Hydraulic HMC Kawasaki Staffa Motor Victory Machienry Ltd

Size 492 to 5326 Dual Displacement Hydraulic Motor Data Sheet

cc/rev Staffa, Series C M-1002/10.02
up to 250 bar GB
20,100Nm/189Kw

Features
◊ High torque at low speed.
◊ High efficiency.
◊ Smooth running.
◊ Wide range of displacements to suit specific
applications.
◊ Displacements change with ease when the
motor is running.
◊ Electro-hydraulic or hydro-mechanical control
methods available.
◊ Various mounting options available.

Description

Kawasaki Staffa motor high torque, low speed radial Other mounting options are available on request
piston motor use hydrostatic balancing techniques to match many of the competitor interfaces.
to achieve high efficiency, combined with good There are 7 frame sizes in this product range for
breakout torque and smooth running capability. performances details see table below;
The HMC series dual displacement models have
two pre-set displacements which can be chosen
from a wide range to suit specific application Motor Max Torque Continuous
requirements. The displacements are Type (Nm) output/power (kW)
hydraulically selected by a directional control
valve which can be remote from, or mounted HMC030 1654 60
directly on the motor. Displacements change with HMC045 2930 99
ease when the motor is running.
HMC080 6050 138
The range of Staffa HMC motor from the HMC125 8222 135
HMC030 of 492 cc/rev to the HMC325 of
5326 cc/rev displacement. HMC200 12800 174
HMC270 19000 189
These motors are also available in a continuously
variable version using either hydro-mechanical or HMC325 22000 189
electro-hydraulic control methods.
The Kawasaki Staffa range also includes fixed
displacement motors, refer to literature M-1001.

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Model Page Data Sheet
Staffa HMC 1.68 M-1002/10.02
Kawasaki Staffa HMC motor

Ordering Code – Staffa Motor Series C

F11 HM C125 Q2 125 70 FM3 CS TX 30 PL**

Fluid Type
Special Features
Blank: Mineral oil. PL**: Non-
F3: Phosphate ester catalogued
(HFD fluid). features, (**)=
F11: Water-based fluids number
(HFA, HFB & HFC) assigned as
required.
For alternative fluids eg:
contact Kawasaki High pressure shaft
Precision Machinery UK seals.
Ltd. Alternative port
Nominate fluid type and connections.
make on order. Stainless steel shaft
sleeves.
Alternative encoder
Model Type and tacho drives.
HM: Standard (HMC) Motor valve housing
orientation.
Special paint.
Motor frame size
C030 C200
Design Number.
C045 C270
C080 C325
C125 Tacho/Encoder Drive
T: Staffa original tach drive.
TX: Customer specific encoder
drive
Shaft Type
See shaft type option list on Page 3 Note: Omit if not required.

High Displacement Code

See displacement code details on Page 7-12

Low Displacement Code

See displacement code details on Page 7-12.

Main Port Connections

See Port Connection details on Page 3-4.

Displacement Control Ports (and Shuttle Valve) (page 5)

Threaded ports/bi-directional shaft rotation:
X: X and Y ports G1/4" (BSPF to ISO 228/1)
ISO 4401 size 03 mounting face/bi-directional shaft rotation:
C: No shuttle
CS: With shuttle valve (see options by product type)
ISO 4401 size 03 mounting face/uni-directional shaft rotation (viewed on shaft end):
C1: Control pressure from main port 1 (shaft rotation clockwise with flow into port 1)
C2: Control pressure from main port 2 (shaft rotation counter-clockwise with flow into port 2)
C2 non preferred option consult Kawasaki before placing orders.

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Model Page Data Sheet
Staffa HMC 2.68 M-1002/10.02
Kawasakie Staffa HMC motor

Shaft Options
MOTOR TYPE SHAFT DESCRIPTION
HMC030/045/080/125/200 P* = Parallel keyed shaft
HMC030/045 S* = Cylindrical shaft with 17 splines to BS3550
HMC030/045/080 Z* = Cylindrical shaft to DIN5480 (W55 x 3 x 7h)
HMC045 Q* = Female, 21 splines to BS3550
HMC080 S* = Cylindrical,14 splines to BS3550
HMC080 Q* = Female, 24 splines to BS3550
HMC080 T* = Long tapered shaft
HMC080 X* = Short tapered shaft
HMC125/200/270/325 S* = Cylindrical, 20 splines to BS3550
HMC125 Q2* = Female, 34 splines to BS3550.
HMC125 T* = Long tapered keyed shaft
HMC125/200 Z* = Cylindrical shaft to DIN 5480 (W85 x 3 x 7h )
HMC200 Q* = Female, 34 splines to BS3550
HMC200 T* = Long tapered keyed shaft
HMC270/325 P1* = Cylindrical shaft with single parallel key
HMC270/325 Q* = Cylindrical ,internal splines to DIN5480
(W75 x 3 x 24 x 9H).
HMC270/325 Z* = Cylindrical shaft to DIN 5480
(W90 x 4 x 21 x 7H)
HMHDC200 T* = Long tapered keyed shaft
HMHDC270 T* = Long tapered keyed shaft
Notes:
*- For installations where shaft is vertically upwards specify “V” after shaft type letter to
ensure that additional high level drain port is provided.
For all shaft dimensions see the motor installation drawings
Main Port Connections
Product Type
HMC030
F3 = 11/4" SAE 4-bolt flange (UNC)
FM3 = 11/4" SAE 4-bolt flange (Metric)
SO3 = Staffa 3" 6-bolt flange
FM2 = 1" SAE 4-bolt flange (Metric)
F2 = 1" SAE 4-bolt flange (UNC)

HMC045
F3 = 11/4" SAE code 61 4-bolt flange
FM3 = 11/4" SAE code 61 4-bolt flange
SO3 = Staffa 3" 6-bolt flange
FM2 = 1" SAE code 61 4-bolt flange
F2 = 1" SAE code 61 4-bolt flange

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Model Page Data Sheet
Staffa HMC 3.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Main Port Connections (continued)

Product Type (continued)
HMC080
F3 = 11/4" SAE 4-bolt flange
FM3 = 11/4" SAE 4-bolt flange
SO3 = Staffa 3" 6-bolt flange
FM2 = 1" SAE code 61 4-bolt flange
F2 = 1" SAE code 61 4-bolt flange

HMC125
F3 = 11/4" 3000 series SAE 4-bolt flange
FM3 = 11/4" 3000 series SAE 4-bolt flange
S03 = Staffa 3" 6-bolt flange
FM2 = 1" SAE code 61 4-bolt flange
F2 = 1" SAE code 61 4-bolt flange

HMC200
F2 = SAE 1" 4-bolt UNC flange
FM2 = SAE 1" 4-bolt UNC flange
F3 = 11/4" SAE code 61 4-bolt flange
FM3 = 11/4" SAE code 61 4-bolt flange
SO3 = Staffa 3" 6-bolt flange
SO4 = 6-bolt UNF flange Staffa original valve housing
F4 = SAE 11/2" 4-bolt UNC flanges
FM4 = SAE 11/2" 4-bolt metric flanges

HMC270
F4 = 11/2" SAE code 62 4-bolt flange
FM4 = 11/2" SAE code 62 4-bolt flange
S04 = Staffa 4" 6-bolt flange

HMC325
F4 = 11/2" SAE code 62 4-bolt flange
FM4 11/2" SAE code 62 4-bolt flange
SO4 Staffa 4" 6-bolt flange

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Model Page Data Sheet
Staffa HMC 4.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Functional Symbols

Note: All model types with variants in ordering code Main Port Connections and Displacement Control
Ports (See Ordering Code Page 3/4).
HMC030/HMC045 Valve housings which are normally mounted to motors are shown on pages
HMC080 3/4.
HMC125 Any five cylinder motor valve housing can mount to any five cylinder none
HMC200 monoblock.
HMC270 Limitations are normally flow i.e. F(M)2 valve housings are limited to 200
HMC325 litres/min.
HMC270 and 325 only mount 4” valves which are peculiar to the seven
cylinder motors.

-F(M)3-X- -F(M)4-X- -F(M)3-C- -F(M)4-C-

-SO3-X- -SO4-X- -SO3-C- -SO4-C-
-F(M)2-X- -F(M)2-C-

P1* P2* P1* P2*

DR DR
Min. Min.

1 2 1 2

Max. Max. PC
PC

X Y A P B T External
pilot
supply
-F(M)3-C1- -F(M)3-C2-
-F(M)3-CS- -S03-C1- -SO3-C2-
-F(M)4-CS- -F(M)4-C1- -F(M)4-C2-
-S04-C1- -SO4-C2-
P1 P2 P1(P2)* P2(P1)*
DR DR
Min. Mi

1 2 1(2) 2(1)

Max.
Max.
PC PC PC PC

A P B T A P B T

C2 is a non prefered option and complicated to achieve.The result can be

*-F(M)3 models only
achieved by using C1 and reversing the valve spool 180 degrees
*-F(M)4 models only
Consult Kawasaki before ordering.

The pressure ports are only offered as standard where they are shown on the installation drawings.
There is a single port in the ‘C’ spacer.
Pressure ports in F(m) 3 and 4 valve housings can be called up in special
features when required.

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Model Page Data Sheet
Staffa HMC 5.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Performance Data

Performance data is valid for Staffa HMC Motors fully run in and operating with mineral oil. Leakage
values are at fluid viscosity at 50cSt (232 SUS).

Motor Selection: Use table on pages 7 to 12 to select appropriate displacement for each application.
Refer to table on this page for pressures and speed limits when using fire-resistant fluids.

Limits for fire resistant fluids

Fluid Type Continuous Intermittent Max Speed r/min Model type

Pressure (bar) Pressure (bar)

HFA 5/95% oil-in 130 138 50% of limits for All models
emulsion petroleum oil

HFB 60/40 water in 138 172 As for petroleum oil All models
oil emulsion

HFC water glycol 103 138 50% of limits for All models
petroleum oil

HFD phosphate 207 241 As for petroleum oil C030

ester
250 275 As for petroleum oil All other models

Specify make and type of fluid on your order if other than petroleum oil.

Rating definitions

Continuous rating

For continuous duty the motor must be operating within each of the maximum values for speed, pressure
and power.

Intermittent rating

Operation within the intermittent power rating (up to the maximum continuous speed) is permitted on a
15% duty basis, for periods up to 5 minutes maximum.

Intermittent max pressure

C030 = 241 bar

All other models to 275 bar.

These pressures are allowable on the following basis:

(a) Up to 50 r/min: 15% duty for periods up to 5 minutes maximum.

(b) Over 50 r/min: 2% duty for periods up to 30 seconds maximum.

Static pressure to DNV rules 380 Bars.

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Model Page Data Sheet
Staffa HMC 6.68 M-1002/10.02
IKawasaki Staffa HMC motor Victory Machienry Ltd
Performance Data Tables

HMCO30 Motor

Displacement Code 30 27 24 21 18 15 12 09 06 03/00

Displacement cm3 492 442 393 344 295 246 197 147 98 49/00
volume/r

Average actual Nm/bar 6.86 6.08 5.3 4.59 3.88 3.2 2.51 1.83 1.15 0.44/0
running torque

Max continuous speed r/min 450 500 525 550 575 600 600 600 600 1000

Max continuous output kW 60 60 55 49 42 35 27 20 10 0

Max intermittent kW 66 66 61 55 48 41 32 24 13 0
output

Max continuous bar 207 207 207 207 207 207 207 207 207 17*
pressure

Max intermittent bar 241 241 241 241 241 241 241 241 241 17*
pressure

HMCO45 Motor

Displacement Code 45 40 35 30 25 20 15 10 05/00

Displacement cm3 737 655 573 491 410 327 246 163 81/00
volume/r

Average actual Nm/bar 10.65 9.4 8.04 6.88 5.68 4.4 3.2 1.55 0
running torque

Max continuous speed r/min 450 550 600 600 600 600 600 600 1000

Max continuous output kW 99 89 79 67 54 42 30 15 0

Max intermittent kW 119 107 95 80 65 50 36 18 0

output

Max continuous bar 250 250 250 250 250 250 250 250 17*
pressure

Max intermittent bar 275 275 275 275 275 275 275 275 17*
pressure

Note: Intermediate displacements can be made available to special order

*See "Small displacements" Page 27, for information about higher pressure applications, in 05/00
displacements.

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Model Page Data Sheet
Staffa HMC 7.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Performance Data Tables (continued)

HMC080 Motor

Displacement Code 90 85 80 75 70 65 60 55 50 45

Displacement cm3 1475 1393 1310 1230 1147 1065 983 900 820 737
volume/r

Average actual Nm/bar 20.02 20.8 19.66 18.48 17.11 15.9 14.55 13.2 12.0 10.6
running torque

Max continuous speed r/min 300 315 335 360 385 415 450 490 540 600

Max continuous output kW 138 134 129 127 123 118 115 110 105 99

Max intermittent kW 170 165 159 156 151 145 142 135 129 122
output

Max continuous bar 250 250 250 250 250 250 250 250 250 250
pressure

Max intermittent bar 275 275 275 275 275 275 275 275 275 275
pressure

HMC080 Motor (continued)

Displacement Code 40 35 30 25 20 15 10 05/00

Displacement cm3 655 574 492 410 328 246 164 82/00
volume/r

Average actual Nm/bar 9.24 7.87 6.48 5.31 3.93 2.56 1.57 0
running torque

Max continuous speed r/min 600 600 600 600 600 600 600 1000

Max continuous output kW 92 79 64 52 38 26 12 0

Max intermittent KW 113 97 79 64 47 32 15 0

output

Max continuous bar 250 250 250 250 250 250 250 17*
pressure

Max intermittent bar 275 275 275 275 275 275 275 17*
pressure

Note: Intermediate displacements can be made available to special order

* See "Small displacements" Page 27, for information about higher pressure applications,
in 05/00 displacements.

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Model Page Data Sheet
Staffa HMC 8.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Performance Data Tables (continued)

HMC125 Motor

Displacement Code 125 120 110 100 90 80 70 60 50 40

Displacement cm3 2048 1966 1802 1639 1475 1311 1147 983 819 655
volume/r

Average actual Nm/bar 29.9 28.7 26.3 23.6 21.0 18.3 15.7 12.8 10.6 8.1
running torque

Max continuous speed r/min 190 195 210 235 260 295 340 390 440 540

Max continuous output KW 135 131 122 114 105 98 88 81 72 62

Max intermittent Kw 152 147 137 128 118 110 99 91 81 70

output

Max continuous bar 250 250 250 250 250 250 250 250 250 250
pressure

Max intermittent bar 275 275 275 275 275 275 275 275 275 275
pressure

HMC125 Motor (continued)

Displacement Code 30 20 10 05/00

Displacement cm3 492 328 164 82/00

volume/r

Average actual Nm/bar 5.9 3.8 0.6 0

running torque

Max continuous speed r/min 600 600 600 1000

Max continuous output kW 48 24 4 0

Max intermittent kW 54 33 6 0
output

Max continuous bar 250 250 250 17*

pressure

Max intermittent bar 275 275 275 17*

pressure

Note: Intermediate displacements can be made available to special order

* See "Small displacements" Page 27, for information about higher pressure applications,
in 05/00 displacements.

www.chinaWinches.cn
Model Page Data Sheet
Staffa HMC 9.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Performance Data Tables (continued)

HMC200 Motor
Displacement Code 188 180 170 160 150 140 130 120 110 100

Displacement cm3 3080 2950 2790 2620 2460 2290 2130 1970 1800 1640
volume/r
Average actual Nm/bar 46.6 44.0 41.7 39.1 36.6 34.0 31.3 28.7 26.3 23.6
running torque
3"
valve 155 160 165 170 175 180 185 195 210 235
r/min
Max continuous speed
4"
valve 200 205 210 215 220 230 250 270 295 320
r/min
Max continuous output KW 174 174 174 165 156 148 139 131 122 114

Max intermittent KW 195 195 195 185 175 166 156 147 137 128
output
Max continuous bar 250 250 250 250 250 250 250 250 250 250
pressure
Max intermittent bar 275 275 275 275 275 275 275 275 275 275
pressure

HMC200 Motor (continued)

Displacement Code 90 80 70 60 50 40 30 20 10 05/00

Displacement cm3 1470 1310 1150 980 820 670 490 330 160 82/00
volume/r

Average actual Nm/bar 21.0 18.3 15.7 12.8 10.6 8.1 5.9 3.8 0.6 0
running torque

3"
valve 260 295 340 390 440 540 600 600 600 1000
r/min
Max continuous speed
4"
valve 350 350 350 350 350 350 350 350 350 1000
r/min
Max continuous output KW 105 98 88 81 72 62 48 25 5 0

Max intermittent KW 118 110 99 91 81 70 54 33 6 0

output
Max continuous bar 250 250 250 250 250 250 250 250 250 17*
pressure
Max intermittent bar 275 275 275 275 275 275 275 275 275 17*
pressure
Note: Intermediate displacements can be made available to special order.
* See "Small displacements" Page 27, for information about higher pressure applications,
in 05/00 displacements.

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Model Page Data Sheet
Staffa HMC 10.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Performance Data Tables (continued)

HMC270 Motor

Displacement Code 280 250 220 200 180 160 140 120 100 80

Displacement cm3 4588 4097 3605 3277 2950 2622 2294 1966 1640 1310
volume/r

Average actual Nm/bar 69.4 61.9 53.9 49.0 43.6 38.3 33.2 27.9 22.4 17.1
running torque

Max continuous speed r/min 120 135 150 165 185 200 240 270 325 350

Max continuous output kW 189 176 161 150 139 128 116 104 89 73

Max intermittent kW 213 198 181 169 156 144 132 120 101 95
output

Max continuous bar 250 250 250 250 250 250 250 250 250 250
pressure

Max intermittent bar 275 275 275 275 275 275 275 275 275 275
pressure

HMC270 Motor (continued)

Displacement Code 60 40 30 20 10/00

Displacement cm3 980 655 492 328 160/00

volume/r

Average actual Nm/bar 12.2 7.9 5.15 2.4 0

running torque

Max continuous speed r/min 350 350 350 350 1000

Max continuous output KW 57 38 26 14 0

Max intermittent KW 80 55 38 20 0
output

Max continuous bar 250 250 250 250 17*

pressure

Max intermittent bar 275 275 275 275 17*

pressure

Note: Intermediate displacements can be made available to special order

*See "Small displacements" Page 27, for information about higher pressure applications,
in 05/00 displacements.

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Model Page Data Sheet
Staffa HMC 11.68 M-1002/10.02
Kawasaki Staffa HMC motor www.chinaWinches.cn

Performance Data Tables (continued)

HMC325 Motor

Displacement Code 325 310 300 220 200 180 160 140 120 100

Displacement cm3 5326 5080 4916 3605 3277 2950 2622 2294 1966 1639
volume/r

Average actual Nm/bar 80.4 76.9 74.3 53.9 49.0 43.6 38.3 33.2 27.9 22.4
running torque

Max continuous speed r/min 100 105 110 150 165 185 200 240 270 325

Max continuous output KW 189 189 189 161 150 139 128 116 104 89

Max intermittent KW 213 213 213 181 169 156 144 132 120 107
output

Max continuous bar 250 250 250 250 250 250 250 250 250 250
pressure

Max intermittent bar 275 275 275 275 275 275 275 275 275 275
pressure

HMC325 Motor (continued)

Displacement Code 95 80 60 40 30

Displacement cm3 1557 1311 980 655 492

volume/r

Average actual Nm/bar 20.9 17.1 12.2 7.9 5.15

running torque

Max continuous speed r/min 350 350 350 350 350

Max continuous output KW 85 73 57 38 14

Max intermittent KW 104 95 80 55 20

output

Max continuous bar 250 250 250 250 250

pressure

Max intermittent bar 275 275 275 275 275

pressure

Note: Intermediate displacements can be made available to special order, but not
below 30 cubic inch displacement.

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Model Page Data Sheet
Staffa HMC 12.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Circuit and Application Notes (continued)

Mineral oil recommendations
The fluid should be a good hydraulic grade, non-detergent petroleum oil. It should contain anti-oxidant,
anti-foam and demulsifying additives. It must contain antiwear or EP additives. Automatic transmission
fluids and motor oils are not recommended.
Temperature limits
Ambient min. -30°C
Ambient max. + 70°C
Max. operating temperature range.
Petroleum oil Water- containing
Min -20°C +10°C
Max. *+ 80°C +54°C
* To obtain optimum services life from both fluid and hydraulic systems components, 65°C normally is the
maximum temperature expected for water-containing fluids.
Filtration
Full flow filtration ( open circuit ), or full boost flow filtration ( close circuit ) to ensure system cleanliness to
ISO4406/1986 code 18/14 or cleaner.
Noise levels
The airborne noise level is less than 66.7 dB(A) DIN (&) dB (A) NFPA) through the “continuous” operating
envelope. Where noise is a critical factor, installation resonances can be reduced by isolating the motor
by elastomeric means from the structure and the return line installation . Potential return line resonance’s
originating from liquid borne noise can be further attenuated by providing a return line back pressure of 2
to 5 bar.
Polar Moment of Inertia
Typical data:
2
Model Type Displacement Code Kg m
30 0.012
HMC030 15 0.0094
45 0.044
HMC045 30 0.041
90 0.052
HMC080 45 0.044
125 0.20
HMC125 50 0.14
188 0.23
HMC200 75 0.18
280 0.83
HMC270 100 0.61
325 0.87
HMC325 100 0.61
Mass
HMC030 Approx. all models 100kg.
HMC045 Approx. all models 150kg.
HMC080 Approx. all models 172kg.
HMC125 Approx. all models 235kg.
HMC200 Approx. all models 282kg.
HMC270 Approx. all models 450kg.
HMC325 Approx. all models 460kg.

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Model Page Data Sheet
Staffa HMC 29.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Crankcase Drain

Motor Axis Horizontal

Connect to a drain
port above motor
centre line

The recommended minimum pipe size for drain line lengths up to approx. 5m is 12.0mm 1/2" bore. for
longer drains, increase pipe bore to keep motor casing pressure within specified limits.

Axis Vertical, Shaft Up

Additional drain
port G1/4" (BSPF)

Standard drain port

3
/4" - 16 UNF
0.35 bar

Specify “V” at model code position (3) for extra drain port, G1/4" (BSPF). Connect this port into main drain
line downstream of a 0.35 bar check valve to ensure good bearing lubrication. Piping arrangement must
not allow syphoning from the motor case. Where this arrangement is not practical, please consult
Kawasaki.

Axis Vertical, Shaft Down

Piping (from any drain port) must be taken above level of motorcase to ensure good bearing lubrication.
The arrangement must not allow syphoning from the motorcase.

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Model Page Data Sheet
Staffa HMC 30.68 M-1002/10.02
Kawasaki Staffa HMC motor Victory Machienry Ltd

Valve Housing Options (continued)

3” Valve Housing with 6 bolt flange “S03” (see ordering code)
Supplied with 2 'O'-ring seals.

3" VALVE HOUSING WITH 6-BOLT FLANGE, “SO3”

Supplied with cover plate, 6 bolts and 2 O-ring seals.

Ø 254,0

84,0

63,0 Mounting
Flow direction for shaft face
rotation shown on main
drawing on page 9.
Reverse flow for opposite
direction of shaft rotation.

A
10,0 B
6 holes 129,0
3/8"-24UNF-2B,
16,0 deep 50,8 50,8
r. 19,0
44,0
70,0

Port 2 ▲ Port 1 ▲
60,3

▲ Ø28 with recess for 31,0 i/d x Ø 4 section O-ring

Model Motor mounting face to rear of valve housing (mm) Motor mounting face to centre
line of port adaptor face (mm)

(A) (B)

HMC030 381 307

HMC045 411 336
HMC080 396 321
HMC125 426 351.5
HMC200 439 394

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Model Page Data Sheet
Staffa HMC 31.68 M-1002/10.02