Settlement of Shallow Foundations Constructed Over Reinforced Soi
Settlement of Shallow Foundations Constructed Over Reinforced Soi
Scholars' Mine
International Conference on Case Histories in (2004) - Fifth International Conference on Case
Geotechnical Engineering Histories in Geotechnical Engineering
Marshall Lew
MACTEC Engineering Inc., Los Angeles, CA
Ken Sorensen
Kleinfelder Inc., Sacramento, CA
Tom Farrell
Farrell Design-Build Co. Inc., Placerville, CA
Recommended Citation
Majchrzak, Michael; Lew, Marshall; Sorensen, Ken; and Farrell, Tom, "Settlement of Shallow Foundations Constructed over
Reinforced Soil: Design Estimates vs. Measurements" (2004). International Conference on Case Histories in Geotechnical Engineering. 41.
http://scholarsmine.mst.edu/icchge/5icchge/session01/41
This Article - Conference proceedings is brought to you for free and open access by Scholars' Mine. It has been accepted for inclusion in International
Conference on Case Histories in Geotechnical Engineering by an authorized administrator of Scholars' Mine. This work is protected by U. S. Copyright
Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact
[email protected].
Settlement of Shallow Foundations Constructed Over
Reinforced Soil: Design Estimates vs. Measurements
Michael Majchrzak, CE, GE Marshall Lew, PhD, CE, GE Ken Sorensen, CE, GE Tom Farrell, MS, CE, GE
Kleinfelder Inc. MACTEC Engineering Inc. Kleinfelder Inc. Farrell Design-Build Co. Inc.
Pleasanton, CA Los Angeles, CA Sacramento, CA Placerville, CA
ABSTRACT
Faced with difficult soil conditions for the support of two 6-story office towers in Dublin, CA and of a 6-story parking garage in
Sacramento, CA, engineers recommended the use of Geopier Rammed Aggregate Piers to reinforce the soil for the support of high
bearing capacity spread footings instead of deep foundations. Foundation selection for both sites was influenced by long-term
settlement performance, schedule and cost savings, and seismic uplift resistance. Rammed aggregate piers were installed to strengthen
upper weak and compressible soil layers resulting in a substantially stiffer soil layer on which shallow, high bearing capacity spread
footings were constructed. Several rammed aggregate piers were also installed with steel anchors to resist seismically induced
overturning forces. Design parameter values were confirmed by full scale aggregate pier modulus tests and uplift tests and a 24 hour
load test at the Dublin site. Total settlements were estimated to be less than 1½ inches for the Sacramento site and less than 1 inch for
the Dublin site. Measured settlements are less than 1 inches total for both projects with differential settlements less than ½ inches,
confirming the design approaches and soil properties used for design. Site selection, rammed aggregate pier design methodology,
modulus and uplift load test results, and measured settlement performance are presented for two projects in California.
INTRODUCTION see Fig.1. The Block 224 garage, located in Seismic Zone 3,
was built for the State of California as part of the Capitol Area
The support of buildings using shallow foundations is East End Project in 2000. The garage houses 753 parking
generally the first consideration of geotechnical engineers spaces and offices on half of the first floor.
when preparing foundation recommendations because of
construction costs, reliable performance, and ease of Kleinfelder Inc. of Sacramento performed a site investigation
construction. However, geotechnical engineers are often faced and identified compressible alluvial soil to depths of 30 and 35
with poor soil conditions that can increase construction costs. feet. Kleinfelder recommended 75 foot long driven concrete
In the past decade, Geopier rammed aggregate piers (RAP) piles to control excessive building settlements because
have gained wide acceptance for strengthening and reducing conventional spread footings could not meet a settlement
the compressibility of soft clays, undocumented fills, and requirement of less than 1.5 inches. McCarthy wanted to
loose sands. The implementation of Geopier RAPs in reduce costs and schedule to win the design-build bid for the
California’s seismic Zones 3 and 4 requires the use of uplift
elements to resist seismically induced overturning forces.
17
ML
20 4
Depth below pad grade (ft.)
8
Fig.3. 6-Story Class A Offices in Dublin, CA
30 7
SC The project was planned to get started early in December
49 2000. DPR and the developer were looking for ways to
reduce costs and build the project through the winter. They
considered RAP soil reinforcement with high bearing capacity
40 78 GW spread footings for the 6-story steel moment frame buildings.
CL
Kleinfelder Inc. of Pleasanton, CA had performed a site
13
investigation which revealed compressible clay soil to depths
of 50 feet. Kleinfelder recommended three foundation
50 14 options: 1) 7 feet of overexcavation and recompaction with
conventional spread footings, 2) 65 foot long pre-cast concrete
Fig.2. Sacramento Site - Soil Profile driven piles and grade beams, and 3) RAPs with high bearing
capacity spread footings. Figure 4 shows a comparison of the
three options. The grading option was deemed to be risky
The site is underlain by undocumented fill to depths of 7 feet,
then alluvial, soft to medium silty clay and sandy silt to 30 Driven piles, pile caps
and grade beams
Overexcavate / recom pact
and spread footings
Geopier soil reinforcement and
high capacity spread footings
feet, then alluvial, dense sand and gravel to about 42 feet, then
medium to stiff clay to about 65 feet and then dense gravels to
7,000 ps f
the maximum depth explored of 80 feet. Figure 2 shows the 3,500 ps f
N=5 - sandy clay
soil profile and standard penetration resistance to a depth of 50
feet near the RAP modulus load test location. The upper medium sti ff silty cl ay
undocumented fill was placed during the late 1800’s and early N=5 sandy silt
1900’s to raise the city above flood waters. Groundwater was Medium dense clayey s and
observed between 8 and 12 feet below the ground surface
during RAP installations. Bounded on three sides by city Stiff to very sti ff silty clay
streets and an alley on the fourth, the site is located in a busy
section of downtown Sacramento. Because RAP construction Fig.4. Foundation systems considered for the Dublin site
1 (DIA)
PRESTRESS
ZONE
UZ
2B
Bottom of UZ
LZ
LZ = 2B - UZ
Lower Zone
Fig.7. Typical RAP Installation Equipment
At the Dublin site, drill depths below pad grade were 22 feet Upper zone settlement calculations
for 33-inch RAP uplift elements and ranged between 11 feet
and 25 feet for 30-inch RAP bearing elements. Seven hundred As compressive loads are applied to RAP supported footings,
and twenty-eight RAPs were installed during winter weather the stiff piers attract a greater portion of footing- bottom stress
conditions at the Dublin site in January and February of 2001. than the softer matrix soil. The distribution of stress depends
on the ratio of stiffness of RAPs to matrix soil and on the ratio
of area of the RAPs to the gross footing bottom area. Upper
RAMMED AGGREGATE PIER DESIGN CALCULATIONS zone calculations are based on a spring analogy (Lawton and
Fox 1994 and Lawton et al. 1994) and are described in the
Rammed aggregate pier construction increases vertical and following equations:
horizontal stresses in the matrix soil and increases the stiffness
of soil and fill which significantly reduces foundation 1. Footings are assumed to be perfectly rigid relative to the
settlements (Lawton and Fox 1994, Pitt et al. 2003). In high foundation materials. Thus, the stresses applied to the
seismic and high wind zones, the resistance to lateral and composite foundation materials depend on their relative
uplift forces is required. Brief discussions of RAP design stiffnesses and area coverage. From static equilibrium, the
methodologies for settlement control, uplift resistance, and total load on the footing (P), expressed as the product of
lateral resistance are presented and comparisons of calculated applied composite stress (q) and footing area (A), is resisted
to measured settlements are discussed. by a total upward resisting force in the rammed aggregate
piers (Qg) and soil (Qs) materials:
Design calculations for estimating total settlement of shallow where qg is the stress on top of the RAP, Ag is the area of the
foundations supported on RAPs are well described in the RAPs below the footing, qs is the vertical stress on the matrix
literature (Lawton and Fox 1994, Lawton et al. 1994, Fox and soil, and As is the area of the matrix soil below the footing.
Cowell 1998, Minks et al. 2001, Hall et al. 2002). The design
procedure computes foundation settlements by considering 2. The settlement of the RAP will equal the settlement of the
settlement in the upper, RAP reinforced zone and settlements matrix soil due to the rigid footing condition. The upper zone
in the lower, unreinforced zone of soil below the RAP bottom settlement (suz) of the foundation(s) can be written in terms of
bulb or prestress zone. Figure 8 shows the upper zone (UZ) RAP top stress (qg) and stiffness modulus (kg) or in terms of
and lower zone (LZ) in section. The total settlement is the matrix soil stress (qs) and soil stiffness modulus (ks):
computed as the sum of the upper zone and lower zone
settlement values. suz = qg/kg = qs/ks (2)
Rammed aggregate pier uplift elements were installed to resist where sv’ is the effective vertical stress and kp is the Rankine
seismic overturning and uplift forces. An uplift anchor passive pressure coefficient (Lawton et al. 1994). The
consists of two or four 75 ksi threaded steel bars bolted to a 1- ultimate uplift capacity (Tult) is computed by integrating the
inch thick A36 steel plate. Design lives greater than 100 years unit uplift resistance (fs) over the perimeter area (As) of the
are achieved with oversized bars, special poly coatings, RAP plus the weight of the pier (Wpier):
galvanization, and electrical isolation from the footing
reinforcement. Uplift resistance is developed by perimeter Tult = fs As + Wpier (8)
shearing resistance along the element and is enhanced by the
high lateral stresses at the edges of the shaft (Wissmann et. al. Typical allowable capacities of 50 to 80 kips are developed.
2001 and Caskey 2001). Figure 9 shows a typical detail for a The allowable capacity is typically increased by a factor of
4-bar RAP uplift element. The design procedure computes the one-third or more for seismic loads. The ultimate uplift
unit resistance to vertical movement (fs) as the product of the capacity of RAPs were computed using Equations 6, 7 and 8
effective horizontal earth pressure (sh’) and the tangent of the and confirmed by performing uplift load tests at the two sites.
unimproved soil friction angle (∅’s) or as its undrained shear
strength (su):
(RaRs + 1-Ra)
RESULTS OF CONSTRUCTION
Figure 10 shows a modulus test section and a photo of the test Fig.10. Section and Photo of RAP Modulus Test Set-up
set up. The test set up consists of a compression element, two
uplift elements, and a reaction frame. The compression
element is loaded to 150% of the maximum top-of-pier stress
matrix soil. This is done by observing the deflections of
calculated from Eq. 5. The load is applied against the reaction
telltales installed into the bottoms of the RAPs. As shown on
frame and resisted by the uplift elements. A telltale is
Fig.12 at the Dublin site, the bottom of the test pier is shown
installed at the bottom of the modulus test pier, just above the
to move only slightly while deformations at the top of the pier
bottom bulb, to facilitate the measurement of bottom-of-pier
increase at a growing rate. This behavior is interpreted to
deflections. During testing, the deflections at the top and
indicate that the RAP is bulging outward.
bottom of the RAP are measured.
A 24 hour test was performed at the Dublin site, where the
load of 117% times qg (105 kips) was applied for 24 hours.
Modulus (Compression) Test Results
The total deflection after 24 hours was 0.03 inches.
Figures 11 and 12 present the results of the modulus tests
Table 3. Results of Modulus Tests for both sites
performed at the Sacramento and Dublin site respectively.
The purpose of the modulus test is to verify the RAP stiffness Sacramento site: 36-inch dia. x 12 foot GSL
modulus (kg) used for design calculations in Eq.(s) 2 and 4 at Design top-of-pier stress (qg) = 18,224 psf
117% of the design top-of-pier stress, qg. Table 3 presents the 117% x (qg) Deflection Tested Modulus
tested RAP deflections, tested top-of-pier stress, and tested 21,322 psf 0.29 inches 510 psi/inch
RAP stiffness modulus for both sites.
Dublin site: 30-inch dia. x 18 foot GSL
Although the purpose of the modulus test is to verify the RAP Design top-of-pier stress (qg) = 18,649 psf
stiffness modulus used for design calculations, the tests may 117% x (qg) Deflection Tested Modulus
also be used to add insight into how the RAP behaves in the 21,819 psf 0.23 inches 670 psi/inch
0 .2 3 0 .2 9 in c h e s a t 1 1 7 %
0 .3 0
0 .4 0 0 .3 8
0 .3 9
0 .4 3 settlements after the addition of live loads are presented.
0 .4 5 in c h e s a t 1 5 0 % d e s ig n
0 .5 0 lo a d = 1 9 3 k ip s
0 .5 3
0 .6 0 0 .5 7
0 .7 0
Sacramento Site
0 .8 0
0 .9 0
0 .8 5 in c h e s
McCarthy was able to begin excavation and construction of
concrete spread footings after about 50% of the RAPs were
a t 1 9 5 % d e s ig n
T o p o f R A P d e fle c t io n fo r 3 6 - in c h d ia . x 1 2 f o o t G S L b e a r in g e le m e n t lo a d = 2 5 0 k ip s
1 .0 0
installed. As the first floor columns of the concrete structure
Fig.11. Modulus test results for Sacramento site
were being poured, initial baseline top-of-footing surveys
R A P T o p S t r e s s ( k s f)
were measured. Once the sixth floor pour was completed,
0 5 10 15 20 25 30 35 40 brass settlement monitoring monuments were set at 12
0 .0 0
0 .0 1
0 .0 7
0 .0 4 T e llta le d e fle c t io n
0 .0 9 in c h e s
locations which included gravity columns with dead plus live
0 .1 0
0 .1 7 ( 1 0 0 % d e s ig n
s tr e s s ) loads ranging from 138 kips to 835 kips and at two shearwalls
0 .2 0
0 .2 8
0 .1 9 (1 1 7 % d e s ig n
s tre s s ) with dead plus live loads of 1,200 and 1,800 kips at the each
Average RAP Deflection (inches)
0 .3 1
0 .3 0
0 .3 7
0 .3 1 0 .3 5 ( 1 5 0 % d e s ig n
s tr e s s )
end. Measurements were obtained until settlements flattened
0 .3 5
0 .4 0
0 .5 0
0 .4 2 after 3 years from initial baseline readings.
0 .5 0
0 .5 2 0 .5 3 0 .5 3 a t 1 8 0 k ip s
0 .6 0
2 4 h o u r lo a d t e s t a t 1 0 0 % d e s ig n The results of foundation settlement surveys are plotted
s tre s s = 1 8 ,6 4 9 p s f o r 9 2 k ip s .
0 .7 0 M e a s u r e d 0 .0 3 in c h e s a ft e r 2 4 h o u rs . against time in Fig.14. The results indicate that the foundation
0 .8 0 settlements have ranged between 0.25 and 0.75 inches with
0 .9 0
T o p o f R A P d e fle c tio n fo r 3 0 - in c h d ia . b y 1 8 fo o t G S L b e a rin g e le m e n t
both the maximum value and the average of the values less
1 .0 0
T e llta le d e fle c tio n a t th e b o tto m o f th e R A P
than the design estimates.
Fig.12. Modulus Test Results graph for Dublin Site
D+L=138 kips M1
May-00
Aug-01
Nov-98
Nov-99
Sep-99
Sep-00
Dec-00
Dec-01
Mar-99
Mar-00
Feb-01
Jun-01
Feb-02
Jan-99
Jan-00
Apr-01
Apr-02
Oct-00
Oct-01
Jul-99
Jul-00
1.00 0.0
Dublin Site - 33-inch dia. x 15 ft G SL with four #8 bar anchor
0.90 Sacram ento Site - 36-inch dia. x 14 ft G SL with two #10 bar anchor 0.90
0.80 0.81
Average RAP Uplift Deflection (inches)
0.77
1st floor
0.70 concrete pour
0.69 0.66
-0.5
0.60
0.58
Settlement
(inches)
Fig.13. Uplift Load Test Results at both sites Fig.14. Surveyed locations and settlements Sacramento site
ACKNOWLEDGEMENTS
D+L=648 kips M2B
D+L=398 kips D+L=398 kips
M3A and M3B D+L=597 kips M4B
M2A and M5B The authors are grateful to Dr. Kord Wissmann of Geopier
Foundation Company and Bill Kenney and Aaron Taylor of
Time (month - year)
Farrell Design-Build Companies, Inc. for their assistance with
Nov-01
Dec-01
Sep-01
Jun-01
Feb-02
Apr-01
Apr-02
Jul-01
0
the settlement and geotechnical data and helpful comments.
The authors express their gratitude to Dr. Nathaniel S. Fox for
his careful review and helpful comments. These projects
would not be possible without their investors who are the State
of California and corporate businesses, we are grateful for the
-0.5
opportunity to report good performance of their investments.
Settlement
(inches)
Fox, N.S. and Cowell, M.J. (1998). Geopier Foundation and P dead plus live load downward force on a footing
Soil Reinforcement Manual. Geopier Foundation Company, q applied bearing pressure
Inc., Scottsdale, Arizona. A area of the footing bottom
Qg load resisted by rammed aggregate pier
Hall, K.M., Wissmann, K.J., Caskey, J.M., and FitzPatrick, Qs load resisted by soil
B.T. (2002). “Soil reinforcement used to arrest bearing qg top stress on rammed aggregate pier
capacity failure at a steel mill.” Proceedings, 4th International Ag area of rammed aggregate piers below footing
Conference on Ground Improvement. Kuala Lumpur, qs bearing stress on soil
Malaysia, 26–28 March. As area of soil below footing
suz upper zone settlement
Handy, R. L. (2001). “Does Lateral Stress Really Influence kg stiffness modulus of rammed aggregate pier
Settlement.” ASCE Journal of Geotechnical and ks stiffness modulus of unimproved soil
Geoenvironmental Engineering, Vol. 127, No. 7. Rs stiffness ratio
Ra area ratio
ICBO ES Report ER-5916 (Reissued September 1, 2002) Nspt standard penetration test blow counts
ICBO Evaluation Service, Inc. • 5360 Workman Mill Road, su undrained shear strength
Whittier, California 90601 • www.icboes.org Hs length of drilled shaft below footing bottom
Huz thickness of upper zone soil
Kleinfelder, Inc. (June 1998). Geotechnical Investigation Ht thickness of total zone of stress influence
report for Proposed Parking Structure at 13th and P Street, Hlz thickness of lower zone soil
Sacramento, CA. Is stress influence factor at mid-depth of lower zone
fs vertical rammed aggregate pier shaft resistance
Kleinfelder, Inc. (February 2000). Geotechnical Investigation sh’ effective horizontal earth pressure
report for Proposed Corporate Headquarters, Dublin, CA. kp Rankine horizontal earth pressure coefficient
sv’ vertical effective stress
Lawton, E.C., and Fox, N.S. (1994). “Settlement of structures
∅’s effective soil friction angle
supported on marginal or inadequate soils stiffened with short
aggregate piers.” Vertical and Horizontal Deformations of Tult ultimate uplift resistance
Foundations and Embankments, A.T. Yeung and G.Y. Fello Wpier weight of rammed aggregate pier
(Editors), American Society of Civil Engineers, 2, 962-74. ∅g’ rammed aggregate pier friction angle