Electronics - Engineering Drawing & Workshop 2020 Batch
Electronics - Engineering Drawing & Workshop 2020 Batch
ELECTRONIC ENGINEERING
DRAWING AND WORKSHOP
Prepared by:
Department of Electronic
Engineering
Balochistan University of
Engineering and Technology
Khuzdar
List of Experiments:
8 Function generator
13 How to do soldering
OBJECTIVES
To get familiar with basic electronic components such as Resistor, capacitors, Inductor,
diodes, transistors, integrated circuits (IC), light emitter diode (LED), switches, fuses,
batteries, power plugs, connectors, wires and cables.
RESISTORS
A resistor is a passive two-terminal electrical component that implements electrical
resistance as a circuit element. The current through a resistor is in direct proportion to the
voltage across the resistor's terminals. This relationship is represented by Ohm's law. A
device used in electrical circuits to maintain a constant relation between current flow and
voltage. Resistors are used to step up or lower the voltage at different points in a circuit and
to transform a current signal into a voltage signal or vice versa, among other uses. The
electrical behaviour of a resistor obeys Ohm's law for a constant resistance; however, some
resistors are sensitive to heat, light, or other variables.
Resistors are one of the most used components in a circuit. Most are color coded, but
some have their value in Ohms and their tolerance printed on them. A multimeter that can
check resistance can also be helpful, providing the resistor is already removed from the board
(measuring it while still soldered in can give inaccurate results, due to connections with the
rest of the circuit). They are typically marked with an “R” on a circuit board.
POTENTIOMETERS
Potentiometers are variable resistors. They normally have their value marked with the
maximum value in Ohms. Smaller trimpots may use a 3-digit code where the first 2 digits are
significant, and the 3rd is the multiplier (basically the number of 0′s after the first 2 digits).
For example, code 104 = 10 followed by four 0′s = 100000 Ohms = 100K Ohms. They may
also have a letter code on them indicating the taper (which is how resistance changes in
relation to how far the potentiometer is turned). They are typically marked with an “VR” on a
circuit board.
CAPACITORS
A capacitor (originally known as a condenser) is a passive two-terminal electrical
component used to store energy electrostatically in an electric field. By contrast, batteries
store energy via chemical reactions. The forms of practical capacitors vary widely, but all
contain at least two electrical conductors separated by a dielectric (insulator); for example,
one common construction consists of metal foils separated by a thin layer of insulating film.
Capacitors are widely used as parts of electrical circuits in many common electrical devices.
Capacitors are also very commonly used. A lot have their values printed on them,
some are marked with 3-digit codes, and a few are color coded. The same resources listed
above for resistors can also help you identify capacitor values. They are typically marked
with an “C” on a circuit board.
INDUCTORS
TRANSFORMERS
A transformer is a static electrical device that transfers energy by inductive coupling
between its winding circuits. A varying current in the primary winding creates a varying
magnetic flux in the transformer's core and thus a varying magnetic flux through the
secondary winding. This varying magnetic flux induces a varying electromotive force (emf)
or voltage in the secondary winding.
Transformers are normally pretty easy to identify by sight, and many have their specs printed
on them. They are typically marked with an “T” on a circuit board.
FUSES
In electronics and electrical engineering, a fuse is a type of low resistance resistor that
acts as a sacrificial device to provide overcurrent protection, of either the load or source
circuit. Its essential component is a metal wire or strip that melts when too much current
flows, which interrupts the circuit in which it is connected. Short circuit, overloading,
mismatched loads or device failure are the prime reasons for excessive current. A fuse
interrupts excessive current (blows) so that further damage by overheating or fire is
prevented. Fuses can be easy to identify, and typically have their voltage and amperage rating
marked on them.
SEMICONDUCTORS
DIODES
In electronics, a diode is a two-terminal electronic component with asymmetric
conductance, it has low (ideally zero) resistance to current flow in one direction, and high
(ideally infinite) resistance in the other.
TRANSISTORS
A transistor is a semiconductor device used to amplify and switch electronic signals
and electrical power. It is composed of semiconductor material with at least three terminals
for connection to an external circuit. A voltage or current applied to one pair of the
transistor's terminals changes the current through another pair of terminals. Because the
controlled (output) power can be higher than the controlling (input) power, a transistor can
amplify a signal. Today, some transistors are packaged individually, but many more are
found embedded in integrated circuits.
Transistors (typically marked with an “Q” on a circuit board).
BRIDGE RECTIFIERS
INTEGRATED CIRCUITS
An integrated circuit or monolithic integrated circuit (also referred to as an IC, a chip,
or a microchip) is a set of electronic circuits on one small plate ("chip") of semiconductor
material, normally silicon. This can be made much smaller than a discrete circuit made from
independent components. Integrated circuits are used in virtually all electronic equipment
today and have revolutionized the world of electronics. Computers, mobile phones, and other
digital home appliances are now inextricable parts of the structure of modern societies, made
possible by the low cost of producing integrated circuits.
SWITCHES
In electrical engineering, a switch is an electrical component that can break an
electrical circuit, interrupting the current or diverting it from one conductor to another. The
most familiar form of switch is a manually operated electromechanical device with one or
more sets of electrical contacts, which are connected to external circuits. Each set of contacts
can be in one of two states: either "closed" meaning the contacts are touching and electricity
can flow between them, or "open", meaning the contacts are separated and the switch is
nonconducting.
BATTERIES
In electricity, a battery is a device consisting of one or more electrochemical cells that
convert stored chemical energy into electrical energy.
Batteries are also pretty easy to identify, and are well marked with their specification.
RELAYS
A relay is an electrically operated switch. Many relays use an electromagnet to
operate a switching mechanism mechanically, but other operating principles are also used.
Relays are used where it is necessary to control a circuit by a low-power signal (with
complete electrical isolation between control and controlled circuits), or where several
circuits must be controlled by one signal.
Relays are typically enclosed in plastic, and many have their specs printed on them. They are
typically marked with a “K” on a circuit board.
EXPERIMENT NO:02
Objective:
To test and understand the function of various electronic
components.
EQUIPMENT REQUIRED
Electronic components (Resistor, capacitors, diode, Transistor)
Digital multimeter (DMM)
Colour-code bands on
a resistor.
Measured Value
No. Colour code Actual Value
(DMM)
1 Red, red, black
4 10M
5 33K
Code Tolerance
C ±0.25pF
J ±5%
K ±10%
M ±20%
D ±0.5pF
Z 80% / -20%
Determine the value of the ceramic capacitors
1 104
2 223
3 68
4 0.47 F
5 33nF
Draw the schematic symbol of a 1N4001 diode and identify the leads (Anode and Cathode) in
the box below.
b. Measure the forward and reverse bias voltages of the given diodes and record them
i. Forward bias voltage:
Place the RED probe on the Anode. Touch the BLACK probe to the Cathode and
record the reading
ii. Reverse bias voltage:
Place the RED probe on the Cathode. Touch the BLACK probe to the Anode and
record the reading
No. Diode Number Forward Bias Voltage Reverse Bias Voltage
1N4001
1N914
Result:
EXPERIMENT NO.03
STUDY OF INSTRUMENTS AND EQUIPMENTS
OBJECTIVES:
To get familiar with basic electronic instrument and Equipment handling and usage
procedure for Digital Multimeter, DC power supply, Function Generator and CRO.
PARTS OF MULTIMETER
A Multimeter has three parts:
Display
Selection Knob
Ports
The display usually has four digits and the ability to display a negative sign. A few
multimeters have illuminated displays for better viewing in low light situations.
The selection knob allows the user to set the multimeter to read different things such as
milliamps (mA) of current, voltage (V) and resistance (Ω).
Two probes are plugged into two of the ports on the front of the unit. COM stands for
common and is almost always connected to Ground or ‘-’ of a circuit. The COM probe is
conventionally black but there is no difference between the red probe and black probe other than
color. 10A is the special port used when measuring large currents (greater than
200mA). mAVΩ is the port that the red probe is conventionally plugged in to. This port allows
the measurement of current (up to 200mA), voltage (V), and resistance (Ω). The probes have
a banana type connector on the end that plugs into the multimeter. Any probe with a banana plug
will work with this meter.
SAFETY MEASURES
Be sure the test leads and rotary switch are in the correct position for the
desired measurement.
Never use the meter if the meter or the test leads look
damaged. Never measure resistance in a circuit when power is
applied.
Never touch the probes to a voltage source when a test lead is plugged into the 10 A
or 300 mA input jack.
To avoid damage or injury, never use the meter on circuits that exceed 4800
watts. Never apply more than the rated voltage between any input jack and earth
ground.
Be careful when working with voltages above 60 V DC or 30 V AC rms. Such voltages
pose a shock hazard.
Keep your fingers behind the finger guards on the test probes when
making measurements.
To avoid false readings, which could lead to possible electric shock or personal
injury, replace the battery as soon as the battery indicator appears.
INPUT JACKS
The black lead is always plugged into the common terminal. The red lead is plugged into
the 10 A jack when measuring currents greater than 300 mA, the 300 mA jack when measuring
currents less than 300 mA, and the remaining jack (V-ohms-diode) for all other measurements.
RANGE FIXING
The meter defaults to autorange when first turned on. You can choose a manual range in
V AC, V DC, A AC, and A DC by pressing the button in the middle of the rotary dial. To return
to autorange, press the button for one second.
VOLTAGE MEASUREMENT
1. Connect the positive(red) test lead to the ‘V/mA’ jack socket and the negative(black) lead
to the ‘COM’ jack socket(for measurements up to 200mA). For measurements between
200mA and 10A connect the red test lead to the ‘10mA’ socket.
2. Set the selector switch to the desired uA/mA/A range.
3. Open the circuit to be measured and connect the test leads in SERIES with the load in
which current is to be measured.
4. To avoid blowing an input fuse, use the 10A jack until you are sure that the current is less
than 300 mA. Turn off power to the circuit. Break the circuit. (For circuits of more than
10 amps, use a current clamp.) Put the meter in series with the circuit and turn power on.
RESISTANCE MEASUREMENT
1. Connect the positive(red) test lead to the ‘V/mA’ jack socket and the negative(black) lead
to the ‘COM’ jack socket.
2. Set the selector switch to the desired ‘OHM Ω’.
3. If the resistance to be measured ia part of a circuit, turn off the power and discharge all
capacitors before measurement.
4. Connect the test leads to the circuit to be measured.
5. The resistance value should now appear on the digital display.
6. If the resistance to be measured is part of a circuit, turn off the power and discharge all
capacitors before measurement.
CONTINUITY TEST
This mode is used to check if two points are electrically connected. It is often used to
verify connectors. If continuity exists (resistance less than 210 ohms), the beeper sounds
continuously.
1. Connect the positive(red) test lead to the ‘V/mA’ jack socket and the negative(black) lead
to the ‘COM’ jack socket.
2. Set the selector switch to the position.
3. Connect the test leads to two points of the circuit to be tested. If the resistence is Ohms
the buzzer will sound.
4. If the resistance to be measured is part of a circuit, turn off the power and discharge all
capacitors before measurement.
DIODE TEST
1. Connect the positive (red) test lead to the ‘V/mA’ jack socket and the negative(black)
lead to the ‘COM’ jack socket.
2. Set the selector switch to the position.
3. Connect the test leads to be measured.
4. Turn on the power to the circuit to be measured and the voltage value should appear on
the digital display.
EXPERIMENT NO.04
Objective:
To study the self-test calibration of millimeter.
General Operation
Connection of Probes:
All multimeters come with two probes. They are to be connected to the terminals on the meter itself. The
Black probe is to be connected to the COM terminal. Red probe is to be connected to terminal marked
with :
‘V- ’ for voltage measurement,
‘mA’ or ‘20A’ for current measurement (there are two terminals, one for 2A range and the other for
20A range)
‘V-’ for resistance measurement.
Setting of function:
The multimeter uses different circuits internally to measure different things. Therefore, you must select
the correct function before using it.
Setting of Range:
You can change the sensitivity of the meter by selecting different range for measurement. Set the
range to the first range that is higher than the maximum value you expect to measure. This will
give a more accurate reading. If you do not know what to expect, use the highest range first.
After a reading is obtained, set the range to the appropriate one to get a better reading.
When the value measured exceeds the existing range, the display will flash. When this happens,
set the multimeter to a higher range until some values are displayed.
Precautions:
1. For current measurement, the maximum input current is 2A (if the RED mA and BLACK COM
terminals are used) or 20A (if the RED 20A and BLACK COM terminals are used). Excessive
current will blow the fuse on the 2A range, which must be replaced. The 20A range, however, is not
protected by the fuse.
2. For voltage measurement (use the RED V- and BLACK COM terminals), the maximum input
voltage on :
all DC ranges is 1200V DC or peak AC
the 20V, 200V and 1000V AC ranges is 1000V rms continuous
the 2V and 200mV AC ranges is 1000V rms for not more than 15 seconds.
3. To avoid electrical shock and/or instrument damage, do not connect the COM input terminals to
any source of more than 500 volts DC or peak AC above earth ground.
Resistance measurement
Procedure
1. Connect the two probes’ crocodile clips to the resistor (or to the resistor circuit via jumper wires)
to make measurement
2. Connect probes: black probe to COM terminal and red probe to terminal marked with ‘ ’
3. Set function to resistance measurement
4. Set to the appropriate range (refer to above)
5. Note the reading, adjust range if necessary
6. Take the more accurate reading.
Voltage measurement
Procedure
7. Connect probes: black probe to COM terminal and red probe to terminal marked with ‘V’
8. Set function to voltage measurement
9. Set to the appropriate range (refer to above)
10. Set the AC-DC selection - depends on what type of signal you want to measure
11. Touch the two points where you want to make measurement
12. Note the reading, adjust range if necessary
13. Take the more accurate reading.
Note
Reading obtained is the voltage of where the red probe touch with reference to where the black probe
touches. This may not indicate the voltage level from ground. To find the voltage level of a point from
ground, black probe should be touching a ground point and the red probe on the point you want to
measure.
Current measurement
Procedure
1. Connect probes: black probe to COM terminal and red probe to terminal marked with ‘A’
2. Set function to current measurement
3. Set to the appropriate range
4. Set AC-DC selection - depends on what type of signal you want to measure
5. Off the power to the circuit
6. Break the path which we want to make measurement
7. Connect the path with the two probes so that current now flow through the multimeter
8. On the power
9. Note the reading, change range if necessary
10. Take the more accurate reading.
Note
Use the 20A range if you are not sure of the current to be measured.
i
+
Power Power
Supply
A
+ Supply COM
V Multimeter
COM
Multimeter
Voltage Measurement Current Measurement
EXPERIMENT NO.05
Objective
Equipment required
Multimeter
Dual DC variable regulated Power supply (0-30) Volts
Theory
A power supply is a device that supplies electric power to an electrical load. The term
is most commonly applied to electric power converters that convert one form of electrical energy
to another, though it may also refer to devices that convert another form of energy (mechanical,
chemical, solar) to electrical energy. A regulated power supply is one that controls the output
voltage or current to a specific value; the controlled value is held nearly constant despite
variations in either load current or the voltage supplied by the power supply's energy source.
A power supply may be implemented as a discrete, stand-alone device or as an integral
device that is hardwired to its load. Examples of the latter case include the low voltage DC
power supplies that are part of desktop computers and consumer electronics devices.
Commonly specified power supply attributes include:
Battery
DC power supply
AC power supply
Linear regulated power supply
Switched mode power supply
Programmable power supply
Uninterruptible power supply
High voltage power supply
Voltage multipliers
DC POWER SUPPLY
SPECIFICATION
1. Adjustable 0~30V/0~2A
2. The design is limit the voltage overload
The power supply input 220V, 230V, 240V AC
3. Output voltage: 0-30V DC
4. Work temperature: -10oC-40oC
MAIN FUNCTION
1. Output constant current adjustable.
2. Output constant voltage adjustable.
3. LCD voltage and current display.
4. Constant voltage and current operation in individual.
5. Over current protection.
The device consists mainly of a vacuum tube which contains a cathode; anode, grid,
X&Y-plates, and a fluorescent screen (see Figure below). When the cathode is heated (by
applying a small potential difference across its terminals), it emits electrons. Having a potential
difference between the cathode and the anode (electrodes), accelerate the emitted electrons
towards the anode, forming an electron beam, which passes to fall on the screen.
When the fast electron beam strikes the fluorescent screen, a bright visible spot is
produced. The grid, which is situated between the electrodes, controls the amount of electrons
passing through it thereby controlling the intensity of the electron beam. The X&Y- plates are
responsible for deflecting the electron beam horizontally and vertically.
A sweep generator is connected to the X-plates, which moves the bright spot
Horizontally across the screen and repeats that at a certain frequency as the source of the signal.
The voltage to be studied is applied to the Y-plates. The combined sweep and Y voltages
produce a graph showing the variation of voltage with time.
Experimental Figures
Fig 1. Cathode Ray tube Oscilloscope Fig 2. Out Line Diagram of CRO
EXPERMENT NO.07
Objective: To visualize an ac signal , measure the amplitude and the
frequency.
To do self-test calibration of CRO .
Procedure
1. Turn on the Oscilloscope
2. Adjust the intensity and the focus of the trace.
3. Use the X & Y knobs to center the trace horizontally and vertically.
4. Connect the cable from Ch1 of the CRO to Function generator.
5. A signal will appear on the screen.
6. Make sure that the inner red knobs of the Volt/Div and the Time/Div are locked
clockwise.
7. Set the frequency of the generator to 100 Hz.
8. Adjust the Volt/Div and the Time/Div knobs so that you get a suitable size signal
9. Count the number of vertical squares lying within the signal, then calculate the peak to peak
value as:
10. Count the number of horizontal squares lying within the one Duty Cycle, then
calculate time value as:
Result:
EXPERIMENT NO.08
FUNCTION GENERATOR
Objective
To get familiarization and study the operation of a function generator instrument
To visualize the types of waveforms produced by a function generator
Equipment Required
Oscilloscope
Function generator.
BNC connector cable
Theory
A function generator is electronic test equipment used to generate different types of
waveforms over a wide range of frequencies. Function generators are capable of producing a
variety of repetitive waveforms, generally from the list below
Sine wave: A function generator will normally have the capability to produce a standard
sine wave output. This is the standard waveform that oscillates between two levels with a
standard sinusoidal shape.
Square wave: A square wave is normally relatively easy for a function generator to
produce. It consists of a signal moving directly between high and low levels.
Pulse: A pulse waveform is another type that can be produced by a function generator.
It is effectively the same as a square wave, but with the mark space ratio very different to
1:1.
Triangular wave: This form of signal produced by the function generator linearly
moves between a high and low point.
Saw tooth wave: Again, this is a triangular waveform, but with the rise edge of the
waveform faster or slower than the fall, making a form of shape similar to a saw tooth.
These waveforms can be either repetitive or single-shot Function generators are used in the
development, test and repair of electronic equipment.
Types of Function Generator
PROCEDURE
1. Turn on the oscilloscope
2. Connect the function generator to one vertical channel of the oscilloscope using BNC
Connector
3. Select the type of wave form by pressing Function control button.
4. Set the waveform at desired frequency by adjusting Frequency variable control button.
5. Now adjust the amplitude control of the function generator to establish a 4 V peak-to-peak
(p-p) sinusoidal waveform on the
screen.
Function Generator
connected
EXPERIMENT NO.09
Objective :
To identify the key function generator specification.
Function Generator Controls
Knobs Control Name Functions
Number
1 Power Push button switch to power ON the instrument.
2 LCD Display 20 x 4 Character bright back lit Liquid Crystal Display.
3 Frequency Used for selection of frequency range step by step.
Used for selection of Particular waveform. A total number of 6
different waveforms :
Sine
4 Function Square
Triangle
Ramp
Pulse
TTL are available.
5 Modulation Used for selection of Frequency Modulation.
6 Attenuation Used for Selection of 20dB or 40dB attenuation
7 Menu Used for selection of Function Generator/Frequency counter
mode.
8 Duty Cycle When pulse output function is selected, this controls the pulse
duty cycle from 15% to 85%.
9 Frequency In conjunction with frequency range, selected by frequency key
Variable on front Panel.
10 Amplitude In conjunction with attenuators (6), this varies the level of output.
Variable
This control provides DC offset. Approximately ±5VDC is
11 DC Offset superimposed on the output. Keep the control off if DC offset is
not required.
12 Output (BNC Output of 10 MHz function generator i.e. 20Vpp (Open Circuit)
connector)
External Input BNC connector for measuring the frequency of external
13 Counter (BNC signal when External Counter mode is selected by
Connector) Menu key on the LCD display.
2D FUNCTION GENERATOR
observation
Description Sine wave Square Wave
Measurement of voltage
Measurement of Time
Calculated frequency
Result
EXPERIMENT NO.10
OBJECTIVE:
Introduction to Breadboard
Breadboard
Connections on Breadboard
Breadboards have many tiny sockets (called 'holes') arranged on a 0.1" grid. The leads of
most components can be pushed straight into the holes. ICs are inserted across the central
gap with their notch or dot to the left.
Wire links can be made with single-core plastic-coated wire of 0.6mm diameter (the
standard size). Stranded wire is not suitable because it will crumple when pushed into a
hole and it may damage the board if strands break off.
The diagram shows how the breadboard holes are connected:
On larger breadboards there may be a break halfway along the top and bottom power
supply rows. It is a good idea to link across the gap before you start to build a circuit,
otherwise you may forget and part of your circuit will have no power!
IC pin numbers
IC pins are numbered anti-clockwise around the IC starting near the notch or dot. The
diagram shows the numbering for 8-pin and 14-pin ICs, but the principle is the same for
all sizes.
If your circuit does not work disconnect (or switch off) the power supply and very
carefully re-check every connection against the circuit diagram.
EXPERIMENT NO.11
Object :
Design half wave rectifier using multisim and obseve its
output on oscilloscope.
CIRCUIT DIAGRAM:
VCC
12V
XSC1
Ext Trig
+
R3
_
3.3kΩ A B
++ __
C2
R1
33kΩ
10µF
U1
R5 C1
1kΩ 10µF
BC107BP
R6
V1 1kΩ
R2
4.7kΩ
25mVpk
1kHz R4 C3
0° 470Ω 100µF
PROCEDURE:
RESULT:
The maximum gain is dB and bandwidth is Hz of the CE Amplifier.
EXPERIMENT NO.13
Objective
To learn how to solder
What is solder?
For most projects it is best to put the components onto the board in the order given
below:
OBJECTIVES
Upon the completion of the experiment, you will be able to:
1. Know about the sizes of the different drill bits for drilling holes in PCB.
2. Perform the drilling of holes of any suitable size on a PCB.
BACKGROUND:
The drill bits come in different sizes as the boards vary in the size too. The drill bit can be
less than a fraction of mm to any No. of millimeters. The minimum size of the drill bit is
related to the technology. It the technology is so précised than the drill bit size go on
reducing to the limitations permitted by the resources at hand and the machiner4y
involved. As the drill bit size is reduced and the automation is introduced so is the size
increased. If someone wants perform the drilling on t he CNC (COMPUTER
PNEUMATIC CONTROL) machine, it is more précised, especially in the working of IC
pads. As the sizes involved are mils only.
So it also depends upon how you plan to go ahead. First of all, the person whole wants
tool drill must do sketches on the copper board if he is performing the drilling manually.
If he is do p rcise4d at the handling of the machine than he can work without the
sketching and can sue any other method foe getting the exact point where he has to drill a
hole.
Normally the manual machine has a motor attached to it that revolves around and there is
a slot vacant for inserting the drill bit.
CNC DRILLING:
The techniques for drilling copper clad for double-sided and multilayer PCBs with
automated equipment are identical, with the exception that multiple drilling steps will be
needed if your multilayer design includes buried or blind vias. Refer to the documentation
that came with your drilling machine for more information (standard boilerplate cop-out).
Items to remember include:
Set the STACK HEIGHT parameter to clear all dowel pins during traverse
Set the SPINDLE FEED (inches per minute) and SPINDLE SPEED (RPM for
each drill size to values consistent with drilling standard 0.062” (1.6mm) FR-4
cooper clad.
Set the SPINDLE PLUNGE DEPTH so that the tip of the largest diameter drill bit
fully enters the backing material. Otherwise, these large diameter holes will not
totally penetrate to bottom laminate and exit foil.
DO NOT contour route the board immediately after drilling the stack. This should
only done after all other processing is complete.
MANUAL DRILLING:
When using a conventional drill press, hole placement accuracy can be improved
and drill breakage minimized through the sue of a “sensitive drilling” or “finger”
chuck. Small format, precision high speed drill precision, ideal for PCB
fabrication, is also available from a number of sources.
Regardless of the type of drill press being used, a pressure foot should be
employed if available.
If available, position a work lamp on a flexible mount as close to the work surface
as possible.
Although more brittle than conventional high speed steel (HSS) drills, tungsten
carbide bits designed specifically for PCB drilling will yield far superior hole wall
quality. Minimize burr formation, and outlast HSS bits almost 10 to 1. T he
downside is t that, with smaller break and must be handled carefully.
Always use drill bits that have been fitted with depth setting rings. This will allow
you to set the plunge depth stop on your drill press to a single value that will work
for all bit
Diameters.
Prepare a chart that links the various diameter bits with the symbols used in the
drill master.
THROUGH-HOLES:
1- Load the largest diameter bit to be sued into the drill chuck, making sure that the
depth ring is pressed firmly against the ends of the chuck jaws when they are fully
tightened.
2- Using a piece of scrap backing material as a gauge, adjust the spindle travel stop
on your drill press to a depth that insures that the entire tip of the drill bit penetrates at
least half of the material’s thickness. You can also use tow pieces of entry foil as a
feeler gauge” to set the depth. Under no circumstances allow a PCB drill bit to drill
into the table of your drill press. PCB bits are specifically designed to drill copper
clad and will shatter if plunged into cast iron, steel, or aluminum.
3- Starting with largest diameter drill bit, drill all of the through holes, stopping
periodically to insure that the drill bit have not snapped off and that the spindle travel
stop has not slipped.
4- As you drill each hole size (from the largest to the smallest) check off that
diameter on the drilling chart. This is a good bookkeeping technique that will help
you keep track of your progress and insure that no hole size is missed.
5- After all of the holes have been drilled, remove the backing material from the
stack and re-tape the remaining sheet with the dowel pins in places.
6- Hold the stack up to the light for visual inspection. Ascertain that all of the holes
have been drilled through and that \none are blocked by drill debris. If some debris is
seen, remove by carefully pushing a smaller diameter drill bit through the hole.
7- If all of the holes ;in your circuit design go all the way ;through the board, you are
now ready to activate hole walls to prepare for through-hole plating.
Designs that sue blind or buried vias (vias that do not penetrate through the PCB) need
supplementary drilling operations before proceeding. Unfortunately, they are also quite a
bit more difficult to activate and through plate since each must be processed singly.
2. Reassemble a sub stack consisting of the backing sheet, one of the copper clad
substrates that need additional drilling, and the entry foil that carries the
drillmaster.
4. Playing close attention to the drill master symbols representing the holes needed
by the included substrate, drill the sub stack.
5. Disassemble the sub stack and repeat steps 2 through 4 for each layer that needs
further drilling.
6. Inspect each layer after it is drilled and remove any debris that might be blocking
the holes.
7. If all of the holes are drilled to your satisfaction, the individual layers are now
ready for activation.
TESTS AND MEASUREMENTS:
MINIMUM DRILL HOLE SIZE, PCB THICKNESS:
PRELIMINARY INSTRUCTIONS:
1. Always wear safety classes when operating a drill press, especially if you are
drilling with carbide PCB drill bits.
2. If available, always use a vacuum cleaner to remove debris and collect airborne
dust during the drilling operation.
3. The dust generated during PCB drilling can pose a very; serious health hazard and
should not be inhaled or ingested under any circumstances.
EXPERIMENTAL PROCEDURE:
Through-holes:
1. Load the largest diameter bit be used into the drill chuck, making sure that the
depth ring is pressed firmly against the ends of the chuck jaws when they are fully
tightened.
2. Using a piece of scrap backing material as a gauge, adjust the spindle travel stop
on your drill press to a depth that insures that the entire tip of the drill bit
penetrates at least half of the material’s thickness. You can also sue two pieces of
entry foil as a “ feeler gauge” to set the depth. Under no circumstances allow a
PCB drill bit to drill into the table of your drill press. PCB bits are specifically
designed to drill copper clad and will shatter if plunged into cast iron, steel, or
aluminum.
3. Starting with the largest diameter drill bit, drill all of the through holes, stopping
periodically to insure that the drill bit have not snapped off and that the spindle
travel stop has not slipped.
4. As you drill each hole size (from the largest to the smallest) check off that
diameter on the drilling chart. This is a good bookkeeping technique that will help
you keep track of your progress and insure that no hole size is missed.
5. After all of the holes have been drilled, remove the backing material from the
stack and re tape the remaining sheets with the dowel pins in place.
6. Hold the stack up to the light for visual inspection. Ascertain that all of the holes
have been drilled through and that none are blocked by drill debris. If some debris
is seen, remove by carefully pushing a smaller.
7. If all of the holes in your circuit design go all the way through the board, you are
now ready to activate the hole wall to prepare for through-hole plating.
8. Designs that sue blind or buried vias (vias that do not penetrate through the PCB)
need supplementary drilling operations before proceeding. Unfortunately, they are
also quite a bit more difficult to activate and through plate since each must be
processed singly.
9. Fully disassemble the drilled stack.
10. Reassemble a sub stack consisting of the backing sheet, one of the copper clad
substrates that need additional drilling, and the entry foil that carries the
drillmaster.
11. Re-pin with the wholes and tape as before
12. Playing close attention to the drillmaster symbols representing the holes needed by
the included substrate, drill the sub stack.
13. Disassemble the sub stack and repeat steps 2 through 4 from each layer that needs
further drilling.
14. Inspect each layer after it is drilled and remove any debris that might be blocking
the holes.
15. If all of the holes are drilled to your satisfaction, the individual layers are now
ready for activation.