DX100 Options Instructions Ethernet Ip Board
DX100 Options Instructions Ethernet Ip Board
INSTRUCTIONS
EtherNet/IP BOARD
(PCU-ETHIO FOR INPUT ONLY VERSION MADE BY Molex)
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN-ETHERNET/IP BOARD INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.
MANUAL NO.
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DX100
MANDATORY
• This manual explains MotoPlus of the DX100 system. Read this
manual carefully and be sure to understand its contents before
handling the DX100.
• General items related to safety are listed in the Chapter 1: Safety of
the DX100 Instructions. To ensure correct and safe operation,
carefully read the DX100 Instructions before reading this manual.
CAUTION
• Some drawings in this manual are shown with the protective covers
or shields removed for clarity. Be sure all covers and shields are
replaced before operating this product.
• The drawings and photos in this manual are representative
examples and differences may exist between them and the
delivered product.
• YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications. If such modification is made, the manual number will
also be revised.
• If your copy of the manual is damaged or lost, contact a YASKAWA
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
• YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids your
product’s warranty.
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DX100
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DX100
WARNING
• Before operating the manipulator, check that servo power is turned
OFF when the emergency stop buttons on the front door of the
DX100 and the programming pendant are pressed.
When the servo power is turned OFF, the SERVO ON LED on the
programming pendant is turned OFF.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Fig. : Emergency Stop Button
• Once the emergency stop button is released, clear the cell of all
items which could interfere with the operation of the manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Fig. : Release of Emergency Stop
TURN
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DX100
CAUTION
• Perform the following inspection procedures prior to conducting
manipulator teaching. If problems are found, repair them
immediately, and be sure that all other necessary processing has
been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the programming pendant to the hook on the DX100
cabinet after use.
The programming pendant can be damaged if it is left in the
manipulator’s work area, on the floor, or near fixtures.
• Read and understand the Explanation of the Warning Labels in the
DX100 Instructions before operating the manipulator.
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DX100
GO BACK
Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
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4.2.1 Calling the SETUP Window for the PCU-ETHIO Board ......................................... 4-3
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5.2.1 Details on Commands for Message Communication Using CIP ............................ 5-2
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1 Introductions
DX100 1.1 System Configuration
1 Introductions
In DX100, with the PCU-ETHIO board made by Molex, you can use the
EtherNet/IP communication function. The EtherNet/IP communication
function of DX100 provides the following features: an IO transmission/
reception function that enables to exchange external input/output signals
between DX100 and other EtherNet/IP supported devices and a message
communication function that realizes data transmission equal to the one
realized by the DX100 Ethernet function. The present revision further
improved this function to make it possible to carry out IO communication
by InputOnly as well as message communication using CIP. This manual
describes the settings necessary for using this function and its related
information.
EtherNet/IP
Adaptor/Scanner
PCU-ETHIO
HUB
EtherNet/IP
Adaptor
I/O unit
PC
1.1.2 Adaptor
When the IO transmission/reception function is used, DX100 can operate
as an adaptor (communication slave) for the scanner (communication
master). In the system configuration example, IO communication is
carried out with the PLC being a scanner and DX100's PCU-ETHIO being
an adaptor.
1.1.3 Scanner
When the IO transmission/reception function is used, DX100 can operate
as a scanner (communication master) for the adaptor (communication
slave). In the system configuration example, IO communications is carried
out with DX100's PCU-ETHIO being a scanner and the IO unit being an
adaptor.
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1 Introductions
DX100 1.2 Number of PCU-ETHIO Boards that can be Used
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1 Introductions
DX100 1.4 Function Comparison Against Conventional Software
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2 Hardware Specifications
DX100 2.1 Board External View
2 Hardware Specifications
The hardware specifications for the PCU-ETHIO board are as follows.
PCU-ETHIO
EtherNet/IP connector (RJ45)
Configuration connector
(RS232C D-Sub 9 pin)
*cannot be used with the DX100
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2 Hardware Specifications
DX100 2.2 Board Specifications
Items Specifications
Interface to external devices EtherNet/IP
Board mounting position Option PCI slot in the DX100 controller
Error display LED display
Transmission I/O points (max.) Input: 2000 points/Output: 2000 points
Items Specifications
Connection type Star (Connection by HUB)
Communication 10 Mbps/100 Mbps (Detected automatically during startup)
speed
Communication Use category 5 or higher shielded Ethernet cables.
media
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WARNING
• Before wiring, be sure to turn OFF the power supply and put up a
warning sign, such as “DO NOT TURN ON THE POWER.”
Failure to observe this warning may result in an electric shock or an
injury.
• Do not touch the inside of the panel for 5 minutes after the power is
turned OFF.
The remaining charged voltage in the capacitor may cause an electric
shock or an injury.
• Be sure to close the door and install the protection cover while the
power is turned ON.
Failure to observe this warning may result in a fire or an electric shock.
CAUTION
• The wiring and mounting must be performed by authorized and
qualified personnel.
Failure to observe this caution may result in a fire or an electric shock.
• Make sure that there is no foreign matter such as metal chips on the
board.
In case of malfunction, etc. it may result in an injury or damage the
board.
• Make sure that there is no damage or deflection of parts on the
board.
In case of malfunction, etc. it may result in an injury or damage the
board.
• Correctly connect each cable and connector.
Failure to observe this caution may result in a fire or damage the board.
• Set the switches, etc. correctly.
In case of malfunction, etc. it may result in an injury or damage the
board.
• Never touch the mounting surfaces and the soldered surfaces of the
board parts directly with fingers.
The generated static electricity may damage the IC, and protrusions on
the soldered surface may result in an injury.
• Never touch the soldered surfaces of the board directly with fingers.
Protrusions on the soldered surface may result in an injury.
• Never give any shock to the board.
The shock may damage the board.
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3 How to Mount the Board
DX100 3.1 Operating the Front Door of DX100 (Controller)
door lock
clockwise
90
2. Rotate the main power supply switch to the “OFF” position and open
the door gently.
D I ON
PE
IP
TR
OFFO T
SE
RE
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3 How to Mount the Board
DX100 3.4 Closing the Front Door of the DX100
counterclockwise 90
door lock
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4.1 Outline
To use the PCU-ETHIO board for DX100, you must configure the settings
for option board and I/O module.
Make sure that the PCU-ETHIO is already attached to DX100 and then
configure the settings shown in the subsequent chapters.
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4 How to Set Up the Board
DX100 4.1 Outline
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4. Select [SETUP].
– The SETUP window appears.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
6. Select [PCU-ETHIO].
– The PCU-ETHIO SETUP window appears.
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2. Press [SELECT].
– The device information setting window appears.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
4. Press [ENTER].
– The confirmation dialog box appears.
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5. Select [Yes].
– The Device information list window will appear again.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
Set it to “USED”.
“IO size (IN/OUT)” displayed on this window size shows a total of IO sizes
set for adaptor and scanner. You cannot set the IO size on this window.
The detailed settings for the PCU-ETHIO board should be made using
“EtherNet/IP”, “ADAPTER”, and “SCANNER”.
– For details on each setting item, see the last part of this chapter.
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– For details on each setting item, see the last part of this sub-chapter.
4. Press [ENTER].
– The Network function setting window will appear again.
5. Press [ENTER].
– The PCU-ETHIO general setup window will appear again.
Set the host name to assign to DX100. This name is put and used by the
local station only and cannot be used for access from other
communication stations. For entry, use single-byte alphanumeric, dash “-”,
and underscore “_” characters. Be sure to include one or more
alphabetical characters in the name.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
IP address
Using single-byte numeric characters and dots “.”, enter the IP address to
set to DX100 in the format “xx.xx.xx.xx” (xx being a decimal number).
Note that when “DHCP SETTING” is selected in “IP ADDRESS
SETTING”, this setting will not be used.
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Subnet mask
Using single-byte numeric characters and dots “.”, enter the subnet mask
to set to DX100 in the format “xx.xx.xx.xx” (xx being a decimal number).
Note that when “DHCP SETTING” is selected in “IP ADDRESS
SETTING”, this setting will not be used.
Default gateway
To communicate with terminals on a different network (or a different
subnet) over TCP/IP, the default gateway must be set. In such cases,
using single-byte numeric characters and dots “.”, enter the default
gateway to set to DX100 in the format “xx.xx.xx.xx” (xx being a decimal
number). If not using the default gateway, set “0.0.0.0”. Note that when
“DHCP SETTING” is selected in “IP ADDRESS SETTING”, this setting will
not be used.
DNS server
Using single-byte numeric characters and dots “.”, enter the IP address of
the DNS server in the format “xx.xx.xx.xx” (xx being a decimal number).
Note that when “NOT USED” or “DHCP SETTING” is selected in “DNS
SETTING”, this setting will not be used.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
SNTP server
Using single-byte numeric characters and dots “.”, enter the IP address of
the SNTP server in the format “xx.xx.xx.xx” (xx being a decimal number).
Note that when the DNS client function is enabled in the settings, you can
also enter a domain name (or Fully Qualified Domain Name). Single-byte
alphanumeric, dash “-”, underscore “_”, and dot “.” characters can be used
to enter a domain name. Be sure to include one or more alphabetical
characters in the name.
Note that when “NOT USED”, “BROADCAST”, or “DHCP SETTING” is
selected in “SNTP SETTING”, this setting will not be used.
Query interval
Enter the interval for sending a query to the SNTP server. Enter the
number of hours “H” using a single-byte numeric character.
Note that when “NOT USED” or “BROADCAST” is selected in “SNTP
SETTING”, this setting will not be used.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
3. Press [ENTER].
– The PCU-ETHIO general setup window will appear again.
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2. Press [SELECT].
– When a blank field with no registered name in it is selected,
“MODIFY” appears.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
– When the details are displayed and some current value is changed,
an asterisk “ ” is displayed as follows.
3. Select [MODIFY].
– The registered device information list appears.
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6. Press [ENTER].
– The PCU-ETHIO general setup window will appear again.
7. Press [ENTER].
– The confirmation dialog box appears.
8. Select [Yes].
– The IO module window appears.
The PCU-ETHIO board setting ends here. Then, you must reconfigure the
IO module according to the settings for the board. Move on to the next
setting procedure.
If the settings for the option board are not matched to the
settings for the IO module, DX100 will not operate correctly.
NOTE
To prevent the above, after the option board setting process
is complete, be sure to execute the IO module setting that
appears next.
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4 How to Set Up the Board
DX100 4.2 Setup Procedure
2. Press [ENTER].
– The IO module window (2nd half) appears.
– Check that the values set as “IO size (unit: bit) plus 8” are assigned
to the DI and DO of the slot to which the EtherNet/IP board is
attached (ST#16).
3. Press [ENTER].
– The confirmation dialog box appears.
4. Select [Yes].
– The settings will be registered and the SETUP window will appear
again.
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Adaptor setting
An example of settings for ExclusiveOwner connection is as follows:
Adaptor setting
An example of settings as an adaptor (DX100 is the data transmission
side) for InputOnly connection is as follows:
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4 How to Set Up the Board
DX100 4.3 IO Assignment Example
Scanner setting
An example of settings as a scanner (DX100 is the data receiving side) for
InputOnly connection is as follows:
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3. Press [ENTER].
– The Device information window will appear again.
– Follow the same procedure as in the scanner setting up to revision
of the IO module.
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4 How to Set Up the Board
DX100 4.4 Communication Data
PCU-ETHIO board
Board status
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(5) Number of bytes set for the I/O areas (5), (5)', and (5)" of the sta-
tions (devices) managed by scanner.
The number of bytes is to be set using ‘Input size’ or ‘Output size’
in chapter 4.2.2 “Setting the Device Information List” at page 4-5.
Set which device to use by making a choice from the registered
device information list in chapter 4.2.6 “Scanner Setting” at
page 4-14.
The following chapter shows a concurrent I/O assignment example when
only the PCU-ETHIO board is installed. In the example, communication is
carried out assuming the quantity of data being 16 bytes for adaptor, 8
bytes for station #1 of scanner, and 8 bytes for station #2 of scanner (the
same number of bytes for IN/OUT). And the 20010 - 20057 and 30010 -
30057 input/output areas are used by the DX100 standard I/O unit.
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4 How to Set Up the Board
DX100 4.4 Communication Data
4.4.1 IO Data
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Signal Description
2xxx0 to 2xxx3 Vendor-reserved (not available)
2xxx4 Indicates the existence of an error at the EtherNet/IP
adaptor communication.
Normal status: 0
Communication error: 1
2xxx5 Indicates the existence of a non-connected device at the
EtherNet/IP scanner communication.
Connecting to all devices normally: 0
Non-connected device exists: 1
2xxx6 Indicates the status of EtherNet/IP communication.
Normal status: 0
Communication error: 1
2xxx7 Indicates the operating status of the PCU-ETHIO board.
Normal status: 0
Communication error: 1
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4 How to Set Up the Board
DX100 4.5 Managing Setting Data
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6. Press [ENTER].
– The confirmation dialog box appears.
7. Select [Yes].
– The file saving process will start and the transmission window
appears. If you want to stop the saving process, press [STOP].
– When the saving process is complete or cancelled, the file selection
window will appear again.
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4 How to Set Up the Board
DX100 4.5 Managing Setting Data
4. Select [LOAD].
– The LOAD window appears.
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7. Press [ENTER].
– The confirmation dialog box appears.
8. Select [Yes].
– The file loading process will start and the transmission window
appears.
– When the loading process is complete, the file selection window will
appear again.
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5 Message Communication
DX100 5.1 Conventional Message Communication
5 Message Communication
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.2 Message Communication Using CIP
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5 Message Communication
DX100 5.3 Related Parameters
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6 Error Indication
DX100 6.1 LED Indicators on the Board
6 Error Indication
Ethernet Link
Transmission speed
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6 Error Indication
DX100 6.1 LED Indicators on the Board
Network Status
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6 Error Indication
DX100 6.1 LED Indicators on the Board
Module Status
Ethernet Link
Transmission Speed
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DX100 OPTIONS
INSTRUCTIONS
EtherNet/IP BOARD
(PCU-ETHIO FOR INPUTONLY VERSION MADE BY Molex)
MANUAL NO.
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