENTS AND DRAINS FOR EQUIPMENT

15.1. VESSELS

15.1.1. For maintenance and test purpose, all pressure vessels shall be provided with a vent
and drain discharging to atmosphere
Not operating vents shall be located on top of vessel with valve blinded.
Drain shall be preferably located on the low point of the bottom outlet piping, outside
the skirt. If there is no bottom line or said line does not allow complete drainage of the
vessel, the drain shall be connected to a separate nozzle on the bottom head.
Vessels with internal baffling require special consideration (two separate drains or a
drip hole on the baffle).

15.1.2. Pressure vessel handling flammable, toxic and highly corrosive fluids shall be provided
with additional valved vents and drains enabling depressurization and disposal of
contained fluid as follows:

Fluid Operating Vent Operating Drain

c4 and lighter flare or suction vessel flare or closed drain

Other hydrocarbons flare or ATM at safe closed drain or oily sewer

location

Toxic and highly corrosive dedicated venting system dedicated closed drain
or closed drain

Vacuum service suction vessel

For double valving requirements see para 22.3.

15.1.3. Minimum size for vent and drain valves for equipment shall be in accordance with the
following, unless otherwise indicated on PID.

Vessel
Volume (m 3 ) Vent (inches) Drain (inches)

< 1.5 1" 1"

1.5 + 6 1" 1%"
6 + 17 2" 2" ... ,
> 17 2" 3"

15.1.4. Drains from level gauges and level controllers shall be piped as follows per para 15.1.2
above.
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 29/62

STANDARD SPECIFICATION FOR PID PREPARATION

15.2. CENTRIFUGAL PUMPS

15.2.1. Drain and vent connections on pump casing shall be plugged except for service
conditions listed below, for which they shall be valved and piped as follows, unless
otherwise required by process considerations.

Fluid Vent (1) Drain

c4 and lighter Flare or closed drain Flare or closed drain

Hydrocarbons (with operating Closed drain or oily sewer Closed drain

temperature above their flash
point)

Hydrocarbons (with operating Atm, oily sewer or closed Oily sewer or closed drain
temperature below their flash drain
point)

Toxic and highly corrosive Dedicated venting system Dedicated closed drain
or closed drain

Vacuum service Suction vessel

NOTE (1) Valved vent connection is not applicable to self-venting pumps.

Self-venting pumps are identified by the machinery specialist after pump
selection.

15.2.2. Vent and drain size shall be as per Vendor standards (size%" minimum).

16. STRAINERS

16.1. Strainers shall be provided for the protection of the following equipment:

all pumps at suction and flushing line.

turbines;
ejectors;
steam traps;
pilot gas line;
showers & eyebaths;
all compressors at suction line (screened intakes shall be provided for a1r
compressor and air blower).

16.2. The body material shall conform to the requirements of the piping class.

The material of the screen shall be specified as para 10.2

TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 30/62

STANDARD SPECIFICATION FOR PID PREPARATION

17. STEAM TRAPS

17 .1. Steam traps are utilized to eliminate condensate accumulation at low points of
equipment and steam lines.

17.2. All steam traps shall be protected by a "Y" type strainer unless traps are supplied with
an internal strainer (small diameters).

17.3. Normally, float type steam traps shall be used for process service.

17.4. The arrangement for traps is shown in the Fig. 17.1.

17.5. On steam headers, at the lowest points and on the header ends, pot with steam trap
will be provided normally not shown on PID. Pot assembly and dimensions are
indicated in fig. 17.2 as standard in case they have to be shown on PID because of
Client's requirement.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev_ Page
XXXX JSD 0000 03 X 31/62

STANDARD SPECIFICATION FOR PID PREPARATION

PROCESS STEAM TRAP ASSEMBLY

FIG. 17.1

_I/
(' I 'I \I
-~------,---1~----i[>~ _:f-t------+------ '\
/
'
/~----,------i:><~~- -J ... - )
1\/--:, \_/ \,..,,, ( 2)
! u ,_ /, ._:_) // 4

~- -~-{~€<-','---- - - - - - - '

,, 5n ,/,_;' . '
'

'•c_____)'
;_
I
' _ _ _ _ __

y
1'-------~~-

l
NOTES:

1) Strainer to be required if not included in trap supply.

2) Check valve to be located at highest point as close as possible to condensate

return header (for anti freezing purposes).
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 32/62

STANDARD SPECIFICATION FOR PID PREPARATION

POT ASSEMBLY

FIG. 17.2

TYPICAL ASSEMBLY FOR CONDIENSATE POTS

STEAM HEADER 4" AND LARGER

HEAC,EF HEADER ON SLEEPER

~~···~--- -~~-

I// \\'
cc--' ll u
I

p
,,
,~.

B A
I
f-J-v<r---f
u''l
r~
(rJOT I)
8 ' '•
I
I

i~-+-+- :J--t><J---1:,.
/

---~1--\}
/ \
I, )
---~·

·:,WA:',E i)R f·.JIPPLE SJITAB_E

FOF· rJJ•IIIEI:-Ii.J~-1 lf.J Lli'"E

~~: ~;
4

-l'-l I/L' A_.I~_D_3'_'_L_IN_'E_Jjp~

_rc_o_R_2·_· __

-'-----··· --- y A
u XA
'-'
3/4"P

HE.ADER _____jl
A 8 •Jon:~.
.-,"
--,tt
) Q_ I - "B" Sf-' ALL BE IW.TALLE[! OI·JL IF 1

<[
LL ,.-- :'CTEA.H TR.AP 1·::. 5 I·,'E'ER.O. AhU CiVE"
f-'
"T
FROivl S.TE.AM PGT.
2 :~~;-
_j . ' - ON -:;LEEPER WAY VA.LVE "A" SHALl.
?" c, /
. '
4" <:::[ z
. '·" ::J 2
BE ~Jc. TALL ED IN H:JRIZC!IF AL
1 CJ" >· 4" •::=Y -___./
1 2, _""_=",!/4'' ..Jw
1'--J
'13 ,, 1 •" .3/4" :s
<f
i7J
'Q"
u
1'--1" _2',// 4"
0
2()'' L' ?·// 4''
I L" ',· ;/4"
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 33/62

STANDARD SPECIFICATION FOR PID PREPARATION

18. UTILITY CONNECTIONS TO PIPING OR EQUIPMENT

18.1. Utility lines permanently connected to process piping or equipment, if required, shall be
arranged as per Fig. 18.1.

UTILITY CONNECTION TO PIPING OR EQUIPMENT

FIG. 18.1

(~ i

,. '" PI PI I~ !:0
CJP

l f', E0 '.!I P rv1 F: I" T

A "i
\r ..

NOTES:

1) Block and check valve to be installed at min. distance from equipment. Material
and rating for block and check valve shall be suitable for the more corrosive
condition of the process or utility service.
Rating and piping class break in A or B according to stronger class.
Check valve shall be omitted for connections used only when equipment is not
operating (e.g. steam out).

2) Deleted.

3) Spectacle blind to be provided for:

infrequent service (e.g. steam out);
water connections to piping or equipment operating above 1oooc and water
and steam connections to piping or equipment operating below 0°C.

A spool piece can be used instead of spectable blind.

4) In case of multiple fluids to be provided as utilities (i.e. steam and nitrogen and
water), but used one only at a time, one connection to piping/equipment will be
provided.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 34/62

STANDARD SPECIFICATION FOR PID PREPARATION

19. UTILITY STATIONS

19.1. Utility stations shall conform to contractual rules formalized by Piping and/or Process
Specialists. The following rules are generally used.

19.2. Utility stations shall be installed in order to ensure low pressure steam, service water
and plant air throughout the process area.

Locations shall be such that working area at grade and in structure can be reached
with 15 m length of flexible hose.

19.3. Each point shall be equipped with a block valve according to the piping specification
and with fast-acting fittings. The size of each line shall be 3/4".

19.4. Nitrogen stations can be required for equipment or line purging.

The size of hose connections shall be 3/4".

19.5. For utility station arrangement see Fig. 19.1.

TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 35/62

STANDARD SPECIFICATION FOR PID PREPARATION

UTILITY STATIONS

FIG. 19.1

RWA LPS UTA NIT

(1)

3/4" QUICK CONN. /

(TYPICAL) 0
0

GRADE
"'
..--

NOTE:

1) Nitrogen station only where required.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 36/62

STANDARD SPECIFICATION FOR PID PREPARATION

20. SAMPLING

20.1. Sampling connection on piping shall be not less than 3/4". A first block valve shall be
provided as close to the header as possible.

It shall be followed by a globe or needle valve (0 = %''}.

The distance between these valves shall be as short as possible.

20.2. For liquefied gases the distance between the two valves shall be 600 mm min.

20.3. Where sampling is required for dangerous fluids, the sample outlet shall be connected
to process line or to flare.

20.4. Sampling arrangements are shown in Figg. 20.1, 20.2, 20.3, 20.4, 20.5, 20.6 and 20.7.

20.8, 20.9, 20.10.

20.5. The sampling shall not be located at dead points of the process line.

20.6. Sample cooler shall be specified for a process temperature of ... oc and over, according
to personnel protection requirements.

20.7. Sample outlet shall be located at grade or accessible from platform.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 37/62

STANDARD SPECIFICATION FOR PID PREPARATION

SAMPLE CONNECTION ASSEMBLY

(for not dangerous liquid or gas service)

FIG. 20.1

PROCC:SS LICUID LlfJE

i -1 \
' )

6 OPEfJ 'SEWER

GDJER A.L c;,41vWLE F1~ '\ I A c, SERVICE ( 2)

PROCESS CA.S. ~ ~JE

L
--:>

(.1 )

NOTES:

1) Locate sample outlet accessible from grade or service platform.

2) To be used only for sample that are very rarely used when connection to the flare
is difficult to be done
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 38/62

STANDARD SPECIFICATION FOR PID PREPARATION

OPEN SAMPLE CONNECTION ASSEMBLY

FIG. 20.2

FOR DIRTY FLUIDS

/1 pc:;;oc:::: ~. l_lr.J:::: /1
r-------------------,------~

·· .. 1-
','-''-
nu F' L1 \.](;
I,_
clJ ',I 4"
'--;

( ~.UFTLIED 'WITH '/AL\/E)

SP::::C:A.L PI':::TOI\J \/AL\/E T rPE

,- I

I I)

NOTE:

1) Locate sample outlet accessible from grade or service platform.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 39/62

STANDARD SPECIFICATION FOR PID PREPARATION

CLOSED SAMPLE CONNECTION ASSEMBLY

FIG. 20.3

FOR GAS SERVICE

J ·+"
- -·------------

..: PROCES'O LII'E

;----- ---.--.----__..,;

X BR::N FLM~GE
L
PI \, :lli)TE 4)
!

(r\Jc-:: l)

- i :.rOTE 3!. / ./
\'

TO CLOSED
SYSTEM

) /4"
I
T
I
I

__ (+-- _ _ _ _ _ 1

( I I
- - - - - -

Detail "A"

NOTES:

1) Locate sample outlet accessible from grade or service platform.

2) Any conveniently located source of differential pressure, control valve, heat
exchangers, etc.
3) Threated female connection for sample cylinder
4) Manometer shall be located for reading by person operating needle valve (on
cylinder)
5) Make connection on top of pipe as shown in detail "A"
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 40/62

STANDARD SPECIFICATION FOR PID PREPARATION

CLOSED SAMPLE CONNECTION ASSEMBLY

FIG. 20.4

FOR LIQUID SERVICE

.::.OIJF:CE OF PROCESS LII\IE

D!FFEP PRE ·..
( :2)
-
/

>

,___ )
=-~ .H.~ .-. R\ [1'. . (
1\ (·~·U ·..J
T'~--~
F'1DIIJC CLP..S':)

. 4''
w
>
f-
<[

\ /

~­
~
-:: ('
'~'
'---)

( 1 \/
\

TO CLoc;ED
'S ',TEh/
CJF•E
~)E lv\/ER

NOTES:

1) Locate sample outlet accessible from grade or service platform

2) Any conveniently located source of differential pressure, control valve, etc.

TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 41/62

STANDARD SPECIFICATION FOR PID PREPARATION

SPECIAL SAMPLE CONNECTION ASSEMBLY

FIG. 20.5

FOR LIQUID SERVICE

u r~ E
! I j/
.1

./ r . /
7/4"'/(r;\
~

',r,
::.u \I 1 )'•
'>>rjr'.LE
'v' ' :::: :::5
\
''
\
\
\
\

Cl_OCE')
TEM
,-I
•
·~.
-·-)
~-J L [J )
1\1 L [J
, I
C c.). ·~.
- -
_·•,

NOTES:

1) Locate sample outlet accessible from grade or service platform

2) Valve according to process line piping class.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 42/62

STANDARD SPECIFICATION FOR PID PREPARATION

SAMPLE COOLER ASSEMBLY

FIG. 20.6

1/ A.ll\l Ll f.j E
,/

~L-6
/- L) L

----D
/ [ . · - . ·. )14

----
~----j /"ll----l[.x;:f-------
'
PljF'I"E r/E[:Il!M

_ _1•_;1_1J_ _ c :~ (IF F;E:JUIRE[;)

TO PRC!CE~.S OS'
CLOSED S (STEivl

1 ' ) ))

~I
~I
&'
w
f---1
i
'!-
_/r:!" "/41'
.)!
~I
~I
I - -{Jf?J}- -C}-- - - - - - - - - - ___j

I 1 2"
--+-~---l.liiro-- J

NOTES:

1) Locate sample outlet accessible from grade or service platform.

2) Locate valve in an accessible position.

3) To be specified for Process temperature > ....... °C

TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 43/62

STANDARD SPECIFICATION FOR PID PREPARATION

SPECIAL CONNECTION ASSEMBLY

FIG. 20.7

FOR GAS SERVICE

/ '--;: '~,
•,~l

T
r r, /~~
)
',

(5)
~ --"

It! .~ "
;:.::,.

NOTES:

1) Manometer shall be readable from needle valve (on cylinder) operator

2) Valve according to process line piping class.

3) Provide adequate space for removable sample cylinder

4) Threaded female connections for sample cylinder.

TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 44/62

STANDARD SPECIFICATION FOR PID PREPARATION

SPECIAL CONNECTION ASSEMBLY

FIG. 20.8

7 \7

I '•PEr: .6.L .JA.C•.ETE[.i BAL_

VALVE ii·ULL BCRE; 1.· , ..
I
~OT
t
WATER SIJPPLY
1
HOT WATER
RETURf•J
PC-~.

C.TE/'H
"IJPPL. (

I=QNDENSI'TE RETIJRN

NOTE:

1) Locate sample outlet accessible from grade or service platform

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 45/62

STANDARD SPECIFICATION FOR PID PREPARATION

SPECIAL CONNECTION ASSEMBLY

FIG. 20.9

PROCESS WIE
1
',c-•f.-.----
-1
-~

_IT=, ~;
--y-

I
c,J:>C:J:;-,j)PECI/IL JACI<ETED BALL r
t
-----{>)·--1 · VAL'o/t_ ('"•eLL BORE) 'i ,"
. SPECI/l.L JA.CKE 7 ~J GLOBE I

,_ .[___ V.~LVc. c;, i •• ·LI\J-Ii_.ED 0 I" W

(1) ~\
HOT WATER
RETI..:RI·I

PC-3 F'x jocVeted pipss ·w·ih steom

1
1

-~~l:
1

···11i__ -._ SPECIAL J.ACKETED _BALL

C
.<}-----j9't:_;
._"_ VALVE (FULL BORE) •Z• I"
• -~PECIAL .JACKETED GLOB~ STt:td\1~
~' 1 ~' \i.t...L\/E •ZJ 1 _./2" FLA~·.JC~~~ :!J 1,, )'JPCL•
1
'' ' (1 1

(-;
, I
:~-r-_L
~-r elf'
~ J_l_ , ST )

.t .1
CONDENSATE RE.JR~

NOTE:

1) Locate sample outlet accessible from grade or service platform

TECHNIP·COFLEXIP
Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 46/62

STANDARD SPECIFICATION FOR PID PREPARATION

21. VALVES AT BATTERY LIMITS

21.1. All lines leaving or entering the plant battery limits shall be valved.

21.2. The valves shall be grouped at plant battery limits into one or more manifolds.

21.3. All block valves at battery limits shall be equipped with spectacle blinds toward plant
side.

21.4. A drain valve shall be installed between BL block valves and the unit.

21.5. For typical arrangement of valves at B.L. refer to Fig. 21.1.

21.6. All process lines leaving from units or block battery limit shell be valved.

21.7. Generally, all utility lines leaving or entering the units or block battery limit shall be
valved, unless otherwise shown on PID.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 47/62

STANDARD SPECIFICATION FOR PID PREPARATION

VALVES AT PLANT BATTERY LIMITS

FIG. 21.1

0 L.B !.) VE CR OU r·l D Ll 'J E'L,

i' "\ /,,-
- -

·~- - ----f ' I [' f---:I.----,L/

I
I
) ---+
.... .. I ------, ,T~r·------+~-----------~ 1
4 ,,.!//

----+---
/
:X:
,---, \/
L
--::'I
·--
'
,

'·~) 1't- -,.-----'-'-

J, ----~
L::: -~~ //4 •.

,-) o/
FL.A.RE HEADER ~(
•,
j

( :2 )

--- ..- I

d
1--,-------i :11 ~-r
I I
u \j[) ER:::, R0 u1·1 0 Ll r\l E .. IIJIIt I .•

.,;4 L ~-
- - _j ·.... VA.LVE P T

(01!111
I
lliiJ!:

~~-- L 4":T:.
.

(
..:~.

L
1)
PROCESS P.REA
~/--•--
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 48/62

STANDARD SPECIFICATION FOR PID PREPARATION

NOTES:

1) By-pass around steam block valve shall be provided if following conditions are
met:

either steam operating pressure lower than 6 barg and pipe diameter equal
to or larger than 10", or
steam operating pressure equal to or higher than 6 barg and pipe diameter
equal to or larger than 6".

The by-pass valve will be sized as follows:

1" for steam line from 6" to 12"

1W' for steam line from 14" to 18"
2" for steam line from 20" and larger

2) The block valve, in the flare header, must be car seal open and the stem in
horizontal position or with minimum angle downwards.

3) Plugging devices will be shown or not on PID according to the procedure. If

shown, plugging device shall comply with Piping classes.

4) External by-pass is not required if main isolating valve is provided with an internal
by-pass.
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 49/62

STANDARD SPECIFICATION FOR PID PREPARATION

22. VALVING CHECK LIST

22.1. Block valves shall be provided:

a) for all lines crossing plant battery limits (the valve on flare header shall be CSO
stem downward);

b) at spared equipment;

c) at vessel with the following exceptions:

connections for overhead vapor lines, transfer lines, reboiler lines & side
streams draw-off
pump suction & reflux lines
vents open to atmosphere
lines from/to safety valves (see point 14.1)

d) at pump and compressor suction and discharge lines

e) at steam turbine feed and exhaust lines

f) at utility lines connected to lines or process equipment

g) for isolation purpose of instruments (e.g. control valves) or equipment to be

inspected during the normal operation of the plant

h) at utilities hose stations

i) at storage close to tank nozzles and outside the dikes

j) at heat exchangers process side, only if they can be maintained during the
normal operation of the plant

k) at steam traps assembly

I) at sampling devices

m) for preventing flow (e.g. at drains, vents, steam out points) or diverting flow
through an alternative route (e.g. by-passes)

n) at suitable points in fire water ring to allow isolation.

TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 50/62

STANDARD SPECIFICATION FOR PID PREPARATION

22.2. Block valve type shall be according to piping class.

In case, however, of no specific requirements, the following recommended type shall

be selected:

• plug valves for caustic and fuel gas service;

• butterfly valves for cooling water & sea water service (size> 2");
• ball valves for liquid LPG service; gate for for gaseous LPG;
• needle valves at sampling points (open sample);
• globe valves for manual regulation flow;
• ball valve full bore for slurry service.

22.3. Double valving shall be provided for:

a) Operating vents/drains, PSV by-passes and instrument connections for

flammable and toxic services with rating 600# and higher.
b) Utility lines permanently connected to process lines or equipment in all cases.
c) Preventing product contamination where the use of spectacle blinds is not
suitable.
d) Dirty or cocking services as per licensor requirements.
e) Sample connections
f) Operating vents and drains on hydrogen service or LPG service where flashing
and consequent freezing can occur.

22.4. Check valves shall be provided where necessary to prevent back flow:

a) on the discharge of centrifugal and rotary pumps and compressors

b) on the discharge of dosing and volumetric pumps (see fig. 10.2)
c) on utilities and service lines permanently connected to process lines or
equipment.

23. SPECTACLE BLINDS CHECK LIST

23.1. Spectacle blinds shall be provided:

a) at battery limits, for all the lines entering or leaving geographical unit (refer to fig.
21.1 ). Spectable blinds shall be installed towards plant side.

b) for isolating purpose at vessels to be inspected during normal operation of the

plant.

c) to prevent contamination of process or utility lines, during normal or special (i.e.

regeneration, etc.) operation
TECHNIP·COFLEXIP Project W Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 51/62

STANDARD SPECIFICATION FOR PID PREPARATION

24. STEAMING OUT/PURGING

24.1. The plant shall be designed with steamout/purging connections adequate in number
and size, to enable inert flushing during startup, shutdown and maintenance operation.

Purge connection shall be preferably located on piping instead of equipment.

Whenever provided on vessels, purge connections shall be at min. distance from

tangent line.

Vessel capacity (m 3) Connection (inches) Steam out connection

V< 75 2" 2"

75 < v < 220 3" 2"

220 < v <420 4" 3"

V> 420 6" 4"

24.2. Steam out connection 3" and larger shall be permanently connected to steam header
as per para 18.0.

24.3. Equipment and associated lines which will be steamed during start-up or shutdown
operations, shall be designed for thermal expansion for the higher of:

a. steam-out temperature 11 ooc

b. design temperature of the line or equipment.

24.4. The extension of steam out in the plant will be general with the following exceptions:

Air Service
Nitrogen
Water
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 52/62

STANDARD SPECIFICATION FOR PID PREPARATION

25. DRAINAGE SYSTEM

25.1. All the drains from equipment, lines or instruments, which for process reasons must be
piped into an open sewer or a closed system, shall be shown on PID with the indication
of the destination (oily sewer, chemical sewer, recovery system, etc... ).

TYPES OF SEWERS UNDERGROUND

Oily water sewer (OSW)

Chemical sewer (CSW)
Amine closed drain (AMW)
Caustic closed drain (CAW)
Sanitary sewer (SSW)
Sour water sewer (ASW)
Waste water sewer (WSW)
Storm water drainage system (SWS)

PROCESS CLOSED DRAINS

LPG closed drain (A.G.) (CLG)

Hydrocarbon closed drain (CLD)

Aromatic closed drain (ADH)

..................... drain ( ...... )

26. WINTERIZING

26.1. The winterizing protection shall be based on the ambient temperature.

26.2. Piping shall be designed to avoid tracing whenever possible by circulation of the fluid
within the piping.

Circulation can be maintained during equipment shut-down in piping such as cooling

water by using a small by-pass between supply and return lines near the equipment.
Piping shall be designed for normally flowing lines to eliminate stagnant pockets where
freezing may occur. Where unavoidable, protection by insulation and steam tracing
should be provided.
Non flowing lines, intermittent service, and dead ended lines should be avoided as far
as possible. Where unavoidable, such lines should be insulated and steam traced.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 53/62

STANDARD SPECIFICATION FOR PID PREPARATION

26.3. Winterizing by Draining

Utility lines such as water, condensate, steam etc. where liquid may collect and freeze
during shut-down shall be designed for self-draining and provided with appropriate
drains and vents.
During non-operating periods these lines may be completely drained.

26.4. Underground Lines

Underground piping and drains will be buried below the frost line.
Main header for the following services shall be underground:
fire water, drinking water, utility water and cooling water with the following limitations:

1. Where branch lines for single service rise from underground, block valves shall
be provided in the risers just above the ground. The following arrangement will
provide protection against freezing:

(a) A by-pass shall be provided just under the block valves, from the supply
back to the return for recirculation.
This by-pass shall be 3/4" for lines 3" and smaller, 1" for lines 4" to 8" and
1%" for lines larger than 8" to 20"; 2" for lines larger than 20".

(b) A valved drain shall be provided in the line at minimum distance above the
block valve.

(c) 1" of insulation shall be provided around the piping, from the ground up to
and including the block valves in the water risers. Dead legs longer than
500 mm shall be subject to specific analysis

2. Aboveground water supply and return headers shall be protected against

freezing in the following manner:

(a) A by-pass shall be provided between the extreme ends of the supply and
return headers for recirculation.
(b) Block valves shall be provided at the highest points of the branch lines in a
horizontal position near to the headers. The line between the header and
the block valve shall be of minimum length.
Alternately branch lines may be treated as headers as in (a) above.
(c) Water lines for hose stations shall be insulated together with the steam line
to the hose station.
(d) Valved drains shall be provided at all low points and plugged vents at all
high points.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N" Rev. Page
XXXX JSD 0000 03 X 54/62

STANDARD SPECIFICATION FOR PID PREPARATION

26.5. EQUIPMENT

1) A drum or vessel containing liquid hydrocarbon and water which may freeze shall
be protected by heat tracing and by insulating nozzles, block valves and drain
piping.

2) Exchangers and coolers containing liquids which may freeze shall have sufficient
valved drain points to insure complete drainage upon shutdown.

3) Each water cooling system associated with a pump or a compressor shall have
sufficient valved drain points to insure complete drainage upon shutdown.

4) For pumps winterizing facilities shall be provided alternatively as follows:

a) suction/discharge by-pass equipment with valves installed at min. distance

from each other respectively, to avoid dead legs
b) as per fig. 26.1.
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 55/62

STANDARD SPECIFICATION FOR PID PREPARATION

PUMP SUCTION AND DISCHARGE LINE WINTERIZING ARRANGEMENT

FIG. 26.1

( ' \ ' '-_! \ ( 7 \

(1)(2) '· .. J)

z
2

u\

NOTES:

1) Circulation by pass for winterization purpose.

2) 1" of insulation shall be provided around the piping, from the block valves up to
including, the by-pass, ensuring that dead legs are no longer than 500 mm
(measured from the line with flowing fluid).

3) The dimensions of by-pass line are the following :

%" - for lines 3" and smaller; 1" - for lines from 4" to 8"; 1 %" - for lines from 10"
to 20"; 2"- for lines larger than 20".
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 56/62

STANDARD SPECIFICATION FOR PID PREPARATION

27. INSTRUMENTATION

27.1. The Instrumentation shall be shown in accordance with ISA-S5.1 "Instrumentation

Symbols and Identification" and as per Client's requirements.

Instrument Tags shall conform to contractual rules formalised by Instrumentation

specialists. The following criteria is normally adopted:

XXZZYYK

Where:

XX identify the plant unit

ZZ the first letter identifies the variable, as: L =Level, F =Flow etc.
The subsequent letter identifies the function, as: T = Transmitter, C = Controller,
etc.
YY Sequential instrument number
K sub index

27.2. The valve installed in each instrument take-off connection shall be located as close to
vessel or line as possible.

Take-off connections, including the first block valve, shall be compatible with the line
service classification.

27.3. The take-off connection valves shall not be shown on PID, in general; for levels
instrument

Only they may be shown if required for process reasons.

27.4. Instruments shall be sealed by any of the following process conditions:

corrosive fluids
extremely viscous fluids and where heat tracing will be unsatisfactory
slurries and fluidized solids.

27.5. The instrumentation located at units or Blocks B.L. will be provided as follow:

Process Lines: according to process or licensor requirements as per PID's

Utility Lines: as per here attached arrangements (for flare and slop headers, no
measurement).
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 57/62

STANDARD SPECIFICATION FOR PID PREPARATION

STEAM HEADERS

' 1 PI \
\1 \. I
/ ,I

<_:)

i
---~- _.---~-'-
I / --. ~ ~·
T. · / PI \ [ / Tl \ 1
/ 2
/ Tl . ( q \ ( FE \
I•, I
I ')
• !
j
I
\
-y
) 1
\ )
-./;·._/
. )
____[_[
v
l
..
-

~
..,
1
J; ~IP STEAMJ
I·

I
I/ FO ' \
\
I
L_
o-~o

-0129 \_
1\.
//

I
•.J...... ~ ~---~

6
1 /

/ PT \ . PI . ( Tl ) ( FT . \ ( FE )
( I 1.·.·
·. I

_r
I \. ' \ )\ •

~
v -----'---{
J
-----4-::-
·
.. -f,-1. - , - - -
r/~~1/ ------;J.
cc '''"',
TECHNIP·COFLEXIP Project W Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 58/62

STANDARD SPECIFICATION FOR PID PREPARATION

B.F. WATER AND CONDENSATE HEADERS

~0-0---eg
/--~ l ~' /~- ~-
/ Tl I/ Tl I PI ' / FT \ ( FE '
'I ( :

:
1 I, ) )

-_/
\ / / / ) /
·y~
\ \'..

L
--- -----r,-- ---- - -- - ----0------
4" Hll\ -
1_/·
__ ____j
WfiTER

1
-

/---, /~--

I!
~
/
I
PI Tl Tl
I
I\ ( \
)
-
I
/ / -~

! :... T 4" f;ll tJ

L p cm,DENS.A TE
!--

0-0-oj-\
- \
_/
;

I
o I

/
-~

F'l \ v7lj ~~-\ ~~- \ ~­

FE
I t
·r
I ! I ) \ )

'

v
,._____
1.. _ ____L______--{ 1-------------cL --- 4 lvlll'l
_(J e ' CLEM-J CO~JDEI"Si\.TE .-;
I
TECHNIP·COFLEXIP Project N" Unit Document Code Serial N' Rev. Page
xxxx JSD 0000 03 X 59/62

STANDARD SPECIFICATION FOR PID PREPARATION

WATER HEADERS

t=J
~.-· Fl ··.\
c

. .
0 --
'. /

1/
. /

<J Tl/ l_ :
~-- \,_ /I I

I ....--.

FT
..----..
(
I\ .i . I''T • ( PI \), I

I
/
t/
I
>
FE

-~-·
/
\
i

-~L__~______L___ ..L....___ _,
COOLII·JG WATER ::OIJPPL!.1
-------.
'
. lr-J';TR0MC:IH c'l-

1 COOLING WATER RETURfJ .,;1

.~-- - - - - - - - !
/

( PI )
TECHNIP·COFLEXIP Project W Unit Document Code Serial W Rev. Page
XXXX JSD 0000 03 X 60/62

STANDARD SPECIFICATION FOR PID PREPARATION

FUELS HEADERS

· PT \ =-,I
( )

r
0

~''-,

( PI \
I. )

~'.

( T )

1.]~--F _ T_L_IR_~I- 1~/

UE_L_(_JI_L_R_E ...
TECHNIP·COFLEXIP Project N' Unit Document Code Serial N' Rev. Page
XXXX JSD 0000 03 X 61/62

STANDARD SPECIFICATION FOR PID PREPARATION

NITROGEN AND AIR HEADERS

---------~
PT ?I

·~t. . ~-_ _ ___J_r .....

-~

/ PI '
\ )

__l __

I PT \, PI
l, )

----~•:(~\' i~ISTRUMErH A.IR 11

'~ /
"-, _//
 ATTACHMENT

Project Reference Drawings "Symbols and Standards for P&ID Diagrams"

UNDER PREPARATION