UNIT E

Model Serial No. Code no. Model

PERIODICAL SERVICE TYPE 250 500

HOUR METER READING
MACHINE LOCATION
DATE
START ACTION
STOP ACTION

BERI TANDA " v " JIKA KONDISI BAIK DAN " X " JIKA KONDISI TIDAK BAIK

NO Deskripsi pekerjaan dilakukan

1 Ganti Fuel Filter

2 Ganti Water Sparator
3 Ganti Oil Engine
4 Ganti Engine Oil Filter
5 Ganti Filter Transmisi
6 Ganti Hydraulik Oil filter
8 Ganti Air Cleaner Outer
7 Ganti Oil Final drive
8 Ganti Air Cleaner Inner and Outer
9 Ganti AC Filter
10 Ganti Oil Transmision
11 Ganti Oil Final drive
12 Ganti Oil Damper
13 Ganti Oil Hydraulik
14 Periksa Oil Level in Final Drive Case
15 Periksa Oil Level in Hydraulik Tank
16 Periksa Fan Belt Tension
17 Buang air dan Sedimen dari tanki Fuel
 18 Periksa level electrolyte battery
19 Grease manual semua poin di nipple
20 Periksa and Adjust Track Tension
21 Bersihkan dan periksa kondisi radiator, pendingin oli
22 Periksa fungsi rem
23 Periksa and levelkan air radiatordded Water coolant at Radiator
24 Periksa Level Fuel
25 Periksa semua sambungan kabel Elektrik Sistem
26 Periksa AC ( Compressor, Evap, Dryer, Condensor )
27 Periksa Lampu kerja
28 Periksa klakson
29 Periksa semua baut pengikat di exhaust pipe engine
30 Bersihkan dan beri pelumasan pedal brake
31 Grease manual Equalizer Bar
32 Bersihkan Transmisi Case Breather
33 Greasing Universal Joint ( 2 Places )
34 Clean and Periksa Turbocharger
35 Bersihkan Engine Breather
36 Periksa Alternator dan Starting Motor
37 Periksa Vibration Damper
38 Periksa Water Pump
Note :

CHECKED BY / SERV
250 500
 PSCS
ENGINE
PERIODICAL SERVICE CHECK SHEET
Model Serial no.

500 1000 2000 CATERPILLAR

ALL DOZER

SERVICE TYPE
250 500 1000 2000
Pic Act Pic Act Pic Act Pic
CHECKED BY / SERVICE
1000 2000
HEET

AR

2000
Pic
 INSPECTION REPORT DOZER
UNIT DI INSPEKSI OLEH
LOKASI Model C/N NAMA MEKANIK
HM (SAAT INSPEKSI) KONDISI BULLDOZER

OK RUSAK CATATAN
Comp No ITEM YANG DIPERIKSA POINT YANG DI PERIKSA
1 Radiator core & PIN DAN GRILL KOTOR, BOCOR, RUSAK
Radiator and sub tank

2 RADIATOR BAUT MOUNTING RUSAK, LONGGAR

3 KIPAS (SIRIP DAN KEKENCANGAN PULLY) LONGGAR, RUSAK, KEBISINGAN TIDAK NORMAL
4 PUMPA AIR RADIATOR, FILTER AIR RADIATOR, VALVE PEMBUANGAN AIR RADIATOR BOCOR, PERUBAHAN MATERIAL, MACET
5 PENDINGIN OLI,PIPING, DAN HOSE BOCOR, RUSAK
6 SENSOR LEVEL AIR RADIATOR TIDAK TERHUBUNG, TIDAK FUNGSI
7 TUTUP RADIATOR, PRESSURE VALVE KOTOR, BOCOR, RUSAK
8 SUB TANK, WATER GAUGE DAN VALVE PEMBUANGAN SAMBUNGAN DAN MOUNTING
1 PELUMASAN OLI DAN PLUG LEVEL, PERUBAHAN MATERIAL, PLUG LONGGAR
2 PELUMASAN OIL PIPING DAN HOSES BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
3 FILTER UDARA, KARET DAN SAMBUNGAN TERSUMBAT, RETAK, TUTUP HILANG, PERUBAHAN MATERIAL
4 EXHAUST MANIFOLD, MUFLER, DAN SENSOR TEMPERATURE BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
5 TURBOCHARGER, CLAMP DAN MOUNTING BAUT BOCOR, LONGGAR, RETAK, KEBISINGAN TIDAK NORMAL
Engine

6 CYLINDER HEAD, RETURN FUEL LINE DAN COVER ROCKER ARM BOCOR, LONGGAR, KEBISINGAN TIDAK NORMAL
7 CYLINDER BLOCK, OIL PENDINGIN, SEAL DEPAN ENGINE, OLI PRESSURE SENSOR BOCOR, RETAK
8 FILTER OLI, BRACKET, PIPING DAN HOSES BOCOR, LONGGAR, RUSAK, PERUBAHAN MATERIAL
9 FILTER FUEL, FUEL TANK, WATER SEPARATOR DAN BREATHER BOCOR, LONGGAR, RUSAK, PERUBAHAN MATERIAL
10 PUMPA FUEL, COUPLING DAN MOUNTING BOLT BOCOR, RETAK, LONGGAR, RUSAK
11 TEST PERFORMACE KEBISINGAN TIDAK NORMAL, KETUKAN TIDAK NORMAL, TENAGA LEMAH
12 ASAP PEMBUANGAN WARNA ASAP PEMBUANGAN (HITAM,BIRU,PUTIH)
1 PELUMASAN OLI LEVEL, PERUBAHAN MATERIAL
2 PELUMASAN OIL PIPING DAN HOSE BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
TRANSMISSION MODULE

3 TRANSMISI, TORQUE CONVERTER PUMP DAN BAUT BAUT BOCOR, LONGGAR, RETAK, TIDAK BERFUNGSI
4 TRANSMISSION SOLENOID VALVE, TUTUP, DAN BAUT MOUNTING BOCOR, LONGGAR
5 TORQUE CONVERTER CONTROL VALVE DAN BAUT MOUNTING BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
6 PENDINGIN OLI, PIPING DAN HOSE BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
7 SEAL INPUT DAN OUT PUT SHAFT BOCOR, LONGGAR
8 UNIVERSAL JOINT DAN BAUT MOUNTING LONGGAR, TIDAK ADA PELUMASAN, KEBISINGAN TIDAK NORMAL
9 PENGETESAN TRANSMISSI PERIKSA DATA DAN AKTUAL KONDISI UNIT
10 BRAKE VALVE, HOSE, DAN MOUNTING BAUT KEBOCORAN OLI, LONGGAR, RETAK, TIDAK BERFUNGSI
11 PUMP DAN SAMBUNGAN HOSE KEBOCORAN OLI, LONGGAR, RETAK, TIDAK BERFUNGSI
1 PELUMASAN OLI LEVEL, PERUBAHAN MATERIAL
2 TANK HYDRAULIK DAN BAUT MOUNTING BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
Hydraulic

3 CONTROL VALVE HYDRAULIC KEBOCORAN OLI, LONGGAR, RETAK, TIDAK BERFUNGSI

4 CYLINDER HOIST PIPING DAN HOSES KEBOCORAN OLI, LONGGAR, RETAK, TIDAK BERFUNGSI
5 PUMPA HYDRAULIC, PIPING HOSE DAN MOUNTING BAUT BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
6 CYLINDER TILT DAN HOSES BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
7 CYLINDER LIFT BLADE DAN HOSES BOCOR, LONGGAR, RETAK, PERUBAHAN MATERIAL
1 BATTERY ELECTROLYTE LEVEL DAN RENDAH PH (BASA)
Electricel system

2 BATTERY, CLAMP, DAN KABEL ARUS RENDAH, KOTOR, LONGGAR, RUSAK

3 RELAY BATTERY, STARTER MOTOR, ALTERNATOR, KUNCI KONTAK RUSAK, TIDAK BERFUNGSI
4 GAUGE, LAMPU PANEL, FUSE, RELAY, DAN KABEL ELECTRIC RUSAK, TIDAK BERFUNGSI
5 SERVICE METER, BUZZER, WIPPER, KLAKSON, DAN SWITCH RUSAK, TIDAK BERFUNGSI
6 LAMPU PERINGATAN DAN LAMPU KERJA RUSAK, TIDAK BERFUNGSI
7 AIR CONDITIONER SISTEM RUSAK, TIDAK BERFUNGSI
1
Autolube & Fire Supression

PELUMASAN GREASE LEVEL DAN KONTAMINASI

2 NBOTOL, PUMPA DAN BAUT MOUNTING BOCOR, BUNTU, DAN BAUT LONGGAR
3 PIPING, HOSES, DISTRIBUTOR DAN BAUT MOUNTING BOCOR, BUNTU, DAN BAUT LONGGAR
4 PENGATURAN TIMER KEPENUHAN, KURANG, TIDAK BERFUNGSI
5 BOTOL APAR DAN BAUT MOUNTING BUNTU, RUSAK, DAN BAUT LONGGAR
6 TEKANAN PEMADAM OTOMATIS SEMBURAN NOZZLE TIDAK BERFUNGSI
7 HOSE, CLAMP, NOZZLE DAN BAUT MOUNTING BOCOR, BUNTU, DAN BAUT LONGGAR
8 TABUNG NITROGEN CYLINDER DAN MECHANICAL ACTUATOR KERUSAKAN, TIDAK BERFUNGSI
9 SENSOR OTOMATIS SAMBUNGAN ELECTRIK
 1 PEUMASAN OLI LEVEL LEVEL, PERUBAHAN MATERIAL, PLUG LONGGAR
2 IDLER MOUNTING KEAUSAN TIDAK NORMAL KE IDLER
3 MOUNTING CARRIER ROLLER KEAUSAN TIDAK NORMAL KE CARRIER ROLLER
4 MOUNTING TRACK ROLLER KEAUSAN TIDAK NORMAL KE TRACK ROLLER
5 MOUNTING PELINDUNG TRACK RUSAK, LONGGAR, DAN BAUT MOUNTING
6 GIGI SPROCKET KEAUSAN GIGI SPROKET DAN BAUT MOUNTING LONGGAR
7 DIAGONAL BRACE CAP KEAUSAN DIAGONAL BRACE CAP DAN BAUT MOUNTING LONGGAR
FINAL DRIVE

8 BAUT/NUT KEKENCANGAN SPROCKET OLI BOCOR DAN NUT LONGGAR

9 PERGERAKAN CAP DAN PELINDUNG SHAFT KEAUSAN TUTUP DAN PELINDUNG SHAFT
10 PENUTUP FINAL DRIVE HOUSING BAUT MOUNTING DAN KEKENCANGAN
11 KEKENCANGAN TRACK ADJUSTER DAN TUTUPNYA KEKENCANGAN TRACK
12 KONDISI FRAME UNDERCARRIAGE RETAK, PERUBAHAN MATERIAL
13 CHECK PERGERAKAN POSISI FRAME PERIKSA UNTUK KELUAR DAN MASUK UNTUK FRAME
14 LEVEL OLI PIVOT CHECK OLI LEVEL
15 EQUALIZER BAR KEAUSAN TIDAK NORMAL KE BUSHING
16 BOGIE KESELURUHAN KEAUSAN TIDAK NORMAL KE BUSHING
17 KONDISI PUTARAN KEBISINGAN TIDAK NORMAL, KETUKAN TIDAK NORMAL, TENAGA LEMAH
1 BLADE RETAK, MATERIAL BERUBAH
2
Attachment

RIPPER RETAK, MATERIAL BERUBAH

3 SANK RIPPER RETAK, MATERIAL BERUBAH
4 CUTTING EDGE RETAK, MATERIAL BERUBAH
5 CYCLE GEAR RETAK, MATERIAL BERUBAH
6 MAIN FRAME RETAK, KOTOR
1 KABIN, KACA DEPAN, KANAN, DAN KIRI RUSAK, RETAK, RAPUH
Others

2 PAGAR, PEGANGAN TANGGA DAN SPION RUSAK, PENYOK, RETAK

3 SHASSIS DAN FRAME RUSAK, LONGGAR, RETAK
Mechanic comment :PART RECOMMENDED
TGL NO PART NUMBER PART NAME COMPONEN QUANTITY CAUSE TGL INSTAL REMAKS

Notes :
V : Good Condition Approved by Inspected by
X : Bad Condition
X Good after Rep. ( ) ( )
SPV / Foreman Mechanic
REVISI : 0
 PSCS
Segment :
Carrier roller :
Track Roller :
Idler Depan :
Idler Belakang :
Track Link :
Track Shoe :
Frame :

Tilt Cylinder :
Arm Brace :
Staright Frame :
Trunion :
Pin Pin Blade :
Blade :

Blade :
Cutting Edge :
End Bit RH :
End Bit LH :
Lift Cylinder :
Hose Cylinder :
Cabin :

CATATAN :
 CHECK LIST INSPECTION COMPONENT AIR CONDITIONER

DATE : ______________________ CODE UNIT : ______________________ HM / KM

LOCATION : ______________________ TYPE UNIT : ______________________ BRAND UNIT

SERVICE PS I PS II PS III PS IV
NO COMPONENT NAME REMARK
CONDITION GOOD BAD GOOD BAD GOOD BAD GOOD BAD

1 COMPRESSOR
2 RECIVER DRIYER
3 CONDENSOR
4 EVAPURATOR
5 EXSPANTION VALVE
6 AC PIPING
7 AC HOSE
8 ELECTRIC WIRRING
9 THERMOSTAT
10 SWITCH
11 MAGNET CLUTCH
12 AIR FILTER
13 V-BELT
14 MOTOR BLOWER
15 LAIN -LAIN

CORRECTION ACTION :

CHECK BY APPROVED APPROVED

NAMA & TANDA TANGAN NAMA & TANDA TANGAN NAMA & TANDA TANGAN
MECHANIC SUPERVISOR DEPT.HEAD PLANT

NOTES : BERI TANDA ( √ = OK ), ( = TDK DILAKUKAN ), ( XX = TDK OK/BACKLOG ), ( X = REPAIR )

 BATTERY INSPECTION FORM
Job Site / Location :
Battery Details Machine Details
Model : Unit No. :
Voltage : Model :
Battery Rate CCA/AH : Unit HM :
Last fitted :

Visual Inspection OK Not OK N/A Remarks (If Not OK)

1 Battery Brakcet and Mounting bolt
2 Battery Case/body
3 Battery Guard/Cover
4 Battery Poles
5 Battery Vent Caps and Vent Holes
Battery Electrolyte Levels
6
(if not Free Maintenance Type)
7 Battery Cells and Partitions
8 Battery Terminals and Connector
9 Battery Cables - & + (clamps and route)
Technical Inspection Specifications

Electrolyte Specific Gravity Average

10
(Hydrometer)
...……………………s AVERAGE : 1.220 - 1.270s

Alternator Output Voltages When Engine

11
Running
………………....vdc 25.5 - 28.5 vdc

Battery Voltages When Engine Running

12
(UnLoaded )
………………....vdc 25.5 - 28.5 vdc

Battery Voltages When Engine Running (Full

13
Loaded)
………………....vdc 27 - 25 vdc

Battery Voltages When Engine Off

14 ………………....vdc 25.2 vdc, Total Battery

Any Discurrent / Case Drain (Kebocoran Arus)

15 ? …………...……..mA < 20mA
Multimeter set on 35mA
Battery Load Testing (Must be Carried out ) > 9,6 vdc, Per Battery
Loaded with 200Afor 10-15sec)
16 (AVERAGE)_Rheostat Load tester type ………..………..vdc

Battery Analyser reading status

Inspected by : Position 1 2 3 4
Measured CCA/AH
Electrician : Read result
Name and signature Position 5 6 7 8
Measured CCA/AH
Electrician : Read result
Name and signature Note :
Battery need to be Replaced if

Recommendation Action by Electric Supervisor/Leading Hand ~ Point 2,4 & 7 : Badly damage
~ Point 16 : < 6,5 vdc or < 300A
Replace the Battery ? Yes No ~ Batt. analyser result : BAD

Battery need to be Recharged if

~ All Visual Inspection OK
~ Point 16 in Range : 6,5vdc - 9,6 vdc
~ Batt. Analyser read : Good need to Recharge
or Charge and test

Name and Signature

 SCHEDULED BREAKDOWN UNITS

JOB DONE DESCRIBTION

BACK LOG AND PENDING JOB DESCRIBTION

REQUIRED PARTS

NO PART NUMBER DESCRIPTION QTY REMARKS

Service. Name/Signature Service. Sup'v

Mech. Name/Signature Mech. Sup'v

Elect. Name/Signature Elect. Sup'v

Tyre. Sup'v
KWB : Known Work Book
PRF : Part Recommended Form
Note: N/A : Not Available Date :