— Technical Specification General Quotation No. 1 P3215 Pos. No. +2. Stripping/Oily Water Pump Pump Size 3S 40 Horizontal Self-priming Piston Pump Pump Media : Oily Water Density 1 kg/l Pump Motor Capacity :4m3h Manufacturer Norm El-motor ‘| | Delivery Head 40 mWC Type 80-4 | [Strokes 98 per min. Insul. & Prot. sF—1P55. Particle size 0.3mm Voltage 13x 380V, 50 Hz Viscosity 100 oSt Speed 1450 RPM. Liquid temp. max/min. 2 40/a°C Performance 20.75 KW Delivered By : DESMI Material specification Crank case : Cast iron Air chamber. Cast iron Piston = NBR ‘Cylinder : Bronze Valves : Bronze Piston rod : Chrome-nickel Steel | [Additional Comments DESMI A/S Bia Nasir, Denmark BS 40 Phare e908 ft Telotax: +45 93 1754.99 : _| Sashes Cite re gona eee eee a ee eeeee STRIPPING/OILY WATER PUMP. 175 DELIVERY Ri 4/4" SUCTION 335 155 R71 4/2" Foot print, Foot print 76 2 258.8 Si .. SPECK 49 03 38 a ecne nee.) BUFFELPUMPE i= leita Nese eater BS40 Veto ot oe Subject to ollerations ALL RIGHTS RESERVED ©Size ‘TECHNICAL DATA FOR BUFFEL PUMPS "! Bs-1 sscto 255 Capacity per bout Livres 1500 000 5000 5 ele is 130 ‘500 Tapigale 4 Hoe Total delivery head 2/ft, 38/137 38/137 38/137 Delivery heed mex. m/ft. 60/196 60/196 60/196 Suction lift normal a/ft. 8/26 8/26 8/26 Suction lift mexie. m/ft. 8.45/28 8.5/28 85/28) Piston stroke am AS 68 78 Cylinder bore am 60 80 90, Strokes per min.normal 99 98 85 Seraker wer win axles : : : Gear ratio 72:17 84217 81:97 Shaft speed normal R.P.M. 425 465 fe Skate opeed secioal RP = = Skate atasetor ae Ti wae ae VoPaley aie, pony Ground aha) Pe 2 20 co Riis of wotor noroal Z 30 50 RiPot of Boor Saki 7 7750 0 V-Paliey din, cotor normed round asac) Pe 5 * 10 Betornel Giese a 105 0 Yerulley aie, water (ground dia.) SET50 Rm "9 v2 Beers Ginn = % v0 Vol. efficiency 95% 96 B 96 Mech, efficiency 55% im ak Motor capacity at 737 fe tad norael output hp os i 4s Wotor capacity at 156 Fe, baa normal cotpet ows 4s 210 Dimensions of ¥ belt ea Toate ea Te amber of ¥ belt 5 o 2 Suction ots Gide tar 3 aa a Discharge stud diam, in. 1 ae 14/2 Flanges web. 7 Be. 70 Tab. 10 Tanger of psp a 30 be 30 ats" or boop Be 0 Bo Height of pump on 320 420 450 Net weight of pump, kge 3 72 98 no motor dbs 3 158 245 aaa SPECK-KOLBENPUMPEN-FABRIKOperating Instructions - Spare Parts List _SPECK “BUFFEL” 'BS 15 to BS 50 Pumps and Pump Units INDEX 1. reduction. 2 Locaton of Pan a 3) Room... ) Pum Unit 8, Installation a) The complete Pump Unit ') Pump alone... ) Suction Line 4) Sucton Head 2) Intake Pressure, 4. Pump Unit with Vertical Tank. a) Assembly... #8} Dieoharge Line» ¢) To Exchange Suction and Discharge Connections’. 5 Starting the Pump 2) Fling wih OF ) Motor Lubrication Filing tie Pump 4) Closing Fitings «| 9} Adjusting Motor. 4) Symching the tior. 9) To Let Wator Out : 1) On/Of Switching Pressure... 6. Maintenance and Service {2} Lubrication 1) Stuffing Box.” 7. Disturbances 7 A) Lite or no water at als being puraped. =... B) Pump Knock® «os.» CC} Pump switznes on atiow water dslvery and ewiches of lnmeeiately he tap is turned of 1) Pump switenes on automatically aiicugh tap are timed off E} Air escapes from tap when waters lt out F) Water is pumped easly til shorly betore ewitsh-off prac and nn canines oan Bl desrit pup wate Because Itcant reach the fal pressure (G) Water leaks at Air Volume Contol 8 Spare Pans Service 8} Spare Parts ist ) Spare Pars Drawing 7 i 1. INTRODUCTION ‘To the owners of SPECK Pumps and Pump Units Firstly, we would ike to thank you forthe faith youhave shown in buyng our Products, We have suppliedtens of thousands ofthese pump units over the past years and feel sure thal you too will number amoung our sasied customers ‘These operating instructions should help you overcame minor dificutias {and assist you in carrying out simple maintenance and servicing yourset, ‘Tho plumber who installed your unit certainly won't have any objections, Nevertheless, do consultan expert should you have any doubts atallabout wat could be the cause cf any disturbance, Each pump uritis teste fr its performance, pressure and silent-cunning before it leaves our factory. This model has been aporoved of by TOV )-German Technical Authoriles - ia Munich and by the Industal Trade ‘Association eV. in Bonn. I fils all saety rules and regulatons legally effective to this date, Construction Approval Licence No. is avaliable upon request. 13821, 1091 L 2.LOCATION OF PUMP UNIT 4) The roam must be frost proof, dry and ary enough to prevent moisture forming, Moisture damagas the motor. } The pump unit must be easly accessible from all sides so that mainto- ‘nance work can be cared oU without any diel. ©} Each pump is to nave a protective bet-guard which compas with the ‘stipulations and salty-rles curren in force, 4) The pump motor must be equipped wit a correctly adfusted mator protection switch, S.INSTALLATION {ony tobe carried outby a plumber) Discharge Line Fig. 111 Origina!“Buitel* Pump Unita) The complete Pump Unit wit horizontal pressure tank is supped vady assembled. A special foundation isnot iecassary. Thetankcan be Jad to the foundation by 4 spacer blocks with nuts, | “Bate” Piston Pumps alone, are bolted fimly onto a small brick or concrete foundation, No special foundation is required for vertcal tanks ‘There shouldbe a piece of sound:-nsulatng matorialbetween the pump {andthe floor of pumps without a foundation, ©) Suction Line Perfectfunctioing ofthe pump depends largely on well layed-outsue- fon ines. The sucton tine shouldrise sigh from te welltotha pump or ‘should atleast be siaight. t must be perfectly seal-proot and the inside siameter ould be atleast as large as he connection onthe pump. Only ‘bows are tbe used, no elbows. Ihis advisable to install afoct-valve or an intermediate valve inthe case ofaciosed fiter-well. If sucton Ines are longer than 30m, suetionarrchamberistobeinstll- ‘edrightin rontofthe pump. When vertical tanks are used (Fig tt}, tis advisable to ‘support heavy suction lines so that their weight doesnt pull onthe pump. “Batt Pump alone (Approved SatetyVatve) Fig. 112 1) Suction Head ‘The otal gauged suction head which isthe height between water level grespump plsios of rection ine anc pose reliance isnt toexceed 7 5m, nottoforgettnal nory seasons te waterlevalin fe wo may be lower tan usual ‘Arogulalor valve not atited seat-valve] mustbe installed in onto the Bumpin tue caso shor suctiontines andthe suction heads\omor than nT eu’ valvo can thon be ajustedneas to fe most optimal Suton head [¢-6:m) ensuring tat the pump tune quiely ano preventing water haramer. ¢} Intake Pressure - Pump Unit at Booster Set the inlet pressure is more than 0,3bar (3m), is advisable to install a Bressure-free header tank with foal valve, thi 'sn't possible a regulator ‘valve (See above) musibe instaled. Avacuum of4-6mmustbe provided (hat the temas Volume Cone wi ncton propery ihe itp harmmers.a suction a chamber (Vol approx. 78 Ite) us be ‘italled inthe suction line. However a shu-ot-valve fs necessary in ‘suctlon line with intake pressure, So tnat the pump can be opened fot Serveing Ar Volume Contot Suction Line as a) Assembly Contraryto complete pump units wth hovizontaltanks which are comple- {ely assembled at cur works, pump units wah vertical tanks have to be assembled by a plumber onlocation. Thefunction sna diferentio tat ot the complete unis. Please note that an automatic ar volume controlean also be installed in a vertical tank - s2@ llustation 113. Installation instructions upon request 5] Discharge Line (Retors only to installation of pump urits with vertical tanks of pumps alone) Line from pump to tank should slope upwards if possible or at least be horizontal «never sloping downwards. Only use bows, elbows may only be used behind he tank. Regulator valve shouldbe inetaled between ump and tank. kck-back valves notnecessary, only eausesnoise. €}To Exchange Suction and Discharge Connections (Does nctapplyto ‘nis wit horizontal tanks) For o2sy installation, suction and cischarge sides of Speck “Billo pumps can be adapted and interchanged, This often saves the inconvenient instalation of suction andischarge pipes Valve seat seals ‘must be cleaned bolore they are reinstalled and the valve must be ‘caratuly installed, making sure that it is propery, Fass Fig. 114 After suction and discharge valves have been exchanged, the alr ‘chamber must be revolved to 180" eo that the safety valve is, always located on the discharge side.5. PUTTING INTO OPERATION ou Fu Fa crankcase wih SAEQ0 al heough opening above cresshad (25) and th gear, —femoing gear cover 2), flows : 8515 25 |sS40 j8s50 ees oa loa Toa bam Oy Motor Lubdeation Sess rab Hae» pees, shorn he beans ‘Svaly equre a ther go ‘¢) To Fill Pump ae Fi pum ad up wih water trough tng soe (2 and athe sre tine tn purr elipuiy 1) manuay intr arecton shown ben afew tthecace ct eng sucton nes proto vanelniemada vate ae wit wl «To Shut Stings Shu tings Sscharge tne being he rk orken of ean pe elifatr Aigament Using a er mato sure fat pump and motor V-belt pulleys (18+ 16b) are inne wih each oter. the putes donot align precise, hes wi wea out cy. To Switch On Motor te he revolving erection anc covers poate motoring i he wrong ‘recon. The pup stats pumping ard the wale rises. This ean be seen ait ‘son suppof (fig 111 Page on uns wv a kancparet tose. )ToLot Water Out “Tun ap on and et wats out Presure fla to 2 bar andthe purr automa _sivchas on gan. proximally 2000 les water por hourow out alan open i “pat3 barpressre JivOH Switching Pressure ‘The constuction ofthis pur unt has boen approved and ised wih asalay- vate aio approves bythe German tactsl autores, The ssl vale fe djustedto4bar discharge pressure conforming wih such equator Te say ‘abot seced atte factory and notte be racjustd bythe purpeperaio-The Bresoure tanks also agmesine to a mam of 4 ba thereore te pressure ‘Swichrnay ont/b0schsledioamaximumeieh-of pressure of9 Star aervise {hesaletyvavewilsanreactng Noto figure 111/V when adsing he lfrence npreseue 6. MAINTENANCE AND SERVICING 4 Lubrication ‘The goarisutiated autoracally proving the pump evolves in tho right de: ton Oilevel shoul be cascxod evry 3 marth andtoped-up necessary Hol ‘canbe seon tough ha acoator late (2) Frstol change afr smorths and nen every year every Smonthsitine pump 's running eorinsoly. Tse done by unwarewing the nao (24 oof ah -scfew (16) and arang out no oo Than clean cat crankcase frnoving Se ton) andvotl wih ea ol a deserted i Pensa Qs 7. DISTURBANCES ») Stuting Box ‘The compact sung box consisting of packing rings ara seal seve, cequies| practeally no maitonanos at tt suting box dpe ohn up he sting Dox (a) carly. ts doesn ls, te whate suring bos fa} must bo replaced. The ea dove ws op He pr peg oes een. ovpets V.bes(04 should notbe overtesione: However adsshiotoretension em ater afew cas of operation Decaues they could et stretched atthe beginning Gear ‘Th exignal SPECK “BUfe* pump hes dval-haringtone prion gear wit ‘bronze connacing ro. ier han tha servicing [ubteaten enionad uncer 3), ‘heres hardy any father maniarce or Wbicabonnecoesey ‘Teeny thing tobe dane isto reads th con ros ater about a yoar of operation when ttmay bck a ite; oosn lock nut 17), seraw out ex Pexagonterslon ‘serewandifneceseary take 04 -O5 mmetonin [405]outl hs contod ok sore Tntersin scren(17 3} againanalock Check agin aftr aboutan hour ofoperation {tho con rod cou be ao Ugh ane is uning ee ceuson tome seni (ross-Seoton Drawing of Valve Cae Fig. 115) 2) Air Replenishment “Tere must aways be arn hea chamber order to assur hate pump runs ‘smooty and sient. Ts a custcn I ep! under conta by Be automate at ‘volume contol ebovs the sting var. Alte samo tine, a pumped toe pressure nk ‘The moreairthereisin the pressure tank, the morewatercan be discharged bofore the pump switches On again. se Ar Voume Gontolnas abe repel kay asktorourinsvetion sheet The ulomate Ar Vole Contel Unt ee sony avatebi asa complete unt "tyounave any Koue wan ie pre, you may be as fhe alt yous wth hel ofthe follwing pe, beloe having to cla plunbor yeu canine th eaten othe _datuoance, cals plmber or wil 6 us no argeting le tle fe pup model concemed at stl ruse. Prior to working on the pump don't forget to switch off the elecvcty on the motor protection switch. A) Little or no Water at all is being Pumped Poss Reason |__ Remedy ‘8 Bump is erning but deters no water even ‘hough tis Mod propor. foralorgtine. ‘Hot outclnt water he pump. Remove at chamber(s) andloosen rubber valve cis (113/123 which havo probably got tuck pump has ben stood eft punpasespeineding.can atthe samo tne tum thepunpsoveralimesandeurln wate by iti thre ar 24 lira inte pump. Serew on Ser phg(33} gan andeal coh. Mora waar may benesessary the uctontineis eyo ‘ide ation head very hgh, « Suefon ead oa highisueton ine to ong Measure dterenco between water love and ange pure connection Fig. 111, Comp osscltevonniengpipae with {abl favalate upon ques) and add the ciference moigh 4. Suction tno 0 ea proot ‘Afar the pur has been unger a wil check wheter al-bubios canbe seen through ranspavent hose (Fig. 111) shove chamber tank 5, press ava sucton in, lek and make tai tghe ‘Soles or worn-out vals. Pebbles, hemp, shavings te. fen got absorbedinithe punp the wells arene sothe a chanber(S) has to beremoved site valves cheokec Lonsennutsabovevalveston Hama ave stamand ary erustwhich may ten Vales ors not Eerowodin thoy are sick prosstho foceo wth ehandlolahanmer, The valve eat selisuncetevave make Sure ‘atthe sess clean uber va cece (019/128) may ave ob replaced fhe pup & Oder { Stuting box snot sea root, ve use cotton packing Tigtten uot] atti doesnthep, replace packing rings (6 and posit celrnge|6)as we Donctuse hempB) Pump Knocks Possible Reason Me's no alrcusion nthe i charter >) Pre-prssuren pump <] Pu suction head vary low. 1) gh veto he and ing suc oe 18). Con rod baring in purp are wom ot 4 Seatotv-bet pulleys won ot 9 Defective bal boarngs ) Pump switches on when very PowabieResson {fe air curhon isnot lod up aufcenty. uring tal operation, ewe may rot have ‘been enough ae pumped ino the taro: the ‘athe purnp has purnpod it tho ark ‘ecaping somewhere (pressure switch, ‘resiro gauge, si volume cont, up connections, warsper damage Remedy Matesue that svoume cel Fg.11)s wang propery. The nrgvae shuldis when ne purpirur heck wou: abr pa tye conga ep Ae keaee ens oe one nS ee ‘ate leat npurmpchambar is to hgh becauso tho sing va has absorbed suit a. Thattore, regulator {choke} has tobe nstaesinthesuctoniine(seePara Saanda) Pump snougrun wihaboutS mate vacuum oreurhg at sulcent ais pupad. ‘Same appes har as explained under - a vacuum mustbe provgedby means of a choke So tha sion at wi bo pumped. ‘gsllasucton at chanberaspe: cand ensre suet vest. Ses tates ocughwalerntewsteg. stra ‘Yeascan't avays determine te reason tor knocking by eat, s0 you have otum he pump Vb py (1) backwacds and {onan o determine any clearance botwoen bering and cons. Repair to the gee ars bos done by on eapar ‘Same apples hare az deosbed under o. ‘Samo applies agin as dotted unde litle water is discharged and switches off immediately the tap is turned off Remedy tenting valve andar volume contra! are working rope and here int anough arin the tr coat all connecton {roads on tank with 8 soap sohton fo determine whero ts leaking couks als baa te presse oven (1 117 eet aight. 'D) Pump switches on automatically although taps are tumed off Possible Reston a1 Aap is leking o irs escaping fam te ‘on 1 Leaky vats o leaky safey-vave cause ator run beck nto he wel, «] Fo! valvelnamnadat vo in tna suction Tne eek Water rans back mote wel Remedy (Chock by swtchng of the complete uni overight. Tun of al tap and chock wheter he pressure cops. (Open punp and check whoa tha valves ee sealing pepe ‘Sich pur ofans it salty-valve at 3.8 br. oot vaventermedste vale wotkng propel, nore ow should be hoard (or s8en at recura-gauge af trl) mmedlataly ahr tvor (214 has boon ted ) Air escapes trom tap when water is let out esble Reason, sur Theres too mucha the take The wol ators probably very gassy and alot air Separates reo fe tan tho suction Ine is vetylongandthesuclon heashigh coud bethattoo much aris baing pumped. 1 Sucton tng oaks. Remedy Inthis caso, tis acisabiot ecornoctthoppo oth aivlume contliora wi smal fair be sng vale tointalaspectabersowanavary Fd leak ard saat tup. F) Water is pumped easily till shortly before switch-off pressure and then the pump continues to run but doesn’t pump any water because It can't reach the final pressure Potsible Reason ‘This can happen foo uch ais pumped threughhe A Volume Conizowhen schon Snes are vary tog and suction head very high This oten cceure whontho auton ie Isnt sbsouy seatprct and alone even ‘more arto get rt fe pop. bean seo be caused by wom ourusservave plate, wom owteyinder or patos. Remedy Wececommendhtatig a rubber ip with vary smalls or puttha a vole contin th suction line ote operation ‘tom me oie. Raplace ruber valve plats (113/123). Check wnae piston obras cynderare wormed andresiacs at neooseay, “| Water leaks at Air Volume Control “Poaable Reason, Fsbo ip of ening valve (25) f damaged Remedy Reptace raber Fp 298)