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Service Report Monark: Dealer Process 9 1 1 5

The technician inspected a Caterpillar D6R bulldozer with high engine hours and low power/rough running issues. They found that the HEUI pump pressure was too high due to an internal malfunction. The technician recommended replacing the oil and filters, fan belt, and oil pressure sensor to repair the bulldozer, but further troubleshooting was needed before the machine could be operational again.

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Resa Ken Borres
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0% found this document useful (0 votes)
136 views4 pages

Service Report Monark: Dealer Process 9 1 1 5

The technician inspected a Caterpillar D6R bulldozer with high engine hours and low power/rough running issues. They found that the HEUI pump pressure was too high due to an internal malfunction. The technician recommended replacing the oil and filters, fan belt, and oil pressure sensor to repair the bulldozer, but further troubleshooting was needed before the machine could be operational again.

Uploaded by

Resa Ken Borres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Report Monark

Dealer Process 9 1 1 5

Inspection Number 5909014


Make CATERPILLAR Customer No 011496
Serial Number LGP00270 Customer Name Delta Earthmoving Inc.
Model D6R Equipment Family FAMILY-ALL
Completed On 5/7/2021 9:28:45 AM SMU 9203 Hours
Inspector SIM EMO Location Davao City, Davao
Region
Work Order DJ49605 Coordinates 0, 7.0116179,
125.4893053
PDF Generated On 5/7/2021
Customer

Technician

Technician

Technician

General Info & Comments

General info/Comments ACTION


Comments: To inspect and troubleshoot machine.

Customer Name:Jumil Ferrer

Report Generated on 05-06-21

Additional Information

1.1 Equipment Information WRITE YOUR


ANSWER BELOW

Form Order Report Serial Number : LGP00270 Page 1 of 4


1.1.1 Engine Model C-9 -
1.1.2 Engine Serial No. THX09623 -
1.1.3 Machine / Engine Arrangement 279-0027/287-7574 -
1.1.4 Transmission / Package Serial No. SCM00277 -

1.2 Product Link Installed NO


1.2.1 Product Link Model
1.2.2 Serial Number

Part Causing Failure

2.1 Part No. Causing Failure YES


Comments: Pressure too high.
2.1.1 Part Number 319-0678 -
2.1.2 Part No. Description Pump-Gp -
2.1.3 Quantity 1 Pc
2.1.4 Description Code 65 -
2.1.5 Group Number 220-8233 -
2.1.6 Group Name Unit Injection Hydraulic Pump
and Mounting Gp -

2.2 Failure Made Product Inoperable? YES


Comments: Pressure too high.

2.3 Durability YES

Customer complaint

3.1 Customer complaint (Operator/Customer) | Work Order Objective ACTION


Comments: To inspect and troubleshoot machine.

Problem Statement

4.1 What is the problem of the unit? ACTION


Comments: Machine low power and engine rough running.

Findings and Analysis

Form Order Report Serial Number : LGP00270 Page 2 of 4


5.1 What are the findings? ACTION
Comments: HEUI pump pressure is too high.

5.2 Measurements (Actual vs. Specs) N/A

5.2.1 Measurement 1
5.2.2 Measurement 2
5.2.3 Measurement 3

5.3 Site Conditions FAIR


Comments: Tight space and dusty.

5.4 Cat ET N/A


5.4.1 Fault Code
5.4.2 Fault Code

5.5 SOS Results N/A


5.5.1 Engine
5.5.2 Hydraulics
5.5.3 Final Drive

Scope of Work

6.1 Work Done ACTION


Comments: Coordinated with the customer.
Performed visual walk around inspection.
Performed pre-operation check.
Checked oil levels.
Checked parameters on CAT-ET.
Checked pressures.
Generated PSR.
Test Machine.

Conclusion

7.1 What caused the problem based on above findings? ACTION


Comments: HUEI pump pressure too high was due too internal malfunction.

Recommendation and Overall Assessment

Form Order Report Serial Number : LGP00270 Page 3 of 4


8.1 What parts to be replaced and why, practices to be maintained/stop? | Status ACTION
of the unit
Comments: Unit is not Operational.
Machine is for further troubleshooting.
Recommendation: Change Oil and filters.
Replace fan belt.
Replace Engine oil pressure sensor.

Form Order Report Serial Number : LGP00270 Page 4 of 4

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