Customer : M/s.

Petrojet,Egypt
End-User : M/s. NPC, Egypt
Project Ref # : Crude Distillation Unit CDU - 4
Enquiry Ref # : 356/OMG/2020

Kind Attention : Mr. Mostafa Abdel-Qader

KOSO Quotation # : QPE002342 – Rev-00 Dated 08-September-2020

Respected Sir / Madam, Greetings!

We take this opportunity to thank you for the chance given to us to work on your potential Enquiry
referenced here above and we are very much pleased to submit our competent / competitive
Quotation herewith in connection to the same.

Please note that this quotation comprises of the following

Appendix – A (Technical Part)

We sincerely hope that you will find our quotation of much interest as the same are in line with your
requirement and expectation. Hence, we now look forward to receive your confirmation and
valuable PO (Purchase Order) in return at the earliest.

In case of any further clarification / information required, please do contact the undersigned or our
Local Rep. PARABiA- Mr. Mostafa Abdel-Qader +2 0100 2232200

Thanking You

For Koso India Private Limited

Hanush Mohan
Engineer- Sales & Applications

KOSO INDIA PRIVATE LIMITED

Registered Office: H-33 & 34, MIDC, AMBAD, NASHIK – 422 010, MAHARASHTRA, INDIA
TEL: +91-253-2408-811 FAX: +91-253-2384413
E-Mail: [email protected] Website: www.koso.co.in
 Appendix – A

 Technical Highlights / Notes

 Technical CVDS & Sizing Calculation Sheet

KOSO INDIA PRIVATE LIMITED

Registered Office: H-33 & 34, MIDC, AMBAD, NASHIK – 422 010, MAHARASHTRA, INDIA
TEL: +91-253-2408-811 FAX: +91-253-2384413
E-Mail: [email protected] Website: www.koso.co.in
Customer : M/s. Petrojet, Egypt
End-User : M/s. NPC, Egypt
Project Ref # : Crude Distillation Unit CDU – 4
Enquiry Ref # : 356/OMG/2020
KOSO Quotation # : QPE002342 – Rev-00 Dated 07-September-2020

TECHNICAL HIGHLIGHTS & NOTES

1) We have quoted the valve and accessories based on the given document.
2) In general, the following accessories are considered in this proposal
• AFR :-Make: Koso, Model- PRS 815 Series, 1/4”NPT,Aluminium Body
• Positioner – Make: ABB – TZIDC V18345 : Smart HART, ATEX, Ex ia, IP66
3) Junction Box is not in our scope.
4) Valve leakage class is according to ANSI/FCI 70-2
5) As a standard, we have considered the following tests & certifications as part of this
proposal
o Hydro Test as per ASME B16.34
o Seat Leakage Test as per FCI 70-2
o NDT as applicable
o Visual Inspection & Functional Tests
o Other testing requirements shall be performed upon request with additional
charges.
6) 1/4” SS316L tubing & SS316 fittings. Expander & Reducer not in our scope.
7) Regarding painting & testing, we will confirm along with commercial quote
8) Testing and inspection as per KOSO standard.
9) We have considered our standard documentation. Language shall be English.
10) Please read all these above in connection with CVDS (Control Valve Data Sheet)
enclosed here within the following pages

KOSO INDIA PRIVATE LIMITED

Registered Office: H-33 & 34, MIDC, AMBAD, NASHIK – 422 010, MAHARASHTRA, INDIA
TEL: +91-253-2408-811 FAX: +91-253-2384413
E-Mail: [email protected] Website: www.koso.co.in
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-002
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 1
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE CONDENSATE FEED DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 27.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 181800 151500 60600
3 Inlet Pressure kg/cm2G 13.6 14.4 18
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 1.54 2.5 6.82

5 Inlet Temperature deg C 40.5 40.5 40.5
6 Inlet Density kg/m3 776.6 776.6 776.6
7 Viscosity cP 1.317 1.317 1.317
8 Vapor Pressure kg/cm2A 0.7 0.7 0.7
9 Flow Coefficient Cv 194.92 127.14 30.73
10 Travel % 83.96 73.04 36.74
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 8" / Sch STD 8" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 6" 6" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 22.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 180 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 22.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 6" / 50mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 365 FL 0.91 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-002
Valve Name: CONDENSATE FEED Item No.: 1

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 27.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 181800 151500 60600
Inlet Pressure kg/cm2G 13.6 14.4 18
Pr.Drop kg/cm2 1.54 2.5 6.82
Temperature deg C 40.5 40.5 40.5
Vapour Press. kg/cm2A 0.7 0.7 0.7
Density kg/m3 776.6 776.6 776.6
Dynamic Viscosity cP 1.317 1.317 1.317

Calculated Cv: 194.92 127.14 30.73

% Opening 83.96 73.04 36.74
Noise(dBA) 75 75 75

Plug Size: 6"

Valve Cv: 365

Inlet Outlet
Valve Size: 6" 6"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 188 / 163 188 / 163
Pipe Size: 8" 8"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 22.5

Max Design Temp.: deg C 180
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 22.5

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:02
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-002
Valve Name: CONDENSATE FEED Item No.: 1

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.93 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.22 0.18 0.09
Kc Cavitation factor 0.67 0.69 0.75
KKc Calculated Cavitation factor 0.11 0.17 0.37
Dpf Pre-cavitation critical diff. Press. MPa 0.92 1 1.35
Dpc Cavitation critical diff. Press. MPa 1.13 1.25 1.69
Dp Fluid diff. Press. MPa 0.15 0.25 0.67
FF Liquid critical press. Ratio 0.92 0.92 0.92
Vv Valve Outlet velocity m/s 3.56 2.97 1.19
Vp Pipe Outlet velocity m/s 2.01 1.68 0.67
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # TV-007B
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 2
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE CONDENSATE FEED BY PASS DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 27.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 54540 15150 6060
3 Inlet Pressure kg/cm2G 10.4 10.8 11
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.4 0.8 1

5 Inlet Temperature deg C 40.5 40.5 40.5
6 Inlet Density kg/m3 776.6 776.6 776.6
7 Viscosity cP 1.317 1.317 1.317
8 Vapor Pressure kg/cm2A 0.7 0.7 0.7
9 Flow Coefficient Cv 114.2 22.43 8.43
10 Travel % 77.07 35.47 10.45
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 6" 6" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 12 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 180 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 12

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 5" / 50mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 280 FL 0.93 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) N/A 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: TV-007B
Valve Name: CONDENSATE FEED BY PASS Item No.: 2

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 27.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 54540 15150 6060
Inlet Pressure kg/cm2G 10.4 10.8 11
Pr.Drop kg/cm2 0.4 0.8 1
Temperature deg C 40.5 40.5 40.5
Vapour Press. kg/cm2A 0.7 0.7 0.7
Density kg/m3 776.6 776.6 776.6
Dynamic Viscosity cP 1.317 1.317 1.317

Calculated Cv: 114.2 22.43 8.43

% Opening 77.07 35.47 10.45
Noise(dBA) 75 75 75

Plug Size: 5"

Valve Cv: 280

Inlet Outlet
Valve Size: 6" 6"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 12

Max Design Temp.: deg C 180
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 12

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:02
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: TV-007B
Valve Name: CONDENSATE FEED BY PASS Item No.: 2

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.97 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.17 0.07 0.04
Kc Cavitation factor 0.68 0.75 0.75
KKc Calculated Cavitation factor 0.04 0.07 0.09
Dpf Pre-cavitation critical diff. Press. MPa 0.72 0.82 0.83
Dpc Cavitation critical diff. Press. MPa 0.91 1.03 1.04
Dp Fluid diff. Press. MPa 0.04 0.08 0.1
FF Liquid critical press. Ratio 0.92 0.92 0.92
Vv Valve Outlet velocity m/s 1.07 0.3 0.12
Vp Pipe Outlet velocity m/s 1.05 0.29 0.12
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-004
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 3
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE BOILER FEED WATER DWG
1 Fluid Water/Steam Crit Press, Pc 220.64 barA Crit Temp, Tc 373.95 deg C
Units Max Max Norm Norm Min
2 Mass Flow Rate kg/h 8333 8333 7575 7575 3030
3 Inlet Pressure kg/cm2G 29 14 29 14 29
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 17.3 2.3 17.3 2.3 17.3

5 Inlet Temperature deg C 80 80 17.3 2.3 80
6 Inlet Density kg/m3 973.07 972.42 1000.03 1000.64 973.07
7 Viscosity cP 0.36 0.35 1.07 1.65 0.36
8 Vapor Pressure barA 0.47 0.47 0.02 0.01 0.47
9 Flow Coefficient Cv 2.38 6.64 2.13 5.92 0.86
10 Travel % 42.23 66.99 40.3 61.79 21.9
11 Predicted SPL dBA 75 75 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 2" / Sch STD 2" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1" 1" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 29 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 180 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 29

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 31 / 20mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 11 FL 0.94 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) N/A 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-004
Valve Name: BOILER FEED WATER Item No.: 3

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Water/Steam Fluid Name: Water/Steam

Pc Critical Press.: barA 220.64 Tc Critical Temp.: deg C 373.95

Process Condition Units Max Max Norm Norm Min

Fluid State Water Water Water Water Water
Mass Flow Rate kg/h 8333 8333 7575 7575 3030
Inlet Pressure kg/cm2G 29 14 29 14 29
Pr.Drop kg/cm2 17.3 2.3 17.3 2.3 17.3
Temperature deg C 80 80 17.3 2.3 80
Density kg/m3 973.07 972.42 1000.03 1000.64 973.07
Vapour Press. barA 0.47 0.47 0.02 0.01 0.47
Dynamic Viscosity cP 0.36 0.35 1.07 1.65 0.36

Calculated Cv: 2.38 6.64 2.13 5.92 0.86

% Opening 42.23 66.99 40.3 61.79 21.9
Noise(dBA) 75 75 75 75 75

Plug Size: 31mm

Valve Cv: 11

Inlet Outlet
Valve Size: 1" 1"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 221 / 193 221 / 193
Pipe Size: 2" 2"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 29

Max Design Temp.: deg C 180
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 29

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:02
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-004
Valve Name: BOILER FEED WATER Item No.: 3

Various Parameters
Units Max Max Norm Norm Min
FLp Press. recovery factor w/piping 0.94 0.92 0.94 0.92 0.94
Fp Piping geometry factor 1 0.98 1 0.98 1
Fd Valve style modifier 0.22 0.13 0.24 0.14 0.37
Kc Cavitation factor 0.85 - 0.85 - 0.85
KKc Calculated Cavitation factor 0.59 - 0.58 - 0.59
Dpf Pre-cavitation critical diff. Press. MPa 2.46 - 2.5 - 2.46
Dpc Cavitation critical diff. Press. MPa 2.54 1.03 2.59 2.56
Dp Fluid diff. Press. MPa 1.7 0.23 1.7 0.23 1.7
FF Liquid critical press. Ratio 0.95 0.95 0.96 0.96 0.95
Vv Valve Outlet velocity m/s 4.69 4.7 4.15 4.15 1.71
Vp Pipe Outlet velocity m/s 1.1 1.1 0.97 0.97 0.4
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # TV-007A
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 4
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE CONDENSATE FEED DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 27.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 181800 151500 60600
3 Inlet Pressure kg/cm2G 10.84 10.9 11.01
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.14 0.2 0.3

5 Inlet Temperature deg C 120 120 120
6 Inlet Density kg/m3 696 696 696
7 Viscosity cP 0.5072 0.5072 0.5072
8 Vapor Pressure kg/cm2A 3.4 3.4 3.4
9 Flow Coefficient Cv 689.59 473.88 154.77
10 Travel % 93.82 64.47 21.06
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 8" / Sch STD 8" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 8" 8" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 12 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 157 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 12

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 205 / 80mm 71
33 Characteristic Linear 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 735 FL 0.9 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) N/A 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: TV-007A
Valve Name: CONDENSATE FEED Item No.: 4

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTC
Valve Characteristics: Linear

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 27.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 181800 151500 60600
Inlet Pressure kg/cm2G 10.84 10.9 11.01
Pr.Drop kg/cm2 0.136 0.2 0.3
Temperature deg C 120 120 120
Vapour Press. kg/cm2A 3.4 3.4 3.4
Density kg/m3 696 696 696
Dynamic Viscosity cP 0.5072 0.5072 0.5072

Calculated Cv: 689.59 473.88 154.77

% Opening 93.82 64.47 21.06
Noise(dBA) 75 75 75

Plug Size: 205mm

Valve Cv: 735

Inlet Outlet
Valve Size: 8" 8"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 8" 8"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 12

Max Design Temp.: deg C 157
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 12

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:03
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: TV-007A
Valve Name: CONDENSATE FEED Item No.: 4

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.9 0.91 0.95
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.3 0.35 0.35
Kc Cavitation factor 0.65 0.66 0.72
KKc Calculated Cavitation factor 0.02 0.02 0.03
Dpf Pre-cavitation critical diff. Press. MPa 0.54 0.55 0.61
Dpc Cavitation critical diff. Press. MPa 0.71 0.73 0.8
Dp Fluid diff. Press. MPa 0.01 0.02 0.03
FF Liquid critical press. Ratio 0.86 0.86 0.86
Vv Valve Outlet velocity m/s 2.25 1.87 0.75
Vp Pipe Outlet velocity m/s 2.25 1.87 0.75
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 5 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 LV-003

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 16.25 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 3.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 16.25 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 3.00 inch / STD Seat Lk @60psi 15 cc/min
Max/Min Temp 210.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid WATER ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? No

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Top Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 1.5 x 1.5 x 1.5 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material TEF/Chevrons
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design 3S Mspline No. of Stages 3
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay None
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay Gr.6 Stellite Nose
T.4 Seat Material Gr.6 Stellite Seat Finish/Overlay None
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Solid Plug Seal NONE (Solid)
T.7 Design CV 5 Trim Size Ref. No 000
T.8 Flow Direction Flow Over Flow Characteristic Mod Eq%
T.9 Valve Travel 1.125 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G075R-IS0ZCA1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 1.79 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 75 in²
A.8 Thrust (Max) Nm Spring Setting 0.4-1.2 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 5 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

LV-003

Valve Design Details

Valve Series 1200 Globe Design CV 5
Valve Size (in x cm x out) 1.5 x 1.5 x 1.5 inch Shut Off Pressure 16.25 kgf/cm²
Body Rating ANSI 300 Line Fluid WATER
Trim Design 3S Mspline Flow Direction Flow Over
Flow Characteristic Mod Eq% Inlet Pipe Size/Schedule 3.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 3.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3
Liquid Flow Rate Kg/Hour 6846 6224 2490
Inlet Pressure kgf/cm²g 9.79 9.79 9.79
Outlet Pressure kgf/cm²g 4.06 3.7 2.28
Pressure Drop kgf/cm² 5.73 6.09 7.51
Inlet Temperature °C 119.7 119.7 119.7
Specific Gravity 0.9315 0.9315 0.9315
Vapour Pressure kgf/cm²A 2 2 2
Critical Pressure kgf/cm²A 225.5 225.5 225.5
Viscosity Centi-Poise 0.231 0.231 0.231

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3
Calculated CV US Units 3.461 3.052 1.099
Valve Opening % 79.4 73.4 40
Pressure Recovery Factor 0.95 0.95 0.96
Cavitation Index -2.48 -2.17 -0.98
Fluid State NORMAL NORMAL NORMAL
Predicted Noise Level dBA 70 70 70
Body Inlet Velocity m/sec 1.6 1.5 0.6
Pipework Correction Factor 1 1 1
Viscosity Correction Factor 1 1 1
Energy Conversion MW 0.0011 0.0011 0.0005
Min DP 100% Open 2.741 2.265 0.3623
Max Flow 100% Open 9889.9 10197.7 11330.9

Pressure Drop and Cavitation

Description Stage Condition 1 Condition 2 Condition 3
Pressure Drop 1 3.15 3.35 4.13
Cavitation Index 1 -4.4 -4.2 -3.58
Pressure Drop 2 1.72 1.83 2.25
Cavitation Index 2 -3.13 -2.85 -1.84
Pressure Drop 3 0.86 0.91 1.13
Cavitation Index 3 -2.51 -2.2 -0.99

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

200.66 lbf 157.08 lbf 1.125 in 2.12 in 0.79 in² 0.00 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3

Inlet Pressure kgf/cm²g 16.37 16.37 9.79 9.79 9.79
Outlet Pressure kgf/cm²g 0 0 4.06 3.7 2.28
Unbalanced Force lbf -134.28 48.56 30.39 30.39 30.39
Min Air Required lbf/in2 10.78 8.17 20.43 20.43 20.43
Min Spring Setting lbf/in2 3.19 3.56 3.3 3.3 3.3
Stem Stress lbf/in2 1,705.85 1,269.25 1177 1177 1177
Stability 1/16 inch -0.06 -0.06 -0.06
Mod. Stability Ratio 7.22 7.22 7.22

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # LV-003
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 6
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE EFFLUENT WATER DWG
1 Fluid Liquid - Water Crit Press, Pc 225.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 6846 6224 2490
3 Inlet Pressure kg/cm2G 9.79 9.79 9.79
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 5.73 6.09 7.51

5 Inlet Temperature deg C 119.7 119.7 119.7
6 Inlet Density kg/m3 931.5 931.5 931.5
7 Viscosity cP 0.231 0.231 0.231
8 Vapor Pressure kg/cm2A 2 2 2
9 Flow Coefficient Cv 3.46 3.05 1.1
10 Travel % 45.61 43.62 23.4
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1 1/2" 1 1/2" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 16.25 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 210 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 16.25

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 31 / 20mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 13 FL 0.94 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) N/A 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-003
Valve Name: EFFLUENT WATER Item No.: 6

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Liquid Fluid Name: Water

Pc Critical Press.: kg/cm2A 225.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 6846 6224 2490
Inlet Pressure kg/cm2G 9.79 9.79 9.79
Pr.Drop kg/cm2 5.73 6.09 7.51
Temperature deg C 119.7 119.7 119.7
Vapour Press. kg/cm2A 2 2 2
Density kg/m3 931.5 931.5 931.5
Dynamic Viscosity cP 0.231 0.231 0.231

Calculated Cv: 3.46 3.05 1.1

% Opening 45.61 43.62 23.4
Noise(dBA) 75 75 75

Plug Size: 31mm

Valve Cv: 13

Inlet Outlet
Valve Size: 1 1/2" 1 1/2"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 163 / 150 163 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 16.25

Max Design Temp.: deg C 210
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 16.25

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:03
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-003
Valve Name: EFFLUENT WATER Item No.: 6

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.94 0.94 0.94
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.15 0.16 0.27
Kc Cavitation factor 0.85 0.85 0.85
KKc Calculated Cavitation factor 0.65 0.69 0.85
Dpf Pre-cavitation critical diff. Press. MPa 0.74 0.74 0.74
Dpc Cavitation critical diff. Press. MPa 0.77 0.77 0.78
Dp Fluid diff. Press. MPa 0.56 0.6 0.74
FF Liquid critical press. Ratio 0.93 0.93 0.93
Vv Valve Outlet velocity m/s 1.57 1.43 0.57
Vp Pipe Outlet velocity m/s 0.43 0.39 0.16

Min Cavitation
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 7 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 PV-015

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 7.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 2.00 inch / STD Hydro Test Pressure 450 psig
Shut Off Pressure 7.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 2.00 inch / STD Seat Lk @60psi 8.79 cc/min
Max/Min Temp 55.0°C / 0.0°C Industrial Specification Standard PED Category SEP
Line Fluid HC GAS ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Top Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 1 x 1 x 1 inch Body Rating ANSI 150
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 150 Outlet Rating ANSI 150
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material TEF/Chevrons
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design 3S Mspline No. of Stages 3
T.2 Guide Bush Material 316L ST.ST. Guide Finish/Overlay None
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay None
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Solid Plug Seal NONE (Solid)
T.7 Design CV 3 Trim Size Ref. No 00
T.8 Flow Direction Flow Over Flow Characteristic Mod Eq%
T.9 Valve Travel 1.125 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.375 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G075R-A00ZZA1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override None Min. Operating Pressure 1.54 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint Actuator Area 75 in²
A.8 Thrust (Max) Nm Spring Setting 0.2-1.0 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 7 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

PV-015

Valve Design Details

Valve Series 1200 Globe Design CV 3
Valve Size (in x cm x out) 1 x 1 x 1 inch Shut Off Pressure 7.00 kgf/cm²
Body Rating ANSI 150 Line Fluid HC GAS
Trim Design 3S Mspline Flow Direction Flow Over
Flow Characteristic Mod Eq% Inlet Pipe Size/Schedule 2.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 2.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3
Gas Flow Rate Kg/Hour 200 50 20
Inlet Pressure kgf/cm²g 5.5 5.5 5.5
Outlet Pressure kgf/cm²g 0.894 0.844 0.794
Pressure Drop kgf/cm² 4.606 4.656 4.706
Inlet Temperature °C 30 30 30
Outlet Temperature °C 30 30 30
Molecular Weight 58.1 58.1 58.1
Ratio Of Specific Heats 1.316 1.316 1.316
Compressibility 1 1 1

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3
Expansion Factor 1.5 1.5 1.5
Inlet Spec Volume m³/kg 0.0674 0.0674 0.0674
Calculated CV US Units 1.331 0.3273 0.1293
Valve Opening % 60.3 26.1 13.7
Gas Recovery Factor 0.765 0.789 0.808
Fluid State Normal Normal Normal
Predicted Noise Level dBA 70 70 70
Body Inlet Velocity m/sec 7.4 1.8 0.7
Body Outlet Velocity m/sec 25.2 6.5 2.7
Body Outlet Mach No. 0.1057 0.0271 0.0112
Mach No. Condition OK OK OK
Sys. Outlet Velocity m/sec 25.2 6.5 2.7
Sys. Outlet Mach No. 0.1057 0.0271 0.0112
Sys Mach No. Condition OK OK OK
Pipework Correction Factor 1 1 1
Energy Conversion MW 0.0026 0.0007 0.0003
Specific Volume In m³/kg 0.0674 0.0674 0.0674
Specific Volume Out m³/kg 0.2302 0.2364 0.243
Min DP 100% Open 0.9057 0.0554 0.0087
Max Flow 100% Open 450.6 458.3 464

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

90.00 lbf 78.54 lbf 1.125 in 2.12 in 0.79 in² 0.00 in² 0.11 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3

Inlet Pressure kgf/cm²g 7.05 7.05 5.5 5.5 5.5
Outlet Pressure kgf/cm²g 0 0 0.89 0.84 0.79
Unbalanced Force lbf -66.08 -66.08 -41.52 -42.08 -42.65
Min Air Required lbf/in2 5.23 5.23 16.88 16.89 16.89
Min Spring Setting lbf/in2 1.46 0.34 0.69 0.68 0.68
Stem Stress lbf/in2 1,413.21 1,413.21 1191 1196 1201
Stability 1/16 inch -0.04 -0.04 -0.04
Mod. Stability Ratio -2.89 -2.85 -2.81

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-016A
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 8
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE C3,C4 TO EXIST VRU DWG
1 Fluid Gas - Hydrocarbon Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 1735 1577 631
3 Inlet Pressure kg/cm2G 0.78 0.79 0.84
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.22 0.24 0.33

5 Inlet Temperature deg C 56 56 56
6 Inlet Density kg/m3 4.2 4.2 4.2
7 Ratio of Specific Heat 1.095 1.095 1.095
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 71.95 62.98 21.95
10 Travel % 83.91 80.51 53.56
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C 125 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 90 / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 135 FL 0.92 XT 0.71 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) N/A 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-016A
Valve Name: C3,C4 TO EXIST VRU Item No.: 8

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Gas Fluid Name: Hydrocarbon

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 1735 1577 631
Inlet Pressure kg/cm2G 0.78 0.79 0.84
Pr.Drop kg/cm2 0.22 0.24 0.33
Temperature deg C 56 56 56
Gas Density kg/m3 4.2 4.2 4.2
Sp.Heat Ratio 1.095 1.095 1.095

Calculated Cv: 71.95 62.98 21.95

% Opening 83.91 80.51 53.56
Noise(dBA) 75 75 75

Plug Size: 90mm

Valve Cv: 135

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G

Max Design Temp.: deg C
Min Design Temp.: deg C
Shutoff Pressure: bar 3.9

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 15:04
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-016A
Valve Name: C3,C4 TO EXIST VRU Item No.: 8

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.92 0.92 0.96
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.31 0.3 0.34
XTp Press. diff. ratio w/fittings 0.71 0.71 0.77
Y Expansion factor 0.93 0.92 0.9
Mo Valve Outlet velocity Mach 0.12 0.11 0.04
Vp Pipe Outlet velocity Mach 0.12 0.11 0.04
Ep Pipe Outlet Energy kPa 1.38 1.16 0.2
NFp Generated peak frequency Hz 1436.57 1595.91 3031.73
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-016B
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 9
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE TO FLARE HEADER DWG
1 Fluid Gas - Hydrocarbon Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 1735 1577 631
3 Inlet Pressure kg/cm2G 0.78 0.79 0.84
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.32 0.34 0.43

5 Inlet Temperature deg C 56 56 56
6 Inlet Density kg/m3 4.2 4.2 4.2
7 Ratio of Specific Heat 1.095 1.095 1.095
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 61.96 54.95 19.91
10 Travel % 87.77 84.7 58.75
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 125 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 3" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 100 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-016B
Valve Name: TO FLARE HEADER Item No.: 9

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Gas Fluid Name: Hydrocarbon

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 1735 1577 631
Inlet Pressure kg/cm2G 0.78 0.79 0.84
Pr.Drop kg/cm2 0.32 0.34 0.43
Temperature deg C 56 56 56
Gas Density kg/m3 4.2 4.2 4.2
Sp.Heat Ratio 1.095 1.095 1.095

Calculated Cv: 61.96 54.95 19.91

% Opening 87.77 84.7 58.75
Noise(dBA) 75 75 75

Plug Size: 3"

Valve Cv: 100

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 3.9

Max Design Temp.: deg C 125
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 3.9

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 15:04
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-016B
Valve Name: TO FLARE HEADER Item No.: 9

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.92 0.95
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.24 0.22 0.13
XTp Press. diff. ratio w/fittings 0.7 0.7 0.76
Y Expansion factor 0.89 0.89 0.87
Mo Valve Outlet velocity Mach 0.12 0.11 0.05
Vp Pipe Outlet velocity Mach 0.12 0.11 0.05
Ep Pipe Outlet Energy kPa 1.48 1.24 0.21
NFp Generated peak frequency Hz 910.74 993 1770.95
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 10 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-011

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 15.80 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 6.00 inch / STD Hydro Test Pressure 450 psig
Shut Off Pressure 15.70 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 6.00 inch / STD Seat Lk @60psi 114 cc/min
Max/Min Temp 125.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid HC LIQUID ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 3 x 3 x 3 inch Body Rating ANSI 150
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 150 Outlet Rating ANSI 150
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material TEF/Chevrons
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. None Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HF No. of Stages 1
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Hard Chrome
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay None
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Balanced Plug Seal Carb/PTFE U Seal
T.7 Design CV 39 Trim Size Ref. 3
T.8 Flow Direction Flow Over Flow Characteristic Eq%
T.9 Valve Travel 2.25 inch Bonnet Mounting Dia. 2.81 inch
T.10 Stem Protection None Stem Diameter 0.625 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-VS0SCC2-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.67 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Standard Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 1.0-2.2 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model WSNFETIS8327B302- 24 VDC
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 10 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-011

Valve Design Details

Valve Series 1200 Globe Design CV 39
Valve Size (in x cm x out) 3 x 3 x 3 inch Shut Off Pressure 15.70 kgf/cm²
Body Rating ANSI 150 Line Fluid HC LIQUID
Trim Design HF Flow Direction Flow Over
Flow Characteristic Eq% Inlet Pipe Size/Schedule 6.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 6.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3
Liquid Flow Rate Kg/Hour 11422 9518 3807
Inlet Pressure kgf/cm²g 12.2 12.7 15.7
Outlet Pressure kgf/cm²g 3.7 3.5 3.3
Pressure Drop kgf/cm² 8.5 9.2 12.4
Inlet Temperature °C 56.6 56.6 56.6
Specific Gravity 0.648 0.648 0.648
Vapour Pressure kgf/cm²A 1.877 1.877 1.877
Critical Pressure kgf/cm²A 38.5 38.5 38.5
Viscosity Centi-Poise 0.48 0.48 0.48

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3
Calculated CV US Units 5.681 4.55 1.567
Valve Opening % 34.3 29.6 15
Pressure Recovery Factor 0.959 0.96 0.964
Cavitation Index -1.39 -1.15 -0.69
Fluid State NORMAL NORMAL NORMAL
Predicted Noise Level dBA 70 70 70
Body Inlet Velocity m/sec 1 0.8 0.3
Pipework Correction Factor 1 1 1
Viscosity Correction Factor 1 1 1
Energy Conversion MW 0.0041 0.0037 0.002
Min DP 100% Open 0.1802 0.1255 0.0202
Max Flow 100% Open 78418.7 81588.1 94728.1

Pressure Drop and Cavitation

Description Stage Condition 1 Condition 2 Condition 3
Pressure Drop 1 8.5 9.2 12.4
Cavitation Index 1 -1.4 -1.16 -0.7

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

301.57 lbf 456.47 lbf 2.25 in 2.81 in 6.63 in² 7.07 in² 0.31 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3

Inlet Pressure kgf/cm²g 15.82 15.82 12.2 12.7 15.7
Outlet Pressure kgf/cm²g 0 0 3.7 3.5 3.3
Unbalanced Force lbf 102.52 4.45 20.71 19.83 18.95
Min Air Required lbf/in2 16.42 17.12 33.01 33.01 33.02
Min Spring Setting lbf/in2 6.15 2.19 2.3 2.3 2.29
Stem Stress lbf/in2 1,317.11 997.45 1050 1048 1045
Stability 1/16 inch 0.03 0.03 0.04
Mod. Stability Ratio 86.84 90.69 94.89

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-012
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 11
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE LIGHT NAPHTA DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 38.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 48209 40174 16070
3 Inlet Pressure kg/cm2G 12.17 12.72 15.7
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.27 1.2 4.91

5 Inlet Temperature deg C 39.9 39.9 39.9
6 Inlet Density kg/m3 665 665 665
7 Viscosity cP 0.469 0.469 0.469
8 Vapor Pressure kg/cm2A 1.18 1.18 1.18
9 Flow Coefficient Cv 132.77 52.48 10.38
10 Travel % 82.95 48.27 17.66
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 4" 4" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 15.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 125 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 15.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 115 / 50mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 166 FL 0.94 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-012
Valve Name: LIGHT NAPHTA Item No.: 11

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 38.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 48209 40174 16070
Inlet Pressure kg/cm2G 12.17 12.72 15.7
Pr.Drop kg/cm2 0.27 1.2 4.91
Temperature deg C 39.9 39.9 39.9
Vapour Press. kg/cm2A 1.18 1.18 1.18
Density kg/m3 665 665 665
Dynamic Viscosity cP 0.469 0.469 0.469

Calculated Cv: 132.77 52.48 10.38

% Opening 82.95 48.27 17.66
Noise(dBA) 75 75 75

Plug Size: 115mm

Valve Cv: 166

Inlet Outlet
Valve Size: 4" 4"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 15.5

Max Design Temp.: deg C 125
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 15.5

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:05
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-012
Valve Name: LIGHT NAPHTA Item No.: 11

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.94 0.94 0.94
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.04 0.07 0.16
Kc Cavitation factor 0.85 0.85 0.85
KKc Calculated Cavitation factor 0.02 0.1 0.32
Dpf Pre-cavitation critical diff. Press. MPa 1 1.05 1.3
Dpc Cavitation critical diff. Press. MPa 1.05 1.1 1.36
Dp Fluid diff. Press. MPa 0.03 0.12 0.48
FF Liquid critical press. Ratio 0.91 0.91 0.91
Vv Valve Outlet velocity m/s 2.48 2.07 0.83
Vp Pipe Outlet velocity m/s 2.45 2.04 0.82
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # LV-015
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 12
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE OILY WATER DWG
1 Fluid Liquid - Water Crit Press, Pc 225.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 1551.6 1293 517.2
3 Inlet Pressure kg/cm2G 5.13 5.35 7.45
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 1.61 2.11 3.72

5 Inlet Temperature deg C 56 56 56
6 Inlet Density kg/m3 983.8 983.8 983.8
7 Viscosity cP 0.493 0.493 0.493
8 Vapor Pressure kg/cm2A 0.168 0.168 0.168
9 Flow Coefficient Cv 1.44 1.05 0.33
10 Travel % 73.89 65.76 35.86
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 2" / Sch STD 2" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1" 1" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 125 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 1/2" / 20mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 4 FL 0.93 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-015
Valve Name: OILY WATER Item No.: 12

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Water

Pc Critical Press.: kg/cm2A 225.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 1551.6 1293 517.2
Inlet Pressure kg/cm2G 5.13 5.35 7.45
Pr.Drop kg/cm2 1.61 2.11 3.72
Temperature deg C 56 56 56
Vapour Press. kg/cm2A 0.168 0.168 0.168
Density kg/m3 983.8 983.8 983.8
Dynamic Viscosity cP 0.493 0.493 0.493

Calculated Cv: 1.44 1.05 0.33

% Opening 73.89 65.76 35.86
Noise(dBA) 75 75 75

Plug Size: 1/2"

Valve Cv: 4

Inlet Outlet
Valve Size: 1" 1"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 2" 2"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 9

Max Design Temp.: deg C 125
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 9

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:05
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-015
Valve Name: OILY WATER Item No.: 12

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.94 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.11 0.09 0.05
Kc Cavitation factor 0.69 0.71 0.75
KKc Calculated Cavitation factor 0.27 0.34 0.45
Dpf Pre-cavitation critical diff. Press. MPa 0.41 0.43 0.61
Dpc Cavitation critical diff. Press. MPa 0.51 0.54 0.76
Dp Fluid diff. Press. MPa 0.16 0.21 0.36
FF Liquid critical press. Ratio 0.95 0.95 0.95
Vv Valve Outlet velocity m/s 0.86 0.72 0.29
Vp Pipe Outlet velocity m/s 0.2 0.17 0.07
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-017
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 13
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE CONDENSATE RESIDUE DWG
1 Fluid Liquid - Custom Crit Press, Pc 16.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 33210 27000 10800
3 Inlet Pressure kg/cm2G 16.9 17.8 19.9
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.67 1.7 4.1

5 Inlet Temperature deg C 292.4 292.4 292.4
6 Inlet Density kg/m3 705.2 705.2 705.2
7 Viscosity cP 0.043 0.043 0.043
8 Vapor Pressure kg/cm2A 2.723 2.723 2.723
9 Flow Coefficient Cv 56.57 28.8 7.41
10 Travel % 85.44 68.18 33.49
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 20.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 325 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 20.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A217-WC9 / A217-WC9 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 3" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 100 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-017
Valve Name: CONDENSATE RESIDUE Item No.: 13

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Custom

Pc Critical Press.: kg/cm2A 16.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 33210 27000 10800
Inlet Pressure kg/cm2G 16.9 17.8 19.9
Pr.Drop kg/cm2 0.67 1.7 4.1
Temperature deg C 292.4 292.4 292.4
Vapour Press. kg/cm2A 2.723 2.723 2.723
Density kg/m3 705.2 705.2 705.2
Dynamic Viscosity cP 0.043 0.043 0.043

Calculated Cv: 56.57 28.8 7.41

% Opening 85.44 68.18 33.49
Noise(dBA) 75 75 75

Plug Size: 3"

Valve Cv: 100

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 203 / 158 203 / 158
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 20.9

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: bar

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:05
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-017
Valve Name: CONDENSATE RESIDUE Item No.: 13

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.94 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.22 0.16 0.08
Kc Cavitation factor 0.67 0.7 0.75
KKc Calculated Cavitation factor 0.04 0.11 0.23
Dpf Pre-cavitation critical diff. Press. MPa 1 1.11 1.34
Dpc Cavitation critical diff. Press. MPa 1.26 1.42 1.71
Dp Fluid diff. Press. MPa 0.07 0.17 0.4
FF Liquid critical press. Ratio 0.85 0.85 0.85
Vv Valve Outlet velocity m/s 2.52 2.05 0.82
Vp Pipe Outlet velocity m/s 1.59 1.29 0.52
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-020
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 14
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE JET FUEL REFLUX DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 24.7 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 127573 106311 42524
3 Inlet Pressure kg/cm2G 5.51 5.65 6.29
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.6 1.46 2.62

5 Inlet Temperature deg C 221.9 221.9 221.9
6 Inlet Density kg/m3 641.1 641.1 641.1
7 Viscosity cP 0.396 0.396 0.396
8 Vapor Pressure kg/cm2A 2.357 2.357 2.357
9 Flow Coefficient Cv 240.04 128.24 38.29
10 Travel % 86.32 70.29 39.39
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 6" 6" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 8.2 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 325 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 8.2

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 160 / 60mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 410 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-020
Valve Name: JET FUEL REFLUX Item No.: 14

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTC
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 24.7

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 127573 106311 42524
Inlet Pressure kg/cm2G 5.51 5.65 6.29
Pr.Drop kg/cm2 0.6 1.46 2.62
Temperature deg C 221.9 221.9 221.9
Vapour Press. kg/cm2A 2.357 2.357 2.357
Density kg/m3 641.1 641.1 641.1
Dynamic Viscosity cP 0.396 0.396 0.396

Calculated Cv: 240.04 128.24 38.29

% Opening 86.32 70.29 39.39
Noise(dBA) 75 75 75

Plug Size: 160mm

Valve Cv: 410

Inlet Outlet
Valve Size: 6" 6"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 8.2

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: bar 8.2

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:06
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-020
Valve Name: JET FUEL REFLUX Item No.: 14

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.94 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.26 0.24 0.32
Kc Cavitation factor 0.67 0.7 0.75
KKc Calculated Cavitation factor 0.14 0.34 0.53
Dpf Pre-cavitation critical diff. Press. MPa 0.27 0.3 0.37
Dpc Cavitation critical diff. Press. MPa 0.37 0.4 0.48
Dp Fluid diff. Press. MPa 0.06 0.14 0.26
FF Liquid critical press. Ratio 0.87 0.87 0.87
Vv Valve Outlet velocity m/s 3.03 2.53 1.01
Vp Pipe Outlet velocity m/s 2.97 2.47 0.99
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-022
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 15
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE KEROSEN REFLUX DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 21.7 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 97116 80930 32372
3 Inlet Pressure kg/cm2G 5.02 5.16 5.79
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 1.14 1.51 2.58

5 Inlet Temperature deg C 264 264 264
6 Inlet Density kg/m3 637 637 637
7 Viscosity cP 0.105 0.105 0.105
8 Vapor Pressure kg/cm2A 2.503 2.503 2.503
9 Flow Coefficient Cv 133 96.3 29.47
10 Travel % 74.19 65.94 35.67
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 6" 6" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 7.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 325 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 7.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 6" / 50mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 365 FL 0.93 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-022
Valve Name: KEROSEN REFLUX Item No.: 15

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 21.7

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 97116 80930 32372
Inlet Pressure kg/cm2G 5.02 5.16 5.79
Pr.Drop kg/cm2 1.14 1.51 2.58
Temperature deg C 264 264 264
Vapour Press. kg/cm2A 2.503 2.503 2.503
Density kg/m3 637 637 637
Dynamic Viscosity cP 0.105 0.105 0.105

Calculated Cv: 133 96.3 29.47

% Opening 74.19 65.94 35.67
Noise(dBA) 75 75 75

Plug Size: 6"

Valve Cv: 365

Inlet Outlet
Valve Size: 6" 6"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 7.5

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:06
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-022
Valve Name: KEROSEN REFLUX Item No.: 15

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.94 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.18 0.15 0.08
Kc Cavitation factor 0.69 0.71 0.75
KKc Calculated Cavitation factor 0.32 0.41 0.6
Dpf Pre-cavitation critical diff. Press. MPa 0.24 0.26 0.32
Dpc Cavitation critical diff. Press. MPa 0.33 0.35 0.43
Dp Fluid diff. Press. MPa 0.11 0.15 0.25
FF Liquid critical press. Ratio 0.86 0.86 0.86
Vv Valve Outlet velocity m/s 2.32 1.93 0.77
Vp Pipe Outlet velocity m/s 2.27 1.89 0.76
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-025
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 16
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE DIESEL REFLUX DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 19.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 20115 11494 4598
3 Inlet Pressure kg/cm2G 4.31 4.73 5.31
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.72 1.67 2.64

5 Inlet Temperature deg C 288.3 288.3 288.3
6 Inlet Density kg/m3 644.2 644.2 644.2
7 Viscosity cP 0.039 0.039 0.039
8 Vapor Pressure kg/cm2A 2.577 2.577 2.577
9 Flow Coefficient Cv 34.64 12.94 4.11
10 Travel % 72.9 47.73 18.44
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 7 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 325 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 7

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 3" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 100 FL 0.93 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-025
Valve Name: DIESEL REFLUX Item No.: 16

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 19.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 20115 11494 4598
Inlet Pressure kg/cm2G 4.31 4.73 5.31
Pr.Drop kg/cm2 0.72 1.67 2.64
Temperature deg C 288.3 288.3 288.3
Vapour Press. kg/cm2A 2.577 2.577 2.577
Density kg/m3 644.2 644.2 644.2
Dynamic Viscosity cP 0.039 0.039 0.039

Calculated Cv: 34.64 12.94 4.11

% Opening 72.9 47.73 18.44
Noise(dBA) 75 75 75

Plug Size: 3"

Valve Cv: 100

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 7

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 7

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:06
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-025
Valve Name: DIESEL REFLUX Item No.: 16

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.96 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.17 0.1 0.06
Kc Cavitation factor 0.69 0.74 0.75
KKc Calculated Cavitation factor 0.26 0.52 0.7
Dpf Pre-cavitation critical diff. Press. MPa 0.19 0.23 0.28
Dpc Cavitation critical diff. Press. MPa 0.26 0.32 0.38
Dp Fluid diff. Press. MPa 0.07 0.16 0.26
FF Liquid critical press. Ratio 0.86 0.86 0.86
Vv Valve Outlet velocity m/s 1.67 0.96 0.38
Vp Pipe Outlet velocity m/s 0.47 0.27 0.11
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 17 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-026

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 15.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 4.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 15.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 4.00 inch / STD Seat Lk @60psi 88 cc/min
Max/Min Temp 350.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid VAPOR ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 3 x 3 x 3 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. None Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HFL-2 No. of Stages 2
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Warning - Please Check
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Warning - Please Check
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay Warning - Please Check
T.6 Plug Type Balanced Plug Seal Alloy 25
T.7 Design CV 30 Trim Size Ref. 2
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 2.25 inch Bonnet Mounting Dia. 2.81 inch
T.10 Stem Protection None Stem Diameter 0.625 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-VS0ZAC2-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.87 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System A Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 1.0-2.2 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 17 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-026

Valve Design Details

Valve Series 1200 Globe Design CV 30
Valve Size (in x cm x out) 3 x 3 x 3 inch Shut Off Pressure 15.00 kgf/cm²
Body Rating ANSI 300 Line Fluid VAPOR
Trim Design HFL-2 Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 4.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 4.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Gas Flow Rate Kg/Hour 2040 1700 680 2040 1700 680
Inlet Pressure kgf/cm²g 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 1.7 1.7 1.7 1.7 1.7 1.7
Pressure Drop kgf/cm² 13.3 13.3 13.3 6.3 6.3 6.3
Inlet Temperature °C 250 250 250 250 250 250
Outlet Temperature °C 250 250 250 250 250 250
Molecular Weight 18.02 18.02 18.02 18.02 18.02 18.02
Ratio Of Specific Heats 1.308 1.308 1.308 1.308 1.308 1.308
Compressibility 1 1 1 1 1 1

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Expansion Factor 1.5 1.5 1.5 1.5 1.5 1.4
Inlet Spec Volume m³/kg 0.1525 0.1525 0.1525 0.271 0.271 0.271
Calculated CV US Units 12.61 10.51 4.158 22.88 19.04 7.559
Valve Opening % 58.6 53 29.8 83.1 75.3 44
Gas Recovery Factor 0.798 0.798 0.815 0.785 0.787 0.798
Fluid State Choked Choked Choked Normal Normal Normal
Predicted Noise Level dBA 70 70 70 70 70 70
Body Inlet Velocity m/sec 19 15.8 6.3 33.7 28.1 11.2
Body Outlet Velocity m/sec 111.9 93.2 37.3 111.9 93.2 37.3
Body Outlet Mach No. 0.1992 0.166 0.0664 0.1992 0.166 0.0664
Mach No. Condition OK OK OK OK OK OK
Sys. Outlet Velocity m/sec 111.9 93.2 37.3 111.9 93.2 37.3
Sys. Outlet Mach No. 0.1992 0.166 0.0664 0.1992 0.166 0.0664
Sys Mach No. Condition OK OK OK OK OK OK
Pipework Correction Factor 1 1 1 1 1 1
Energy Conversion MW 0.1984 0.1654 0.0661 0.143 0.1192 0.0477
Specific Volume In m³/kg 0.1525 0.1525 0.1525 0.271 0.271 0.271
Specific Volume Out m³/kg 0.9005 0.9005 0.9005 0.9005 0.9005 0.9005
Min DP 100% Open 2.18 1.514 0.2422 3.658 2.535 0.3999
Max Flow 100% Open 4853.4 4854.5 4906.3 2675.4 2678.7 2698.7

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

747.58 lbf 299.39 lbf 2.25 in 2.81 in 2.85 in² 3.14 in² 0.31 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Inlet Pressure kgf/cm²g 15.11 15.11 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 0 0 1.7 1.7 1.7 1.7 1.7 1.7
Unbalanced Force lbf 8.41 70.38 70.38 70.38 70.38 39.61 39.61 39.61
Min Air Required lbf/in2 20.28 19.84 35.84 35.84 35.84 36.06 36.06 36.06
Min Spring Setting lbf/in2 7.54 5.84 5.84 5.84 5.84 5.62 5.62 5.62
Stem Stress lbf/in2 2,464.14 2,666.13 2666 2666 2666 2566 2566 2566
Mod. Stability Ratio 19.22 19.22 19.22 34.14 34.14 34.14
Stability 1/16 inch 0.04 0.04 0.04 0.02 0.02 0.02

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-026
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 17-1
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE HP STEAM DWG
1 Fluid Gas - Steam Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 2040 1700 680
3 Inlet Pressure kg/cm2G 8 8 8
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 6.3 6.3 6.3

5 Inlet Temperature deg C 250 250 250
6 Inlet Density kg/m3 4.7 4.7 4.7
7 Ratio of Specific Heat 1.308 1.308 1.308
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 21.1 17.51 6.95
10 Travel % 73.44 63.86 42.87
11 Predicted SPL dBA 76.6 75.6 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch 10S 4" / Sch 10S 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 2" 2" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 15 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 350 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 15

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 50 / 25mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 31 FL 0.92 XT 0.74 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-026
Valve Name: HP STEAM Item No.: 17-1

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTO
Valve Characteristics: Mod. EQ%

Fluid Type: Gas Fluid Name: Steam

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 2040 1700 680
Inlet Pressure kg/cm2G 8 8 8
Pr.Drop kg/cm2 6.3 6.3 6.3
Temperature deg C 250 250 250
Gas Density kg/m3 4.7 4.7 4.7
Sp.Heat Ratio 1.308 1.308 1.308

Calculated Cv: 21.1 17.51 6.95

% Opening 73.44 63.86 42.87
Noise(dBA) 76.6 75.6 75

Plug Size: 50mm

Valve Cv: 31

Inlet Outlet
Valve Size: 2" 2"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 182 / 150 182 / 150
Pipe Size: 4" 4"
Pipe Schedule: 10S 10S

Design Press.: kg/cm2G 15

Max Design Temp.: deg C 350
Min Design Temp.: deg C
Shutoff Pressure: bar

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 15:07
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-026
Valve Name: HP STEAM Item No.: 17-1

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.92 0.93 0.94
Fp Piping geometry factor 0.99 0.99 1
Fd Valve style modifier 0.07 0.08 0.13
XTp Press. diff. ratio w/fittings 0.74 0.74 0.74
Y Expansion factor 0.67 0.67 0.67
Mo Valve Outlet velocity Mach 0.4 0.33 0.13
Vp Pipe Outlet velocity Mach 0.08 0.07 0.03
Ep Pipe Outlet Energy kPa 1.25 0.87 0.14
NFp Generated peak frequency Hz 71595.53 71775.29 72118.43
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # LV-028
INQUIRY 356/OMG/2020 REV DATE 2-Sep-20 ITEM # 18
PROPOSAL QPE002342 REV DATE 2-Sep-20 QTY 1
SERVICE DIESEL DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 19.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 43234 39304 15722
3 Inlet Pressure kg/cm2G 1.85 1.85 1.85
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.11 0.14 0.26

5 Inlet Temperature deg C 288.1 288.1 288.1
6 Inlet Density kg/m3 643.2 643.2 643.2
7 Viscosity cP 0.039 0.039 0.039
8 Vapor Pressure kg/cm2A 1.596 1.596 1.596
9 Flow Coefficient Cv 189.68 152.85 44.87
10 Travel % 83.27 77.75 46.42
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 6" 6" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 325 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 6" / 50mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 365 FL 0.92 XT 0.74 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 7-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-028
Valve Name: DIESEL Item No.: 18

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 19.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 43234 39304 15722
Inlet Pressure kg/cm2G 1.85 1.85 1.85
Pr.Drop kg/cm2 0.11 0.14 0.26
Temperature deg C 288.1 288.1 288.1
Vapour Press. kg/cm2A 1.596 1.596 1.596
Density kg/m3 643.2 643.2 643.2
Dynamic Viscosity cP 0.039 0.039 0.039

Calculated Cv: 189.68 152.85 44.87

% Opening 83.27 77.75 46.42
Noise(dBA) 75 75 75

Plug Size: 6"

Valve Cv: 365

Inlet Outlet
Valve Size: 6" 6"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 3.5

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 3.5

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 15:07
QPE002342 Sizing Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-028
Valve Name: DIESEL Item No.: 18

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.92 0.93 0.96
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.22 0.2 0.1
Kc Cavitation factor 0.67 0.68 0.74
KKc Calculated Cavitation factor 0.09 0.11 0.2
Dpf Pre-cavitation critical diff. Press. MPa 0.08 0.09 0.09
Dpc Cavitation critical diff. Press. MPa 0.12 0.12 0.13
Dp Fluid diff. Press. MPa 0.01 0.01 0.03
FF Liquid critical press. Ratio 0.88 0.88 0.88
Vv Valve Outlet velocity m/s 1.02 0.93 0.37
Vp Pipe Outlet velocity m/s 1 0.91 0.36
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 19 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-030

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 15.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 3.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 15.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 3.00 inch / STD Seat Lk @60psi 50 cc/min
Max/Min Temp 350.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid STEAM ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 2 x 2 x 2 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HFL-2 No. of Stages 2
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Warning - Please Check
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Warning - Please Check
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay Warning - Please Check
T.6 Plug Type Balanced Plug Seal Alloy 25
T.7 Design CV 17 Trim Size Ref. 1.5
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 1.5 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-PS0SCB1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.10 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Standard Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 0.85-1.45 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 19 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-030

Valve Design Details

Valve Series 1200 Globe Design CV 17
Valve Size (in x cm x out) 2 x 2 x 2 inch Shut Off Pressure 15.00 kgf/cm²
Body Rating ANSI 300 Line Fluid STEAM
Trim Design HFL-2 Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 3.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 3.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Gas Flow Rate Kg/Hour 1140 350 140 1140 350 140
Inlet Pressure kgf/cm²g 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 1.7 1.7 1.7 1.7 1.7 1.7
Pressure Drop kgf/cm² 13.3 13.3 13.3 6.3 6.3 6.3
Inlet Temperature °C 250 250 250 250 250 250
Outlet Temperature °C 250 250 250 250 250 250
Molecular Weight 18.02 18.02 18.02 18.02 18.02 18.02
Ratio Of Specific Heats 1.308 1.308 1.308 1.308 1.308 1.308
Compressibility 1 1 1 1 1 1

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Expansion Factor 1.5 1.5 1.5 1.5 1.4 1.4
Inlet Spec Volume m³/kg 0.1525 0.1525 0.1525 0.271 0.271 0.271
Calculated CV US Units 7.06 2.14 0.856 12.81 3.892 1.541
Valve Opening % 58.2 28.2 15.1 82.7 41.1 23.7
Gas Recovery Factor 0.798 0.815 0.815 0.785 0.798 0.815
Fluid State Choked Choked Choked Normal Normal Normal
Predicted Noise Level dBA 70 70 70 70 70 70
Body Inlet Velocity m/sec 23.8 7.3 2.9 42.3 13 5.2
Body Outlet Velocity m/sec 140.7 43.2 17.3 140.7 43.2 17.3
Body Outlet Mach No. 0.2504 0.0769 0.0308 0.2504 0.0769 0.0308
Mach No. Condition OK OK OK OK OK OK
Sys. Outlet Velocity m/sec 140.7 43.2 17.3 140.7 43.2 17.3
Sys. Outlet Mach No. 0.2504 0.0769 0.0308 0.2504 0.0769 0.0308
Sys Mach No. Condition OK OK OK OK OK OK
Pipework Correction Factor 1 1 1 1 1 1
Energy Conversion MW 0.1109 0.034 0.0136 0.0799 0.0245 0.0098
Specific Volume In m³/kg 0.1525 0.1525 0.1525 0.271 0.271 0.271
Specific Volume Out m³/kg 0.9005 0.9005 0.9005 0.9005 0.9005 0.9005
Min DP 100% Open 2.12 0.1998 0.032 3.558 0.33 0.0518
Max Flow 100% Open 2745.2 2779.8 2780.4 1512.6 1528.9 1544.2

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

596.40 lbf 220.85 lbf 1.5 in 2.12 in 1.55 in² 1.77 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Stem Stress lbf/in2 3,042.88 3,266.86 3267 3267 3267 3167 3167 3167
Inlet Pressure kgf/cm²g 15.11 15.11 15 15 15 8 8 8
Stability 1/16 inch 0.03 0.03 0.03 0.01 0.01 0.01
Mod. Stability Ratio 24.06 24.06 24.06 42.74 42.74 42.74
Outlet Pressure kgf/cm²g 0 0 1.7 1.7 1.7 1.7 1.7 1.7
Unbalanced Force lbf -1.06 45.04 45.04 45.04 45.04 25.35 25.35 25.35
Min Air Required lbf/in2 16.27 15.94 24.94 24.94 24.94 25.08 25.08 25.08
Min Spring Setting lbf/in2 5.83 4.58 4.58 4.58 4.58 4.44 4.44 4.44

Sizing Version: 6.5.3.0

Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 20 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-033A

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 14.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 4.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 14.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 4.00 inch / STD Seat Lk @60psi 146 cc/min
Max/Min Temp 350.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid HC LIQUID ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 2 x 2 x 2 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HF No. of Stages 1
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Stellite
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay Stellite
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Stellite
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Balanced Plug Seal Alloy 25
T.7 Design CV 50 Trim Size Ref. 2
T.8 Flow Direction Flow Over Flow Characteristic Eq%
T.9 Valve Travel 1.5 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-JS0ZZB1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.89 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 0.55-2.2 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 20 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-033A

Valve Design Details

Valve Series 1200 Globe Design CV 50
Valve Size (in x cm x out) 2 x 2 x 2 inch Shut Off Pressure 14.00 kgf/cm²
Body Rating ANSI 300 Line Fluid HC LIQUID
Trim Design HF Flow Direction Flow Over
Flow Characteristic Eq% Inlet Pipe Size/Schedule 4.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 4.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3
Liquid Flow Rate Kg/Hour 21370 17809 17809
Inlet Pressure kgf/cm²g 8.1 8.43 10.32
Outlet Pressure kgf/cm²g 7.27 5.66 2.17
Pressure Drop kgf/cm² 0.83 2.77 8.15
Inlet Temperature °C 301 301 301
Specific Gravity 0.6482 0.6482 0.6482
Vapour Pressure kgf/cm²A 1.87 1.87 1.87
Critical Pressure kgf/cm²A 18.4 18.4 18.4
Viscosity Centi-Poise 0.05 0.05 0.05

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3
Calculated CV US Units 35.33 15.63 9.066
Valve Opening % 85.3 55.3 40.2
Pressure Recovery Factor 0.945 0.953 0.957
Cavitation Index -5.25 -3.72 -0.08
Fluid State NORMAL NORMAL NORMAL
Predicted Noise Level dBA 70 70 70
Body Inlet Velocity m/sec 4.7 3.9 3.9
Pipework Correction Factor 1 1 1
Viscosity Correction Factor 1 1 1
Energy Conversion MW 0.0008 0.0021 0.0061
Min DP 100% Open 0.3836 0.2662 0.2662
Max Flow 100% Open 30246.2 56968 98217.7

Pressure Drop and Cavitation

Description Stage Condition 1 Condition 2 Condition 3
Pressure Drop 1 0.83 2.77 8.15
Cavitation Index 1 -5.3 -3.76 -0.083

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

603.82 lbf 299.39 lbf 1.5 in 2.12 in 2.85 in² 3.14 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3

Inlet Pressure kgf/cm²g 14.1 14.1 8.1 8.43 10.32
Outlet Pressure kgf/cm²g 0 0 7.27 5.66 2.17
Unbalanced Force lbf 60.68 2.85 23.3 18.77 8.95
Min Air Required lbf/in2 11.88 12.29 36.15 36.18 36.25
Min Spring Setting lbf/in2 6.88 4.33 4.48 4.45 4.38
Stem Stress lbf/in2 3,384.29 3,089.73 3194 3171 3121
Stability 1/16 inch 0.01 0.01 0.01
Mod. Stability Ratio 22.16 27.5 57.67

Sizing Version: 6.5.3.0

Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 21 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-034B

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 14.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 4.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 14.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 4.00 inch / STD Seat Lk @60psi 146 cc/min
Max/Min Temp 350.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid HC LIQUID ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 2 x 2 x 2 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HF No. of Stages 1
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Stellite
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay Stellite
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Stellite
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Balanced Plug Seal Alloy 25
T.7 Design CV 50 Trim Size Ref. 2
T.8 Flow Direction Flow Over Flow Characteristic Eq%
T.9 Valve Travel 1.5 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-PS0SCB1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.12 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Standard Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 0.85-1.45 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 21 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-034B

Valve Design Details

Valve Series 1200 Globe Design CV 50
Valve Size (in x cm x out) 2 x 2 x 2 inch Shut Off Pressure 14.00 kgf/cm²
Body Rating ANSI 300 Line Fluid HC LIQUID
Trim Design HF Flow Direction Flow Over
Flow Characteristic Eq% Inlet Pipe Size/Schedule 4.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 4.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3
Liquid Flow Rate Kg/Hour 21370 17809 8548
Inlet Pressure kgf/cm²g 8.1 8.4 10.3
Outlet Pressure kgf/cm²g 7.27 5.63 2.15
Pressure Drop kgf/cm² 0.83 2.77 8.15
Inlet Temperature °C 301 301 301
Specific Gravity 0.6482 0.6482 0.6482
Vapour Pressure kgf/cm²A 1.87 1.87 1.87
Critical Pressure kgf/cm²A 18.4 18.4 18.4
Viscosity Centi-Poise 0.05 0.05 0.05

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3
Calculated CV US Units 35.33 15.63 4.343
Valve Opening % 85.3 55.3 25.9
Pressure Recovery Factor 0.945 0.953 0.961
Cavitation Index -5.25 -3.69 -0.13
Fluid State NORMAL NORMAL NORMAL
Predicted Noise Level dBA 70 70 70
Body Inlet Velocity m/sec 4.7 3.9 1.9
Pipework Correction Factor 1 1 1
Viscosity Correction Factor 1 1 1
Energy Conversion MW 0.0008 0.0021 0.0029
Min DP 100% Open 0.3836 0.2662 0.0617
Max Flow 100% Open 30246.2 56968 98415.4

Pressure Drop and Cavitation

Description Stage Condition 1 Condition 2 Condition 3
Pressure Drop 1 0.83 2.77 8.15
Cavitation Index 1 -5.3 -3.74 -0.13

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

603.82 lbf 299.39 lbf 1.5 in 2.12 in 2.85 in² 3.14 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3

Inlet Pressure kgf/cm²g 14.1 14.1 8.1 8.4 10.3
Outlet Pressure kgf/cm²g 0 0 7.27 5.63 2.15
Unbalanced Force lbf 60.68 2.85 23.3 18.68 8.89
Min Air Required lbf/in2 15.88 16.29 25.15 25.18 25.25
Min Spring Setting lbf/in2 6.88 4.33 4.48 4.45 4.38
Stem Stress lbf/in2 3,384.29 3,089.73 3194 3170 3121
Stability 1/16 inch 0.02 0.02 0.02
Mod. Stability Ratio 46.19 57.6 121

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # LV-030
INQUIRY Email REV DATE 4-Sep-20 ITEM # 22
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE KEROSEN DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 21.7 kg/cm2A Crit Temp, Tc deg C
Units Cond.1 Cond.2 Cond.3
2 Mass Flow Rate kg/h 16143 14675 5870
3 Inlet Pressure kg/cm2G 2.35 2.35 2.35
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.58 0.82 0.73

5 Inlet Temperature deg C 263.8 263.8 263.8
6 Inlet Density kg/m3 637.2 637.2 637.2
7 Viscosity cP 0.105 0.105 0.105
8 Vapor Pressure kg/cm2A 1.37 1.37 1.37
9 Flow Coefficient Cv 30.98 23.82 10.05
10 Travel % 64.56 55 39.57
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C 325 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 62 / 30mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 54 FL 0.94 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-030
Valve Name: KEROSEN Item No.: 22

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 21.7

Process Condition Units Cond.1 Cond.2 Cond.3

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 16143 14675 5870
Inlet Pressure kg/cm2G 2.35 2.35 2.35
Pr.Drop kg/cm2 0.585 0.815 0.73
Temperature deg C 263.8 263.8 263.8
Vapour Press. kg/cm2A 1.37 1.37 1.37
Density kg/m3 637.2 637.2 637.2
Dynamic Viscosity cP 0.105 0.105 0.105

Calculated Cv: 30.98 23.82 10.05

% Opening 64.56 55 39.57
Noise(dBA) 75 75 75

Plug Size: 62mm

Valve Cv: 54

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 3.5

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 3.5

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:06
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-030
Valve Name: KEROSEN Item No.: 22

Various Parameters
Units Cond.1 Cond.2 Cond.3
FLp Press. recovery factor w/piping 0.94 0.94 0.94
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.07 0.08 0.12
Kc Cavitation factor 0.85 0.85 0.85
KKc Calculated Cavitation factor 0.29 0.4 0.36
Dpf Pre-cavitation critical diff. Press. MPa 0.17 0.17 0.17
Dpc Cavitation critical diff. Press. MPa 0.19 0.19 0.19
Dp Fluid diff. Press. MPa 0.06 0.08 0.07
FF Liquid critical press. Ratio 0.89 0.89 0.89
Vv Valve Outlet velocity m/s 1.36 1.23 0.49
Vp Pipe Outlet velocity m/s 0.38 0.34 0.14
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-038
INQUIRY Email REV DATE 4-Sep-20 ITEM # 23
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE DIESEL DWG
1 Fluid Liquid - HYdrocarbon Crit Press, Pc 18.4 kg/cm2A Crit Temp, Tc deg C
Units Cond.1 Cond.2 Cond.3
2 Mass Flow Rate kg/h 42740 24932 9973
3 Inlet Pressure kg/cm2G 9.04 9.78 12.25
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.94 1.34 1.93

5 Inlet Temperature deg C 290.8 290.8 290.8
6 Inlet Density kg/m3 657.3 657.3 657.3
7 Viscosity cP 0.051 0.051 0.051
8 Vapor Pressure kg/cm2A 1.87 1.87 1.87
9 Flow Coefficient Cv 63.45 31 10.33
10 Travel % 74.07 55.76 27.67
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 4" 4" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 13.4 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 350 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 13.4

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A217-C5 / A217-C5 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 4" / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 175 FL 0.93 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-038
Valve Name: DIESEL Item No.: 23

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: HYdrocarbon

Pc Critical Press.: kg/cm2A 18.4

Process Condition Units Cond.1 Cond.2 Cond.3

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 42740 24932 9973
Inlet Pressure kg/cm2G 9.04 9.78 12.25
Pr.Drop kg/cm2 0.94 1.34 1.93
Temperature deg C 290.8 290.8 290.8
Vapour Press. kg/cm2A 1.87 1.87 1.87
Density kg/m3 657.3 657.3 657.3
Dynamic Viscosity cP 0.051 0.051 0.051

Calculated Cv: 63.45 31 10.33

% Opening 74.07 55.76 27.67
Noise(dBA) 75 75 75

Plug Size: 4"

Valve Cv: 175

Inlet Outlet
Valve Size: 4" 4"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 173 / 150 173 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 13.4

Max Design Temp.: deg C 350
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 13.4

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:07
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-038
Valve Name: DIESEL Item No.: 23

Various Parameters
Units Cond.1 Cond.2 Cond.3
FLp Press. recovery factor w/piping 0.93 0.95 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.19 0.13 0.07
Kc Cavitation factor 0.69 0.73 0.75
KKc Calculated Cavitation factor 0.11 0.15 0.17
Dpf Pre-cavitation critical diff. Press. MPa 0.55 0.64 0.84
Dpc Cavitation critical diff. Press. MPa 0.72 0.82 1.07
Dp Fluid diff. Press. MPa 0.09 0.13 0.19
FF Liquid critical press. Ratio 0.87 0.87 0.87
Vv Valve Outlet velocity m/s 2.23 1.3 0.52
Vp Pipe Outlet velocity m/s 2.2 1.28 0.51
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-039
INQUIRY Email REV DATE 4-Sep-20 ITEM # 24
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE KEROSEN DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 21.8 kg/cm2A Crit Temp, Tc deg C
Units Cond.1 Cond.2 Cond.3
2 Mass Flow Rate kg/h 26400 24000 9600
3 Inlet Pressure kg/cm2G 10.7 10.9 12.2
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 6.48 7.12 10.5

5 Inlet Temperature deg C 260.5 260.5 260.5
6 Inlet Density kg/m3 651.1 651.1 651.1
7 Viscosity cP 0.098 0.098 0.098
8 Vapor Pressure kg/cm2A 2.5 2.5 2.5
9 Flow Coefficient Cv 15.25 13.17 4.45
10 Travel % 93.84 81.05 27.37
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1 1/2" 1 1/2" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 13.2 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 280 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 13.2

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 31 / 20mm 71
33 Characteristic Linear 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 16.25 FL 0.92 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-039
Valve Name: KEROSEN Item No.: 24

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Linear

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 21.8

Process Condition Units Cond.1 Cond.2 Cond.3

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 26400 24000 9600
Inlet Pressure kg/cm2G 10.7 10.9 12.2
Pr.Drop kg/cm2 6.48 7.12 10.5
Temperature deg C 260.5 260.5 260.5
Vapour Press. kg/cm2A 2.5 2.5 2.5
Density kg/m3 651.1 651.1 651.1
Dynamic Viscosity cP 0.098 0.098 0.098

Calculated Cv: 15.25 13.17 4.45

% Opening 93.84 81.05 27.37
Noise(dBA) 75 75 75

Plug Size: 31mm

Valve Cv: 16.25

Inlet Outlet
Valve Size: 1 1/2" 1 1/2"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 161 / 150 161 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 13.2

Max Design Temp.: deg C 280
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 13.2

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:07
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-039
Valve Name: KEROSEN Item No.: 24

Various Parameters
Units Cond.1 Cond.2 Cond.3
FLp Press. recovery factor w/piping 0.92 0.93 0.94
Fp Piping geometry factor 0.98 0.99 1
Fd Valve style modifier 0.08 0.08 0.15
Kc Cavitation factor 0.85 0.85 0.85
KKc Calculated Cavitation factor 0.7 0.75 0.98
Dpf Pre-cavitation critical diff. Press. MPa 0.77 0.79 0.89
Dpc Cavitation critical diff. Press. MPa 0.79 0.82 0.96
Dp Fluid diff. Press. MPa 0.64 0.7 1.03
FF Liquid critical press. Ratio 0.87 0.87 0.87
Vv Valve Outlet velocity m/s 8.68 7.89 3.16
Vp Pipe Outlet velocity m/s 2.36 2.15 0.86

Cond.3 Cavitation
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PDV-013
INQUIRY Email REV DATE 4-Sep-20 ITEM # 25
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE DIESEL DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 18.4 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 42740 10685 4274
3 Inlet Pressure kg/cm2G 10.15 10.49 12.37
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 2.04 2.04 2.04

5 Inlet Temperature deg C 324.2 324.2 324.2
6 Inlet Density kg/m3 627.2 627.2 627.2
7 Viscosity cP 0.048 0.048 0.048
8 Vapor Pressure kg/cm2A 2.503 2.503 2.503
9 Flow Coefficient Cv 44.18 11.03 4.41
10 Travel % 79.12 43.64 20.21
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 13.4 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 350 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 13.4

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A217-C5 / A217-C5 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 3" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 100 FL 0.92 XT 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PDV-013
Valve Name: DIESEL Item No.: 25

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 18.4

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 42740 10685 4274
Inlet Pressure kg/cm2G 10.15 10.49 12.37
Pr.Drop kg/cm2 2.04 2.04 2.04
Temperature deg C 324.2 324.2 324.2
Vapour Press. kg/cm2A 2.503 2.503 2.503
Density kg/m3 627.2 627.2 627.2
Dynamic Viscosity cP 0.048 0.048 0.048

Calculated Cv: 44.18 11.03 4.41

% Opening 79.12 43.64 20.21
Noise(dBA) 75 75 75

Plug Size: 3"

Valve Cv: 100

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 173 / 150 173 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 13.4

Max Design Temp.: deg C 350
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 13.4

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:07
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PDV-013
Valve Name: DIESEL Item No.: 25

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.92 0.96 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.2 0.1 0.06
Kc Cavitation factor 0.68 0.75 0.75
KKc Calculated Cavitation factor 0.24 0.23 0.19
Dpf Pre-cavitation critical diff. Press. MPa 0.58 0.66 0.8
Dpc Cavitation critical diff. Press. MPa 0.75 0.86 1.03
Dp Fluid diff. Press. MPa 0.2 0.2 0.2
FF Liquid critical press. Ratio 0.86 0.86 0.86
Vv Valve Outlet velocity m/s 3.65 0.91 0.36
Vp Pipe Outlet velocity m/s 2.3 0.58 0.23
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 26 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-036

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 15.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 3.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 15.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 3.00 inch / STD Seat Lk @60psi 38 cc/min
Max/Min Temp 350.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid WATER ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 1.5 x 1.5 x 1.5 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HF No. of Stages 1
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Warning - Please Check
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Warning - Please Check
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay Warning - Please Check
T.6 Plug Type Balanced Plug Seal Alloy 25
T.7 Design CV 13 Trim Size Ref. 1.5
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 1.125 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-MS0ZCA1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.10 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 0.75-1.45 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 26 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-036

Valve Design Details

Valve Series 1200 Globe Design CV 13
Valve Size (in x cm x out) 1.5 x 1.5 x 1.5 inch Shut Off Pressure 15.00 kgf/cm²
Body Rating ANSI 300 Line Fluid WATER
Trim Design HF Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 3.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 3.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Gas Flow Rate Kg/Hour 800 200 80 800 200 80
Inlet Pressure kgf/cm²g 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 1.7 1.7 1.7 1.7 1.7 1.7
Pressure Drop kgf/cm² 13.3 13.3 13.3 6.3 6.3 6.3
Inlet Temperature °C 250 250 250 250 250 250
Outlet Temperature °C 250 250 250 250 250 250
Molecular Weight 18.01 18.01 18.01 18.01 18.01 18.01
Ratio Of Specific Heats 1.308 1.308 1.308 1.308 1.308 1.308
Compressibility 1 1 1 1 1 1

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Expansion Factor 1.5 1.5 1.5 1.5 1.5 1.5
Inlet Spec Volume m³/kg 0.1526 0.1526 0.1526 0.2712 0.2712 0.2712
Calculated CV US Units 5.115 1.26 0.502 9.283 2.279 0.9063
Valve Opening % 62.8 27.1 14.6 85.7 39.2 22.4
Gas Recovery Factor 0.752 0.768 0.774 0.741 0.761 0.769
Fluid State Choked Choked Choked Normal Normal Normal
Predicted Noise Level dBA 70.5 70 70 70 70 70
Body Inlet Velocity m/sec 29.7 7.4 3 52.9 13.2 5.3
Body Outlet Velocity m/sec 175.6 43.9 17.6 175.6 43.9 17.6
Body Outlet Mach No. 0.3125 0.0781 0.0313 0.3125 0.0781 0.0313
Mach No. Condition OK OK OK OK OK OK
Sys. Outlet Velocity m/sec 175.6 43.9 17.6 175.6 43.9 17.6
Sys. Outlet Mach No. 0.3125 0.0781 0.0313 0.3125 0.0781 0.0313
Sys Mach No. Condition OK OK OK OK OK OK
Pipework Correction Factor 1 1 1 1 1 1
Energy Conversion MW 0.0779 0.0195 0.0078 0.0561 0.014 0.0056
Specific Volume In m³/kg 0.1526 0.1526 0.1526 0.2712 0.2712 0.2712
Specific Volume Out m³/kg 0.901 0.901 0.901 0.901 0.901 0.901
Min DP 100% Open 1.786 0.1116 0.0179 3.174 0.1934 0.0306
Max Flow 100% Open 2033.1 2062.8 2071.9 1120.3 1140.9 1147.5

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

596.40 lbf 220.85 lbf 1.125 in 2.12 in 1.55 in² 1.77 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Inlet Pressure kgf/cm²g 15.11 15.11 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 0 0 1.7 1.7 1.7 1.7 1.7 1.7
Unbalanced Force lbf -1.06 45.04 45.04 45.04 45.04 25.35 25.35 25.35
Min Air Required lbf/in2 15.27 14.94 24.94 24.94 24.94 25.08 25.08 25.08
Min Spring Setting lbf/in2 5.83 4.58 4.58 4.58 4.58 4.44 4.44 4.44
Stem Stress lbf/in2 3,042.88 3,266.86 3267 3267 3267 3167 3167 3167
Stability 1/16 inch 0.02 0.02 0.02 0.01 0.01 0.01
Mod. Stability Ratio 20.95 20.95 20.95 37.22 37.22 37.22

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # LV-030
INQUIRY Email REV DATE 4-Sep-20 ITEM # 27
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE JET FUEL DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 325 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 41214.8 37468 14987.2
3 Inlet Pressure kg/cm2G 2.63 2.64 2.65
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.98 1.03 1.26

5 Inlet Temperature deg C 221.7 221.7 221.7
6 Inlet Density kg/m3 640.1 640.1 640.1
7 Viscosity cP 0.396 0.396 0.396
8 Vapor Pressure kg/cm2A 1.323 1.323 1.323
9 Flow Coefficient Cv 61.67 54.5 19.51
10 Travel % 79.97 76.81 50.55
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 325 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 90 / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 135 FL 0.9 XT 0.74 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-030
Valve Name: JET FUEL Item No.: 27

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 325

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 41214.8 37468 14987.2
Inlet Pressure kg/cm2G 2.63 2.64 2.65
Pr.Drop kg/cm2 0.98 1.03 1.26
Temperature deg C 221.7 221.7 221.7
Vapour Press. kg/cm2A 1.323 1.323 1.323
Density kg/m3 640.1 640.1 640.1
Dynamic Viscosity cP 0.396 0.396 0.396

Calculated Cv: 61.67 54.5 19.51

% Opening 79.97 76.81 50.55
Noise(dBA) 75 75 75

Plug Size: 90mm

Valve Cv: 135

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 3.5

Max Design Temp.: deg C 325
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 3.5

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:08
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-030
Valve Name: JET FUEL Item No.: 27

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.9 0.91 0.96
Fp Piping geometry factor 0.98 0.99 1
Fd Valve style modifier 0.3 0.29 0.35
Kc Cavitation factor 0.68 0.68 0.74
KKc Calculated Cavitation factor 0.42 0.44 0.53
Dpf Pre-cavitation critical diff. Press. MPa 0.16 0.16 0.17
Dpc Cavitation critical diff. Press. MPa 0.19 0.2 0.22
Dp Fluid diff. Press. MPa 0.1 0.1 0.12
FF Liquid critical press. Ratio 0.94 0.94 0.94
Vv Valve Outlet velocity m/s 3.45 3.13 1.25
Vp Pipe Outlet velocity m/s 0.96 0.87 0.35
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 28 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-043

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 15.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 3.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 15.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 3.00 inch / STD Seat Lk @60psi 50 cc/min
Max/Min Temp 250.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid WATER ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 2 x 2 x 2 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material TEF/Chevrons
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HFL-2 No. of Stages 2
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Hard Chrome
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay None
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Balanced Plug Seal Carb/PTFE U Seal
T.7 Design CV 17 Trim Size Ref. 1.5
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 1.5 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G075R-SS0ZCB1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 2.64 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 75 in²
A.8 Thrust (Max) Nm Spring Setting 1.0-2.0 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 28 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-043

Valve Design Details

Valve Series 1200 Globe Design CV 17
Valve Size (in x cm x out) 2 x 2 x 2 inch Shut Off Pressure 15.00 kgf/cm²
Body Rating ANSI 300 Line Fluid WATER
Trim Design HFL-2 Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 3.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 3.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Gas Flow Rate Kg/Hour 1110 220 88 1110 220 88
Inlet Pressure kgf/cm²g 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 1.7 1.7 1.7 1.7 1.7 1.7
Pressure Drop kgf/cm² 13.3 13.3 13.3 6.3 6.3 6.3
Inlet Temperature °C 250 250 250 250 250 250
Outlet Temperature °C 250 250 250 250 250 250
Molecular Weight 18.01 18.01 18.01 18.01 18.01 18.01
Ratio Of Specific Heats 1.308 1.308 1.308 1.308 1.308 1.308
Compressibility 1 1 1 1 1 1

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Expansion Factor 1.5 1.5 1.5 1.5 1.4 1.4
Inlet Spec Volume m³/kg 0.1526 0.1526 0.1526 0.2712 0.2712 0.2712
Calculated CV US Units 6.875 1.346 0.5382 12.48 2.425 0.969
Valve Opening % 57.5 22 11.7 81.7 30.3 17.3
Gas Recovery Factor 0.798 0.815 0.815 0.785 0.813 0.815
Fluid State Choked Choked Choked Normal Normal Normal
Predicted Noise Level dBA 70 70 70 70 70 70
Body Inlet Velocity m/sec 23.2 4.6 1.8 41.2 8.2 3.3
Body Outlet Velocity m/sec 137.1 27.2 10.9 137.1 27.2 10.9
Body Outlet Mach No. 0.2439 0.0483 0.0193 0.2439 0.0483 0.0193
Mach No. Condition OK OK OK OK OK OK
Sys. Outlet Velocity m/sec 137.1 27.2 10.9 137.1 27.2 10.9
Sys. Outlet Mach No. 0.2439 0.0483 0.0193 0.2439 0.0483 0.0193
Sys Mach No. Condition OK OK OK OK OK OK
Pipework Correction Factor 1 1 1 1 1 1
Energy Conversion MW 0.108 0.0214 0.0086 0.0779 0.0154 0.0062
Specific Volume In m³/kg 0.1526 0.1526 0.1526 0.2712 0.2712 0.2712
Specific Volume Out m³/kg 0.901 0.901 0.901 0.901 0.901 0.901
Min DP 100% Open 2.011 0.079 0.0126 3.375 0.1282 0.0205
Max Flow 100% Open 2744.8 2779.5 2779.7 1512.4 1542.2 1543.8

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

225.57 lbf 220.85 lbf 1.5 in 2.12 in 1.55 in² 1.77 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Inlet Pressure kgf/cm²g 15.11 15.11 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 0 0 1.7 1.7 1.7 1.7 1.7 1.7
Unbalanced Force lbf -1.06 45.04 45.04 45.04 45.04 25.35 25.35 25.35
Min Air Required lbf/in2 17.24 16.58 32.58 32.58 32.58 32.86 32.86 32.86
Min Spring Setting lbf/in2 6.36 3.87 3.87 3.87 3.87 3.58 3.58 3.58
Stem Stress lbf/in2 1,154.20 1,378.18 1378 1378 1378 1278 1278 1278
Mod. Stability Ratio 16.75 16.75 16.75 29.76 29.76 29.76
Stability 1/16 inch 0.03 0.03 0.03 0.02 0.02 0.02

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-041
INQUIRY Email REV DATE 4-Sep-20 ITEM # 29
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE DIESEL DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 18.4 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 29655 9935 3974
3 Inlet Pressure kg/cm2G 9.75 9.85 12.25
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.33 0.91 1.23

5 Inlet Temperature deg C 257.8 257.8 257.8
6 Inlet Density kg/m3 684.7 684.7 684.7
7 Viscosity cP 0.052 0.052 0.052
8 Vapor Pressure kg/cm2A 1.012 1.012 1.012
9 Flow Coefficient Cv 72.81 14.69 5.05
10 Travel % 77.58 36.66 9.39
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 4" 4" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 13.4 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 350 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 13.4

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A217-C5 / A217-C5 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 4" / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 175 FL 0.93 XT 0.74 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-041
Valve Name: DIESEL Item No.: 29

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 18.4

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 29655 9935 3974
Inlet Pressure kg/cm2G 9.75 9.85 12.25
Pr.Drop kg/cm2 0.33 0.91 1.23
Temperature deg C 257.8 257.8 257.8
Vapour Press. kg/cm2A 1.012 1.012 1.012
Density kg/m3 684.7 684.7 684.7
Dynamic Viscosity cP 0.052 0.052 0.052

Calculated Cv: 72.81 14.69 5.05

% Opening 77.58 36.66 9.39
Noise(dBA) 75 75 75

Plug Size: 4"

Valve Cv: 175

Inlet Outlet
Valve Size: 4" 4"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 173 / 150 173 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 13.4

Max Design Temp.: deg C 350
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 13.4

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:08
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-041
Valve Name: DIESEL Item No.: 29

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.97 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.2 0.09 0.05
Kc Cavitation factor 0.68 0.75 0.75
KKc Calculated Cavitation factor 0.03 0.09 0.1
Dpf Pre-cavitation critical diff. Press. MPa 0.65 0.73 0.9
Dpc Cavitation critical diff. Press. MPa 0.83 0.91 1.13
Dp Fluid diff. Press. MPa 0.03 0.09 0.12
FF Liquid critical press. Ratio 0.89 0.89 0.89
Vv Valve Outlet velocity m/s 1.48 0.5 0.2
Vp Pipe Outlet velocity m/s 1.46 0.49 0.2
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 30 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 FV-042

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 16.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 1.50 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 16.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 1.50 inch / STD Seat Lk @60psi 8.79 cc/min
Max/Min Temp 280.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid HC LIQUID ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 1.5 x 1.5 x 1.5 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HFL-3 No. of Stages 3
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Warning - Please Check
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Warning - Please Check
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay Warning - Please Check
T.6 Plug Type Solid Plug Seal NONE (Solid)
T.7 Design CV 3 Trim Size Ref. 1
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 1.125 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G075R-US0ZZA1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override Side Mounted Handwheel Min. Operating Pressure 3.11 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint Actuator Area 75 in²
A.8 Thrust (Max) Nm Spring Setting 1.0-2.3 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 30 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

FV-042

Valve Design Details

Valve Series 1200 Globe Design CV 3
Valve Size (in x cm x out) 1.5 x 1.5 x 1.5 inch Shut Off Pressure 16.00 kgf/cm²
Body Rating ANSI 300 Line Fluid HC LIQUID
Trim Design HFL-3 Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 1.50 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 1.50 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3
Liquid Flow Rate Kg/Hour 4000 3000 1200
Inlet Pressure kgf/cm²g 12.6 12.9 15
Outlet Pressure kgf/cm²g 1.5 1.6 1.5
Pressure Drop kgf/cm² 11.1 11.3 13.5
Inlet Temperature °C 223.4 223.4 223.4
Specific Gravity 0.6424 0.6424 0.6424
Vapour Pressure kgf/cm²A 2.36 2.36 2.36
Critical Pressure kgf/cm²A 1.106 1.106 1.106
Viscosity Centi-Poise 0.366 0.366 0.366

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3
Calculated CV US Units 1.748 1.299 0.4755
Valve Opening % 71.1 59.5 32.3
Pressure Recovery Factor 0.973 0.98 0.988
Cavitation Index -0.08 -0.18 -0.09
Fluid State NORMAL NORMAL NORMAL
Predicted Noise Level dBA 70 70 70
Body Inlet Velocity m/sec 1.4 1 0.4
Pipework Correction Factor 1 1 1
Viscosity Correction Factor 1 1 1
Energy Conversion MW 0.0019 0.0014 0.0007
Min DP 100% Open 3.769 2.12 0.3391
Max Flow 100% Open 6864.4 6926 7570.3

Pressure Drop and Cavitation

Description Stage Condition 1 Condition 2 Condition 3
Pressure Drop 1 8.44 8.59 10.3
Cavitation Index 1 -1.68 -1.95 -2.4
Pressure Drop 2 2.11 2.15 2.57
Cavitation Index 2 -0.42 -0.56 -0.58
Pressure Drop 3 0.56 0.57 0.68
Cavitation Index 3 -0.081 -0.18 -0.09

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

571.50 lbf 147.26 lbf 1.125 in 2.12 in 0.69 in² 0.79 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3

Inlet Pressure kgf/cm²g 16.12 16.12 12.6 12.9 15
Outlet Pressure kgf/cm²g 0 0 1.5 1.6 1.5
Unbalanced Force lbf 175.4 182.87 132 134.5 159
Min Air Required lbf/in2 19.66 19.55 39.28 39.24 38.89
Min Spring Setting lbf/in2 12.77 10.78 10.05 10.09 10.44
Stem Stress lbf/in2 3,803.92 3,841.99 3583 3596 3720
Stability 1/16 inch 0.06 0.07 0.08
Mod. Stability Ratio 3.1 3.04 2.57

Sizing Version: 6.5.3.0

 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PDV-015
INQUIRY Email REV DATE 4-Sep-20 ITEM # 31
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE DIESEL DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 18.4 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 29655 19721 7888
3 Inlet Pressure kg/cm2G 10.15 10.56 12.37
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 1.34 1.34 1.34

5 Inlet Temperature deg C 324.2 324.2 324.2
6 Inlet Density kg/m3 627.2 627.2 627.2
7 Viscosity cP 0.048 0.048 0.048
8 Vapor Pressure kg/cm2A 2.576 2.576 2.576
9 Flow Coefficient Cv 37.81 25.12 10.04
10 Travel % 83.53 73.08 49.65
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 13.4 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 350 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 13.4

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 2 1/2" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 72 FL 0.91 XT 0.74 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PDV-015
Valve Name: DIESEL Item No.: 31

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 18.4

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 29655 19721 7888
Inlet Pressure kg/cm2G 10.15 10.56 12.37
Pr.Drop kg/cm2 1.34 1.34 1.34
Temperature deg C 324.2 324.2 324.2
Vapour Press. kg/cm2A 2.576 2.576 2.576
Density kg/m3 627.2 627.2 627.2
Dynamic Viscosity cP 0.048 0.048 0.048

Calculated Cv: 37.81 25.12 10.04

% Opening 83.53 73.08 49.65
Noise(dBA) 75 75 75

Plug Size: 2 1/2"

Valve Cv: 72

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 175 / 150 175 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 13.4

Max Design Temp.: deg C 350
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 13.4

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:09
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PDV-015
Valve Name: DIESEL Item No.: 31

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.93 0.96
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.18 0.15 0.09
Kc Cavitation factor 0.67 0.69 0.74
KKc Calculated Cavitation factor 0.16 0.15 0.12
Dpf Pre-cavitation critical diff. Press. MPa 0.57 0.61 0.78
Dpc Cavitation critical diff. Press. MPa 0.74 0.8 1.01
Dp Fluid diff. Press. MPa 0.13 0.13 0.13
FF Liquid critical press. Ratio 0.86 0.86 0.86
Vv Valve Outlet velocity m/s 2.53 1.68 0.67
Vp Pipe Outlet velocity m/s 1.6 1.06 0.43
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-060
INQUIRY Email REV DATE 4-Sep-20 ITEM # 32
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE FUEL GAS DWG
1 Fluid Gas - Custom Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 200 50 20
3 Inlet Pressure kg/cm2G 5.5 5.5 5.5
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 4.16 4.66 4.71

5 Inlet Temperature deg C 30 30 30
6 Inlet Density kg/m3 4.561 4.561 4.561
7 Ratio of Specific Heat 1.316 1.316 1.316
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 2.44 0.61 0.24
10 Travel % 57.88 30.8 13.35
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 2" / Sch STD 2" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1" 1" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 7 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 55 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 7

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 18 / 20mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 5.04 FL 0.94 XT 0.74 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-060
Valve Name: FUEL GAS Item No.: 32

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTO
Valve Characteristics: Mod. EQ%

Fluid Type: Gas Fluid Name: Custom

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 200 50 20
Inlet Pressure kg/cm2G 5.5 5.5 5.5
Pr.Drop kg/cm2 4.16 4.66 4.71
Temperature deg C 30 30 30
Gas Density kg/m3 4.561 4.561 4.561
Sp.Heat Ratio 1.316 1.316 1.316

Calculated Cv: 2.44 0.61 0.24

% Opening 57.88 30.8 13.35
Noise(dBA) 75 75 75

Plug Size: 18mm

Valve Cv: 5.04

Inlet Outlet
Valve Size: 1" 1"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 2" 2"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 7

Max Design Temp.: deg C 55
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 7

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 19:09
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-060
Valve Name: FUEL GAS Item No.: 32

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.94 0.94 0.94
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.15 0.3 0.47
XTp Press. diff. ratio w/fittings 0.74 0.74 0.74
Y Expansion factor 0.7 0.67 0.67
Mo Valve Outlet velocity Mach 0.15 0.05 0.02
Vp Pipe Outlet velocity Mach 0.04 0.01 0
Ep Pipe Outlet Energy kPa 0.2 0.02 0
NFp Generated peak frequency Hz 71074.84 59905.75 58685.44
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-061A
INQUIRY Email REV DATE 4-Sep-20 ITEM # 33
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE C3,C4 TO EXIST VRU DWG
1 Fluid Gas - Hydrocarbon Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 977.9 889 355.6
3 Inlet Pressure kg/cm2G 0.64 0.65 0.7
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.08 0.1 0.64

5 Inlet Temperature deg C 98 98 98
6 Inlet Density kg/m3 2.3 2.3 2.3
7 Ratio of Specific Heat 1.126 1.126 1.126
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 85.69 69.98 13.48
10 Travel % 88.38 83.21 41.1
11 Predicted SPL dBA 75 75 76.5
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 150 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 90 / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 135 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-061A
Valve Name: C3,C4 TO EXIST VRU Item No.: 33

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Gas Fluid Name: Hydrocarbon

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 977.9 889 355.6
Inlet Pressure kg/cm2G 0.643 0.653 0.695
Pr.Drop kg/cm2 0.082 0.103 0.637
Temperature deg C 98 98 98
Gas Density kg/m3 2.3 2.3 2.3
Sp.Heat Ratio 1.126 1.126 1.126

Calculated Cv: 85.69 69.98 13.48

% Opening 88.38 83.21 41.1
Noise(dBA) 75 75 76.5

Plug Size: 90mm

Valve Cv: 135

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 3.9

Max Design Temp.: deg C 150
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 19:09
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-061A
Valve Name: C3,C4 TO EXIST VRU Item No.: 33

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.92 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.33 0.31 0.38
XTp Press. diff. ratio w/fittings 0.7 0.71 0.78
Y Expansion factor 0.97 0.96 0.81
Mo Valve Outlet velocity Mach 0.08 0.08 0.05
Vp Pipe Outlet velocity Mach 0.08 0.08 0.05
Ep Pipe Outlet Energy kPa 0.74 0.62 0.15
NFp Generated peak frequency Hz 1073.15 1320.09 7574.82
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-061B
INQUIRY Email REV DATE 4-Sep-20 ITEM # 34
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE TO FLARE HEADER DWG
1 Fluid Gas - Hydrocarbon Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 977.9 889 355.6
3 Inlet Pressure kg/cm2G 0.64 0.65 0.7
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.18 0.2 0.29

5 Inlet Temperature deg C 98 98 98
6 Inlet Density kg/m3 2.3 2.3 2.3
7 Ratio of Specific Heat 1.126 1.126 1.126
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 59.68 51.71 17.77
10 Travel % 86.8 83.14 55.84
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 3.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 150 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 3.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 3" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 100 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-061B
Valve Name: TO FLARE HEADER Item No.: 34

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Gas Fluid Name: Hydrocarbon

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 977.9 889 355.6
Inlet Pressure kg/cm2G 0.643 0.653 0.695
Pr.Drop kg/cm2 0.182 0.203 0.287
Temperature deg C 98 98 98
Gas Density kg/m3 2.3 2.3 2.3
Sp.Heat Ratio 1.126 1.126 1.126

Calculated Cv: 59.68 51.71 17.77

% Opening 86.8 83.14 55.84
Noise(dBA) 75 75 75

Plug Size: 3"

Valve Cv: 100

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 3.9

Max Design Temp.: deg C 150
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 3.9

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 19:10
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-061B
Valve Name: TO FLARE HEADER Item No.: 34

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.92 0.95
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.23 0.21 0.12
XTp Press. diff. ratio w/fittings 0.7 0.71 0.76
Y Expansion factor 0.94 0.93 0.91
Mo Valve Outlet velocity Mach 0.09 0.08 0.03
Vp Pipe Outlet velocity Mach 0.09 0.08 0.03
Ep Pipe Outlet Energy kPa 0.79 0.66 0.11
NFp Generated peak frequency Hz 922.63 1041.63 2016.12
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # LV-033
INQUIRY Email REV DATE 4-Sep-20 ITEM # 35
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE OILY WATER DWG
1 Fluid Liquid - Oily Water Crit Press, Pc 225.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 2641.2 2201 880.4
3 Inlet Pressure kg/cm2G 5.22 5.39 6.55
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.78 1.05 1.93

5 Inlet Temperature deg C 98.1 98.1 98.1
6 Inlet Density kg/m3 949.7 949.7 949.7
7 Viscosity cP 0.285 0.285 0.285
8 Vapor Pressure kg/cm2A 0.96 0.96 0.96
9 Flow Coefficient Cv 3.6 2.58 0.76
10 Travel % 67.2 58.66 27.39
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 2" / Sch STD 2" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1" 1" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 9.1 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 150 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 9.1

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 1" / 20mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 13 FL 0.93 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-033
Valve Name: OILY WATER Item No.: 35

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Oily Water

Pc Critical Press.: kg/cm2A 225.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 2641.2 2201 880.4
Inlet Pressure kg/cm2G 5.22 5.39 6.55
Pr.Drop kg/cm2 0.78 1.05 1.93
Temperature deg C 98.1 98.1 98.1
Vapour Press. kg/cm2A 0.96 0.96 0.96
Density kg/m3 949.7 949.7 949.7
Dynamic Viscosity cP 0.285 0.285 0.285

Calculated Cv: 3.6 2.58 0.76

% Opening 67.2 58.66 27.39
Noise(dBA) 75 75 75

Plug Size: 1"

Valve Cv: 13

Inlet Outlet
Valve Size: 1" 1"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 2" 2"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 9.1

Max Design Temp.: deg C 150
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 9.1

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:10
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: LV-033
Valve Name: OILY WATER Item No.: 35

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.95 0.97
Fp Piping geometry factor 0.99 1 1
Fd Valve style modifier 0.18 0.15 0.08
Kc Cavitation factor 0.7 0.72 0.75
KKc Calculated Cavitation factor 0.15 0.19 0.29
Dpf Pre-cavitation critical diff. Press. MPa 0.37 0.39 0.49
Dpc Cavitation critical diff. Press. MPa 0.46 0.49 0.61
Dp Fluid diff. Press. MPa 0.08 0.1 0.19
FF Liquid critical press. Ratio 0.94 0.94 0.94
Vv Valve Outlet velocity m/s 1.52 1.27 0.51
Vp Pipe Outlet velocity m/s 0.36 0.3 0.12
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-064
INQUIRY Email REV DATE 4-Sep-20 ITEM # 36
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE OILY WATER DWG
1 Fluid Liquid - Oily Water Crit Press, Pc 225.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 3843.4 3495 1397.6
3 Inlet Pressure kg/cm2G 3.74 3.63 4.51
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.78 1.05 1.93

5 Inlet Temperature deg C 39.9 39.9 39.9
6 Inlet Density kg/m3 996.2 996.2 996.2
7 Viscosity cP 0.652 0.652 0.652
8 Vapor Pressure kg/cm2A 0.077 0.077 0.077
9 Flow Coefficient Cv 5.15 4.02 1.18
10 Travel % 76.34 69.99 38.6
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 2" / Sch STD 2" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1" 1" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 9.1 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 150 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 9.1

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 1" / 20mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 13 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-064
Valve Name: OILY WATER Item No.: 36

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Oily Water

Pc Critical Press.: kg/cm2A 225.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 3843.4 3495 1397.6
Inlet Pressure kg/cm2G 3.74 3.63 4.51
Pr.Drop kg/cm2 0.78 1.05 1.93
Temperature deg C 39.9 39.9 39.9
Vapour Press. kg/cm2A 0.077 0.077 0.077
Density kg/m3 996.2 996.2 996.2
Dynamic Viscosity cP 0.652 0.652 0.652

Calculated Cv: 5.15 4.02 1.18

% Opening 76.34 69.99 38.6
Noise(dBA) 75 75 75

Plug Size: 1"

Valve Cv: 13

Inlet Outlet
Valve Size: 1" 1"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 2" 2"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 9.1

Max Design Temp.: deg C 150
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 9.1

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:10
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-064
Valve Name: OILY WATER Item No.: 36

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.93 0.97
Fp Piping geometry factor 0.99 0.99 1
Fd Valve style modifier 0.22 0.19 0.1
Kc Cavitation factor 0.69 0.7 0.75
KKc Calculated Cavitation factor 0.17 0.23 0.35
Dpf Pre-cavitation critical diff. Press. MPa 0.32 0.31 0.4
Dpc Cavitation critical diff. Press. MPa 0.38 0.39 0.5
Dp Fluid diff. Press. MPa 0.08 0.1 0.19
FF Liquid critical press. Ratio 0.95 0.95 0.95
Vv Valve Outlet velocity m/s 2.11 1.92 0.77
Vp Pipe Outlet velocity m/s 0.5 0.45 0.18
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-044
INQUIRY Email REV DATE 4-Sep-20 ITEM # 37
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE HEAVY NAPTHA REFLUX DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 30.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 112390 93658 37463
3 Inlet Pressure kg/cm2G 14 14.6 16.9
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 9.3 10.1 12.63

5 Inlet Temperature deg C 98.7 98.7 98.7
6 Inlet Density kg/m3 696.7 696.7 696.7
7 Viscosity cP 0.897 0.897 0.897
8 Vapor Pressure kg/cm2A 1.736 1.736 1.736
9 Flow Coefficient Cv 51.67 41.27 14.74
10 Travel % 60.14 53.31 34.99
11 Predicted SPL dBA 75.5 75.2 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 4" 4" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 17.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 150 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 17.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 90 / 40mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 100 FL 0.94 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-044
Valve Name: HEAVY NAPTHA REFLUX Item No.: 37

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 30.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 112390 93658 37463
Inlet Pressure kg/cm2G 14 14.6 16.9
Pr.Drop kg/cm2 9.3 10.1 12.63
Temperature deg C 98.7 98.7 98.7
Vapour Press. kg/cm2A 1.736 1.736 1.736
Density kg/m3 696.7 696.7 696.7
Dynamic Viscosity cP 0.897 0.897 0.897

Calculated Cv: 51.67 41.27 14.74

% Opening 60.14 53.31 34.99
Noise(dBA) 75.5 75.2 75

Plug Size: 90mm

Valve Cv: 100

Inlet Outlet
Valve Size: 4" 4"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 160 / 150 160 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 17.9

Max Design Temp.: deg C 150
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 17.9

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:11
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-044
Valve Name: HEAVY NAPTHA REFLUX Item No.: 37

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.94 0.94 0.94
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.06 0.06 0.11
Kc Cavitation factor 0.85 0.85 0.85
KKc Calculated Cavitation factor 0.7 0.73 0.78
Dpf Pre-cavitation critical diff. Press. MPa 1.11 1.16 1.35
Dpc Cavitation critical diff. Press. MPa 1.16 1.21 1.42
Dp Fluid diff. Press. MPa 0.91 0.99 1.24
FF Liquid critical press. Ratio 0.89 0.89 0.89
Vv Valve Outlet velocity m/s 5.53 4.61 1.84
Vp Pipe Outlet velocity m/s 2.4 2 0.8
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-045
INQUIRY Email REV DATE 4-Sep-20 ITEM # 38
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE HEAVY NAPHTA DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 30.5 barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 36900 30750 12300
3 Inlet Pressure kg/cm2G 13.5 14.3 16.84
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.5 1.4 4.08

5 Inlet Temperature deg C 39.9 39.9 39.9
6 Inlet Density kg/m3 745.4 745.4 745.4
7 Viscosity cP 0.898 0.898 0.898
8 Vapor Pressure kg/cm2A 0.35041 0.35041 0.35041
9 Flow Coefficient Cv 72.03 35.31 8.23
10 Travel % 81.66 51.71 24.56
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 17.9 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 40 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 17.9

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 90 / 40mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 92 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-045
Valve Name: HEAVY NAPHTA Item No.: 38

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: barA 30.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 36900 30750 12300
Inlet Pressure kg/cm2G 13.5 14.3 16.84
Pr.Drop kg/cm2 0.5 1.4 4.08
Temperature deg C 39.9 39.9 39.9
Vapour Press. kg/cm2A 0.35041 0.35041 0.35041
Density kg/m3 745.4 745.4 745.4
Dynamic Viscosity cP 0.898 0.898 0.898

Calculated Cv: 72.03 35.31 8.23

% Opening 81.66 51.71 24.56
Noise(dBA) 75 75 75

Plug Size: 90mm

Valve Cv: 92

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 17.9

Max Design Temp.: deg C 40
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 17.9

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:11
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-045
Valve Name: HEAVY NAPHTA Item No.: 38

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.93 0.94
Fp Piping geometry factor 0.98 0.99 1
Fd Valve style modifier 0.06 0.08 0.18
Kc Cavitation factor - 0.85 0.85
KKc Calculated Cavitation factor - 0.09 0.23
Dpf Pre-cavitation critical diff. Press. MPa - 1.25 1.46
Dpc Cavitation critical diff. Press. MPa 1.16 1.28 1.52
Dp Fluid diff. Press. MPa 0.05 0.14 0.4
FF Liquid critical press. Ratio 0.93 0.93 0.93
Vv Valve Outlet velocity m/s 2.65 2.21 0.88
Vp Pipe Outlet velocity m/s 0.74 0.61 0.25
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-047
INQUIRY Email REV DATE 4-Sep-20 ITEM # 39
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE JET FUEL PRODUCT DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 24.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 33208 30189 12076
3 Inlet Pressure kg/cm2G 8.67 9.52 13.6
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 2.67 3.52 7.6

5 Inlet Temperature deg C 35 35 35
6 Inlet Density kg/m3 792.7 792.7 792.7
7 Viscosity cP 1.605 1.605 1.605
8 Vapor Pressure kg/cm2A 0.059 0.059 0.059
9 Flow Coefficient Cv 26.66 21.1 5.74
10 Travel % 74.6 68.63 35.36
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G150
LINE

14 Pipe Material NA NA 53 Size 150 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 16 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 35 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 16

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 2 1/2" / 30mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 72 FL 0.93 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-047
Valve Name: JET FUEL PRODUCT Item No.: 39

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 24.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 33208 30189 12076
Inlet Pressure kg/cm2G 8.67 9.52 13.6
Pr.Drop kg/cm2 2.67 3.52 7.6
Temperature deg C 35 35 35
Vapour Press. kg/cm2A 0.059 0.059 0.059
Density kg/m3 792.7 792.7 792.7
Dynamic Viscosity cP 1.605 1.605 1.605

Calculated Cv: 26.66 21.1 5.74

% Opening 74.6 68.63 35.36
Noise(dBA) 75 75 75

Plug Size: 2 1/2"

Valve Cv: 72

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 16

Max Design Temp.: deg C 35
Min Design Temp.: deg C
Shutoff Pressure: bar

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:11
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-047
Valve Name: JET FUEL PRODUCT Item No.: 39

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.94 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.15 0.13 0.07
Kc Cavitation factor 0.69 0.7 0.75
KKc Calculated Cavitation factor 0.28 0.34 0.52
Dpf Pre-cavitation critical diff. Press. MPa 0.65 0.72 1.07
Dpc Cavitation critical diff. Press. MPa 0.81 0.9 1.34
Dp Fluid diff. Press. MPa 0.26 0.35 0.75
FF Liquid critical press. Ratio 0.95 0.95 0.95
Vv Valve Outlet velocity m/s 2.24 2.04 0.82
Vp Pipe Outlet velocity m/s 1.42 1.29 0.52
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-048
INQUIRY Email REV DATE 4-Sep-20 ITEM # 40
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE KEROSEN PRODUCT DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 21.8 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 12185 11077 4431
3 Inlet Pressure kg/cm2G 7.76 8.38 11.53
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 1.76 2.38 5.53

5 Inlet Temperature deg C 49.9 49.9 49.9
6 Inlet Density kg/m3 810.6 810.6 810.6
7 Viscosity cP 2.106 2.106 2.106
8 Vapor Pressure kg/cm2A 0.125 0.125 0.125
9 Flow Coefficient Cv 12.03 9.37 2.46
10 Travel % 81.3 74.9 40.69
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch 10S 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1 1/2" 1 1/2" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 13.5 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 50 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 13.5

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 1 1/2" / 20mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 25 FL 0.91 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-048
Valve Name: KEROSEN PRODUCT Item No.: 40

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 21.8

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 12185 11077 4431
Inlet Pressure kg/cm2G 7.76 8.38 11.53
Pr.Drop kg/cm2 1.76 2.38 5.53
Temperature deg C 49.9 49.9 49.9
Vapour Press. kg/cm2A 0.125 0.125 0.125
Density kg/m3 810.6 810.6 810.6
Dynamic Viscosity cP 2.106 2.106 2.106

Calculated Cv: 12.03 9.37 2.46

% Opening 81.3 74.9 40.69
Noise(dBA) 75 75 75

Plug Size: 1 1/2"

Valve Cv: 25

Inlet Outlet
Valve Size: 1 1/2" 1 1/2"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 3" 3"
Pipe Schedule: STD 10S

Design Press.: kg/cm2G 13.5

Max Design Temp.: deg C 50
Min Design Temp.: deg C
Shutoff Pressure: bar

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:12
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-048
Valve Name: KEROSEN PRODUCT Item No.: 40

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.91 0.92 0.97
Fp Piping geometry factor 0.99 0.99 1
Fd Valve style modifier 0.21 0.18 0.09
Kc Cavitation factor 0.68 0.69 0.75
KKc Calculated Cavitation factor 0.2 0.26 0.44
Dpf Pre-cavitation critical diff. Press. MPa 0.57 0.63 0.91
Dpc Cavitation critical diff. Press. MPa 0.7 0.78 1.14
Dp Fluid diff. Press. MPa 0.17 0.23 0.54
FF Liquid critical press. Ratio 0.94 0.94 0.94
Vv Valve Outlet velocity m/s 3.22 2.93 1.17
Vp Pipe Outlet velocity m/s 0.78 0.7 0.28
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-049
INQUIRY Email REV DATE 4-Sep-20 ITEM # 41
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE DIESEL PRODUCT DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 18.5 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 32621 29655 11862
3 Inlet Pressure kg/cm2G 5.39 6.34 9.04
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.39 1.34 4.04

5 Inlet Temperature deg C 55 55 55
6 Inlet Density kg/m3 833.8 833.8 833.8
7 Viscosity cP 2.758 2.758 2.758
8 Vapor Pressure kg/cm2A 0.159 0.159 0.159
9 Flow Coefficient Cv 66.76 32.74 7.69
10 Travel % 75.37 57.15 20.12
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 4" / Sch STD 4" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 4" 4" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 15.7 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C 55 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 15.7

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501T 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Top Guided 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel in. 4" / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Unbalanced 73 Set Pressure barG 4.1

35 Rated Cv 175 FL 0.93 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS316 + Stellite 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS316 + Stellite 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS440C + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS316 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-049
Valve Name: DIESEL PRODUCT Item No.: 41

Selected Valve: Top Guided Control Valves

Valve Type: 501T
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 18.5

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 32621 29655 11862
Inlet Pressure kg/cm2G 5.39 6.34 9.04
Pr.Drop kg/cm2 0.39 1.34 4.04
Temperature deg C 55 55 55
Vapour Press. kg/cm2A 0.159 0.159 0.159
Density kg/m3 833.8 833.8 833.8
Dynamic Viscosity cP 2.758 2.758 2.758

Calculated Cv: 66.76 32.74 7.69

% Opening 75.37 57.15 20.12
Noise(dBA) 75 75 75

Plug Size: 4"

Valve Cv: 175

Inlet Outlet
Valve Size: 4" 4"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 4" 4"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 15.7

Max Design Temp.: deg C 55
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 15.7

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:12
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-049
Valve Name: DIESEL PRODUCT Item No.: 41

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.93 0.95 0.97
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.19 0.13 0.06
Kc Cavitation factor 0.69 0.72 0.75
KKc Calculated Cavitation factor 0.06 0.19 0.41
Dpf Pre-cavitation critical diff. Press. MPa 0.42 0.51 0.73
Dpc Cavitation critical diff. Press. MPa 0.53 0.64 0.91
Dp Fluid diff. Press. MPa 0.04 0.13 0.4
FF Liquid critical press. Ratio 0.93 0.93 0.93
Vv Valve Outlet velocity m/s 1.34 1.22 0.49
Vp Pipe Outlet velocity m/s 1.32 1.2 0.48
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-050
INQUIRY Email REV DATE 4-Sep-20 ITEM # 42
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE RESIDUE PUMP AROUND DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 16.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 5000 2000 500
3 Inlet Pressure kg/cm2G 16.2 17.1 19.3
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 14.7 15.6 17.8

5 Inlet Temperature deg C 265 265 265
6 Inlet Density kg/m3 725.7 725.7 725.7
7 Viscosity cP 0.043 0.043 0.043
8 Vapor Pressure kg/cm2A 2.578 2.578 2.578
9 Flow Coefficient Cv 1.88 0.73 0.17
10 Travel % 51.17 34.63 8.53
11 Predicted SPL dBA
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 2" / Sch STD 2" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1" 1" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 21 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 317 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 21

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 550G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Extended 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Grafoil 68 Mfr & Model &

30 Type Small drilled hole cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages 1 stage 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 18 / 20mm 71
33 Characteristic Modified Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 5.04 FL 0.94 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-050
Valve Name: RESIDUE PUMP AROUND Item No.: 42

Selected Valve: Drilled Hole Cage Valves

Valve Type: 550G
Flow Direction: FTC
Valve Characteristics: Mod. EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 16.6

Process Condition Units Max Norm Min

Fluid State Flashing Flashing Flashing
Mass Flow Rate kg/h 5000 2000 500
Inlet Pressure kg/cm2G 16.2 17.1 19.3
Pr.Drop kg/cm2 14.7 15.6 17.8
Temperature deg C 265 265 265
Vapour Press. kg/cm2A 2.578 2.578 2.578
Density kg/m3 725.7 725.7 725.7
Dynamic Viscosity cP 0.043 0.043 0.043

Calculated Cv: 1.88 0.73 0.17

% Opening 51.17 34.63 8.53
Noise(dBA)

Plug Size: 18mm

Valve Cv: 5.04

Inlet Outlet
Valve Size: 1" 1"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 207 / 156 207 / 156
Pipe Size: 2" 2"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 21

Max Design Temp.: deg C 317
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 21

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:12
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-050
Valve Name: RESIDUE PUMP AROUND Item No.: 42

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.94 0.94 0.94
Fp Piping geometry factor 1 1 1
Fd Valve style modifier 0.17 0.27 0.56
Kc Cavitation factor 0.69 0.72 0.75
KKc Calculated Cavitation factor - - -
Dpf Pre-cavitation critical diff. Press. MPa 0.42 0.51 0.73
Dpc Cavitation critical diff. Press. MPa 1.3 1.38 1.57
Dp Fluid diff. Press. MPa 1.44 1.53 1.75
FF Liquid critical press. Ratio 0.85 0.85 0.85
Vv Valve Outlet velocity m/s 3.78 1.51 0.38
Vp Pipe Outlet velocity m/s 0.88 0.35 0.09

Max Flashing
Norm Flashing
Min Flashing
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # FV-051
INQUIRY Email REV DATE 4-Sep-20 ITEM # 43
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE RESIDUE RECYCLE DWG
1 Fluid Liquid - Hydrocarbon Crit Press, Pc 16.6 kg/cm2A Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 8737 7103 2841
3 Inlet Pressure kg/cm2G 11.43 13.9 18.75
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.43 2.9 7.75

5 Inlet Temperature deg C 90 90 90
6 Inlet Density kg/m3 722.6 722.6 722.6
7 Viscosity cP 0.455 0.455 0.455
8 Vapor Pressure kg/cm2A 0.71 0.71 0.71
9 Flow Coefficient Cv 18.75 5.74 1.4
10 Travel % 83.33 53.07 17.02
11 Predicted SPL dBA 75 75 75
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 3" / Sch STD 3" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 1 1/2" 1 1/2" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 21 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C \ 265 \ 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 300 300 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 21

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A217-WC9 / A217-WC9 64 Gauges Yes Bypass No
26 Flow Direction Flow to Close (FTC) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 50 / 25mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 36 FL 0.89 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-051
Valve Name: RESIDUE RECYCLE Item No.: 43

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTC
Valve Characteristics: EQ%

Fluid Type: Liquid Fluid Name: Hydrocarbon

Pc Critical Press.: kg/cm2A 16.6

Process Condition Units Max Norm Min

Fluid State Liquid Liquid Liquid
Mass Flow Rate kg/h 8737 7103 2841
Inlet Pressure kg/cm2G 11.43 13.9 18.75
Pr.Drop kg/cm2 0.43 2.9 7.75
Temperature deg C 90 90 90
Vapour Press. kg/cm2A 0.71 0.71 0.71
Density kg/m3 722.6 722.6 722.6
Dynamic Viscosity cP 0.455 0.455 0.455

Calculated Cv: 18.75 5.74 1.4

% Opening 83.33 53.07 17.02
Noise(dBA) 75 75 75

Plug Size: 50mm

Valve Cv: 36

Inlet Outlet
Valve Size: 1 1/2" 1 1/2"
ASME Class (Std.): 300 300
Int. ASME Class (Std./Spl.): 191 / 157 191 / 157
Pipe Size: 3" 3"
Pipe Schedule: STD STD

Design Press.: kg/cm2G 21

Max Design Temp.: deg C 265
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 21

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
 9/7/2020 19:12
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: FV-051
Valve Name: RESIDUE RECYCLE Item No.: 43

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.89 0.95 0.97
Fp Piping geometry factor 0.98 1 1
Fd Valve style modifier 0.31 0.34 0.45
Kc Cavitation factor 0.67 0.73 0.75
KKc Calculated Cavitation factor 0.04 0.2 0.41
Dpf Pre-cavitation critical diff. Press. MPa 0.77 1.02 1.4
Dpc Cavitation critical diff. Press. MPa 0.92 1.27 1.75
Dp Fluid diff. Press. MPa 0.04 0.28 0.76
FF Liquid critical press. Ratio 0.9 0.9 0.9
Vv Valve Outlet velocity m/s 2.59 2.1 0.84
Vp Pipe Outlet velocity m/s 0.7 0.57 0.23
 CONTROL VALVE DATA SHEET
PROJECT Crude Distillation Unit CDU - 4 UNIT DATA SHEET 1 OF 1
CUSTOMER Parabia SPEC
P.O. TAG # PV-110
INQUIRY Email REV DATE 4-Sep-20 ITEM # 44
PROPOSAL QPE002342 REV DATE 4-Sep-20 QTY 1
SERVICE NATURAL FUEL GAS DWG
1 Fluid Gas - Vapour Crit Press, Pc barA Crit Temp, Tc deg C
Units Max Norm Min
2 Mass Flow Rate kg/h 3293 2689 1076
3 Inlet Pressure kg/cm2G 6 6.5 7
SERVICE CONDITIONS

4 Pressure Differential kg/cm2 0.5 1 1.5

5 Inlet Temperature deg C 30 30 30
6 Inlet Density kg/m3 4.561 4.561 4.561
7 Ratio of Specific Heat 1.316 1.316 1.316
8 Compressibility Factor 1 1 1
9 Flow Coefficient Cv 86.09 50.25 16.63
10 Travel % 88.5 74.74 46.47
11 Predicted SPL dBA 75 78.8 77.6
12 Number of Stages Needed
INLET OUTLET 51 Type Pneumatic Diaphragm
13 Pipe Size / Sch in. 6" / Sch STD 6" / Sch STD 52 Mfr & Model KOSO & G75
LINE

14 Pipe Material NA NA 53 Size 75 in2 Spring Range Standard

ACTUATOR
15 Pipe Line Insulation N/A 54 Fail Pos / Pwr Close / Springs
16 Valve Size in. 3" 3" 55 Supply Type Pneumatic
17 Design Press kg/cm2G 7 56 Supply Max / Min barG 4.1
18 Min/Max Design T deg C 55 57 Actuator Orientation Vertical Up
19 Rating(s) ASME 150 150 58 Handwheel Type N/A
VALVE BODY / BONNET

20 Connections RF Flange RF Flange 59 Shut-Off Pressure kg/cm2 7

21 End Extension No No 60 Input Signal 4 to 20 mA
22 End Material N/A N/A 61 Type Smart Hart
POSITIONER

23 Body Type Globe 62 Mfr & Model ABB & TZIDC V18345
24 Mfr & Model KOSO & 501G 63 Increasing Signal To Open the Valve
25 Body/Bnt Mat'l A216-WCB / A216-WCB 64 Gauges Yes Bypass No
26 Flow Direction Flow to Open (FTO) 65 Cam Characteristics Linear
27 Type of Bonnet Bolted-Standard 66 MOC : Aluminum,Exia, IP66, Cable entry: M20
28 Lube & Iso Valve No Lube No 67 Type N/A Quantity
SWITCHES

29 Pkg Type / Mat'l Standard / Teflon 68 Mfr & Model &

30 Type Ported cage 69 Rating / Contact / N/A
31 Number of Pressure Reducing Stages N/A 70 Actuation Points N/A / N/A
32 Nominal Size / Travel mm 90 / 40mm 71
33 Characteristic Equal % 72 Mfr & Model KOSO & PRS 815 Series
VALVE TRIM

AIRSET

34 Balanced/Unbalanced Balanced 73 Set Pressure barG 4.1

35 Rated Cv 135 FL 0.88 XT 0.7 74 Filter Yes Gauges Yes
36 Plug / Ball /Disk Mat'l SS410 + HT 75 Body Material:Aluminum,Port size :1/4" NPT
37 Seat Material SS410 + HT 76 Hydro Press. barG As per ASME
38 Cage / Stack / Guide Mat'l SS410 + HT 77 Seat Leakage ANSI/FCI Class IV
TESTS

39 Stem Material SS410 + HT 78 Open Time(s) Standard

40 79 Close Time(s) Standard
41 Elect. Cert. N/A 80
42 Position Feedback N/A 81
SPECIAL/ACCESSORIES

43 I-P Transducer N/A Rev Date Description Orig App

44 Solenoid Valve(s) Yes, ASCO Standard 0 4-Sep-20 Released
45
46
47
48
49
50
 9/7/2020
QPE002342 Sizing part 2 Page 1

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)
Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-110
Valve Name: NATURAL FUEL GAS Item No.: 44

Selected Valve: Cage Guided Control Valves

Valve Type: 501G
Flow Direction: FTO
Valve Characteristics: EQ%

Fluid Type: Gas Fluid Name: Vapour

Pc Critical Press.: barA Tc Critical Temp.: deg C

Process Condition Units Max Norm Min

Fluid State Gas Gas Gas
Mass Flow Rate kg/h 3293 2689 1076
Inlet Pressure kg/cm2G 6 6.5 7
Pr.Drop kg/cm2 0.5 1 1.5
Temperature deg C 30 30 30
Gas Density kg/m3 4.561 4.561 4.561
Sp.Heat Ratio 1.316 1.316 1.316

Calculated Cv: 86.09 50.25 16.63

% Opening 88.5 74.74 46.47
Noise(dBA) 75 78.8 77.6

Plug Size: 90mm

Valve Cv: 135

Inlet Outlet
Valve Size: 3" 3"
ASME Class (Std.): 150 150
Int. ASME Class (Std./Spl.): 150 / 150 150 / 150
Pipe Size: 6" 6"
Pipe Schedule: STD STD

Design Press.: kg/cm2G

Max Design Temp.: deg C
Min Design Temp.: deg C
Shutoff Pressure: kg/cm2 7

Notes:

Single phase control valve sizing is based on ISA S75.01,"Flow Equations For Sizing Control Valves".
Predicted noise levels are based on ISA S75.17, "Control Valve Aerodynamic Noise Prediction" and
IEC 534-8-3, "Control valve aerodynamic noise prediction".
 9/7/2020 19:13
QPE002342 Sizing part 2 Page 2

KOSO - Most Cost Effective Valve Solutions

(CalcCv 5.5.22i)

Customer: Parabia
Project: Crude Distillation Unit CDU - 4 Tag No.: PV-110
Valve Name: NATURAL FUEL GAS Item No.: 44

Various Parameters
Units Max Norm Min
FLp Press. recovery factor w/piping 0.88 0.92 0.96
Fp Piping geometry factor 0.97 0.99 1
Fd Valve style modifier 0.33 0.29 0.36
XTp Press. diff. ratio w/fittings 0.7 0.73 0.78
Y Expansion factor 0.96 0.94 0.91
Mo Valve Outlet velocity Mach 0.09 0.08 0.03
Vp Pipe Outlet velocity Mach 0.03 0.02 0.01
Ep Pipe Outlet Energy kPa 0.28 0.2 0.03
NFp Generated peak frequency Hz 1906.76 3448.32 7016.23
Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 45 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 TV-124

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 29.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 2.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 29.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 2.00 inch / STD Seat Lk @60psi 0.88 cc/min
Max/Min Temp 180.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid WATER ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Top Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 1.5 x 1.5 x 1.5 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material TEF/Chevrons
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design 3S Mspline No. of Stages 3
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Hard Chrome
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay Stellite
T.4 Seat Material Gr.6 Stellite Seat Finish/Overlay None
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay None
T.6 Plug Type Solid Plug Seal NONE (Solid)
T.7 Design CV 0.3 Trim Size Ref. No 3
T.8 Flow Direction Flow Over Flow Characteristic Mod Eq%
T.9 Valve Travel 0.5 inch Bonnet Mounting Dia. 2.12 inch
T.10 Stem Protection None Stem Diameter 0.5 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G075R-200SCP1-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override None Min. Operating Pressure 1.52 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Standard Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 75 in²
A.8 Thrust (Max) Nm Spring Setting 0.49-1.0 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 45 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

TV-124

Valve Design Details

Valve Series 1200 Globe Design CV 0.3
Valve Size (in x cm x out) 1.5 x 1.5 x 1.5 inch Shut Off Pressure 29.00 kgf/cm²
Body Rating ANSI 300 Line Fluid WATER
Trim Design 3S Mspline Flow Direction Flow Over
Flow Characteristic Mod Eq% Inlet Pipe Size/Schedule 2.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 2.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Liquid Flow Rate Kg/Hour 500 100 50 500 100 50
Inlet Pressure kgf/cm²g 29 29 29 14 14 14
Outlet Pressure kgf/cm²g 3.5 3.5 3.5 2.5 2.5 2.5
Pressure Drop kgf/cm² 25.5 25.5 25.5 11.5 11.5 11.5
Inlet Temperature °C 80 80 80 15 15 15
Specific Gravity 1.015 1.015 1.015 1.015 1.015 1.015
Vapour Pressure kgf/cm²A 0.48 0.48 0.48 2 2 2
Critical Pressure kgf/cm²A 225.5 225.5 225.5 225.5 225.5 225.5
Viscosity Centi-Poise 0.35 0.35 0.35 1.14 1.14 1.14

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Calculated CV US Units 0.1147 0.0229 0.0116 0.1756 0.0368 0.0188
Valve Opening % 55.9 21.6 13 71.3 27.9 19.2
Pressure Recovery Factor 0.96 0.978 0.987 0.95 0.972 0.981
Cavitation Index -3.02 -3.27 -3.41 -1.04 -1.17 -1.22
Fluid State NORMAL NORMAL NORMAL NORMAL NORMAL NORMAL
Predicted Noise Level dBA 70 70 70 70 70 70
Body Inlet Velocity m/sec 0.1 0 0 0.1 0 0
Pipework Correction Factor 1 1 1 1 1 1
Viscosity Correction Factor 1 1 1.0139 1.0279 1.0787 1.1014
Energy Conversion MW 0.0003 0.0001 0 0.0002 0 0
Min DP 100% Open 3.728 0.1488 0.0374 3.728 0.1488 0.0374
Max Flow 100% Open 1307.8 1307.8 1289.9 854.5 814.2 797.4

Pressure Drop and Cavitation

Description Stage Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Pressure Drop 1 14 14 14 6.33 6.33 6.33
Cavitation Index 1 -11.8 -12.8 -13.3 -4.83 -5.35 -5.57
Pressure Drop 2 7.65 7.65 7.65 3.45 3.45 3.45
Cavitation Index 2 -5.93 -6.44 -6.7 -2.28 -2.55 -2.66
Pressure Drop 3 3.83 3.83 3.83 1.73 1.73 1.73
Cavitation Index 3 -3.05 -3.31 -3.45 -1.05 -1.18 -1.23

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

200.66 lbf 98.02 lbf 0.5 in 2.12 in 0.31 in² 0.00 in² 0.20 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Inlet Pressure kgf/cm²g 29.22 29.22 29 29 29 14 14 14
Outlet Pressure kgf/cm²g 0 0 3.5 3.5 3.5 2.5 2.5 2.5
Unbalanced Force lbf -42.63 84.42 84.42 84.42 84.42 42.23 42.23 42.23
Min Air Required lbf/in2 10.48 8.66 16.66 16.66 16.66 17.26 17.26 17.26
Min Spring Setting lbf/in2 3.66 4.07 4.07 4.07 4.07 3.47 3.47 3.47
Stem Stress lbf/in2 1,239.07 1,451.91 1452 1452 1452 1237 1237 1237
Stability 1/16 inch -0.04 -0.04 -0.04 -0.01 -0.01 -0.01
Mod. Stability Ratio 3.43 3.43 3.43 6.85 6.85 6.85

Sizing Version: 6.5.3.0

Koso India Private Limited, CONTROL VALVE TECHNICAL SPECIFICATION
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 46 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

Crude Distillation Unit CDU - 4 PV-116

Design Conditions Valve Requirements Pipe Interface/Legislation Test Pressures

Design Pressure 15.00 kgf/cm²g Valve Design Globe Inlet Pipe Size/Sched. 3.00 inch / STD Hydro Test Pressure 1125 psig
Shut Off Pressure 15.00 kgf/cm² Leakage Class ANSI Class IV Outlet Pipe Size/Sched. 3.00 inch / STD Seat Lk @60psi 220 cc/min
Max/Min Temp 350.0°C / 0.0°C Industrial Specification Standard PED Category II
Line Fluid STEAM ATEX Group 2 Zone 1 = Cat 2
Valve Application Standard Noise Limit 85.00 dBA Export License Req'd? N/A

Valve and Bonnet Specification

V.1 Valve Series 1200 Guiding Cage Guided
V.2 Body Material ASTM A216 WCB Body Overlay None
V.3 Body Size (in/cm/out) 3 x 3 x 3 inch Body Rating ANSI 300
V.4 Inlet End Connection Flanged R/F-A Outlet End Connection Flanged R/F-A
V.5 Inlet Connection Finish CLA 125/250 u in (A) Outlet Connection Finsh CLA 125/250 u in (A)
V.6 Inlet Rating ANSI 300 Outlet Rating ANSI 300
V.7 Bonnet Material ASTM A216 WCB Bonnet Form Standard
V.8 Bonnet Lubrication None Packing Material Envirograph 4
V.9 Body/Bonnet Seal 316 L ST.ST. / GRAPHITE Body Stud Material A193 B7
V.10 Valve Paint Spec. System A Body Nut Material A194 Gr7
V.11 Stud/Nut Treatment None
Additional Valve Features:

Trim Specification
T.1 Trim Design HF No. of Stages 1
T.2 Guide Material 316L ST.ST. Guide Finish/Overlay Warning - Please Check
T.3 Plug Material 316L ST.ST. Plug Finish/Overlay None
T.4 Seat Material 316L ST.ST. Seat Finish/Overlay Warning - Please Check
T.5 Stem Material 316L ST.ST. Stem Finish/Overlay Warning - Please Check
T.6 Plug Type Balanced Plug Seal Alloy 25
T.7 Design CV 75 Trim Size Ref. 3
T.8 Flow Direction Flow Under Flow Characteristic Eq%
T.9 Valve Travel 2.25 inch Bonnet Mounting Dia. 2.81 inch
T.10 Stem Protection None Stem Diameter 0.625 inch
Additional Trim Features:

Actuator - Pneumatic
A.1 Model Number G150R-V00SCC2-B Actuator Type Diaphragm Spring Return
A.2 Fail Mode Plug Type Valve Closes Actuator Action Reverse
A.3 Manual Override None Min. Operating Pressure 2.88 kgf/cm²G
A.4 Limit Stop None Inc. Actuator Pressure Opens Valve
A.5 Material Standard Max. Operating Pressure 4.18 kgf/cm²G
A.6 Yoke/Distance Piece Mat SG Iron
A.7 Paint System C Actuator Area 150 in²
A.8 Thrust (Max) Nm Spring Setting 1.0-2.2 kgf/cm²
A.9 Description
Additional Actuator Features:

Instrumentation
I.1 Instrument Piping 3/8" St.St. Pneumatic Connection NPT
I.2 Instrument Fittings St.St. Electrical Connections M20 x 1.5 mm

I.3 Positioner (Qty: 1) ABB Positioner Model TZIDC V18345

I.4 Air Set (Qty: 1) Koso Air Set Model PRS815
I.5 Solenoid Valve (Qty: 1) ASCO Solenoid Valve Model 327 Standard
Additional Instrumentation Features: Positioner/Airset to be mounted on right-hand-side (looking from direction of flow);

Technical Comments

Sizing Version: 6.5.3.0

Koso India Private Limited, DESIGN CALCULATIONS
H-33&34, MIDC Ambad,
Nashik, Approver

Maharashtra, Approved Date

India 422010 Printed Date Monday 07 September 2020

KIPL Sizing References Order

Quote No. Item No. Cust. Item Rev Qty Order No. Order Item Rev
QPE002342 46 0 1

Customer Customer Reference Sales Engineer

Parabia Email Hanush Mohan

Project Quality Serial Number Tag Number

PV-116

Valve Design Details

Valve Series 1200 Globe Design CV 75
Valve Size (in x cm x out) 3 x 3 x 3 inch Shut Off Pressure 15.00 kgf/cm²
Body Rating ANSI 300 Line Fluid STEAM
Trim Design HF Flow Direction Flow Under
Flow Characteristic Eq% Inlet Pipe Size/Schedule 3.00 inch / STD
Leakage Class ANSI Class IV Outlet Pipe Size/Schedule 3.00 inch / STD

Process Conditions
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Gas Flow Rate Kg/Hour 3410 3100 1240 3410 3100 1240
Inlet Pressure kgf/cm²g 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 3.5 3.5 3.5 3.5 3.5 3.5
Pressure Drop kgf/cm² 11.5 11.5 11.5 4.5 4.5 4.5
Inlet Temperature °C 250 250 250 250 250 250
Outlet Temperature °C 250 250 250 250 250 250
Molecular Weight 18.01 18.01 18.01 18.01 18.01 18.01
Ratio Of Specific Heats 1.308 1.308 1.308 1.308 1.308 1.308
Compressibility 1 1 1 1 1 1

Calculated Values
Description UOM Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Expansion Factor 1.5 1.5 1.5 1.3 1.3 1.3
Inlet Spec Volume m³/kg 0.1526 0.1526 0.1526 0.2712 0.2712 0.2712
Calculated CV US Units 21.85 19.86 7.922 40.41 36.7 14.59
Valve Opening % 53.1 50.5 28.2 74.9 70.8 41.8
Gas Recovery Factor 0.755 0.757 0.768 0.747 0.749 0.76
Fluid State Normal Normal Normal Normal Normal Normal
Predicted Noise Level dBA 70 70 70 70 70 70
Body Inlet Velocity m/sec 31.7 28.8 11.5 56.3 51.2 20.5
Body Outlet Velocity m/sec 112.5 102.3 40.9 112.5 102.3 40.9
Body Outlet Mach No. 0.2002 0.182 0.0728 0.2002 0.182 0.0728
Mach No. Condition OK OK OK OK OK OK
Sys. Outlet Velocity m/sec 112.5 102.3 40.9 112.5 102.3 40.9
Sys. Outlet Mach No. 0.2002 0.182 0.0728 0.2002 0.182 0.0728
Sys Mach No. Condition OK OK OK OK OK OK
Pipework Correction Factor 1 1 1 1 1 1
Energy Conversion MW 0.2505 0.2277 0.0911 0.146 0.1327 0.0531
Specific Volume In m³/kg 0.1526 0.1526 0.1526 0.2712 0.2712 0.2712
Specific Volume Out m³/kg 0.5416 0.5416 0.5416 0.5416 0.5416 0.5416
Min DP 100% Open 0.9751 0.8059 0.1283 1.301 1.074 0.1702
Max Flow 100% Open 11703.9 11705.1 11739.3 6329.2 6335.6 6373.7

Actuator Calculated Values

Frictional Seat Load Travel Yoke Seat Area Cage Area Stem Area Unbalanced Area Max. Modulating Thrust Max. Seating Thrust
Force Mounting

764.18 lbf 456.47 lbf 2.25 in 2.81 in 6.63 in² 7.07 in² 0.31 in²

Description UOM Closed Cracked Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
Inlet Pressure kgf/cm²g 15.11 15.11 15 15 15 8 8 8
Outlet Pressure kgf/cm²g 0 0 3.5 3.5 3.5 3.5 3.5 3.5
Unbalanced Force lbf -23.32 70.38 70.38 70.38 70.38 39.61 39.61 39.61
Min Air Required lbf/in2 20.63 19.96 35.96 35.96 35.96 36.18 36.18 36.18
Min Spring Setting lbf/in2 8.55 5.96 5.96 5.96 5.96 5.74 5.74 5.74
Stem Stress lbf/in2 2,566.87 2,720.25 2720 2720 2720 2620 2620 2620
Stability 1/16 inch 0.04 0.04 0.04 0.02 0.02 0.02
Mod. Stability Ratio 18.98 18.98 18.98 33.72 33.72 33.72

Sizing Version: 6.5.3.0

 Pilot Operated Regulator
Customer: Koso India Private Limited Emerson Process Management
Contact: Contact: Balakrishnan B
Customer Reference: Crude Distillation Unit CDU - 4 : Sales Office Reference: Lead Time:
Petrojet
Item: 1 Rev: Qty: 1 Quote: 875H-BB-200907-0048493 Rev: A
Tags: PCV-120 Date Last Modified: 07/09/2020
Description: NPS 3 1098-EGR
Service Description:
|
Product Number: EGR-1136-6615706S
Application: Pressure Reducing Pilot |
Size: NPS 3 Pilot Type: 6353
Type: 1098-EGR Spring #: 1K7485
Body Style | Spring Range: 35 to 75 psig
Spring Case Vent
End Connect/In/Out: CL150-RF Flg 1/4 NPT
Tapped:
Material: Steel Pilot Supply Reg: |
Trim | Pilot Supply Filter: P594-1
Material: S31600 SST Prepiped Supply: |
Orifice/Port Size: 3 3/8 Materials |
Disk/Seat Material: FKM Body: SST
Main Valve Actuator | Casing: SST
Material(std or other): Steel Trim: FKM/SST
Size: 40 Diaphragm: FKM
Main Spring #: 14A6630 (Steel) Tubing/Fittings: SST/Steel
Dia. Matl: FKM Max. Pressure Rating |
Req'd Min. Diff. Press.: 6 psid Inlet: 200 psig
Allowed Max. Diff.
125 psid Outlet: 75 psig
Press.:
Approx. Shipping
Pressure Registration: | 130 lbs (59 kg)
Weight (each):
Tvl Indicator: Yes Regulating Cv: 132
|
|
| Wide Open Cv: |
Variable Name Unit MAximum Normal Minimum
Liquid SLOP OIL SLOP OIL SLOP OIL
Inlet Pressure (P1) kg/cm2g 10.000 10.000 10.000
Outlet Pressure (P2) kg/cm2g 4.000 4.000 4.000
Mass Flow Rate Liquid (wl) kg/h 49500.000 45000.000 18000.000
Inlet Temperature (T1) deg C 30.000 30.000 30.000
SG 0.890 0.890 0.890
Kinematic Viscosity (Nu) cSt 2.000 2.000 2.000
Sizing Coefficient (Cv) 27.929 25.390 10.156
|
Valve Lpa (LpAe1m) dB(A) < 85 < 85 < 85
NOTES:
1. Set Pressure: 4.2 Kg/cm2g - Emerson Standard 3 coat Painting
2. Leakage Class: VI - Visual Dimension Inspection Report
3. Following tests are considered 4. The pressure values are assumed for valve
- MTC for Valve selection
- Hydrotest Report
- Functional Test Report
 Valve/Regulator Sizing Calculation
Customer: Koso India Private Limited t
Contact: Contact: Balakrishnan B
Customer Reference: Crude Distillation Unit CDU - 4 : Sales Office Reference: Lead Time:
Petrojet
Item: 1 Rev: Qty: 1 Quote: 875H-BB-200907-0048493/(No Name Rev: A
Assigned)
Tags: PCV-120 Date Last Modified: 07/09/2020
Description: NPS 3 1098-EGR
Service Description:

Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is Mass
Variable Name Units MAximum Normal Minimum
SERVICE & SIZING
Liquid SLOP OIL SLOP OIL SLOP OIL
Specific Gravity (SG) 0.890 0.890 0.890
Inlet Pressure (P1) kg/cm2g 10.000 10.000 10.000
Outlet Pressure (P2) kg/cm2g 4.000 4.000 4.000
Inlet Temperature (T1) deg C 30.000 30.000 30.000
Mass Flow Rate Liquid (wl) kg/h 49500.000 45000.000 18000.000
Pressure Recovery Factor (Fl) 0.840 0.840 0.840
Valve style modifier (Fd) 0.300 0.300 0.300
Cavitation coefficient (Kc) 0.700 0.700 0.700
Kinematic Viscosity (Nu) cSt 2.000 2.000 2.000
Vapor Pressure (Pv) kg/cm2g 4.000 4.000 4.000
Critical Pressure (Pc) kg/cm2g 24.000 24.000 24.000
Atmospheric Pressure psi 14.6 14.6 14.6

Pipe Size Up in 3 3 3
Pipe Schedule Up STD STD STD
Pipe Size Down in 3 3 3
Pipe Schedule Down STD STD STD
Nominal Valve Diameter (dv) in 3.000 3.000 3.000

Sizing Coefficient (Cv) 27.929 25.390 10.156

% Open
Application Ratio (Ar) 1.000 1.000 1.000
dP Cavitation kg/cm2 4.200 4.200 4.200
dP Choked kg/cm2 4.821 4.821 4.821
Fp 1.000 1.000 1.000

NOISE CALCULATION
Hydrodynamic Trim Standard Trim Standard Trim Standard Trim
Valve Lpa (LpAe1m) dB(A) < 85 < 85 < 85

Item Notes:
 KOSO INDIA PRIVATE LIMITED
H-33, 34, J1 & J2, MIDC
AMBAD
NASHIK, MAHARASHTRA

ANNEXURE - 1 - TECHNICAL SUMMARY

CUSTOMER : M/s. Petrojet, Egypt QUOTATION No: SHEET:

ENQUIRY REF : 356/OMG/2020 QPE002342 1 OF 1

PROJECT REF : Crude Distillation Unit CDU - 4 Revision : 00 Date: 15-Sep-2020

Rating Body Unit Price
S.No. Tag Number Size (Inch) Description Qty Total Price (USD)
(ANSI) Material (USD)

1 FV-002 6" 300 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

2 TV-007B 6" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

3 FV-004 1" 300 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

4 TV-007A 8" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

5 PDV-004 8" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

6 LV-003 1 1/2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

7 PV-015 1" 150 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

8 PV-016A 3" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

9 PV-016B 3" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

10 FV-011 3" 150 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

11 FV-012 4" 150 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

12 LV-015 1" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

13 FV-017 3" 300 A217-WC9 Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

14 FV-020 6" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

15 FV-022 6" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

16 FV-025 3" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

17 FV-026 2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

18 LV-028 6" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

19 FV-030 2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

20 FV-033A 2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

21 FV-034B 2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

22 LV-030 3" 150 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

23 FV-038 4" 300 A217-C5 Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

24 FV-039 2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted
 KOSO INDIA PRIVATE LIMITED
H-33, 34, J1 & J2, MIDC
AMBAD
NASHIK, MAHARASHTRA

ANNEXURE - 1 - TECHNICAL SUMMARY

CUSTOMER : M/s. Petrojet, Egypt QUOTATION No: SHEET:

ENQUIRY REF : 356/OMG/2020 QPE002342 1 OF 1

PROJECT REF : Crude Distillation Unit CDU - 4 Revision : 00 Date: 15-Sep-2020

Rating Body Unit Price
S.No. Tag Number Size (Inch) Description Qty Total Price (USD)
(ANSI) Material (USD)

25 PDV-013 3" 300 A217-C5 Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

26 FV-036 1 1/2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

27 LV-030 3" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

28 FV-043 2" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

29 FV-041 4" 300 A217-C5 Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

30 FV-042 1.5" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

31 PDV-015 3" 300 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

32 PV-060 1" 150 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

33 PV-061A 3" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

34 PV-061B 3" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

35 LV-033 1" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

36 PV-064 1" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

37 FV-044 4" 300 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

38 FV-045 3" 150 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

39 FV-047 3" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

40 FV-048 1 1/2" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

41 FV-049 4" 150 A216-WCB Series 501T Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

42 FV-050 1" 300 A216-WCB Series 550G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

43 FV-051 1 1/2" 300 A217-WC9 Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

44 PV-110 3" 150 A216-WCB Series 501G Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

45 TV-124 1.5" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

46 PV-116 3" 300 A216-WCB Series 1200 Globe (Control) Valve + Spring & Diaphragm Actuator Quoted 1 Quoted

47 PCV-120 3" 300 A216-WCB Make - Emerson Model - 1098-EGR Quoted 1 Quoted

PRICE FOR VALVES - TOTAL (A) 1 Quoted