Cement - PACRA Research - Mar'21 - 1617107644
Cement - PACRA Research - Mar'21 - 1617107644
An Overview
• Production: Global cement production is regionally concentrated. Top five countries account for nearly three quarters of the world’s
cement production which hovers around ~4.3 bln tons and around ~45% of the global capacity is occupied by the top 10 players.
China leads with a ~57% share, followed by India (~8%), Vietnam, USA and Indonesia. Globally, more than 1,000 cement producers
operate over 2,300 integrated cement plants and 600 grinding stations.
• Consumption: The global cement consumption has been estimated to decline to ~3.9bln tons in CY20 from ~4.1bln tons in CY19 (a
dip of ~5% YoY) owing to the outbreak of covid-19 pandemic.
• Exporters: Total world cement exports in FY20 were US$ ~11 bln and Vietnam was the largest exporters (~11.5%) followed by Turkey
(~7.7%), Thailand (~6%) and Canada (~4.8%). Pakistan’s share in world exports of cement in FY20 was ~2.3% and was ranked as the
11th largest exporter in the world.
• Amid covid-19 crisis, global cement consumption has witnessed a decline across almost all regions except China. Average utilization
capacities of cement production have remained around ~70% for five years prior to the advent of covid-19. The utilization levels fell
to around ~60% in CY20 due to lower production requirements. Nonetheless, global demand is expected to rebound and return to
pre-covid levels due to easing of covid-19 induced lockdowns across the major economies. China and Asia are expected to remain
the drivers for demand in the short to medium term.
Cement
OMC | Global Market
Global Industry | Top Players
• The cement industry is one of the important sectors globally due to Top Ten Cement Companies
the industry’s massive stand alone output and being the essential
part of other industries worth trillion of dollars at global scale such CNBM (China)
as chemicals and constructions.
CRH (Ireland)
• China is the world’s largest producer and consumer of cement as it Cemex (Mexico)
• Like other industries, covid-19 lock down had serious implication for Ultratech (India)
the cement industry as well, as the sector output is estimated to be
reduced by ~6% during FY20. But the demand recovered sharply - 5 10 15 20 25 30 35 40
Mining of raw Grinding raw Raw meal is Hot clinker exits Cooled clinker Manufactured
material material to a fine heated at a from kiln will enter mixed with gypsum cement then
including powder, called a the clinker cooler and other additions, stored in silos
temperature of they will be grinded
limestone, clay, raw meal. to reduce its before packaging
~1,450 °C in a temperature from into fine and
gypsum and and sale to end
cement kiln to 1450 °C to 100 °C . homogenous
others. consumers.
produce clinker. powder, cement.
• The government of Pakistan and SBP announced series of incentives during 4QFY20 to support businesses and to stimulate business activity.
The stimulus measures yields positive results for the economy, as the LSM posted a growth of ~8.2% during 1HFY21 (6MFY20: (~2.7%)).
Crops (35%)
Agriculture
(19%)
Others(65%)
Economy
20%
• The expansion cycles are based on a various number of factors. 10
Recently, promising demand from GoP projects such as Naya Pakistan 10%
Housing Program (NPHP), construction of dams, and CPEC related
0 0%
activities have encouraged the sector players to go into expansion. Also, FY15 FY16 FY17 FY18 FY19 FY20
the TERF facility has overall diluted the borrowing cost of projects,
Production Capacity (MMT) Utilization (%)
making it an attractive opportunity for the players to expand.
Cement
OMC | Global Market
Supply Side | Cost Break up
• Major raw materials used in cement manufacturing process are limestone, clay Manufacturing Cost Break up
Raw Material,
and gypsum. These raw materials, however, constitute a very small portion of
4%
the production cost – 4% (as represented in the adjacent pie chart) due to the
Packing
energy intensive nature of the process, which majorly constitutes fuel and
Material, 10%
energy cost.
Stores &
Spares, 4%
• Coal imports have witnessed an increasing trend over the period due 15,000 1,500
to increased production of cement and coal fired power plants.
10,000 1,000
• Coal imports in FY20 were recorded at USD~1,313mln with YoY 5,000 500
decrease of ~14% (FY19: USD~1,538mln), whereas the quantity
imported increased by ~5% during the same period. The decrease in - -
FY16 FY17 FY18 FY19 FY20
import bill despite higher quantities imported in FY20 is majorly
attributed to the freefall in coal prices amid Covid-19 outbreak (~23%). Coal Import (000 MT) Coal Import (US$ mln)
• Average coal price during FY20 was recorded at USD~67/MT down Average Coal and Crude Oil Prices
~23% YoY (FY19: USD~88/MT). Prices registered a slight downward 100
trend in 1HFY21 averaging around USD~65/MT. Average crude oil price 80
during 1HFY21 was recorded at USD~43/bbl (1HFY20: USD~60/bbl). 60
Crude oil prices are expected to average above USD~55/bbl during 40
2HFY21. 20
0
• Considering high correlation between crude oil and coal prices, average FY16 FY17 FY18 FY19 FY20 1HFY21
coal prices are also expected to increase in 2HFY21 in line with the Coal Pirce (US$/Ton) Crude Oil (US$/Barrel)
uptick in oil price.
Source: EIA, PBS, Index Mundi 6
Cement
OMC | Global Market
Supply Side | Production
Production Capacity FY20
• Companies in the South Region have to incur low transportation costs Company Region
Production
Capacity (000MT)
Lines
while transporting imported coal from port to their plants. Moreover, due
Bestway Cement Limited North 6 9,853
to their close proximity to the port, their access to export markets through 2,804
Askari Cement North 3
sea routes increases in comparison to their northern counter parts. Cherat Cement Company Limited North 3 4,536
Dandot Cement Limited North 1 504
• Although the companies in the North Region have to incur more Dewan Hattar Cement Limited North 2 1,134
transportation cost, these companies have more access to Afghanistan and D.G.Khan Cement Limited North 3 4,221
Indian market for Export. Fauji Cement Company Limited North 2 3,434
Fecto Cement Limited North 1 819
Flying Cement Limited North 1 1,197
Gharibwal Cement Limited North 1 2,111
• D.G.K Cement, Dewan Cement and Lucky Cement are the only companies 5,018
Kohat Cement Company Limited North 3
that have presence both in North and South Regions. Lucky Cement Limited North 5 6,810
Maple Leaf Cement Factory Limited North 3 5,670
Pioneer Cement Limited North 3 4,550
Total 37 52,660
Attock Cement Pakistan South 3 2,996
Dewan Cement Limited South 2 1,764
D.G.Khan Cement Limited South 1 2,898
Lucky Cement Limited South 4 4,900
Power Cement Limited South 2 3,371
Thatta Cement Limited South 1 577
Total 13 16,505
4,000
• Historically, Afghanistan and India were major cement export markets for
Pakistan. Heavy duty on Pakistan goods were imposed by Indian 3,000
government in FY19 amid high political tension between both countries 2,000
which led to a suspension of Pakistan's cement exports to India. 1,000
• Export of cement to South Africa through sea routes was also decreased -
FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20
substantially after the imposition of anti-dumping duty by South Africa on
Afghanistan India Bangladesh Other
Pakistan’s cement products in FY16.
• Export of cement to Afghanistan have also decreased over the period due Export Mix (000 MT)
to influx of cheaper Iranian cement into the country. 15,000
Cement Clinker
Source: APCMA, 10
Cement
OMC | Global Market
Demand Side | Price Dynamics
• Cement prices are a function of the market demand supply dynamics. Variations in prices are generally dependent upon the behavior of major cost
components of cement production, including coal prices, exchange rate, fuel costs and freight charges. Export of cement to Indian market stopped
after the imposition of heavy duty on Pakistani products by Indian government at start of FY20. Decreased exports coupled with increased capacity in
the north region increased pressure on the prices. Price in the region remained further under pressure after the imposition of covid-19 lock down in
last quarter FY20.
• Uptick in construction activities post covid-19 lock down supported the cement prices. In the wake of improve capacity utilization, the prices in the are
expected to remain stable in the 2HFY21.
• As mentioned in table below, clinker is exported at very low price as compare to cement despite being advanced stage product, if not finished good.
Export of clinker is not very profitable for the companies on stand alone basis but it come with other additional benefits like increased capacity
utilization and availability of export refinance facility at subsidized rates.
Comparison of Local and Export Prices
Price Trend (PKR/bag)
800 Avg Prices in PKR/bag FY17 FY18 FY19 FY20
700
North
600 539 527 581 526
500 South
576 586 619 673
400
Export Clinker
300 405 318 391 397
Jan-13 Jan-14 Jan-15 Jan-16 Jan-17 Jan-18 Jan-19 Jan-20 Jan-21 Export Cement
457 451 525 546
North Region South Region
Note: Export prices are adjusted for sales tax, FED and others.
10%
0%
FY16 FY17 FY18 FY19 FY20 1HFY21
-10%
• Currently, interest rates are at historically low rates, as SBP slashed down interest rates from 14% to 7% as a proactive measure for support in
Covid-19 environment. The cement sector has benefited substantially from the low interest rates, which may increase in the coming periods as
the economy heads towards stabilization.
100
80
60
40
20
0
FY16 FY17 FY18 FY19 FY20 1HFY21
• The Sector is moderately leveraged (~47%). A leverage ratio ranging between 45%-50%, despite hefty CAPEX and debt financing, reflects good
capital formation.
• With new capacity enhancement on cards, the Sector’s leverage ratio may slide up in the coming periods, owing to additional long term debt
financing needs.
• Collectively PACRA rated clients makeup ~60% of the total sector in terms of its production capacity.
4
Number of clients
PKR PKR
2523.1000 Cement Clinker 11% 11% 2% 2% 17% 17% 11% 11%
150/Ton 150/Ton
Finished Goods FY20 FY19 FY19 FY20 FY19 FY20 FY19 FY20 FY19 FY20
PKR PKR
2523.2100 White Cement 20% 20% 7% 7% 17% 17% 11% 11%
150/Ton 150/Ton
PKR PKR
2523.2900 Other Cement 20% 20% 7% 7% 17% 17% 11% 11%
150/Ton 150/Ton
SUBSTITUTES
• No/Low threat of
substitutes
• Indispensable
component of
construction
• Low power • High
• Low threat to Entry • Medium to high • Abundance supply of • Capacity
• High Capital cost of • Abundance supply basic raw material enhancement amid
plant development • Homogeneous • Heavy rely on imported stagnant demand
• Extensive regulatory nature of the coal comes with its set of increases
requirement to product challenges competition
establish new plants
• Strong dealer
network of
established players
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Cement
SWOT Analysis
• Abundance local availability of basic raw material • Reliance on depleting natural resources
• Low cost skilled and unskilled labor • Heavy reliance on imported coal
• Capital intensive sector • Exposure to exchange rate volatility
• Characterized by good margins in period of robust • Extensive regulatory requirements
demand • Supply-Demand gap
• Demand Potential • Inability to pass on increased cost of production
• Strong dealership and distribution network to end consumers
• Non-availability of substitute Strengths Weaknesses
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Cement
OMC | Global Market
Outlook: Stable
• Post covid-19 lockdown, the cement dispatches has shown significant growth. Total dispatches are expected to register more than
~20% YOY growth during FY21 on account of low base effect and increase in construction activity.
• During FY21, the government has announced construction package along with other regulatory relaxations to support spur
construction activity. These measure are yielding positive results as the sector has shown positive growth since then.
• Recently, many cement players has announced capacity expansion, the production capacity of the sector is expected to cross ~80
MMT in 2023. Amid low PSDP spending growth in local consumption from private consumers would be crucial for the sector.
• The sectors profitability is highly sensitive to change retention prices, low capacity utilization usually increase competition amongst
local players and hence reduce the retention prices.
• The sector has been benefitted from low interest rate and low coal prices during 1HFY21. Interest rate are expected to increase in
coming periods and average coal prices are also expected to increase in 2HFY21 as compare to 1HFY21. Both these changes will have
a negative impact on sector’s profitability.
• The growth in export of clinker to Bangladesh is expected to remain robust owing to growing economy of the country and non-
availability of indigenous raw material locally. Whereas, the export of cement to Afghanistan is expected to remain under pressure
owing to influx of cheaper Iranian cement.
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Cement
Bibliography
• National Fertilizer Development Centre (NFDC) Research Saniya Tauseef Muhammad Nadeem Sheikh
Team Asst. Manager Supervising Senior
[email protected] [email protected]
DISCLAIMER
PACRA has used due care in preparation of this document. Our information has been obtained from sources we consider to be reliable but its
accuracy or completeness is not guaranteed. The information in this document may be copied or otherwise reproduced, in whole or in part,
provided the source is duly acknowledged. The presentation should not be relied upon as professional advice.
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