No. GGJ2009.TX05.01.

364 Wheel Loader Type Test Report

Test Report No. GGJ2009.TX05.01.364

Special Equipment Type Test Report

Equipment Type: Wheel Loader

Model Specification: JC45
Manufacturer: Tai’an Luyue Modern Agricultural Equipment Co., Ltd
Entrusted by: Tai’an Luyue Modern Agricultural Equipment Co., Ltd

China National Construction Machinery Quality Supervision Testing Center

August, 2009
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
Content
Test
Conclusion…………………………………………………………………………………….………………..…1
Test Items and Test Report…………………………………………………………………………………..…… 2

Schedule 1 Dimensions of Pedals, Ladders and Steps……………………………………………… ………..…..8

Schedule 2 Dimensions of Armrests and Grippers…………………………………………...………………..….9
Schedule 3 Dimension of Entrance and Exit of Machine Enclosure ………………………………………….….9
Schedule 4 Minimum Activity Space for the Driver……………………………………………………………...9
Schedule 5 Minimum Clearance Between Joystick and Adjacent Parts…………………………………………..9
Schedule 6 Minimum Clearance between the Brake Pedal, Accelerator Pedal and Adjacent Parts …………...…9
Appendix A Test Subject……………………………………………………………………………....………....10
A1 Prototype Appearance………………………………………………………………………………………..10
A2 Prototype Introduction……………………………………………………………………..………………11
A3 Determination of the Test Plan………………………………………………………………………………11
A4 Prototype Description…………………………………………………………………..……………………11
A5 Main Assembly Schedule…………………………………………………………………………………..11
A6 The Main Technical Parameters…………………………………………………………………………….11
Appendix B Test Basis…………………………………………………………………………….……………13
Appendix C Test Instrument & Equipment………………………………………………………………………13
Appendix D Additional Experimental Projects And Project Supplements………………………………………14
D1 Inspection before Prototype Test……………………………………………………………………………..14
D2 Centroid Measurement…………………………………………….………………..………………………..14
D3 Whole Machine Working Weight Measurement and Axle Load Distribution…………………..………..….14
D4 Measurement of The Insertion Force of The Bucket………………………………………………………...14
D5 Determination of Lifting Capacity………………………………………………………………………..…15
D6 Vibration Measurement………………………………………………………………………………….…..15
D7 Determination of Tipping Load……………………………………………………………………………...15
D8 Calculation of Maximum Gradeability……………………………………………………………………...15
D9 Driver's Vision Measurement……………………………………………………………………………….15
D10 Geometric Size Test……………………………………………………………………...………………...18
D11 Testing Of Technical And Economic Indicators………………………………………………………..….18
D12 1000 Hours’ Industrial Test…………………………………………………………………………….….18
Appendix E Participants……………………………………………………………………………………..…19
Appendix F Test Photos………………………………………………………………………………………...20
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report

China National Construction Machinery Quality Supervision Testing Center

Type Test Report
Product Name Wheel Loader Model JC45
(Equipment Type) Specification
Trade Mark

Manufacturer Tai’an Luyue Modern Agricultural Legal WANG CHUANWU

Equipment Co., Ltd Representative

Entrusted by Tai’an Luyue Modern Agricultural Legal WANG CHUANWU

Equipment Co., Ltd Representative

Level A Test Site Tai’an Luyue Modern

Agricultural Equipment
Co., Ltd
Test Basis Wheel Loader Type Test Rules Factory No. 080719
Manufacture Date July, 2008
Test Conclusion This type test is qualified through the Prototype sample test. All the test results of
this product being in accordance the requirements of Wheel Loader Type Test Rules .

Issued on: August 6, 2009

Stamped by:
China National Construction Machinery Quality Supervision Testing Center
Remark

Issued by: Reviewed by: Main Inspector:

 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report

Test Items and Test Report, See Form 1

Form 1
Measurement
No. Test Item Description & Requirement Test Result Conclusion Remarks
Unit
The design of
The design of the prototype drawings shall the drawings
comply with the requirement of GB20178-2006, complys with
/ Qualified
JB6030-2001, JB/T3688.1-1996, the requirement
JB/T3688.2-1998 of these
standards
Drawings are
Inspection
complete, with
of Drawings Prototype drawings shall be complete, with
/ detailed Qualified
and detailed signing formalities.
1. signing
Documents
formalities.
with the
The covered
Machine
drawings are
The covered drawings shall be the same model the same model
/ Qualified
No. with the prototype drawings. No. with the
prototype
drawings.
Check if these necessary accompanying Complete and
/ Qualified
documents are complete and reviewed. Reviewed.
The name plate
is located at the
The wheel loader shall fix the name plate in a
left of rear
Inspection visible location， and shall indicate the following
chassis,
2 of Name / information at least, a. Manufacturer; b. Product Qualified
included
Plate Model and Description; c. Main Parameter of the
required
Product; d. Serial No; e. Manufacturing Date
contents of a,
b, c, d, & e.
There are
safety signs on
There should be safety signs on the boom of the
the boom,
loader, the frame between the front and rear tires, Qualified
chassis and the
and the rear of the prototype
rear of the
prototype.
Inspection The symbol belt of the safety sign shall contain
3 of Safety / the safety warning symbol and one of the three
Signs sign characters; the text belt should write the text Meet the
Qualified
information concisely with few lines; on the requirements.
two-belt safety sign, the hazard icon should be
safe Surrounded by a warning triangle
The color
The color of safety signs shall comply with the
complies with Qualified
standard GB20178
this standard.
Inspection There are
There shall be visible signs at hoisting location. Qualified
of Hoisting visible signs.
4 /
Signs and There shall be steel word serial No. on visible There is steel
Qualified
Chassis No. location of the chassis. word serial No.
There is
independent
Inspection
There shall set a independent travel brake system travel brake
5 of Brake / Qualified
and parking brake system. system and
System
parking brake
system.
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
There is no
There shall be no self-brake of the brake system
self-brake Qualified
during normal operating conditions and driving
condition.
It is fully
considerable
The airflow layout of engine exhausting system
for the comfort
and cooling system shall be fully considerable for
and health of Qualified
the comfort and health of the driving or other
the driving or
personnel.
other
personnel.
Inspection
The location of
of Engine
engine fuel
Exhausting
6 / The location of engine fuel tank and re-fueling tank and
System and Qualified
device shall be set in a right place. re-fueling
Cooling
device is set in
System
a right place.
The fuel tank
and fuel tube
The fuel tank and fuel tube lines shall be reliable, lines are
Qualified
reasonable and safe. reliable,
reasonable and
safe.
The hydraulic system shall have pressure release The hydraulic
Inspection measures so that the remaining pressure in the system has
7 of Hydraulic / pneumatic and hydraulic systems can be released pressure Qualified
System before the maintenance of the pneumatic and release
hydraulic systems. measures.
The hydraulic system shall have pressure release
measures so that the remaining pressure in the
It has met the
/ pneumatic and hydraulic systems can be released Qualified
requirement.
before the maintenance of the pneumatic and
hydraulic systems.
A pressure /
relief valve is
installed, and it
A pressure relief valve shall be installed in the have measures
hydraulic system. If the safety valve is adjustable, to prevent
/ it shall have measures to prevent loosening and loosening and Qualified
prevent anyone from making random prevent anyone
adjustments. from making
random
adjustments.

When the articulated frame locking device

(including all the hinge points of the attachment
Inspection
and the installation position on the industrial
of the
machinery frame) bears twice the maximum force
Locking Non-articulated
generated by the steering system specified in the
Device of frame, no Not
8 / engineering machinery manufacturer’s technical /
the locking device Applicable
documents, any structure plastic deformation
Articulated required
should not occurs. This test shall be carried out on
Frame
the left and right steering positions of the steering
system.
The color of the locking device is generally red.
Inspection The walking and standing surfaces of the channel The walking
of Channel device shall be able to withstand the following and standing
9 / Qualified
Device minimum forces perpendicular to the surface surfaces of the
Performance without obvious permanent deformation: channel device
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
Requirement a) At any position on the surface, a force of are able to
2000N is concentrated on a disc with a diameter withstand the
of 125mm; following
b) 4500N force is evenly distributed on the minimum
surface of each square meter. If it is less than 1 forces
square meter, 4500N will act on the part. perpendicular
to the surface
without
obvious
deformation
under situation
a & b.
There are no
It shall not allow spheres with a diameter greater holes on the
than or equal to 40mm to pass through holes on surface of the Qualified
the surface of the walkway and platform. walkway and
platform.
Handrails,
grippers and
guardrails are
able to
Handrails, grippers and guardrails shall be able to
withstand a
withstand a force of not less than 1000N at any
force of not Qualified
point and any direction, without obvious
less than
permanent deformation.
1000N without
obvious
permanent
deformation.
All surfaces
used for
walking,
stepping or
All surfaces used for walking, stepping or crawling on the
Qualified
crawling on the channel device shall be non-slip. channel device
are non-slip,
which meets
the
requirements.
The surface of
The surface of the gripper shall not be rough, and the gripper is
there shall be no sharp corners or protrusions that smooth, which Qualified
can damage the hand. meets the
requirements.
Inspection A: 520 B:230
Ladder foot and step foot shall meet the
10 of Ladder mm C:530 D:50 Qualified
requirements of Schedule 1 .
and Steps F:170
Handrail
Handrails and grippers shall meet the A: 16 B: 230
11 and Grip mm Qualified
requirements of Schedule 2. C:85 D:960
Inspection
The entrance and exit of machine enclosure shall A: 520 B:960
mm Qualified
Inspection meet the requirement of Schedule 3. C:760 D:930
of the The driving
The driving cabin ’s door shall be able to open at
Entrance cabin ’s door is
will without affecting the standing position of the /
12 and Exit of able to open at
person; in addition to the basic entrance, a spare Qualified
Machine / will, and it has
entrance shall be installed on the other side of the
Enclosure a spare
driving cabin.
entrance.
In order to keep the driver's cab door open during The entry and / Not
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
mechanical operation, a device shall be installed exit is at the Applicabe
to fix it in the open position. front of the
driving cabin.

There shall be at least 80mm hand gap between

Gap Distance:
mm the outer edge of the hinged door and the fixed Qualified /
80 mm
objects except the door frame.
The movable
parts are
The movable parts such as rotation, swing,
installed in the
translation and meshing parts of the transmission
guard plate or
system shall be installed in the guard plate or Qualified
shield, and
shield as far as possible. The exposed surfaces,
their exposed
edges or corners should avoid sharp and burrs. /
surface has no
burrs.
It is non-slip,
When the mudguard is used as a passage, the which meets
Qualified
surface should be non-slip. the
requirements.
Inspection Special design,
of Guard The rear edge baffle of the bucket should have an no need for
13 Not
Plate appropriate height to prevent excessive materials bucket rear /
Applicable
from falling into the driving cabin. edge baffle.

The surface of
Platform: The surface of the platform must be the platform is
non-slip. The surface of the platform shall a non-slip
preferably be on the same level, and there shall be board, the
no unnecessary obstacles or raised parts. The structure is
structure of the platform must be strong enough to sturdy, can bear Qualified /
bear the weight of the expected personnel and the weight of
additional loads, and to protect the operator from the staff and
the transmission system and high-pressure the additional
pipelines. loads.

Fan Shield: The fan shields shall be sturdy and

not bend into the rotating blades of the fan, and
The fan shields
can protect any part of the body from accidental
is sturdy, which
contact with the fan blades. If the fan belt and Qualified
meets the
pulley are exposed or easily accessible, they shall
requirements.
also be covered around to prevent accidental
pinching.
Hose Shields: When the working pressure of the
hose is above 5000kPa, the working temperature
There are guard
is above 50 degrees Celsius, and the distance
plate and
Inspection from the driver's position is 0.5m, a curved sheild
shield, which Qualified
14 of the / must be added to protect the driver from the
meets the
Shields sudden explosion of the hose The shield shall be
requirements.
strong, can block the oil or prevent the oil from
splashing on the operator.
The battery is
installed in the
Battery Shields: The battery shield must be battery box and
corrosion-resistant to protect the operator from treated with
Qualified
the acid or vapor splashed from the screw plug on rubber mat as
the liquid surface. anti-corrosion
treatment,
which meets
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
the
requirements.

There is a main
Electrical shield: A power cut-off device must be power switch
installed in the battery wiring center. This device in the driving
shall be properly protected to prevent saboteurs or cabin, and all
other unauthorized persons from approaching and electrical
reconnecting. During the overhaul of the buttons and
machine, the device also serves as a safety instruments are Qualified
precaution to prevent accidental starting of the installed in the
vehicle's engine. When the machine is out of operation box,
service or unattended, it can also prevent other which meets
people from starting the engine without the
permission. requirements.

The external
lighting and
signal devices
The external lighting and signal devices shall
has met the
meet the requirements of the working conditions,
requirements,
/ and the forward and backward alarm sounds shall Qualified
and can
be installed, and can effectively remind the
effectively
personnel in the work area.
remind the
personnel in
the work area.
Inspection
The driver shall be able to observe and
of Lighting
understand the display information of the gas,
15 Alarm It meets the /
/ hydraulic pressure, temperature of the important Qualified
System requirements.
parts and the volume position of the fuel and
engine oil at any time.
A start-up
Start-up sound alarm device with reliable sound alarm
/ Qualified
performance shall be installed. device is
installed.
A rear-view mirror shall be installed, and its There are
installation position and angle shall be such that rear-view
/ the driver can see the operation of its rear clearly mirrors, which Qualified
during operation, and the image in the mirror meets the
shall be clear. requirements.
There are
reliable
There shall be adequate safe and reliable
protection
protection measures, which shall be able to
measures,
reliably prevent and reduce the dangers directly Qualified
which is able to
caused by electricity under normal working
prevent and
conditions.
reduce the
Inspection dangers.
of Electrical Electrical
16 / /
System components
and wires are
Electrical components and wires shall be installed installed in a
in a way that avoids wear, tearing and exposure way that avoids Qualified
which will cause aging. wear, tearing,
and exposure
which will
cause aging.
Fuses and other overload protection devices shall There are Qualified
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
be correctly installed in various circuits. The multiple fuses
installation of these devices shall prevent the installed in the
possibility of simultaneous failure of all alarm circuit, which
devices. In case of an accident, the designed meets the
circuit shall be able to safely withstand the requirements.
foreseeable over-current.
The battery is
The battery shall be firmly fixed to prevent firmly fixed,
displacement due to bumps and loosening of the and its upper
Inspection
terminal under normal operating conditions. The cover has
17 of the Qualified /
upper cover shall have sufficient rigidity and shall sufficient
Battery
not cause short circuit due to the distortion of the rigidity, which
cover under normal operating conditions. meets the
requirements.
The doors and
windows of the
driving cabin
Inspection Safety glass shall be adopted for the doors and
adopt safety
18 of Driving windows of the driving cabin. A wiper shall be Qualified
glass, and there
Cabin installed on the front windshield the wheel loader.
is a wiper on
the front
windshield.
The wires and pressure pipes near the driver’s
seat shall be covered to ensure that the driver It meets the
Qualified
cannot be injured when the wiring is damaged or requirements.
the pipe is broken.
R1: 960 R3:
The minimum activity space of the driver's cab 450 I1:560 L1:
Qualified
shall meet the requirements of Schedule 4. 680 L2: /
L3:400 δ1: 65
The main
control devices
Arrangement of Control Devices are in the
① The main control devices for hand and foot comfortable
control shall be in the comfortable area of control; area of control;
Qualified
②The secondary control devices controlled by The secondary
hands and feet shall be within the reach of control devices
/
control. c are within the /
reach of
control.
There are
The control device shall adopt the graphic graphic
Inspection
symbols specified in GB/T8593.1 and symbols which Qualified
19 of Control
GB/T8593.2 meet the
Devices
requirements.
The minimum clear distance between the joystick
and adjacent parts shall meet the requirements of 70 Qualified
Schedule 5.
mm There is no
The minimum clearance between the brake pedal,
brake pedal or
accelerator pedal and adjacent parts shall meet the /
accelerator
requirements of Schedule 6.
pedal. Not
There is no Applicable
Frequently used pedal surfaces shall be non-slip brake pedal or
/ /
and easy to clean. accelerator
pedal.
Inspection There shall be safety operation manuals and There are
20 / Qualified
of Use instructions in Chinese. safety
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
Information operation
manuals and
instructions in
Chinese.
Noise at the
21 Driver's dB(A) ≤92 91 Qualified
Position
Radiated
Noise
22 dB(A) ≤108 107 Qualified
outside the
Machine
Service brake full load test equivalent coefficient：
N/kg 2.77 Qualified
≥2.38
Equivalent coefficient of parking brake full load
Brake N/kg 2.12 Qualified
23 test: ≥1.92 /
Performance
m Cold test driving braking distance: ≤4.44 3.19 Qualified
Thermal decay test service braking distance:
m 3.83 Qualified
≤5.49
There are
There shall be manufacturer’s marks and manufacturer’s
Qualified
certificates. mark and
Inspection
certificate
24 of Seat /
SEAT(Seat Effective Amplitude Transmissibility)
Comfort 0.86 Qualified
value <0.9
Resonance transmission rate H(fr)<2.0
m/s2 0.798 Qualified

Free
Acceleration
25 Smoke FSN ≤5.0 2.8 Qualified /
Emission
Value
Maximum
Not
26 Steering (°) ≥35.0 Main Chassis /
Applicable
Angle
Hydraulic Lifting hydraulic cylinder: ≤50
9 Qualified /
27 Cylinder mm/h
Settlement Bucket hydraulic cylinder: ≤20 2 Qualified /
Visibility categories are: front view category I,
See
Driver's side front view category II, side rear view They meet the
28 / Qualified Appendix
Vision category III, rear view can be greater than the requirements.
D9
requirements of category III.
Breakout
29 kN ≥15.0(Design Value) 17.29 Qualified /
Force
Unloading
30 mm ≥2160(Design Value) 2214 Qualified /
Height
Unloading
31 mm ≥710(Design Value) 802 Qualified /
Distance
Control Handle (boom, tipping bucket) ≤120
40 Qualified /
Force of
32 Driving N
Control Direction handle≤120 14 Qualified /
Device
Overall Length (when the bucket is placed on the
3453 Qualified
ground): 3440
Main
Overall (bucket) width:1820 Tolerance
33 Geometric mm 1814 Qualified
±5%
Dimensions
Overall height:2020 2012 Qualified
Axle Clearance: 991 994 Qualified
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
Wheel Clearance:1450 1442 Qualified
Ground Clearance 200 198 Qualified
(°) Departure angle: 18.0 17.5 Qualified
Bucket
34 m3 ≥0.50(Design Value) 0.51 Qualified
Capacity
Bucket ≤5.0(Design Value)
35 s 4.61 Qualified
Lifting Time
/
Sum of
liftingg,
36 s ≤11.0(Design Value) 10.35 Qualified
unloading &
lowing time
Maximum
37 Traction kN 17(Design Value) 17.42 Qualified
Tolerance
Force
±5%
Maximum
38 km/h 12(Design Value) 12.35 Qualified
Speed
1000 Hours Mean Time Between Failures MTBF: ≥100 See
h 322.6 Qualified
39 Industrial Appendix
Test % Effectiveness K: ≥82% 98.1 Qualified D12
1) In order to prevent and reduce possible dangers
for drivers or operators, the loader can be
equipped with a rollover protection structure. The
installed protective structure cannot hinder the
normal operation activities of the driver or
operator
2) When in the state of side load test, ROPS
mechanism shall not enter DLV at any time.
ROPS shall not be separated from the upper
assembly due to ROPS or superstructure failure.
3) Marking of ROPS
① Marking instructions: a) The mark shall be
Non-mandatory
Inspection permanent and permanently fixed on the
requirement
of Rollover organization;
items, this Not
40 Protection / b) The mark shall be placed in a place where the /
machine is not Applicable
Structure structure is easy to see, and it shall be protected
installed.
from erosion by weather changes
②The mark shall include the following:
a) The name and address of the ROPS
manufacturer;
b) If yes, write down the ROPS number;
c) Model, serial number and manufacturer's name
of the machine supporting ROPS
d) ROPS shall meet the performance
requirements of the maximum quality M of
various machines specified in this standard;
e) The standard number that ROPS shall comply
with

1) In order to prevent and reduce possible risks to

the driver or operator, a rollover structure or
falling object protection structure can be installed Non-mandatory
Inspection
on the loader. The installed protective structure requirement
of Falling
cannot hinder the normal operation activities of items, this Not
41 Object /
the driver or operator. machine is not Applicable
Protection
2) The loader shall be designed to have a structure installed.
Structure
in which the cab can be equipped with FOPS.
3) Acceptance criteria I1) For loaders with a
working mass less than or equal to 6000kg,
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
Acceptance criteria II2) For loaders with a
working mass greater than 6000 kg.
4) The safety of the FOPS system is evaluated by
the impact resistance of the cab or the protective
structure. The protective structure does not
exceed the DLV in any part under the impact of
multiple falling hammers. If the protective
structure is penetrated by a drop hammer, the
FOPS is considered to be unqualified.
5) The deformation of the FOPS under the impact
of the falling hammer shall be less than the DLV.
6) Marking: Each FOPS shall be marked. When
the structure meets the performance requirements
of both FOPS and ROPS, the mark shall also be
marked in accordance with the provisions of
GB/T17922-1999.
① Sign requirements: a) The sign shall be
permanently affixed to the structure; b) The sign
shall be fixed in a place protected from external
corrosion and easy to read.
②The mark shall provide at least the following
content: a) FOPS manufacturer name and address;
b) if any, write down the FOPS number; c) the
model, serial number and manufacturer name of
the FOPS supporting machine; d) the standards
that FOPS shall comply with number.
Note: 1) The used mass is 45kg, the diameter of
the ball does not exceed 250mm, the material is
steel, and it is made of stretchable iron or other
materials;
2) A steel ball with a maximum diameter of
400mm and an energy of 11600J or a standard
steel drop hammer can be used.
Non-mandatory
Inspection When installing the rollover protection structure, requirement
of Safety a seat belt shall be installed at the driver's seat. items, this Not
42 / /
Belt And The time for the safety belt and the anchor to bear machine is not Applicable
Retainer the 15kN tension shall not be less than 10s. installed.

Schedule 1 Dimensions of Pedals, Ladders and Steps Unit: mm

Symbol Description Dimensions
Min. Max. Basic
A The height of the ground or platform to the first step / 700 400
B Step height / / /
1) 2)
Pedal or ladder 230 400 300
Step / 250 180
C Foot width (single foot) 160 / 200
D Step tread (diameter or thickness) 19 / 6
F1 Tread depth / / /
3)
Ladder 130 / 200
Step 240 400 300

Note:
1) The distance from the top of the ladder to the platform is 150mm.
2) In a wheeled device, the maximum length from the foot to the top of the platform is 500mm.
3) If the tread width is easily damaged by collision, the dirt or mud accumulation is 19mm.
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
Schedule 2 Dimensions of Armrests And Grippers Unit: mm
Symbol Description Dimensions
Min. Max. Basic
1)
A Width (diameter or horizontal plane) of Handrails or grabs of ladders, 16 38 25
steps or walkways
B Length between the bending radii of the gripper feet 150 / 250
C Clearance between hand placing part and supporting surface 75 / 75
D Distance above the standing surface / 1600 900
E The vertical distance of the extension of the handrail on the foot, 850 960 900
platform, ladder or slope
F The distance between the edge of the step and the edge of the handrail or 75 200 150
gripper
G Width between parallel handrails (ladder) / 6002) 4003)
Width between parallel handrails (step) 460 / 700
Note:
1) If it is vertical, it is 19mm.
2) If the armrest and gripping device are on the door, it can reach 800mm.
3) If the hip is required to have a gap, it is 600mm.

Schedule 3 Dimension of Entrance and Exit of Machine Enclosure Unit: mm

Symbol Description Dimensions
Min. Max. Basic
A Basic entrance and exit width 450 / 680
B Basic entrance height (sitting in driving cabin) 1300 / >1300
C Height from floor to door handle(sitting in driving cabin) 350 850 >350
1)
D The height of the door handle above the standing surface 500 1500 900
Note 1) If the distance is calculated from the ground, it is 1700mm. The height of the entrance and exit of the skid steer loader
should not be less than 875mm, and the width should not be less than 550mm.

Schedule 4 Minimum Activity Space for the Driver Unit: mm

Symbol Description Dimensions
δ1 The gap between the driving cabin and the control device closest to the driving cabin ≥50
R1 The vertical distance from SIP to the top of the driving cabin (if the seat does not have a vertical ≥1000
suspension, R1 is greater than or equal to 960mm)
R3 Distance from SIP to rear wall of driver's driving cabin ≥4001)
h1 The vertical distance between SIP and the lower upper end surface of the side wall of the driving cabin ≤150
h2 The vertical distance between SIP and the lower upper end surface of the rear wall of the driver's 2)
driving cabin
l1 Width of space to accommodate the legs ≥560
L1 The forearm/hand does not exceed the gap of the upper side of the driving cabin ≥500
L2 When the driver’s cold shoes act on any pedal or foot control device, the gap between the driver’s ≥30
driving cabin and the cold shoes
L3 Distance from SIP to side wall of driving cabin ≥335
1) At least b+400mm, b is equal to half of the seat horizontal adjustment size
2) The size should be equal to the vertical distance between the SIP and the top surface of the copy when the seat is adjusted to
the lowest position.

Schedule 5 Minimum Clearance Between Joystick and Adjacent Parts

Control Force, N ≤150 >150
Minimum clear width, mm ≥25 ≥50

Schedule 6 Minimum Clearance between the Brake Pedal, Accelerator Pedal and Adjacent Parts
Location on the Pedal at the front part of the pedal at the both sides of the pedal
Minimum clear width, mm ≥100 ≥50
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report

Appendix A Test Subject

A1 Prototype Appearance

Picture A1-1 Prototype Appearance (45 degrees from the front left side)

Picture A1-2 Prototype Appearance (front left side)

A2 Prototype Introduction
 No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report
JC60 skid steer loader is a new product independently developed by Tai’an Luyue Modern Agricultural Equipment Co., Ltd.
This machine uses Xinchai Serials 498 engine manufactured from Zhejiang Xinchai Co., Ltd.; the transmission system adopts
hydrostatic transmission, consisting of a high-pressure variable plunger pump and a fixed motor, two independent reducers,
four-wheel drive, and 360° in-situ turning steering. The drive and work control of the machine are concentrated on two control
rods. The change of the walking direction is realized by the different speeds of the wheels on both sides; the hydraulic system is
composed of two independent circulation circuits. A heater or air conditioner can be optional installed in the driving cabin. The
working device adopts a fast switching device, which can switch 18 kinds of attachments.

A3 Determination of the Test Plan

Invited by Tai’an Luyue Modern Agricultural Equipment Co., Ltd., our center conducted a type test on the JC60 wheel loader
products manufactured by the this company from February 21, 2009 to July 20, 2009,in accordance with relevant national and
industry standards. The performance test of the whole machine was carried out in Taian Luyue Modern Agricultural Equipment
Co., Ltd. from February 21 to February 25, 2009. And the 1000-hour workability test was carried out from April 1 to July 20,
2009 at a sand field located at Huawei Industrial Park, Tai'an, Shandong Province.

A4 Prototype Description
Prototype Model Prototype Serial Trade Mark Manufacturer
No. No.
JC45 080719 Tai’an Luyue Modern Agricultural Equipment Co.,
Ltd.

A5 Main Assembly Schedule

No. Ass’y Name Model Part Code Manufacturer
1 Chassis JC60L-021000 8019 Tai’an Luyue Modern Agricultural Equipment Co.,
Ltd.
2 Working Oil Pump CBT-4F30 070507 Shaoxing Tiger Mechtronis Technology Co., Ltd
3 Traveling Pump M4PV50-50 2082455 Bondioli & Pavesi S.p.A.
4 Distribution Valve HC-S6/3-61914SS 514120 Bondioli & Pavesi S.p.A.
5 Traveling Motor INM2-420 071215/071222 INI Hydraulic Co., Ltd

A6 The Main Technical Parameters

No. Item Parameter Remark

1 Rated bucket capacity, m 3
≥0.50 /
2 Rated load, kg 750 /
3 Overall working quality, kg 3050 /
4 Unloading height, mm ≥2160 When unloading
5 Unloading distance, mm ≥710 angle is 40 degree
6 Axle clearance, mm 991 /
7 Wheel clearance, mm 1450 /
8 Minimum ground clearance, mm 200 /
9 Maximum main frame length, mm 2530 /
10 Overall length, mm 3440 When the bucket is
on the ground
11 Maximum main frame width, mm 1820 /
12 Maximum main frame height, mm 2020 /
13 Bucket width, mm 1820 /
14 Rear overhang length, mm / /
15 Departure angle,(°) 18 /
16 Unloading angle,(°) 40 /
17 Maximum flip angle Ground Position 34 Hinge pin height:
(°) 200 mm
Transport Postion 35 Hinge pin
height:250 mm
18 Maximum traction force, kN 17
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19 Turning radius, mm 1200 Tire centerline
20 Maximum climbing ability, (°) 18 /
23 Tipping load, kN ≥15.0 /
24 Maximum breakout force, kN ≥15.0 /
25 Working device Rated load lifting ≤5.0 /
movement time, s No-load lowering 3.6 /
Bucket tilted forward 2.4 /
Trinomial sum 11.0 /
26 Engine Model No. Xinchai 498 /
Manufacturer Zhejiang Xinchai Co., Ltd. /
Type Direct injection, vertical, water cooling /
Rated power, kW 45 /
Rated speed, r/min 2500 /
27 Working device & System working pressure, Mpa 16 /
hydraulic system Oil pump model/ Displacement CBT-4F30/30 ml/r /
Oil pump manufacturer Shaoxing Tiger Mechtronis /
Technology Co., Ltd
Boom cylinder, mm 680 /
Bucket cylinder, mm 410 /
Distribution Flow,ml/r 80 /
valve Pressure, Mpa 16 /
28 Tire air pressure Front wheel 0.45 /
Rear wheel 0.4 /
29 Travel speed km/h Forward gear I 12 /
Reverse gear I 12 /
30 Traveling system System working pressure, Mpa 25 /
Drive oil pump model M4PV50-50 /
Oil pump manufacturer Bondioli & Pavesi S.p.A. /
Oil pump displacement, ml/r 50 /
Traveling motor model INM2-420 /
31 Tire model/ manufacturer 10.00-16.5PR/Camoplast Solideal /
Rubber Products (Qingdao) Co., Ltd
32 Main drive type/reduction ratio Hydrostatic transmission/8.5*3.636 /
33 Hand brake type Normally closed, wet type brake, /
pressure loss brake

Appendix B Test Basis

No. Standard Code Standard Descrption
1 / Wheel Loader Type Test Rules.
2 GB16710.1-1996 Earth-moving machinery—noise limits
3 GB20178-2006 Earth-moving machinery. Safety signs and hazard pictorials. General principles
4 JB6030-2001 Construction machinery. General safety technical requirements
5 JB/T3688.1-1996 Tyre loader basic parameters
6 JB/T3688.2-1998 Wheel loaders. Technical specifications
7 JB/T3688.3-1998 Wheel loaders. Methods of tests
8 JB/T51148-1994 Wheel loaders. Reliability test method, failure mode and assessment
9 GB /T16710.2-1996 Measurement of exterior noise emitted by earth-moving machinery-- Stationary test conditions
10 GB /T16710.3-1996 Measurement at the operator position of noise emitted by earth-moving machinery--Stationary
test conditions
11 GB /T16710.4-1996 Measurement of exterior noise emitted by earth-moving machinery-- Dynamic test conditions
12 GB /T16710.5-1996 Measurement at the operator position of noise emitted by earth-moving machinery-- Dynamic test
conditions
13 JB/T7160-1993 Engineering machinery Test method of the driver field of vision
14 GB /T16937-1997 Earth-moving machinery—Operator field of view Criteria. Evaluation method
15 GB /T21152-2007 Earth-moving machinery- brake system of rubber-tyred machines—System and performance
requirements and test procedures
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Appendix C Test Instrument & Equipment

No. Description Model No. Code Remark

1 Thread fall, straightedge, level / / /

2 Magnetic base angle meter / /

3 Electronic stopwatch SW8-2008 2008038
DMI-002 2008072
4 Pointer pull pressure gauge CNK-200N 406915
5 Visual field simulation light device / /
6 Electronic truck scale SCS-50 05050014
7 Integral sound level meter AWA5610 016419
8 Diesel engine tachometer SZG-441A 9506017
9 Vibration meter 908 A25103
10 Smoke meter FBY-101 599077
11 Static resistance strain gauge YJ-26 62

Appendix D Additional Experimental Projects And Project Supplements

D1 Inspection before Prototype Test

No. Test Item Test Result Remark
1 Prototype model JC45 /
2 Serial number 080719
3 Manufacturing Date 2008.7
4 Calibration pressure of hydraulic safety valve working device: 16.0/ Traveling /
System: 25.0
5 Prototype external quality Appearance coating quality The coating surface is clean, the /
paint film is smooth, the
certificate, and the color is even
Weld quality No defects
Hydraulic parts tightness No leakage
Professional tools, spare parts, Complete
measuring tools, etc.
Lubrication state Good
6 Engine Maximum no-load speed 2663 r/min /
Model No. / Code. Xinchai 49/0805276
Manufacturer Zhejiang Xinchai Co., Ltd.
Rated power/ Rated speed 37Kw/2500 r/min
7 Tire Air Pressure Front wheel/ Rear wheel 0.45 Mpa/ 0.40 Mpa /
8 Tire Model No./ Manufacturer 10.00-16.5PR/Camoplast Solideal
Rubber Products (Qingdao) Co.,
Ltd

D2 Centroid Measurement
Prototype status Centroid coordinates
X Y Z
Transport 706 / 534
Remark Horizontal distance from / Vertical distance from the
front axle ground
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D3 Whole Machine Working Weight Measurement and Axle Load Distribution

Status Overall Front Rear Left Right Load distribution %
working axle axle side side Left Right Front Rear
weight weight weight weight weight side side axle axle
kg kg kg kg kg
Frame No load Transport 3180 920 2260 / / / / 28.9 71.1
linear Fully Transport 4030 2210 1820 / / / / 54.8 45.2
position load

D4 Measurement of The Insertion Force of The Bucket

Insertion Force Distance from center of force Static radius of rear wheel Ground clearance of front Remark
kN application to rear axle mm wheels
mm mm
3.14 2316 342 20 /

D5 Measurement of Lifting Capacity

No. Measurement Item Measurement Result Remark
1 Lifting arm piston rod extension length Maximum extension length 704 /
mm Extend length when measuring 682
2 Lifting capacity, kN 12.82

D6 Vibration Measurement
No. Measurement Working Status Vibration acceleration, m/s2 Remark
Floor Seat surface
1 The highest idling speed of the engine, the brake of the loader is stationary 2.7 0.8 /
2 The highest engine speed, the loader travels at the highest grade 9.6 3.4 /

D7 Determination of Tipping Load

No. Measurement Item Measurement Design value of Remark
Result tipping load
1 Measuring tool weight, kN 0.50 ≥15 kN Overall
2 Distance from the geometric center of gravity of the bucket stacking 1560 Chassis
volume to the ground, mm
3 Distance from Load Center of Gravity to Front Axle, mm 1334
4 Tipping load value, kN 15.12

D8 Calculation of Maximum Gradeability

No. Item Formula Result(°) Remark
1 Determineα1 by full load maximum traction Pfull Pfull=mg*sinα1 26.2 Pfull=17.42 kN
mg=39.49 kN
2 Determine α2 from the road adhesion coefficient Φ mg*sinα2=mg*Φ*cosα2 36.9
3 Determine α4 by the departure angle / 17.5 Obtained by
drawing method
To determine the maximum climbing angle, take the smallest value amongα1, α2, α3, andα4. Soαmax=17.5°
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D9 Driver's Vision Measurement
No. Measurement Item Measurement Result
1 Front Visibility test circle radius r, m 12 19
View Distance between two filaments s, m 65 405 65 405
Shading components and shading width, mm No shadow / / / /
2 Rear Visibility test circle radius r, m 12 19
View Distance between two filaments s, m 65
Shading components and shading width, mm 1 rear column 4820 7610
3 Side Visibility test circle radius r, m 12
Front Distance between two filaments s, m 65 405
View Shading components and shading width, mm 1 front window frame 2410 /
4 Side Visibility test circle radius r, m 12
Rear Distance between two filaments s, m 65 205
View Shading components and shading width, mm 1 rear window frame 2780 1260
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D10 Geometric Size Test

No. Test Item Unit Design Value Test Result Remark
1 Ground position closing angle (°) 34.0 33.0 Bucket pin height:
200 mm
2 Transport position closing angle 35.0 34.2 Bucket pin
height:250 mm
3 Turn radius mm 1200 1210 Tire centerline

D11 Testing Of Technical And Economic Indicators

Test Item Test Result Remark
Working Results Number of working cycles, times 46 V-shaped working,
Total working time, min 30.0 simulated loading
3
Total working amount completed, m 19.0 Average transportation
3 distance: 20m
Average working amount per unit period, m 0.41
3 Operating materials and
Working rate per hour, m /h 38.0
Average action cycle time, s 39.13 status: loose sand
Fuel Total fuel consumption, kg 2.6
Fuel consumption per hour, kg/h 5.2

D12 1000 Hours’ Industrial Test

D12-1 Test Overview

The 1000-hour industrial test of the prototype was carried out on a sand field located at Huawei Industrial Park, Tai'an City,
Shandong Province from April 1st to July 20th, 2009. Test actual working time is 100 days. The working is mainly based on
shoveling. The working materials are sand, etc., and the average haul distance is 25-30 meters. During the test period, it was
mostly sunny, sometimes cloudy and cloudy, and the temperature was between 23 and 35 degrees Celsius.

D12-2 Test Data Statistics

No. Item Unit Statistics Result Remark
1 Test Cycle day 100 /
2 Total working time h 1000
3 Engine no-load running time h 16.67
4 No-load travel time of the prototype h 25.0
5 Total auxiliary working time h 16.67
6 Total technical maintenance time h 16.9
7 Total working amount h 13889
8 Fault repair time h 2.8
9 Total fuel consumption l 5631

D12-3 Failure Statistics

No. Time of failure Cumulativ Failure content and handling method Time to Fault
e troubleshoo classificatio
completed t n and
test time, h weighted
value
1 2009.5.21 470 Oil leaks at the oil pipe joint of the left bucket flipping 0.5 YB, 1.0
10:00, oil cylinder. Reason: O-ring is damaged. Replace the
O-ring and repair it.
2 2009.6.22 770 Defective left front headlight. Reason: The bulb is 0.5 QD, 0.1
11:00, damaged. Replace the bulb and repair it.
3 2009.6.22 776 Oil leaks at the oil inlet of the multi-way valve. Reason: 0.8 YB, 1.0
19:00, The combined washer at the oil inlet is damaged.
Replace the two combination washers and repair it.
4 2009.7.6 890 The tread pattern of the right front tire broken in several 1.0 YB, 1.0
10:00, place. Reason: the tire rubber is aging. Replace the tire
and repair it.
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Appendix E Participants

China National Construction Machinery Quality Supervision Testing Center

Chief Inspection: Zhang Guangting
Inspector: Sun Linwei Li Jianyong

Taian Luyue Modern Agricultural Equipment Co., Ltd.

Team Leader: Liu Aimin
Tester: Li Laiqiang Wang Dong
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Appendix F Test Photos

Picture F-1 Maximum Traction Test Status

Picture F-2 Breaking Force Test Status

No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report

Picture F-3 Centroid Height Measurement Status

Picture F-4 Tipping load test status

No. GGJ2009.TX05.01.364 Wheel Loader Type Test Report

Picture F-5 Lifting Capacity Test Status

Picture F-6 Safety Sign Inspection Status

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Picture F-7 1000 Hours Industrial Test Status