MDD Series Parts Manual
MDD Series Parts Manual
English
Original Instructions 4-2016 981−0276 (Issue 12)
Introduction
This manual applies to Onan Generator Models MDDC, as listed in the Generator Set Data Table. Parts are
arranged in groups of related items and each illustrated part is identified by a reference number corresponding
to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentioned
in the description or page heading, parts are interchangeable between models. Throughout this catalog left
and right sides are determined by facing the engine end (front) of the set.
Engine parts that have been modified or added by Onan are identified in this catalog. All other engine replace-
ment parts must be ordered from the engine manufacturer by referring to the engine manufacturer’s name-
plate and supplying all available information. Contact your nearest engine parts dealer for assistance in order-
ing replacement parts.
Replacement Engine
O Pump, Coolant, 55
Pump, Fuel, 27
O’ Ring, 30 Pump, Fuel (Mechanical), 26
O’ Ring, Packing, 30 Pump, Fuel Transfer (Electric), 27
O’Ring, 28 Pump, Fuel Transfer (Mechanical), 26
Oil Filter 4 Cylinder (MDDCA, MDDCB, MDDCC, MDDCF, Pump, Water, 41
MDDCG, MDDCK, MDDCL, MDDCM and MDDCN), 28
Oil Filter 6 Cylinder (MDDCD, MDDCE, MDDCH, MDDCJ,
MDDCP and MDDCR), 29
R
Rectifier Assembly, 70
P Regulator, Automatic Voltage, 77
Packing, O’Ring, 43 , 53 , 55 Regulator, Voltage − Manual, 77
Paint, 7 Regulator, Voltage −Auto, 77
Pan, Drip, 58 Relay, SPDT, 67
Pan, Skid (4 Cylinder), 60 Relay, Starter Solenoid (12V), 35
Pan, Skid (6 Cylinder), 62 , 64 Relay, Starter Solenoid (24V), 35
Panel ,Roof (End) (4 Cylinder), 60 Rotor − Permanent Magnet Exciter, 75
Panel ,Roof (End) (6 Cylinder), 62 , 64 Rotor Assembly, Exciter, 70
Panel Saddle (Cover), 66 Rotor Assembly, Generator, 70
Panel, Access (4 Cylinder), 60
Panel, Access (6 Cylinder), 62 , 64
Panel, Air Baffle (4 Cylinder), 60 S
Panel, Air Baffle (6 Cylinder), 62 , 64 Saddle, Control Box, 66
Panel, Control (Non−ESDD), 67 Screen, Air Inlet, 72
Panel, Control Box, 67 Seal, Brush (4 Cylinder), 60
Panel, Enclosure, 65 Seal, Brush (6 Cylinder), 62 , 64
Panel, Enclosure (4 Cylinder), 60 Seal, Edge, 66
Panel, Enclosure (6 Cylinder), 62 , 64 Seal, Enclosure (4 Cylinder), 60
Panel, Remote (W/Switch), 79 , 80 Seal, Enclosure (6 Cylinder), 62 , 64
Panel, Roof (4 Cylinder), 60 Seal, Fuel Pump O’Ring, 26
Panel, Roof (6 Cylinder), 62 , 64 Seal, Rear Oil, 11
Parts, External Engine, 11 Seal, Weather (4 Cylinder), 60
PCB Assy, Control, 68 Seal, Weather (6 Cylinder), 62 , 64
Pipe, Exhaust, 45 Sealant, Thread, 7
Pipe, Exhaust (Mixer), 47 Sender, Low Coolant, 49
Plate, Engine, 31 Sensor, Magnetic Pick Up, 11
Plug, Anode, 52 Sensor, Oil Pressure, 11
Plug, Drain, 28 Siphon, 38
Plug, Exhaust Manifold, 52 Skid, 57
Plug, Hole, 66 , 67 Snubber, Ring, 67
Plug, Hole (4 Cylinder), 60 Solenoid, Starter, 35
Plug, Hole (6 Cylinder), 62 , 64 Spacer, Idler Pulley, 17
Some of the following abbreviations may be used throughout this Parts Catalog;
Alternating Current AC Millimeter mm
Ampere Amp Not For Sale NFS
As Required A/R Nominal Pipe Thread NPT
Automatic Voltage Regulator AVR Outside Diameter OD
American Wire Gauge AWG Ounce oz.
Degree Deg Phase Ph
Direct Current DC Printed Circuit PC
External Tooth ET Right RT
External/Internal Tooth EIT Specification Spec
Ground Fault Interrupter GFI Thick Thk
Inside Diameter ID Union National Coarse UNC
Internal Tooth IT Union National Fine UNF
Kilowatt kW Volts Alternating Current VAC
Liquid Petroleum Gas LPG Volts Direct Current VDC
Left LT With W/(ET, IT, EIT)
Meter M(Meter Number)
7
2
11
9
10
4
3
5 6
2 3
10 11
12
4 11 12
6
13
4 7
9
8
13 6
1, 2
3
4
3
4
6
7
5
6
4
5
6
1
2
1
2
3 1
1
2
6 5
3
4
1
2
2
1
5 3
6
1 2 6 5
2
1
5
4
16
15
12 14
13
18
10
12 9
11
7
1 6
8
17
7
6
2 3
4
5
7 6
9
6
5 3
1 13
8
12 14
17
19 3 4 16
15
14 18
1, 2
10
11
10
10 1
9
13
11
7
12
11
9 15
8
4
16
14
5
18
7 17
4 16
1, 2
11 6
12
3 11
1
2
1 *Motor, Starter
191−2354 1 24V Iso Gnd
191−2363 1 12V Iso Gnd
191−2360 1 24V Neg Gnd
191−2359 1 12V Neg Gnd
2 815−0859−03 3 *Screw, Hex Head
1 307−1617 1 Relay, Starter Solenoid (12V) 3 821−6006−01 2 Screw, Hex Head Sems
2 307−2656 1 Relay, Starter Solenoid (24V) Stainless (M6 x 1 x 16mm)
5
1
4
541−1128−01 1 Kit, Belt Guard Without PTO 3 821−6002−04 1 *+Screw, Hex Head Sems
(Parts Included Marked*) (M6 x 1 x 20mm)
541−1128−02 1 Kit, Belt Guard With PTO 4 821−6004−01 1 *+Screw, Hex Head Sems
(Parts Included Marked+) (M10 x 1.5 x 20mm)
1 Guard, Belt 5 821−2097−06 1 Screw, Hex Head Sems
130−6119−01 1 * Without PTO (M10 x 1.5 x 40mm)
130−6119−02 1 + With PTO 6 862−0026−56 1 Nut Hex Head (M10)
2 870−2065−03 1 *+Nut, Hex Flange (M8 x 1.25mm)
9
9
7
2
8
3
10 4
12
11
5
130−3574 1 Kit, Coolant Recovery 2 503−1692 1 Hose (5/16 I.D. x 120” Lg.)
1 130−3571 1 Hanger, Tank 3 130−3572 1 Cap, Tank
4
15
7 5
3
3
9 10
11
12
13 1
2
14
3 3 7
3 6
3
3
8 16
1
3
2
7
Engine Model: 4045 (4 cyl) up to S/N 101250 Engine Model: 4045 (4 cyl) S/N 101251 and up
Engine Model: 6068 (6 cyl) up to S/N 101314 Engine Model: 6068 (6 cyl) S/N 101315 and up
2
1
6
4
10
3
8
11
2
1
10
6
9
5 2
4
12
11
3
1
2 4
11
10
8
4
2
9
7
6
3 1
9 7
8 6
5
4
3 1
9
8
4 14
10
13
3
2
8
6
8 4
132−0436 1 Kit, Seawater Pump Impeller 6 503−2498 1 Hose, Coolant (Wet and Dry)
Repair 7 130−7249 1 Tube, Water (Wet and Dry)
132−0437 1 Kit, Seawater Pump Major 8 503−1138 3 Clamp, Hose (Wet and Dry)
Repair 9 503−2499 2 Hose, Coolant
1 502−0029−04 1 Bushing, Pipe (Wet and Dry) 10 503−1872−02 2 Clamp, Hose
(1/2”NPT x x 1/4”NPT) 11 503−2509 1 *Hose, Front Coolant
2 502−0164 1 Tee, Street (1/4”NPT) 12 503−2510 1 *Hose, Rear Coolant
3 502−0029 1 Bushing, Pipe 13 193−0468 1 Sender, Low Coolant (Optional)
(1/4”NPT x x 1/8”NPT) 14 505−2263 1 Spacer, Low Coolant (Optional)
4 504−0017 2 Cock, Drain (Wet and Dry)
(1/4”NPT x 3/8”Hose) * − Front and Rear Coolant Hoses shipped loose.
5 309−0667 1 Switch, Pressure
7
1 3 4
14
13
5
12
15
14
16
3 4
7
13
1
10
13
9 8
6 11 6
3
5
7 1
4
5
2
5
541−1146 1 Kit, Water Pump, High Flow 4 800−6323 7 Screw, Flanged (M6 x 25mm)
1 541−1147 1 Kit, Water Pump Insert Service 5 509−0402 1 Packing, O’Ring
2 132−0438 1 Assy, Water Pump 6 800−6322 3 Screw, Flanged (M6 x 30mm)
3 132−0439 1 Gasket, Water Pump
12
17 14
9
6
8
7 3
6
7
7
19 6
4
17 13 2
17
13
18
9
8
5
11
15 10
5
11
10
16
12
8
35 56
20
13
31 18
34 36
7 19
20
44 21
6 20
28
11 54
53 51
10 2
9
32
55
46
5 37
32
23 33 22
13 26
16
57 30
37
41
4 52 38
45 40
22 29
7 39
17 3
1
15
42 15
27
3
24
27
25
59
50 49
48 24 54
14
58
47 43
58 5 28
21
55
45 2
52
6 54
13 14 21
21
9
34 35
31 37
57
25 17
4
36
40
43
23 30 25 16
12 7 37
42
50
11 59 32
47
8 33
10 32
44
53 27 50
51 49
16 3
46 18
24
29
22
39
19
4 15
20
51
56
49 48
38 26
55 61
1
60
41
58 5 28
21
55
45 2
52
6 54
13 14 21
21
9
34 35
31 37
62 57
25 17
4
36
40
43
23 30 25 16
12 7 37
42
50
11 59 32
47
8 33
10 32
44
53 27 50
51 49
16 3
46 18
24
29
22
39 64
19 63
4 15
20
51
56
49 48
38 26
55 61
1
60
41
5
10
1 7
3
2
3
18 9 2
1
18
10
8
7 12
11
2
2
17 16
19
4
5
16
14
15
6 13
26
20
17
30 32
14
18
13 23
10
25 9
22
17 7 12 16
32
4
30
34
11
1
8
24
2
6 33
6
3
28 32 19
27
5 21
30
31
29
541−1130 1 Kit, Control Display (Includes 16 166−0770 4 Nut, Hex Flange (M4 x .7)
Display Assembly, 17 870−2065−01 4 Nut, Hex Flange (M5 x .7)
Instructions) 18 332−2370 1 Standoff, Insulator
1 319−5382−03 1 Box, Control (DC) 19 821−0008 1 Screw, Locking Flange Head
2 319−5426−02 1 Panel, Control (Non−ESDD) (1/4−20 x .31”)
3 300−6393 1 Assy, Control Display (Face only 20 526−0052 1 Washer, Flat
(ESDD)) 21 402−0610 4 Isolator, Vibration
4 818−1150−03 4 Rivet, Drive 22 870−0550−05 4 Nut, Hex Flange (1/4−20”)
5 815−0845 4 Screw, Pan Head Xrec 23 517−0136 3 Plug, Hole
(Non−ESDD #6−32 x .38 “) 24 508−0333 1 Trim, Edge (571mm)
6 Switch, Rocker SPDT 25 338−4439 1 Harness, Engine
(Non−ESDD) (See Harness Details)
308−1101 1 (12V) 26 821−0010 1 Screw, Locking Flange
308−1102 1 (24V) (1/4−20 x .50)
7 327−1686−01 1 Assy, PCB 27 98−8254 1 Label, Information (Control)
8 320−2219 1 Circuit, Breaker 28 814−2155−01 4 Screw, Flange Head Xrec
9 302−2048 1 Hourmeter (ESDD M3 x 5 x 9.5mm)
10 508−1105 3 Grommet, Remote 29 402−0858 4 Snubber, Ring
11 319−5383−02 1 Panel, Control Box 30 856−0006 3 Washer, EIT Locker (1/4”)
12 Relay, SPDT 31 337−3466−01 1 Strap, Bond
307−2767 4 (12V) 32 526−0399−13 3 Washer, Flat (1/4”)
307−2819 4 (24V) 33 337−2785 1 Strap, Bond
13 870−2228 4 Clip, Nut 34 800−0310−04 1 Screw, Hex Head Cap (1/4”)
14 319−5381−03 1 Cover, Control
15 800−6395−01 4 Screw, Hex Head
(M6 x 1 x 16mm)
5 4
17 5 7
15 6
19 14
3
16 10 13
9
12 8 4
11
20
22
24
18
25 23 41
31 33 34
32
43
39
29
27
45
26 48
21
36 44
46
47
28
35
33
32
36
31
37
30 42
38 40
53 50
51 49
52 51
50
17 5 7
15 6
19 14
3
16 10 13
9
12 8 4
11
20
22
24
18
25 23 41
31 33 34
32
39
43
27 29
26
45
48
21
36 44
46
47
28
35
36 33
32
37
31
38 30 42
40
53 50
51 49 52 51
50
9
8
2 12
4
13
3 14
4 11 6
14
1 13
5
16
3
1
15
10 14
7
5
17
8 13
9
11
6
5
12 4
18
10
12 8
13 2
9
11
6
7
14
15
5
4
1
3
11
10
6
7 4
5
10
12
9
1
6
7
5
11
2
8
13
4
14
6
10
12
3
5
6
7
4
6 7
8
9 5
2
6 4
7
8
5
9, 12 11
7 6
3
2
23
9
11
10
P1
8
12
13 12
14 17
14
J1
J2
19
20
16
15
22
18
17 21
4
6
1 7
17 17 3
9
4
6
1 2
7
18 19
5
3
8
9
4
6
12,14
11,13
2 1
16
15
10
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