29/09/2015
Riello Multi Power
Service Dep. (Francesco Franzini)
Models
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Riello Multi Power: Models
Its major building elements
Power Module 42 kW
19" x 4U x 700mm - 40 kg
(PM)
Bypass Module
(BM)
Connectivity Panel
(CP)
Battery Unit (BU)
Riello Multi Power: Models
Power Cabinet
Power Cabinet:
Up to 294 kW = (6+1)x 42 kW
(6+1)x Power Modules (PM)
1x Bypass module (BM)
1x Manual bypass switch (SWMB)
1x Connectivity Panel (CP)
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Riello Multi Power: Models
Battery Cabinet
Battery Cabinet:
Up to 36 BU (or 9xKUA + local battery)
Battery Units (BU) – 10x 12V blocks
Empty Battery Unit Array (KUA) – 4x BUE
Battery switch + shunt trip
Riello Multi Power: Models
Combo Cabinet
Combo Cabinet:
Up to 126 kW = (2+1)x 42 kW
(2+1)x Power Modules (PM)
1x Bypass Module (BM)
1x Manual Bypass Switch (SWMB)
Empty Battery Unit Array (KUA)
or BU
1x Battery Switch + shunt trip
1x Connectivity Panel (CP)
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Riello Multi Power: Models
Parts overview
ITEM Acronym Description
Power Module PM 42 kW power module unit
Battery Unit BU Battery Back up intelligent unit
Empty Battery Unit Array KUA Empty Battery Unit Array (4x BU without batteries)
Bypass Module BM Solid state transfer device module
Connectivity Panel CP User and service system interface panel
Monitoring Unit MU Intelligent microprocessor monitoring device
Power Supply Unit PSU Internal circuits power supply unit
Riello Multi Power: Models
Power Cabinet – Single line drawings
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Riello Multi Power: Models
Battery Cabinet – Single line drawings
Riello Multi Power: Models
Combo Cabinet – Single line drawings
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Key Features
Riello Multi Power: Key Features
Technical features at glance!
TECHNICAL SPECIFICATION
• Range: 42÷1MW (up to 40°C NO downgrading) – 96,5% efficiency
• Input voltage: 400V +/-20% (-40% @ 50% load)
• THDI / PF: <3% / 0,99
• Battery: 20+20 blocks (4x “Battery Unit")
• Battery charger: 8 Amps/ea
• Backfeed: Standard (Bypass opening contactor)
• Cabinet type: 600x1000x42U
REMARKABLE FEATURES
• UPS Module: 700 W / dm 3 /centralized bypass
• System: Microprocessor control (2x) / separate communication ( 3x)
• Battery Unit: Intelligent status monitoring
• Cable entry: Rear top or bottom
• Manual bypass: Standard
• Battery switch: Standard + shunt trip
• Built-in modular: Hot swappable subassembly parts
• User interface: Display touch screen 7”
• Ports: Embedded Ethernet, 2 slots, relay, Service ports
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Service Concept
• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
Installation
Riello Multi Power
Riello Multi Power
INSTALLATION
• POSITIONING
• Cables CONNECTION
Power Cabinet
Battery Cabinet
• Cabinets COMPOSITION
Power Module Insertion
Battery Unit Array Insertion
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Installation
Unpacking and Positioning
• Forklift
To remove the Cabinet from
the pallet
• Wheels or Specialist Moving
Equipment
To put in place the Cabinet
Installation
Unpacking and Positioning
In the
Positioning
Consider
• Back Space:
For the cable
connections
(man operations)
• Top Space:
For signal Cables
between
cabinets
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Installation
Unpacking and Positioning
• Front Space:
For Modules
Insertion and
extraction
Installation
Unpacking and Positioning
Take in consideration the
Bearing Surface
• Power Cabinet
Weigh of the
full configuration:
580kg
• Battery Cabinet
Weigh of the
full configuration:
1430kg
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Installation
Cables Connections – Power Cabinet
Parts to be removed to access the
POWER CABINET connections points (1/2)
Removing the Rear Door, the Relay Board Cover, the Auxiliary Signal Board
Installation
Cables Connections – Power Cabinet
Parts to be removed to access the
connections points (2/2)
Removing the Terminal Protection Cover
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Installation
Cables Connections – Power Cabinet
POWER
CONNECTIONS
3
DETAILS
1 – Main Input and
Bypass Input
2 – Battery Input
3 – Output Line
1 4 – Links for Bypass
Input
2 (if not separated)
Installation
Cables Connections – Power Cabinet
Main Input Cables Sizing
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Installation
Cables Connections – Power Cabinet
Bypass Input Cables Sizing
Installation
Cables Connections – Power Cabinet
Battery Input Cables Sizing
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Installation
Cables Connections – Power Cabinet
Output Cables Sizing
Installation
Cables Connections – Power Cabinet
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Installation
Cables Connections – Power Cabinet
REAR SIGLAL
3
CONNECTIONS DETAILS
4 1 - Relay Slot
2
5 2 - Auxiliary Signal Boards (ASB)
3 - SWIN
6 4 - SWMB (bridge)
5 - SWBYP
6 - SWBATT
7
7 - SWOUT
8 - TEMP External temperature
8 9 - OPENING RELEASE SWBATT
10- R.E.P.O. (bridge)
9
11 – External Sync (protected)
1
10
11
Installation
Cables Connections – Power Cabinet
Power & auxiliary switches
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Installation
Cables Connections – Battery Cabinet
BATTERY CABINET
Parts to be removed to access the
connections points
Removing the
Terminal Protection
Cover
Installation
Cables Connections – Battery Cabinet
POWER
CONNECTIONS
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Installation
Cables Connections – Signals Between Cabinets
SIGNAL CONNECTIONS
BETWEEN CABINETS
• Three different communication bus:
– 1x RS 485-1 (Int Cabinet)
– 1x RS 485-2 (Ext Cabinet)
– 1x CAN BUS (parallel Int/Ext)
Installation
Cables Connections – Signals Between Cabinets
SIGNAL CONNECTIONS
BETWEEN CABINETS
CABINET INTERFACE BOARD (CIB)
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Installation
Cables Connections – Signals Between Cabinets
Installation
Cables Connections – Signals Between Cabinets
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Installation
Cables Connections – Signals Between Cabinets
CONFIGURATION OF THE CABINET INTERFACE BOARD (CIB) (1/2)
Installation
Cables Connections – Signals Between Cabinets
CONFIGURATION OF THE CABINET INTERFACE BOARD (CIB) (2/2)
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Installation
Modules Insertion - Power Cabinet
“COMPOSITION”
of the
Power Cabinet
Installation
Modules Insertion - Power Cabinet
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Installation
Modules Insertion - Power Cabinet
Already included with the Cabinet: Bypass Module (BM)
Net Weight 43kg
• Connectivity Panel
• BM Bypass Module
Connectivity Panel (CP):
MCU + PSU + PSU + MU + Slots
Installation
Modules Insertion - Power Cabinet
To be inserted in the Cabinet:
PM1 Power Module 1
PM2 Power Module 2
…
…
PM7 Power Module 7
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Installation
Modules Insertion - Power Cabinet
1. OPEN – 2. UNLOCK – 3. INSERT – 4. LOCK
Installation
Modules Insertion - Power Cabinet
PM 6 + 1 6 Complete Power Cabinet
PM 6
3 PM Power Module
4 BM Bypass Module
1
5 1 – MCU Main Communication Unit
2 2 – MU Monitoring Unit
BM 3 – PSU Power Supply Unit
4 – Comunication Slots
PM 5
PM 4 5 – SWMB Manual Bypass
PM 3 6 – Signals to other Cabinets
PM 2
PM 1
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Installation
Battery Units Insertion - Battery Cabinet
“COMPOSITION”
of the
Battery Cabinet
Installation
Battery Units Insertion - Battery Cabinet
Already included with the Cabinet:
MU Monitoring Unit
PSU Power Supply Unit
SWBT Battery Switch
PSU Power Supply Unit
ASB Auxiliary Signal Board
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Installation
Battery Units Insertion - Battery Cabinet
BATTERY UNIT
To be inserted in the Cabinet:
BUA1 Battery Unit Array 1
BUA2 Battery Unit Array 2
…
…
BUA9 Battery Unit Array 9
BATTERY UNIT ARRAY
Installation
Battery Units Insertion - Battery Cabinet
Complete Battery Cabinet
BATT ARRAY 9
3
BATT ARRAY 8 1
1 – MU Monitoring Unit
2 – SWBT
BATT ARRAY 7 3 – PSU
2 4 – Command Release SWBATT
BATT ARRAY 6
5 – BU Battery Unit (10x 12V)
3
4
BATT ARRAY 5
5
BATT ARRAY 4
BATT ARRAY 3
BATT ARRAY 2
BATT ARRAY 1
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• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
Commissioning
Configuration of the System
Configuration of the System
Think Modular!
PM
BM
MU
MCU
KUA
PSU
BU
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Commissioning
Surfing in the Display of the MCU
System Homepage
Commissioning
Surfing in the Display of the MCU
3 Level of Access:
User -> System information + Monitoring
PowerUser
Expert
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Commissioning
Surfing in the Display of the MCU
Commissioning
Surfing in the Display of the MCU
System Pages
• Input Status • System Status
• Battery Status
• Bypass Status
• Output Status
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Commissioning
Surfing in the Display of the MCU
System Pages
Cabinet Pages
PM Pages
MU Pages BM Pages
Commissioning
Surfing in the Display of the MCU
System Status-> Cabinet -> Module
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Commissioning
Surfing in the Display of the MCU
Power Module
Commissioning
Surfing in the Display of the MCU
Power Module
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Commissioning
Surfing in the Display of the MCU
Power Module
Commissioning
Surfing in the Display of the MCU
Power Module
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Commissioning
Surfing in the Display of the MCU
Monitoring Unit
Commissioning
Surfing in the Display of the MCU
Bypass Module
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Commissioning
Surfing in the Display of the MCU
System Homepage
Commissioning
Surfing in the Display of the MCU
The Colours
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Commissioning
Surfing in the Display of the MCU
Load and redundancy bar (1/2)
PM configured and PM configured but PM configured but
NECESSARY NOT NECESSARY NOT AVAILABLE
to supply the load to supply the load to supply the load
..From System Homepage
1-case: Normal operation (blue color)
Redundant PM number
Configured PM number
Number of operating PM
necessary to supply the load
according to real load level
Commissioning
Surfing in the Display of the MCU
Load and redundancy bar (2/2)
2-Case: 3-Case:
Setup: 6x PM – 2x Redundant Setup: 6x PM – 2x Redundant
load level: (>4x42) eg 200 kW load level: (<1x42) eg 30 kW
Redundancy reduction due to Redundancy reduction
load rate level due to PM unavailability according
(Orange color bar) with system configuration
(Orange color bar)
4-Case: 5-Case:
Setup: 6x PM – 2x Redundant Setup: 6x PM – 2x Redundant
load level: (>5x42) eg 220 kW load level: (<1x42) eg 30 kW
Redundancy lost due to load Redundancy lost
rate level due to double PM unavailability
(Red color bar) according with system configuration
(Red color bar)
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Commissioning
Surfing in the Display of the MCU
3 Level of Access:
User
PowerUser - > Commands and Setup
Expert
Commissioning
Surfing in the Display of the MCU
Command Panel
System
Modules
Data Export (Service)
System Commands
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Commissioning
Surfing in the Display of the MCU
Modules Command
Commissioning
Surfing in the Display of the MCU
Data Export Command
Configuration file
Event log file
Data log file
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Commissioning
Surfing in the Display of the MCU
Main Setup (PowerUser Level)
Languages Time Scheduler
Mail Network General
Commissioning
Surfing in the Display of the MCU
3 Level of Access:
User
PowerUser
Expert -> System Configuration
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Commissioning
Surfing in the Display of the MCU
Main Setup (Expert Level)
… … …
… … … System Configuration
Commissioning
Configuration of the System
Power Cabinet Configuration
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Commissioning
Configuration of the System
Battery Cabinet Configuration
Commissioning
Configuration of the System
External Battery Configuration
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Commissioning
Configuration of the System
Redundancy Configuration
Commissioning
Configuration of the System – Classic Parameters
Power Module Configuration
General 1
(Expert Level)
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Commissioning
Configuration of the System – Classic Parameters
Power Module Configuration
General 2
(Expert Level)
Commissioning
Configuration of the System – Classic Parameters
Power Module Configuration
MPW Configurator
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Commissioning
Configuration of the System
System Configuration
LIVE!
• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
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Service Tools
MPW Configurator
MPW Configurator
for the Configuration of the Parameters
of the System
The MCU transfer the Configuration to
all the individual Power Modules (PM)
Service Tools
UcomGP for the Power Modules of the MPW
The individual
Power Modules (PM)
Are:
• Data Downloaded (Download)
• Analysed (Event log/Data log)
• Monitored (Real Time)
• Monitored (Oscilloscope)
with the
UcomGP Software
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Service Tools
MCU Service Features
MCU Service Features
The MCU store the following files (System)
Configuration
Event Log (Recording all System’s Events)
Data Log (Advanced Measure and Status Recording at fixed time)
Software for the ‘analysis’:
MPW Configurator
MPW EventAnalyser
MPW DataLogAnalyser
Service Tools
PowerShield3
Monitoring of the System
Cabinet General Status
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Service Tools
PowerShield3
Monitoring of the System
Cabinet General Measurements
Service Tools
PowerShield3
Monitoring of the System
System Measurements
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• Installation
• Commissioning
• Service Tools
• Maintenance
and Reparation
Maintenance and Reparation
Hot Swap
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Maintenance and Reparation
Hot Swap
Maintenance and Reparation
Firmware Upgrading
Main Communication Unit
“MPW configurator”
(USB-micro USB)
“Download CFG, data
and event log”
+
“MCU FW upgrading”
+
“MCU OS Upgrading”
“MCU OS Advanced
Upgrading”
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Maintenance and Reparation
Firmware Upgrading
Power Modules
Interface Panel
Port S
Port M
Communication ports reserved to the Service SA Port= Service Access Port
Maintenance and Reparation
Firmware Upgrading
Bypass Modules
Interface Panel
Port S
Communication port reserved to the Service SA Port= Service Access Port
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Maintenance and Reparation
Firmware Upgrading
Monitoring Unit
Interface Panel
Port S
Communication port reserved to the Service SA Port= Service Access Port
Technical support
documents
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Riello Multi Power: Technical Support Documents
Starting tools
Riello Multi Power: Technical Support Documents
Starting tools cont’d
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