Volute Pumps

for heat carrier oils up to 350 °C

SIHISuperNova
ZTK 032-160 . . . 080-160

TECHNICAL DATA

Flow: max. 200 m³/h

Delivery head: max. 60 m

Speed: max. 3600 rpm

Temperature: max. 350 °C

Casing pressure: PN 16

Shaft sealing: mechanical seal

Flange connections: DIN EN 1092-2 / PN 16

Sense of rotation: clockwise, when seen from

drive on the pump

APPLICATION
CONSTRUCTION

When developing the unit construction type volute pumps of series Casing pressure:
ZTKD, the main objective has been to turn out a number of floor
space saving, easy-installation types especially adapted to the Max. 16 bar from 0 °C to 120 °C
circulation of mineral and synthetic heat carriers in Max. 13 bar from 120 °C to 300 °C
Max. 10 bar from 300 °C to 350 °C
primary
Intermediate values can be interpolated
secondary and
Please note:
tertiary
Technical rules and safety regulations.
circuits. Casing pressure = inlet pressure + zero delivery head
Besides these units can advantageously be used as main Permissible inlet pressure (system pressure) 5 bar
circulating pumps in heat exchangers of Permissible inlet pressure = permissible casing pressure at
shaft sealing GBC
compact design
where they, owing to their constructional features, offer brand-new Position of branches:
possibilities to the plant manufacturer for the layout of a system.
Axial suction flange; discharge flange radially upwards.

Flanges:
The flanges correspond to DIN EN 1092-2 / PN 16.
Flange design drilled as per ANSI 150 is possible.

Hydraulic:
DESIGN First Hydraulic: Design code A
Second Hydraulic: Design code B

Single-stage pumping units of compact design. Nominal Bearing:

performances and flange connection sizes according to DIN A groove ball bearing acc. to DIN 625 grease lubricated for
24255 / EN 733. service life. A liquid surrounded step bearing in the pump.
There is no common shaft for motor and pump, the motors used Code of this construction: .A
are of the standard type listed.
Sense of rotation:
Owing to the process design, it is possible to withdraw the whole
insert assembly without removing the casing of the pump from the Clockwise when seen from drive on the pump.
piping system.
Shaft sealing:
The individual shafts of the unit connected by a plug-in coupling
facilitate the dismantling or replacement of the motor without Code GBC: unbalanced bellows mechanical seal
affecting the pump. seal face materials cast chromium steel/carbon
The DIN 4754 specifications are complied with. elastomer FPM (Viton)

At present, the programme comprises 9 pump sizes.

133.65658.58.01 E PUMP TECHNOLOGY ZTK P I/45

11/2020
Material design:

MATERIAL EXECUTION 1B

Item COMPONENTS US denomination

EN EN DIN DIN
Mat.number Mat.denomination Mat.number Mat.denomination ASTM
AISI
Standard
10.20 volute casing
EN-JS 1025 EN-GJS-400-18-LT 0.7043 GGG 40.3 A395
16.10 casing cover

21.00 shaft 1.1191 C 45 E 1.1191 CK 45 K + N A 576 Gr 1045 1045

23.00 impeller
EN-JL 1040 EN-GJL 250 0.6025 GG 25 A 278 Class 30
34.00 bearing bracket

43.30 mechanical seal chrome cast / carbon FPM (viton)

44.10 casing shaft seal 1.1191 C 45 E 1.1191 CK 45 K + N A 576 Gr 1045 1045

54.51 bush carbon

Casing seal:

The casing is sealed by flat gaskets of graphite. Code of this construction: 2

Drive / Speed:

By commercial electric motors, construction type IM B 35.

The following maximum speeds are to be observed:
max. speed max. speed
size size
n = 3600 rpm n = 3000 rpm
050160
032160
050200
032200
t ≤ 120 °C 065160 t ≤ 120 °C -
040160
065200
040200
080160
032160
050160
032200 065200
t ≤ 350 °C 050200 t ≤ 350 °C
040160 080160
065160
040200

Mounting position:

The ZTKD units can be mounted either in horizontal or in vertical position. Provided the sturdiness of the piping system is sufficient, the pumps
can directly be suspended in a pipeline.

Horizontal installation Vertical installation

Please note:
The installation of the motor below the pump is, for reasons of operating safety, not allowed.
The installation of compensators is not necessary. Saving of costs!

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General comments:

For horizontal single-stage heat carrier volute pump with dimensions and flange connections as per DIN 24255/EN 733, refer to our series ZTN.
For INLINE pumps with the same drive unit, consisting of bearing bracket with bearing, stub shaft and mechanical seal, casing cover, impeller
and impeller nut, refer to our series ZTI.
For equipping hot media systems, a complete programme is available for a flow range between 1-1000 m3/h consisting of the range:
ZEN volute pumps to EN 22858, tmax 230ºC PN 40. Hot water design
ZDN volute pumps to EN 22858, tmax 207ºC PN 25. Hot water design
ZHN volute pumps to EN 733, tmax 180ºC PN 16. Hot water design
ZLI volute pumps to EN 733 as INLINE construction, t max 150ºC PN 25. Hot water design

Technical documentation regarding these programmes will readily be supplied on request.

Sectional drawing and Nomenclature

Shaft sealing
Code GBC

10.20 volute casing 16.10 casing cover

21.00 shaft 44.10 casing shaft seal
23.00 impeller 54.51 bush
34.00 bearing bracket

Heat blocking / shaft sealing / bearing

Heat transfer plants have reached a high state of technical

development. Therefore pumps handling heat carriers are facing, with
regard to safety of operation, environmental neutrality, maintenance
facility, and operating costs, much severer requirements now than in
former times. The pump type ZTKD, based on many years of
experience and on the most up-to-date know-how, fully complies with
these requirements.
By the heat blocking, behind the cover, with integrate throttling
clearance a favourable temperature lowering towards the drive end is
reached (see drawing on the left). Heat losses of the product handled
are effectively prevented (energy saving). The temperature lowering
makes possible the safe use of a single, uncooled type of shaft
sealing. As the lubricating qualities of heat carrier oils are not very
good for antifriction bearings, at impeller side a liquid surrounded step
bearing is installed. The external anti-friction bearing in the bearing
bracket is not in contact with the heat carrier and causes no problems.
Noiseless operation and long durability are attained.

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Pumping unit / bearing bracket-plug coupling / standard motor* / space requirements
By completion of the pumping unit, consisting of volute casing, casing cover, impeller and mechanical seal, with a special bearing bracket, one
obtains an closed coupled pump which is easy to combine. The bearing bracket relieves the standard motor from hydraulic axial forces and
allows suitable motor combinations at the complete mounted pumping unit.
Even with these possibilities of combination one has a place saving of about 25-30% compared with the pumps mounted on base plates.

Motor combination

+ type IM B 35

+ protection type IP up to
e II (Ex)

+ speed 50 and 60 cycle

= motor at your choice

+ shaft sealing pumping unit

= readiness for operation

*shaft end as per DIN 748 T 3
key as per DIN 6885 T 1
flanges as per DIN 42677

In case of necessity the motor can be changed in the unit without draining the pipe work. The pump unit remains as „shaft tight armature“ in
the pipe work and so the readiness for operation in increased.

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Performance graph 50 Hz

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Dimension table n = 1450 rpm

*
a f o1

*
o2

d2 D
Uv w
k 1

DN 2
*
w
b fl 2

h2

d2

D1 g*

h
h1

* c
DN 1 m øs c *1
*
b1
k x
m 3* m5
D m2 UAL s1 n4
m *4
m1 n3
b
n2
n1

UAL = connection for leakage liquid G ¼ UV = vent connection G ⅛

Pump
Motor size
Size DN2 DN1 a b c f h1 h2 m1 m2 n1 n2 s1 x Weight
n = 1450 rpm
kg

032160A 080
132 160 51
032160B 080 090
32 50
032200A 080 090 80 240 190
160 180 50
032200B 080 090
50 100 70
040160 080 090 132 160 80 49
40
040200 080 090 100 15 327 15
65 180
050160 080 090 100 265 54
50 160 212
050200 080 090 100 112 100
200
065160 080 090 100 280 55
65 80
065200 080 090 100 112 65 125 95 58
180 225 320 250 100
080160 090 100 112 80 100 125 61

motor
b1* c1* D1 g* h m* m 3* m 4* m5 n3* n4 o1* o2* s w* kg
size kW
80 a 0,55 9
35 13 158 80 40 50 126 149 125 238 169 135
80 b 0,75 100 10
200 9
90 S 1,1 131 255 179 14
38 178 90 42 56 164 140 150
90 L 1,5 156 125 280 202 18
15
100 L1 2,2 24
44 250 198 100 63 173 188 160 316 207 11,5 160
100 L2 3,0 50 140 25
112 M 4,0 48 18 250 223 112 70 177 220 190 334 231 12 179 41

Flange connection size acc.

to DIN EN 1092-2
PN 16
DN2/DN1 32 40 50 65 80 100
D 140 150 165 185 200 220
k 100 110 125 145 160 180
bfl 18 19 19 19 19 19
+4
Tolerances
-3
d2 x number 19x4 19x4 19x4 19x4 19x8 19x8

Standard motor DIN 42677. Truth of rotation, centricity and right angle of shaft ends and mounting flange to DIN 42955, normal precision.
* Motors protection type IP 55, dimensions depend on the motor make.

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Dimension table n = 2900 rpm

*
a f o1

*
o2

d2 D
Uv w
k 1

DN 2
*
w
b fl 2

h2

d2

D1 g*

h
h1

* c
DN 1 m øs c *1
*
b1
k x
m 3* m5
D m2 UAL s1 n4
m *4
m1 n3
b
n2
n1

UAL = connection for leakage liquid G ¼ UV = vent connection G ⅛

Motor size
Size DN2 DN1 a b c f h1 h2 m1 m2 n1 n2 s1 x kg
n = 2900 rpm

090 100 112 327

032160A
132 352
132 160 51
090 100 112 327
032160B
132 352
090 100 112 327 50
32 50
032200A 132 352
57
160 80 377 240 190
160 180
100 112 327 50
032200B 132 352
57
160 377
100 112 327 49
50 100 70
040160 132 352 132 160
56
160 377 80
40
112 327 54
040200 15 15
132 352
60
160 180 65 377
180
112 327 265 59
050160 132 352 64
160 212
160 50 377 68
100
132 352 60
050200
160 180 377 67
112 327 200 60
065160 132 352 280 64
160 65 80 377 68
132 65 352 125 95 67
065200
160 180 377 72
180 225 320 250 100
132 352 70
080160 80 100 125
160 377 74

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 Motor
b1* c1* D1 g* h m* m 3* m 4* m5 n3* n4 o1* o2* s w* kg
size kW
80a 0,55 9
35 13 158 80 40 50 126 149 125 238 169 135
80b 0,75 100 10
200 9
90S 1,1 131 255 179 14
38 178 90 42 56 164 140 150
90L 1,5 156 125 280 202 18
15
100L1 2,2 24
44 250 198 100 63 173 188 160 316 207 11,5 160
100L2 3,0 50 140 25
112M 4,0 48 18 250 223 112 70 177 220 190 334 231 12 179 41
132S1 5,5 59
51 300 262 132 55 89 187 140 248 216 372 244 12 205
132S2 7,5 67
160M1 11,0 20
650 256 210 485 114
160M2 15,0 64 312 160 65 108 308 254 317 248
15
160L 18,5 300 254 529 134
350
180M 22,0 80 28 357 180 75 121 294 241 350 279 557 443 241 165

Flange connection size acc.

to DIN EN 1092-2
PN 16
DN2/DN1 32 40 50 65 80 100
D 140 150 165 185 200 220
k 100 110 125 145 160 180
bfl 18 19 19 19 19 19
+4
Tolerances
-3
d2 x number 19x4 19x4 19x4 19x4 19x8 19x8

Standard motor DIN 42677. Truth of rotation, centricity and right angle of shaft ends and mounting flange to DIN 42955, normal precision.
* Motors protection type IP 55, dimensions depend on the motor make.

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Data regarding size – Order information

Type Size Hydraulic + Bearing Shaft seal Material Casing gasket Motor connection
A hydraulic 1 GBC unbalanced 1B main parts of 2 confined flat 080 - 180
B hydraulic 2 mechanical spheroidal gasket made by IEC 72 motor
seal cast iron special graphite frame size,
A one groove ball bearing with A4 insertion IBM35, IP55,
grease lubricated for service Class F
life and one liquid
surrounded sleeve bearing

032160 AA
080 – 132
032160 BA
032200 AA
032200 BA 080 – 160
040160
ZTKD 040200 GBC 1B 2 080 – 180
050160 080 – 160
050200 AA 080 – 180
065160 080 – 160
065200 080 – 180
080160 090 – 160

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Flowserve SIHI Germany GmbH
Lindenstraße 170, 25524 Itzehoe, Germany
Telefon +49 48 21 / 7 71 - 01, Telefax +49 48 21 / 7 71-274
www.flowserve.com

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