AVS Manual

Home / Caterpillar / Disassembly and Assembly / senr76070014

120B POWER TRAIN Caterpillar SIS Information

Flywheel Clutch General Service Information

Usage: Schematic
Specifications
Systems Operation
Remove Flywheel Clutch
Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Service Magazine
Truck Engine News
Engine News
Lift Truck Technical Bulletin
Operation and Maintenance
Manual

start by:

a) remove engine (See Engine Disassembly and Assembly section)

1. Remove three bolts (1) that hold the clutch to the flywheel. Put the flat washers on the bolts and install in holes (2) in the
cover plate. Tighten the bolts evenly and pull the pressure plate back against the cover plate.

2. Install two 1/2"-13 NC x 8" guide bolts in the flywheel.

3. Remove the other bolts that hold the clutch to the flywheel.

4. Slide the clutch away from the flywheel. Install tooling (B) and fasten a hoist and remove the clutch (3). The weight is 100
lb. (45 kg).

5. Remove two discs (4) and plate (5).

6. Remove bolts (6) and hub (7).

7. Remove the oil thrower from the flywheel.

8. Remove the ring from the hub.

9. Remove the bearing from the hub with tooling (A) as shown.

10. Remove ring (9) and retainer (8) from the hub.

11. Remove the bearing race from the flywheel with tooling (C).

Install Flywheel Clutch

1. Install the bearing race in the flywheel with tooling (A).

2. Install the retainer and ring on the hub. Heat bearing (2) to a maximum temperature of 275°F (135°C). Install bearing (2)
on the hub. Install ring (1) on the hub.

3. Install oil thrower (3) on the flywheel.

4. Install hub (4) and the bolts on the flywheel.

5. Install disc, plate and disc on the hub.

6. Install two 1/2"-13 NC by 8" guide bolts (5) in the flywheel. Install tooling (B) and fasten a hoist (not shown) to the clutch.
Install the clutch and the bolts that hold it to the flywheel. Remove three bolts (6) and install them in the flywheel.

end by:

a) install engine (See Engine Disassembly and Assembly section)

b) flywheel clutch adjustment

Disassemble Flywheel Clutch

start by:

a) remove flywheel clutch

1. Install three 1/2"-13 NC x 2 1/4" bolts (1) with flat washers in the cover plate. Tighten the bolts evenly and pull the plate
against the cover plate.

2. Remove nut (2) and pin (3). Remove levers (4) and the springs.

3. Loosen bolts (1) evenly until there is no pressure between the plates. Remove cover plate (6).

4. Remove retainers (5) from the cover plate.

5. Remove bearing (9) from the lever with tooling (A). Remove two pins (8) and retainer (7).

6. Remove springs (10), pins (11) and the screws from pressure plate (12).

Assemble Flywheel Clutch

1. Install the retainers and make the ends of the retainers flat to hold them in place.

2. Install screws (1) and pins (2).

3. Install springs on the pressure plate and install cover plate (3).

4. Install three 1/2"-13 NC x 2 1/4" bolts with flat washers in the cover plate. Tighten the bolts evenly and pull the pressure
plate against the cover plate.

5. Install the retainer in the lever. Install two pins even with the outside face of the lever. Install the bearings in the lever with
tooling (A). The junction in the bearings must be 90° from the length of the lever.

6. Install the springs and retainers for the adjustment screw.

7. Install levers (4), pins (5), nuts and cotter pins.

end by:

a) install flywheel clutch

Flywheel Clutch Adjustment

1. Put the flywheel clutch in the engaged position.

2. Remove inspection cover (7) on the left side of the machine.

3. Make an adjustment to the length of control rod (6) until clearance (B) between release yoke (2) and button (5) in the cage
is .012 ± .003 in. (0.30 ± 0.08 mm).

4. Remove the cotter pin that holds adjusting nut (1) and move the nut until clearance (A) between release lever (3) and
thrust ring (4) is .12 ± .02 in. (3.0 ± 0.5 mm).

5. Install the cotter pin. Turn the clutch as needed to reach the other two adjusting nuts (1). Follow the same procedure to
check clearance (B) again.

6. Make an adjustment to the interlock linkage. See ADJUST INTERLOCK MECHANISM in TESTING AND ADJUSTING.

Caterpillar Information System:

120B POWER TRAIN Bevel Gear And Shaft Assembly

120B POWER TRAIN Final Drive Gear And Hub

120B POWER TRAIN Tandem Drive Housings, Axles And Axle Housings

120B POWER TRAIN Axle Housings And Axles

120B POWER TRAIN Drive Sprockets

120B POWER TRAIN Tandem Drive Housings

120B POWER TRAIN Rear Wheel Spindles

120B POWER TRAIN Drive Chains

120B POWER TRAIN Wheel Brake Cylinders

120B POWER TRAIN Brake Shoes

120B POWER TRAIN Wheels, Rims And Tires

120B POWER TRAIN Rims And Tires

120B POWER TRAIN Transmission Oil Pump

120B POWER TRAIN Speed And Directional Selector Linkage

120B POWER TRAIN Speed And Directional Selector Lever

120B POWER TRAIN Speed And Direction Shifter Lever

120B POWER TRAIN Speed And Direction Interlock Mechanism

120B POWER TRAIN Shifting Gate And Housing

120B POWER TRAIN Shifter Fork Housing

120B POWER TRAIN High-Low Range Interlock Mechanism

120B POWER TRAIN High-Low Range Shifter Fork

120B POWER TRAIN High Low Range Selector Lever

 120B POWER TRAIN High-Low Range Selector Lever

120B POWER TRAIN Parking Brake

120B POWER TRAIN Direct Drive Transmission

Contacts The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered
My AVS trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for
reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and
descriptions are for reference only.