Blohm + Voss Pipe Handling Equipment

Manually and Air Operated Elevator/Spider

BVE / BVS 500 PN 752001-Y
4.1/2” - 14”
Technical Documentation
Original Instructions

Manual PN752001-Y-D Rev 003, February 2012

Blohm + Voss Oil Tools

1
GENERAL INFORMATION

Warnings and Note Intended use of this Intellectual property CE Marking

WARNING: A “warning” manual All rights retained. No part The tool complies with the
indicates a definite risk of This manual is intended of this document may be Machinery Directive
equipment damage or danger to for use by field service, reproduced in any form 98/37/EC and 2006/42/EC
personnel. Failure to observe engineering, installation, (print, photocopy, microfilm
and follow proper procedures operation, and repair or any other procedure) For machines containing
could result in serious or fatal personnel. Every effort has or be processed using an any hydraulic or pneumatic
injury to personnel, significant been made to ensure the electronic system without powered parts, the Directive
property loss, or significant accuracy of the information written approval of Blohm + 94/9/EC “Equipment
equipment damage. contained herein. Blohm Voss Oil Tools. and protective systems
+ Voss Oil Tools, will not All information contained in potentially explosive
NOTE: A “note” indicates be held liable for errors in this manual is based atmospheres” applies.
that additional information is in this material, or for upon the latest product The marking is as follows:
provided about the current consequences arising from information available at any CE Ex II 2G T5 (hydraulic
topics. misuse of this material. time of printing. tools) or CE Ex II 2G T6
Anyone using service Dependent on ongoing (pneumatic tools).
WARNING: This technical procedures or tools, whether technical improvements
documentation contains or not recommended by (ISO 9001) “Blohm + Voss
instructions on safety, Blohm + Voss Oil Tools, must Oil Tools” reserves the
installation, operation and be thoroughly satisfied that right to change the design
Blohm + and specifications without
Limited Warranty
maintenance for the neither personal safety nor
Voss Oil Tools tool . It must equipment safety will be announcement. The warranty provided will
be studied before working with jeopardized. The values specified in be void if the tool is either:
the tool. this manual represent the 1. Repaired or serviced by
nominal values of a unit a service facility which
Improper / Unsafe Use produced in series. Slight was not authorised by
The tool must only be used deviations in the case of Blohm + Voss Oil Tools.
for the designated purpose. the individual devices are 2. Replacement parts
When using the tool, the possible. not manufactured by
rated load must never be Blohm+Voss Oil Tools
exceeded. NOTE: In the event of are used.
problems that cannot be 3. Modifications were
solved with the aid of this made to the tool which
manual, please contact were not approved by
one of the addresses listed Blohm+Voss Oil Tools.
below.

Manufacturer & Agents World wide

Blohm + Voss Oil Tools Blohm + Voss Oil Tools, LLC Premier Sea & Land Pte. Ltd.
Hermann-Blohm-Straße 2 7670 Woodway, Suite 266 1, Scotts Road
20457 Hamburg Houston, #19-12 Shaw Centre
Germany Texas 77063 Singapore 228208
United States of America Republic of Singapore

Phone: +49 40/3119-1826/1162 Phone: +1-713-952 0266 Phone: +65-6734-7177

Fax: +49 40/3119-8194 Fax: +1-713-952 2807 Fax: +65-6734-9115
[email protected] [email protected] [email protected]
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

2
General safety issues
WARNING: One should avoid WARNING: It is not allowed to
creating ignition sources, like use any components which are
heat, as a result of the use of of "non-B+V" origine, or use
the tool with other tools or "non-OEM" parts which are not
Warning sign PN 671638
equipment. approved by B+V. It will void
General warning
any warranty and may effect the
WARNING: Do not use the correct functioning of the tool
tool for any other purpose than and it's safety features.
given in this document within it`s
specification. WARNING: The company
operating the tool is responsible
WARNING: Failure to conduct for evaluating safe and proper
routine maintenance could result use of the tool in a hazard
Warning sign PN 671642
in equipment damage or injury to analysis.
Pay attention: Apply grease at least
personnel. once a day.
WARNING: The operating
WARNING: Wear personal company is obligated to issue
protection equipment while working instructions for safe
working with the equipment. use and supervise observance of
these working instructions.
WARNING: If any safety
elements (like safety ropes, WARNING: Every Employee,
safety sheets, plates or which operates, services,
washers) were disassembled due inspects or otherwise involved
to maintenance work, do NOT with the use of the tool in other
re- use them. Always replace areas has to ensure, that these
them with new safety elements. actions are done by trained and Warning sign PN 611524
by anBlohm + Voss Oil Tools Danger: Do not touch.
WARNING: All warning plates, authorized personnel,
signs and labels attached to and should complete regular
the equipment must be observed. courses of training, to ensure
The warning plates, signs and proper use as well as safe
labels must be present on the operation, correct maintainance
tool. Do not remove the labels. and inspection.
If they are missing, replacing is
mandatory. WARNING: If necessary,
a reasonable, additional
WARNING: Any modification to supervisor should be appointed Warning sign PN 671640-1
the tool carried out without the during operation. Pay attention: Do not place your
approval of Blohm + Voss Oil hands between moving parts.
Tools will void any warranty. WARNING: Stay away from the
tool during operation. In case
WARNING: Using the tool with it is remote operated it may make
damaged or worn parts can movements without warning.
create serious incidents.

Warning sign PN 671641

Pay attention: Risk of crushing.

3
Safety issues Spiders/ 49 WARNING: Make sure all
Elevators slip segments are free in the
up position when latching the
WARNING: Always ensure the elevator. If any of the segments
slip segments are labelled with are stuck in the down position,
the same serial number. Never the elevator may not close
use segments with different
properly.
numbers as they may cause the
pipe to drop due to different Safety issues automatic
wear patterns. Spiders/Elevators
WARNING: Under no Warning: ensure the connectors
circumstances should the are from a male and female type

slip assembly be raised while to prevent faulty connections.

supporting load.
If the slip assembly is lowered Warning: hydraulic only before
in place, the tool can bear the any maintenance work is carried

load of the tubular. out, make sure that no pressure

Before raising the slip assembly, is applied to the equipment and

make sure that the tubular load that the connecting lines are

is supported. The slip assembly disconnected (if applicable).

must be released from any load
before raising it.
Safety issues Spiders
Warning: you must neither
WARNING: You must neither assemble nor disassemble slips,
assemble nor disassemble Slips, guides, inserts, etc. When the
Guides, Inserts, etc. when the tool is placed obove the well
Tool is placed in the rotary center.
table.

WARNING: Never use the

Power Slip/Spider /Elevator
without guide plates. This can
cause damage to the slips and
lead to loss of pipes/tubular.

WARNING: It must be ensured

and controlled regularly that
the back side of the slips are
lubricated with enough grease.
The quantity of grease must be
related to the type of operation
and type of mud. Failure to
grease properly may lead to
sticking slips.

WARNING: Do never unlatch/

open the tool while a pipe is
suspended in the tool; the pipe
will be lost!

4
EC-DECLARATION OF CONFORMITY

We,

Blohm + Voss Oil Tools
Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305

declare that the product

B+V Type BVE/S (Elevator/Spider) Load rating 250 to 750ton

which is the subject of this declaration, is in conformity with the following standard(s) or normative documents

98/37/EC: Machinery Directive
2006/42/EC: Machinery Directive from 31 December 2009.
DIN EN ISO 12100 : Safety of machinery, part 1 and 2
DIN EN ISO 14121-1: Safety of machinery, Risk assessment
Directive 94/9/EC: Devices and protection systems for intended use in explosive areas
DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres
ISO 13535:2002/API 8C: Petroleum and natural gas industries-Drilling and production equipment-Hoisting
equipment

Marking: II 2G T6

5
 TABLE OF CONTENTS

TABLE OF CONTENTS

GENERAL INFORMATION 2 Raising slips 24

Setting Slips 24
Warnings and Note 2
Intended use of this manual 2 5. MAINTENANCE AND INSPECTION 26
DESCRIPTION

Intellectual property 2
General26
Improper / Unsafe Use 2
Daily Lubrication 26
Manufacturer & Agents World wide 2
Grease quality  27
CE Marking 2
Daily Inspection 27
Limited Warranty 2
Locking of screws 27
General safety issues 3
Cylinders27
Safety issues Spiders/Elevators  4
Inspection categories acc. to API RP 8B 28
COMMISSIONING

Safety issues automatic Spiders/Elevators 4

Frequency28
Safety issues Spiders 4
Periodic inspection 28
EC-DECLARATION OF CONFORMITY  5 Non-periodic inspection 28
Inspection  28
TABLE OF CONTENTS 6 Inspection of Hydraulic/Pneumatic System 28
Critical Load Inspection 29
Dismantling Inspection 29
1. Description 10
Inspection check lists 30
INSTALLATION

General10 CHECK LISTS 31

Intend of Use 10 Check Category I (Ongoing observation)  31
Identification10 Check List Category II (Daily) 31
Improper / Unsafe Use 10 Check List Category III (every 6 months) 32
Technical Data 11 Check List Category IV (every year) 32
Contents of delivery 11 Wear data criteria 33
Weights12 Lock mechanism 33
Main Dimensions BVE and BVS elevator/spider 13 Critical Areas 34
Height Dimensions 14 Handling, storage and transport 35
OPERATION

Storage35
2. COMMISSIONING 16 Short term storage after use and less then 3 months 35
Commissioning BVE/BVS Elevator/Spider 16 Long term storage over 3 months 35
Scope of supply 16 Preserve the tool: Grease all blank surfaces with grease:
Pneumatic Characteristics 16 Cylinders35
Check and Lubrication 16 Handling  35
Function Test 16 Transport35
MAINTENANCE &

Trouble shooting 36
INSPECTION

3. INSTALLATION 18 Slip fail to lock in up or down position 36

Lifting and transport  18 Slips fail to unlock in down position 36
Checking Guide Plates  18 Slips hang unevenly in up position 36
Installation of elevator 19
6. SIZE COMPONENTS 38
Installation of spider 19
Changing Slips 19 Slips, Inserts, Guide Plates 38
SIZE COMPONENTS

Changing Inserts 19
Installation Checklist BVE/BVS Elevator/Spider 20 7. DRAWINGS AND SPARE PARTS 40
Pneumatic Connections  20 752000-Y Elevator Arrangement 40
Function test  20 752000-Y Parts list 43
752001-Y Spider Arrangement 44
4. OPERATIONS 22 752001-Y Parts list 47
Safety  22 752104 Door Assembly  48
General Operation  22 752104 Parts list 48
Manual Operation 23 752204 Bolt Assembly 49
Raising Slips 23 752204 Parts list 49
DRAWINGS

Setting Slips 23 752109 Link Block Assembly 50

Pneumatic Operation 24 752109 Parts list 50

6
 TABLE OF CONTENTS
752106 Yoke Assembly 51
755106 Parts list 51
752111 Lock Assembly 52

DESCRIPTION
752111 Parts list 52
752110 Slip Lock Assembly 53
752110 Parts list 53
752211 Lock and Cam 54
752211 Parts list 54
752108 Slip Retainer Pin Assembly 55
752108 Parts list 55
752600 Casing Guide Bell Assembly /Elevator 56

COMMISSIONING
752600 Parts list 56
752800 Pneumatic Arrangement 57
752800 Parts list 57
752800-0 Pneumatic plan 58
752800-0 Parts list 58
752800-1 Air Cylinder Assembly 59
752800-1 Parts list 59
752802 Control Valve Assembly  60

INSTALLATION
752802 Parts list 60
752765-1 Spider Adapter Plate for Rotary Table  61
752765-1 Parts List 61
752700 Upper Guard Guide Assembly / Spider 62
752700 Parts list 62
Upper Guard Guide Plate / Spider 63
Parts list Upgrated Upper Guard Plate / Spider 63
Guide Plate Assembly / Elevator (Body Guide Plate and
Door Guide Plate) 64

OPERATION
Parts list Upgrated Guide Plate Assembly / Elevator 64
Slip Assembly 65
Parts Lists Slip Assemblies 65
752001-Y-RSP Elevator Spare Parts  68
Spare Parts for one year operation 69
752001-Y-RSP Elevator Spare Parts  69
752001-Y-RSP Spider Spare Parts 70

MAINTENANCE &
752002-Y-RSP Spider Spare Parts  71

INSPECTION
752800-RSP Pneumatic Spare Parts  72

SIZE COMPONENTS
DRAWINGS

7
 8
TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & SIZE COMPONENTS DRAWINGS
INSPECTION
 DESCRIPTION
DESCRIPTION

9
 1. Description

General
The Blohm + Voss 500 tons elevator/spider is designed with
DESCRIPTION

strength and safety factors in accordance with API Section

8C - Regulations and will be used for vertical lifting long,
heavy strings of casings. These tools are convertible for use
as casing spiders or casing elevators, and can be operated
easily by one man due to unitized slip assemblies and a
positive locking mechanism.

The unitized design of the slip assemblies allows the tool to grip
casing with uniform radial pressure, ensuring a safe hold while
minimizing the possibility of damage to the pipe. This model is
available for pneumatic power slip operation and can handle
pipes from 4.1/2” through 14” O.D. On all slip body sizes,
reducing inserts are installed simply and rapidly, permitting
the handling of pipes with an O.D. up to 1” smaller than the slip
body size without changing slips.
Dressed as an elevator
When dressed as an elevator, the tool includes a body guide
plate, a door guide plate and a casing guide bell, which
automatically centers the pipe for positive locking of the slips.
Auxiliary equipment needed to use the tool as a spider includes
a spider adapter plate, which sits on the rotary table to provide
a secure platform for the tool, and an upper guard guide
assembly, which functions as a pipe centering device.

Both models feature double-hinges and a swing-away door,

which permits them to be rapidly installed on casing, or
removed.

Intend of Use
The Blohm + Voss 500 tons Elevator / Spider is designed
with strength and safety factors in accordance with API
Section 8C - Regulations and will be used for handling long,
heavy strings of casings.

Identification
The identification area clearly identifies the BVE/S area
(manufacturer, type, material, part number, serial number,
Dressed as a spider
date of manufacture). It is important to keep this information
ready for the purpose of servicing and repair work.

Improper / Unsafe Use

The BVE-BVS 500 elevator/spider must only be used for the
designated purpose.
When using the BVE-BVS 500 elevator/spider, the load 500
sh tons must never be exceeded (depending on the rating).

10
Technical Data
BV Type: BVS 500 air operated BVE 500 air operated BVS 500 manually BVE 500 manually operated

DESCRIPTION
operated
Recommended Air supply 7 to 8,6 bar (100 to 125 Psi) 7 to 8,6 bar (100 to 125 Psi) - -
Recommended Flow rate 6,8 m3/min 6,8 m3/min - -
Temperature working - 20° C to + 60° C* - 20° C to + 60° C* - 20° C to + 60° C* - 20° C to + 60° C*
range ambient - 4° F to 140° F - 4° F to 140° F - 4° F to 140° F - 4° F to 140° F
Load Capacity 500 sh tons 500 sh tons 500 sh tons 500 sh tons
Part number 752001-Y 752001-Y 752000-Y 752000-Y
API test load 750 sh tons 750 sh tons 750 sh tons 750 sh tons
Pipe Diameter min 4.1/2“ EU dp 4.1/2“ EU dp 4.1/2“ EU dp 4.1/2“ EU dp
Range
max 14” IEU dp 14” IEU dp 14” IEU dp 14” IEU dp

Weight 2610 kg 2360 kg 2200 kg 2200 kg

Elevator Links n.a. 3 1/2” 500t Elevator n.a. 3 1/2” 500t Elevator
*If not otherwise stated in the Databook

Contents of delivery
BVE 500 (elevator) Qty Part Number
Body Assembly less Slips, Guide Plates, Guide Bell (Air operated) 1 752001-Y
Casing Guide Bell 1 752600
Air Hose Assembly 1 752822
Slip Assembly 1 See chapter “Size
Guide Plate Assembly 1 Components”.

BVS 500 (spider) Qty Part Number

Body Assembly less Slips, Guide Plates, Guide Bell (Air operated) 1 752001-Y
Upper Guard 1 752700
Spider Adapter Plate 1 752765-1
Air Hose Assembly 1 752823
Slip Assembly 1 See chapter “Size
Guide Plate Assembly 1 Components”.

BVE 500 (elevator) Qty Part Number

Body Assembly less Slips, Guide Plates, Guide Bell (manually operated) 1 752000-Y
Casing Guide Bell 1 752600
Slip Assembly 1 See chapter “Size
Guide Plate Assembly 1 Components”.

BVS 500 (spider) Qty Part Number

Body Assembly less Slips, Guide Plates, Guide Bell (manually operated) 1 752000-Y
Upper Guard 1 752700
Spider Adapter Plate 1 752765-1
Slip Assembly 1 See chapter “Size
Guide Plate Assembly 1 Components”.

11
 Weights
Body Assembly 2.170 kg / 4784 Lbs
DESCRIPTION

manuell
Body Assembly 2.196 kg / 4841,3 Lbs
air
Casing Guide Bell 134 kg / 295,4 Lbs
Upper Guard 162 kg / 357 Lbs
Spider Adapter 560 kg / 1234,6 Lbs
Plate

Pipe Size 4.1/2“ 5“ 5.1/2“ 6.5/8“ 7“ 7.5/8“

Slip Assembly PN 752510 752500 752490 752480 752470 752460
Slip Assembly kg o.r. o.r. 333 kg / 334 kg / 318 kg / 318 kg /
734,1 Lbs 736,3 Lbs 701 Lbs 701 Lbs
Bottom Guide 53,2 kg / 51,2 kg / 112,9 Lbs 45,6 kg / 100,5 Lbs 44,5 kg /
Plate 117,3 Lbs 98,1 Lbs
Upper Guard 41,5 kg / 40,4 kg / 89,0 Lbs 37,7 kg / 83,1 Lbs 36,1 kg /
Plate 91,5 Lbs 79,6 Lbs

Pipe Size 7.3/4“ 8.5/8“ 9.5/8“ 9.5/8“ 9.7/8“ 10.1/4“

Slip Assembly PN 752465 752450 752440 752360 752370 752355
Slip Assembly kg 312 kg / o.r. 328 kg / o.r. 312 kg / 308 kg /
687,8 Lbs 723 Lbs 688 Lbs 679 Lbs
Bottom Guide 44,5 kg / 40,8 kg / 36,3 kg / 80,0 Lbs 31,5 kg /
Plate 98,1 Lbs 89,9 Lbs 69,4 Lbs
Upper Guard 36,1 kg / 33,9 kg / 31,0 kg / 68,3 Lbs 28,4 kg /
Plate 79,6 Lbs 74,7 Lbs 62,6 Lbs

Pipe Size 10.3/4“ 10.3/4“ 11.3/4“ 11.7/8“ 12.3/4“ 13.3/8“

Slip Assembly PN 752350 752430 752420 752535 752375 752380
Slip Assembly kg 295 kg / 348 kg / 325 kg / o.r. 320 kg / 307 kg /
350,4 Lbs 767,2 Lbs 716,5 Lbs 705,4 Lbs 676,8 Lbs
Bottom Guide 31,5 kg / 69,4 Lbs 26,3 kg / 58,0 Lbs 8,0 kg / 6,9 kg /
Plate 17,6 Lbs 15,2 Lbs
Upper Guard 28,4 kg / 62,6 Lbs 25,5 kg / 56,2 Lbs 22,3 kg / 19,7 kg /
Plate 49,2 Lbs 43,4 Lbs

Pipe Size 13.5/8“ 14“

Slip Assembly PN 752350 752390
Slip Assembly kg 294 kg / o.r.
648 Lbs
Bottom Guide 6,9 kg / 6,3 kg /
Plate 15,2 Lbs 13,9 Lbs
Upper Guard 19,7 kg / 19,3 kg /
Plate 43,4 Lbs 42,5 Lbs

12
 Main Dimensions BVE and BVS elevator/spider
Elevator Spider

DESCRIPTION
B B
A

A
D

D
C

BVE BVS
A = 960 mm / 37.80” A = 910 mm / 35.82”
B = 1365 mm / 53 3/4“ B = 1365 mm / 53 3/4”
C = 1132 mm / 44.57” C = 1132 mm / 44.57”
D= 650 mm / 25.59” D= 650 mm / 25.59”

13
 Height Dimensions
DESCRIPTION

D
A

G
20

F
D
A

BVS BVE
A = 910 mm / 35.82” A = 960 mm / 77.17”
B = 488 mm / 19.22“ B = 688 mm / 27.1”
C = 272 mm / 10.7” C = 472 mm / 18.58”
D = 445 mm / 17.52” D= 445 mm / 17.52”
E = 1129 mm / 44.45”
F = 1617 mm / 63.66
G = 1890 mm / 74,4”

14
 COMMISSIONING
COMMISSIONING

15
 2. COMMISSIONING

Commissioning BVE/BVS Elevator/Spider

Blohm + Voss strongly recommends to accomplish the Elevator/Spider commissioning with
the Blohm + Voss Commissioning.

Read manual before first use !

OK o Check crew is aware of all danger regarding handling the B+V tool.

OK o Go through manual with crew.

COMMISSIONING

Prior to use of the Blohm+Voss Elevator/Spider following checks must be carried out :

Scope of supply

OK o Cross check all delivered parts

Pneumatic Characteristics

OK o Recommended air supply 7 to 8,6 bar (100 to 125 PSI)

OK o Recommended Flow rate 6,8 m3/min (1,8 Gpm)

OK o Lubricator, Air regulator and Filter installed

Check and Lubrication

OK o Check elevator/spider is in closed position

OK o Check air Supply lines are disconnected

Apply grease to all greasing points until grease is visibly coming out of the
OK o bores
OK o Check if elevator/spider is installed as outlined in manual

Function Test

OK o Check elevator/spider opens by air pressure

OK o Check required slips are installed before first use

OK o Check slips are of same size and serial number

OK o Check if slips are fixed properly

OK o Check all safety / lock wire is present

16
 INSTALLATION
INSTALLATION

17
 3. INSTALLATION

Lifting and transport

WARNING: Lift the BVE/BVS Elevator /
Spider on the lifting ears only.

WARNING: Wear your personal protection

equipment at all times.

Checking Guide Plates Body Guide Plate

Prior to installation, inspect the body

guide plate, door guide and guide bell
on the elevator and the top guard and
top guard guide plate on the spider,
making sure they are tightly secured to
"
tool bodies and are of the right size for " -7
the casings to be handled. Also ensure 65 6 5/8
that the inserts are properly installed /8"
-7
INSTALLATION

"
and that they are of the correct size for
the slip bodies. Size

Door Guide Plate

Upper Guard Guide Plate / Half

6 5 /8
"- 7 "

Size

18
 Installation of elevator
1. Remove the link block bolts.
2. Allow the link block assembly to
swing open.
3. Place the links in the now open
assembly and secure by replacing
the bolt removed in 1. Raise the
elevator in the derrick to a height
sufficient to allow installation of the
spider.

Link Block Assembly Installation of spider

1. Place the spider adapter plate on
the rotary table.
2. Secure the spider to the adapter
plate, aligning the opening through
Body Guide Plate the spider body with the opening in

INSTALLATION
the adapter plate.
3. Connect the rig air supply to the
quick-connect couplings, which is
located at the rear cover plate of
the tool. "- 7 "
/8
65
/8" 65
Air supply quick-connect coupling
-7
" Changing Slips
Size
1. Raise the slips.
2. Suspend them from a line.
Door Guide Plate 3. Pull out the two retainer pin
assemblies.
4. Install the slip size desired.
5. Now reinstall the retainer pin
assemblies.

Changing Inserts
1. Remove the inserts retainer cap
screws (See picture).
Retainer pin is pulled out
2. Pull the inserts.
3. Replace the inserts with the size
desired.

WARNING: When reinstalling inserts, make

sure the insert slots are greased and the
inserts teeth are pointing upward.

Insert retainer and inserts

19
 Installation Checklist BVE/BVS Elevator/Spider

Basically the Elevator/Spider has to be installed as shown in the manual

OK o Make sure the required slips are installed before first use

OK o Make sure the slips are fixed properly

OK o Make sure Air Pressure is switched on.

Pneumatic Connections

OK o Make sure the controls are connected to the Air Power Supply

OK o Make sure all connections are made properly

Function test
There are two possibilities to carry out the function test:
INSTALLATION

1. BVE-BVS Elevator/Spider standing on the floor

2. BVE-BVS Elevator/Spider installed into the links

OK o Close elevator/spider

OK o Open elevator/spider

20
 OPERATIONS
OPERATIONS

21
 4. OPERATIONS

Safety
WARNING: Do not touch the BVE/BVS elevator /spider, unless pneumatic power is
disconnected.

WARNING: Never open the elevator /spider when the pipe load is still suspended by the
elevator /spider.

The pneumatic slips are activated with a remote control valve, which may be
actuated by hand or foot depending on the type of valve. Make sure that ALL air lines
are isolated before any work is carried out in the BVE/BVS elevator/spider.

General Operation
The driller, derrick man and floor man must coordinate operation of the slips in the
elevator and spider so one tool is engaged around the casing before the other is
disengaged. Thus, one or both tools continuously suspend the casing during all
stages of casing handling operations.
After the first joint has been set in the spider, follow this operating procedure:
1. The floor man attaches the top end of the casing pick-up line to the lower locking
arm of the hook. The pick-up line must be long enough to attach to the next joint
in the V-door when the elevator is lowered to the spider.
2. In lifting the casing joint into the V-door, the floor man can use the cat line or an
oil-wrench, or a crewman can use a hydraulic pick-up machine, if available.
3. The floor man attaches a single-joint elevator to the bottom end of the pick-up
line, then he attaches the single-joint elevator to the joint in the V-door so the
joint can be maneuvered to the spider for make-up.
OPERATIONS

4. The power tong operator then makes up the joint.

5. The derrick man removes the single-joint elevator or pick-up line from the top of
the joint.
6. The derrick man guides the elevator over the top end of the joint while the driller
lowers the elevator into position approximately six inches below the joint collar.
7. The driller or derrick man then sets the elevator slips.
8. A signal is given to the driller when the slips are closed.
9. Simultaneously, the driller picks up the elevator while the driller or floorman
raises the spider slips.
10. The driller then lowers the joint through the spider stopping the elevator guide
bell approximately six inches above the spider.
11. The driller sets the spider slips.
12. The driller slacks off on the elevator so its slips can be released.
13. The driller raises the elevator slips.
14. The driller picks up the elevator to clear the next joint of casing while the floor

WARNING: Be careful not to hit the spider top guard with the elevator guide bell. Doing so
will create a hazard for personnel and could damage the equipment.

22
 Manual Operation
Raising Slips
1. Push the lock handle which is
located in a curved slot at the rear
of the tool, to the bottom of the
Yoke handle slot.
2. Then insert the yoke handle in the
slot to the left of the lock handle.
3. Adjust the treadle for the valve to
the down position (marked D) and
push the yoke handle down.
4. As the handle reaches the end of
its travel, listen for a click, which
indicates that the slips are properly
locked in the up position.

Setting Slips
Lock handle
1. Pull up on the lock handle.
2. Adjust the treadle for the valve to
the up position (marked U) and
then insert the yoke handle in the
slot.
3. Pull the yoke handle down and
listen for a click, which indicates,
that the locking mechanism is

OPERATIONS
unlocked.
4. Pull the yoke handle up and the
slips fall controllable in the set
position.

NOTE: The locking mechanism can only

be unlocked by aware operation.

23
 Pneumatic Operation
The pneumatic slips are activated with
the air control valve, which may be
actuated by hand or foot depending on
the elevation of the tool at the time of
operation. For the derrickman, this will Position „UP“
vary according to the length of each Flow control
casing joint. Valve

Raising slips
1. Push the lock handle to the bottom
of its run.
2. Depress the treadle to adjust it to
the “U” position (“Up”).
3. The slips will raise and the lock
mechanism is locked.

Setting Slips
1. Pull up on the lock handle.
2. Depress the treadle to adjust it to
the “D” position (“Down”) Position „Down“
3. The slips will set.
OPERATIONS

24
MAINTENANCE
MAINTENANCE
& INSPECTION & INSPECTION

25
 5. MAINTENANCE AND INSPECTION

General
If cracks, excessive wear etc. is
recognised, contact Blohm + Voss
Oil Tools or an authorised service
company.
Weldings of the castings should be
done only by Blohm + Voss Oil Tools
or an authorised service company in
according to Blohm + Voss welding
procedure. A regular preventative
maintenance program should be
established for all elevators. These
written maintenance procedures should
be given to the crew or maintenance
personnel.

WARNING: Befor service and maintenance

disconnect the air supply. Back of the Slips
Daily Lubrication
When the tool is in use, the following
lubrication procedure should be
performed daily, or as inspection
indicates:
1. Lubricate the bowl and back of the
slips with heavy grease.
2. Apply an extreme-pressure
lubricant through the grease
fittings on the door. Contact B + V
or one of our Agents to purchase
special high pressure grease.
3. Apply lubricant through the
lubricant reservoirs.
4. Inspect the inserts periodically
MAINTENANCE
& INSPECTION

and replace if necessary. Always

grease the insert slots when
installing inserts. Failure to
routinely grease inserts slots will
cause the inserts to stick.

Grease fittings in the door and frame

26
 Grease quality
In order to achieve efficient greasing
even at different ambient temperatures,
we recommend the following grease
types should be used (obtainable from
Blohm + Voss Oil Tools):
Low-Viscosity grease
Type AVIATICON Grease XRF
NLGI 0
Alternatively; use EP gear lubricating
grease for greasing ”non-oil tight gear
trains”
NESSOS SF0
NLGI 0
DIN 51 826 GPOF-25
DIN 51 502 GPOF-25

For higher ambient temperature up

to 30° Celsius / 86° Fahrenheit we
Recommended grease gun (for info only).
recommend to use NLGI 2

Daily Inspection
Inspect the inserts and replace if
necessary. Always grease the insert
slots when installing inserts. Failure to
routinely grease inserts slots will cause
the inserts to stick.

Locking of screws
All Screws are normally secured by a
Yoke
mechanical bolt lock or with a safety
wire. All other screws are secured by
metal adhesive (Locktite).

Cylinders

MAINTENANCE
& INSPECTION
Cylinder The cylinders (pos. 1) are at the rear
of the tool under the back plate. If
the cylinders are leaking air, install a
complete seal kit. Only use air with oil.

IMPORTANT: Remember to use only genuine

B + V Replacement Parts and Accessories.
Otherwise, Blohm+Voss will not be
responsible for the proper operation of B +
V Elevator /Spider.

27
 Inspection categories acc. to API RP 8B

Category I Equipment shall be: inspection heavily depends on the

This category involves observing • disassembled in a suitable- following factors:
the equipment during operation for equipped facility to the extent • environment
indications of inadequate performance. necessary to permit full • load cycles
When in use, equipment shall be inspection of all primary-load- • regulatory requirements
visually inspected on a daily basis carrying components and other • operating time
for cracks, loose fits or connections, components that are critical to the • testing
elongation of part, and other signs of equipment. • repairs
wear, corrosion or overloading. Any • inspected for excessive wear, • re manufacture
parts found to show cracks, excessive cracks, flaws and deformation.
wear, etc., shall be removed from Procedure: Non-periodic inspection
service for further examination. • Corrections shall be made A complete, on-job, shut-down
The equipment shall be visually in accordance with the inspection equivalent to the periodical
inspected by a person knowledgeable manufacturer’s recommendations. Category III or Category IV should be
in that equipment and its function. • Prior to inspection, all foreign made before (if anticipated) and after
material such as dirt, paint, grease, critical jobs (e.g., running heavy casing
Category II oil, scale, etc. shall be removed / drill strings, jarring, pulling on stuck
This is Category I inspection plus from the concerned parts by pipes and/or operating at extreme low
further inspection for corrosion, a suitable method (e.g. paint- temperatures) <-20° C (<-4° F).
deformation, loose or missing stripping, steam-cleaning, grit-
components, deterioration, proper blasting) Inspection
lubrication, visible external cracks, and
adjustment. Frequency A thorough inspection should be carried
Category II may involve some out periodically (every 3 months)
disassembly to access specific or as special circumstances may
components and to identify wear that
Periodic inspection
require. Before starting an inspection
exceeds the allowable tolerances. The recommended schedule for disconnect any hydraulic/pneumatic
inspection of all kind of system and remove all foreign materials
Category III • Elevators: (dirt, paint, grease Oil, scale, etc.) from
MAINTENANCE
& INSPECTION

This is Category II inspection plus Ongoing I surface by a suitable method. After a

further inspection, which should include Daily: II field inspection, it is advisable to record
NDT of critical areas and may involve 6 Monthly: III the extent of testing and testing results.
some disassembly to access specific 1 Year: IV Conduct the periodic or critical load
components and to identify wear that inspection in the field by the crew with
exceeds the allowable tolerances. • Spiders: the supervisor. If cracks, excessive
Prior to inspection, all foreign material Ongoing: I wear etc. is recognized, contact Blohm
such as dirt, paint, grease, oil, scale, Weekly: II + Voss Oil Tools or an authorized
etc. shall be removed from the 6 Monthly: III service company.
concerned parts by a suitable method 1 Year: IV
(e.g. paint-stripping, steam-cleaning, Inspection of Hydraulic/
grit-blasting). Pneumatic System
Check for leakage every day. Should
Category IV The recommended frequencies apply internal or external leakage reach
This is Category III inspection plus for equipment in use during the an unacceptable high level, contact
further inspection for which the specified period. Blohm + Voss Oil Tools or an authorized
equipment is disassembled to the The inspection frequencies are only service company.
extent necessary to conduct NDT of all recommendations. The schedule of
primary-load-carrying components.

28
Critical Load Inspection
Critical loads may occur. For example:
impact loads such as jarring, pulling on
stuck pipe, etc. If critical loads occurred
unexpectedly, conduct the inspection
immediately.

Dismantling Inspection
Generally, when the equipment returns
to base, warehouse, etc. Carry out
the Tool inspection, immediately.
Furthermore, control it prior to its being
sent on the next job.
• The Tool should be dismantled and
inspected in a suitably equipped
facility for excessive wear, cracks,
flaws or deformations.
• Corrections should be made in
accordance with recommendations
which can be obtained from Blohm
+ Voss Oil Tools.
• Weldings at the castings should
be done only by Blohm + Voss
Oil Tools or an authorized
service company in according to
Blohm+Voss welding procedure.
• When need is shown in a field
inspection, dismantle the Tool and
arrange an inspection in a suitably
equipped facility.
• Springs should be carefully visually
inspected for excessive wear and
obvious weakness.

MAINTENANCE
& INSPECTION

29
 Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION
MAINTENANCE
& INSPECTION

30
CHECK LISTS
Check Category I (Ongoing observation)
Observe during operation for inadequate performance.

Check List Category II (Daily)

CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slip segments OK
3 Check correct function slips open / close OK
4 Check state of lubrication OK
5 Check functioning of elevator/spider as a whole OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Hinge pins, bolts and retainers OK
2 Fixation of slips and inserts OK
3 Screws, bolts, nuts, washers, retainers, springs and lock wire OK
4 Link blocks OK
5 Check completeness and condition of warning plates and labels OK
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):
DESCRIPTION CHECKED SIGNATURE
1 Elevator Body and Door OK
2 Hinge pins, bolts, nuts OK

MAINTENANCE
& INSPECTION
3 Slip and inserts OK
Remarks

PNEUMATIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for pneumatic leaks (hoses, valves and cylinders) OK
3 Check condition of couplings and connection hoses OK

Remarks

_________________________________ _______________________________
SUPERVISOR DATE 31
 Check List Category III (every 6 months)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out an Category II inspection OK
2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK
3 Check parts for wear according to allowable tolerances. OK
Remarks

Check List Category IV (every year)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Carry out an Category III inspection OK
NDT (MPI) critical areas and load bearing components. Strip elevator/spider
2 OK
to do so
3 Replace all air hoses and fittings OK
4 Check condition of pneumatic valves and replace if necessary OK
Remarks
MAINTENANCE
& INSPECTION

_________________________________ ________________________
SUPERVISOR DATE

32
Wear data criteria
Door Hinge Pin
Left pin Right Pin
Hinge pin dia new: 75.80 mm 75.80 mm
Nominal bore dia.: 76.50 mm 76.00 mm
Bore dia. new max: 76.6 mm 76.106 mm
Bore dia. worn max: 77 mm 76.5 mm

Lock mechanism

Lock Cam

1
Lock Rod m
m

R5
5

MAINTENANCE
& INSPECTION

All kind of repairs not performed by Blohm+Voss Oil Tools, should nevertheless be
done in accordance with their methods and procedures or with their agents. Minor
cracks or defects, which may be removed without reducing safety or operation of
the elevator, can be removed by grinding (see critical areas).
Following the repair, the parts should again be inspected by an appropriate
method to insure that the defect has been completely removed.

33
 Critical Areas

Slips
MAINTENANCE
& INSPECTION

Door and elevator body

Critical area's are hatched.

34
Handling, storage and
transport
Storage
Storage of the tool requires the
following measures to be taken:
• Ensure the tool is protected from
water ingress
• Ensure the tool is stored in such
a way, that personnel cannot be
wounded by moving parts or sharp
edges. If needed, secure the tool
with ropes or otherwise in order to
protect it from sliding due to ship
movements.

Short term storage after use and

less then 3 months
Preserve the tool: Grease all blank
surfaces with grease: Cylinders
Preserve all other blank surfaces with
Tectyl Type 864 or equivalent
Storage: Store in a dry environment
with humidity max 80%.
Commissioning: Not needed

Long term storage over 3 months

Preserve the tool: Grease all blank
surfaces with grease: Cylinders
Preserve all other blank surfaces with

MAINTENANCE
& INSPECTION
Tectyl Type 864 or equivalent
Storage: Store in a dry environment
with humidity max 80%
Commissioning: As per procedure in
the User Manual

Handling
Lift the tool by its lifting ears only.

Transport
When the tool is in it’s original crate,
use a fork lift for lifting the crate only.
The weight of the tool is indicated on
the identification area of the tool, and
also on its original transporting crate.

35
 Trouble shooting
Slip fail to lock in up or down
position
1 Cause:
Improper locking mechanism
adjustment or worn parts.

Correction:
1. Adjust locking mechanism by first
removing the yoke pin, then turning
the yoke eyebolt (pos.1).
2. Check the Overload plunger (pos.2)
and spring, cam lock (pos.3) and
lock rod (pos.4), and replace if
necessary. After replacement,
adjust the length of the yoke
eyebolt.

Slips fail to unlock in down

position
Cause:
Jammed locking mechanism.
4 2 3
Correction:
Using a punch, drive up on the bottom
of the lock rod to free the locking
mechanism or remove the locking
assembly completely for repair.

WARNING: The elevator /spider should

never be slammed down on concrete during
warehouse handling with the slips in the
MAINTENANCE
& INSPECTION

body. The resulting impact may jam the

locking mechanism.

Slips hang unevenly in up

position
Cause:
Bent yoke.

Correction:
Repair or replace yoke.

IMPORTANT: A bent yoke may result when

the guide plates are improperly matched to
the O.D. of the casing being run. This can
allow the casing coupling to hit the slips
and damage the yoke.

36
 SIZE COMPONENTS

SIZE COMPONENTS

37
 6. SIZE COMPONENTS

Slips, Inserts, Guide Plates

API Slip Assemblies Inserts Elevator Guide Plates Spider Guide Plates

Guide Screw Washer Guide Screw Washer

Size Pipe Size P/N P/N-Qty Diameter
P/N P/N P/N P/N P/N P/N
4.1/2” 752510 350905-45 752390 752710 ø 145
5“ 752500 350506-45
5.1/2”
752935 752715 ø 165
5.1/2“ 752490 350107-45
6.5/8” 752480 350909-75
752940 752720 ø 205
7” 752470 350610-75
7.5/8”
7.5/8” 752460 350111-75
752945 752725 ø 225
7.3/4” 752465 350011-75
8.8/5” 752450 350911-90 752965 752730 ø 250
9.5/8” 752308 752309 752333 752325
9.5/8“ 752440 350111-90
9.5/8” 752360 351011-90 752970 752735 ø 280
10.3/4” 9.7/8“ 752370 350811-90
10.3/4“ 752350 350111-90
752975 752740 ø 305
10.3/4“ 752430 350912-105
11.3/4“ 11.3/4“ 752420 350112-105
752980 752745 ø 330
11.7/8“ 752425 350012-105
12.3/4” 752375 350112-135 752985-2 752755 ø 355
13.3/8” 752380 350612-135
14” 752990-2 752760 ø 375
13.5/8 752385 350413-135
14 752390 350113-125 752995-2 752770 ø 385
SiIZE COMPONENTS

38
 DRAWINGS
& SPARE PARTS
DRAWINGS

& SPARE PARTS

39
 7. DRAWINGS AND SPARE PARTS

752000-Y Elevator Arrangement

Front view
1365

2
1

3
915

40

22

14

1132

Side view 41
& SPARE PARTS
DRAWINGS

40
Top view with Slip Assembly

21

13

11
37

40

12

17
16
15

Top view without Slip Assembly

& SPARE PARTS
DRAWINGS

41
 Rear view

25
24

30
31
32

23 29

46 40

5
39
38
4

6 18

34

36
35

Rear view without cover

& SPARE PARTS
DRAWINGS

42
752000-Y Parts list
752000-Y B+V Type BVE-500 Elevator Body, API8C-PSL1, air operated complete less Slips,
Guide Plates & Guide Bell

Position Qty. Part No. Description

1 1 752100-BF Spider Body BVE/S 500
2 1 752104 Door Assembly
3 2 752109 Link Block Assembly
4 1 752106 Yoke Assembly
5 1 752111 Lock Assembly
9 2 752220 Yoke Pivot Pin
11 2 752108 Slip Retainer Pin Assembly
12 1 752206 Slip Stop Pin
13 1 - Slip Assembly
14 1 752600 Casing Guide Bell (optional for Elevator)
15 1 - Bottom Guide Plate (optional for Elevator)
16 7 752308 Cap screw
17 7 752309 Lock Washer
18 1 752800 Pneumatic Assembly*
19 - 752700 Upper Guard Assembly (optional for Spider)
20 - - Upper Guard Guide Plate (optional for Spider)
21 1 752116 Hand Assembly
22 16 70064 Grease Fitting
23 2 752115 Cover plate (side)
24 13 752326 Cap screw
25 13 752327 Cover Plate Lock Washer
26 - - -
27 - - -
28 - - -
29 1 752114 Cover plate (front)
30 1 735121 Cover
31 4 613823 Screw
32 4 613547 Lock Washer
33 - 752765-1 Spider Adapter Plate (optional)
34 3 752323 Cap Screw
35 2 752324 Cap Screw
36 5 752325 Lock Washer
37 2 752331 Cotter Pin
38 2 752321 Washer
39 2 99615 Cotter Pin
40 2 671640 Warning sign “Hands”
41 1 752336 Security Handle
42 - - -
& SPARE PARTS
DRAWINGS

43 - - -
44 - - -
45 - - -
46 1 612596 Spring Straight Pin

* air op. only

43
 752001-Y Spider Arrangement

Front view
1365

20
19

2
1
915

40

22

1132

Side view
& SPARE PARTS
DRAWINGS

44
Top view

21

13

11
37

40
Top view without Slip Assembly
& SPARE PARTS
DRAWINGS

45
 Rear view

25
24

30
31
32

23 29

46 40

5
39
38
4

18

34

36
35
& SPARE PARTS

33
DRAWINGS

Rear view without cover

46
752001-Y Parts list
752001-Y B+V Type BVE-500 Spider Body, API8C-PSL1, air operated complete less Slips,
Guide Plates & Guide Bell

Position Qty. Part No. Description

1 1 752100-BF Spider Body BVE/S 500
2 1 752104 Door Assembly
3 2 752109 Link Block Assembly
4 1 752106 Yoke Assembly
5 1 752111 Lock Assembly
9 2 752220 Yoke Pivot Pin
11 2 752108 Slip Retainer Pin Assembly
12 1 752206 Slip Stop Pin
13 1 - Slip Assembly
14 - 752600 Casing Guide Bell (optional for Elevator)
15 - - Bottom Guide Plate (optional for Elevator)
16 - 752308 Cap screw
17 - 752309 Lock Washer
18 1 752800 Pneumatic Assembly*
19 1 752700 Upper Guard Assembly (optional for Spider)
20 1 - Upper Guard Guide Plate (optional for Spider)
21 1 752116 Hand Assembly
22 16 70064 Grease Fitting
23 2 752115 Cover plate (side)
24 13 752326 Cap screw
25 13 752327 Cover Plate Lock Washer
26 - - -
27 - - -
28 - - -
29 1 752114 Cover plate (front)
30 1 735121 Cover
31 4 613823 Screw
32 4 613547 Lock Washer
33 1 752765-1 Spider Adapter Plate (optional)
34 3 752323 Cap Screw
35 2 752324 Cap Screw
36 5 752325 Lock Washer
37 2 752331 Cotter Pin
38 2 752321 Washer
39 2 99615 Cotter Pin
40 2 671640 Warning sign “Hands”
41 1 752336 Security Handle
42 - - -
& SPARE PARTS
DRAWINGS

43 - - -
44 - - -
45 - - -
46 1 612596 Spring Straight Pin

* air op. only

47
 752104 Door Assembly

4 6 7
1

752104 Parts list

Pos. Qty Part no. Description
1 1 752101 Door
2 1 752103 Door Hinge Pin
3 1 752105 Hinge Pin
4 1 752103-1 Plate
5 1 752204 Bolt Assembly
6 2 645195 Screw
7 2 735854 Washer
& SPARE PARTS
DRAWINGS

48
752204 Bolt Assembly

6 4
5

752204 Parts list

Pos. Qty Part No. Description
1 1 752205 Plate
2 1 612554-1 Screw
3 1 553468 Lifting Eye
4 2 654037-2 Shackle
5 2 660414-1 Eye Screw
6 1 645037 Rope
7 1 615879 Washer
& SPARE PARTS
DRAWINGS

49
 752109 Link Block Assembly

6
5

752109 Parts list

Pos. Qty Part. No. Description
1 1 752102 Link Block
2 1 752202 Link Block Pin
3 1 752301 Safety Spring
4 1 752224 Srew
5 1 752330 Nut
6 1 752331 Cotter Pin
& SPARE PARTS
DRAWINGS

50
752106 Yoke Assembly

4 5

3 1

755106 Parts list

Pos. Qty Part. No. Description
1 1 752107 Yoke
2 2 752310 Yoke Bushing
3 1 752208 Yoke Clevis
4 1 752207 Yoke Eye Bolt
5 1 752311 Yoke Eye Bolt Pin
6 1 752312 Lock Nut
& SPARE PARTS
DRAWINGS

51
 752111 Lock Assembly

13

5
4

12 3

6
1
14
8

9
11 10

752111 Parts list

Pos. Qty Part. No. Description
1 1 752112 Lock Bracket
2 1 752110 Slip Lock
3 1 752113 Lock Handle
4 2 752213 Bracket Pin
5 1 752416 Retaining Ring
6 1 752216 Lock Spring Plunger Guide
7 1 752215 Lock Spring Plunger
8 1 752217 Lock Spring
9 1 752317 Lock Spring Pin
10 2 650218-3 Lock Spring Washer
11 1 80340-1 Cotter Pin
12 1 612515 Grease Nipple
13 1 752214 Lock Rod
& SPARE PARTS

14 1 752113-3 Handle
DRAWINGS

52
752110 Slip Lock Assembly

2 3
1

752110 Parts list

Pos. Qty Part. No. Description
1 1 752211 Lock and Cam
2 1 752212 Cam Spring
3 1 70814 Cotter Pin
& SPARE PARTS
DRAWINGS

53
 752211 Lock and Cam

1 2

752211 Parts list

Pos. Qty Part. No. Description
1 1 752222 Lock and Cam
2 1 752223 Bushing
3 1 752218 Overload Plunger
4 1 752219 Overload Spring
5 1 752320 Overload Spring Retainer Screw
& SPARE PARTS
DRAWINGS

54
752108 Slip Retainer Pin Assembly

1
2

752108 Parts list

Pos. Qty Part. No. Description
1 1 752209 Retainer Pin
2 1 752210 Roller
3 1 641011 Retainer Ring
4 1 70064 Grease Nipple & SPARE PARTS
DRAWINGS

55
 752600 Casing Guide Bell Assembly /Elevator

1
5

7
6
3
4

752600 Parts list

Pos. Qty Part No. Description
1 1 752601 Bell
2 4 752329 Screw
3 4 775015-1 Nut
4 4 752331 Cotter Pin
5 2 752337 Screw
6 2 613556-41 Nut
7 2 752339 Cotter Pin
& SPARE PARTS
DRAWINGS

56
752800 Pneumatic Arrangement

13

15

18

14 5 2 3 4 6 11 17 16

12 9

10

11

752800 Parts list

Pos. Qty Part. No. Description
1 2 752800-2 AIR CYLINDER ASSEMBLY;(replaces 752800-1)
2 1 752802 Control Valve Assy.
3 4 612697 Screw
4 4 752119 Lock Washer
5 2 613146 Male stud coupling
6 2 613148 Elbow screw fitting
7 1 752828 Plug Nipple
8 2 752829 Adapter
9 1 752808 90 degree Street Elbow
10 1 615703 Coupling
11 2 613162 Male Stud Coupling
12 1 752820 Elbow Bulkhead lead in Fitting
13 4 613147 Elbow screw fitting
& SPARE PARTS

14 0,45 613155 Pneumatic hose

DRAWINGS

15 0,58 613155 Pneumatic hose

16 0,4 613155 Pneumatic hose
17 0,28 613155 Pneumatic hose
18 0,45 613161 Pneumatic hose

57
 752800-0 Pneumatic plan
1
1
14
14

Slip
14 14 Slip
down
down

7 7
6 6

6 7
15 18
16
4 8 9

14
17
10
10 13
11
Air supply 4
1 14 12

8 9 13 9 20
2 4

11 19 12

3 1 5
3

Air supply 7-8,6 bar / 100 Psi

Flowrate 6,8 l/min / 1,8 Gpm

5 5

752800-0 Parts list

Pos. Qty Part. No. Description
1 2 735806 Air cylinder
2 1 752802-1 Control Valve Block
3 1 735857 Valve
4 2 752803 Defender
5 2 612661-1 Absorber III
6 2 613146 Male stud coupling
7 2 613148 Elbow screw fitting
8 1 752828 Plug Nipple
9 2 752829 Adapter
10 1 752808 90 degree Street Elbow
11 1 615703 Coupling
12 2 613162 Male Stud Coupling
13 1 752820 Elbow Bulkhead lead in Fitting
14 4 613147 Elbow screw fitting
15 0,45 613155 Pneumatic hose
& SPARE PARTS
DRAWINGS

16 0,58 613155 Pneumatic hose

17 0,4 613155 Pneumatic hose
18 0,28 613155 Pneumatic hose
19 0,45 613161 Pneumatic hose
20 1 612929 Blanking plug for ports
58
752800-1 Air Cylinder Assembly

5 4

3
2

7 6

752800-1 Parts list

Pos. Qty Part. No. Description
1 1 735801-1 Air Cylinder
2 1 735849-5 Cylinder Eye
3 1 80250-1 Pin
4 3 80250-2 Washer
5 1 80250-3 Cotter Pin
6 1 735856 Cylinder Foundation
7 1 735856-1 Distance Bushing
& SPARE PARTS
DRAWINGS

59
 752802 Control Valve Assembly
1
10
11
2

5
6

7 9

12

752802 Parts list

Pos. Qty Part No. Description
1 1 752802-1 Control Valve Block
2 1 735857 Valve
3 4 752841 Screw
4 1 89001 Treadle for Valve
5 1 735858 Screw
6 1 89125 Nut
7 1 612672 Screw
8 1 660414-2 Nut
9 2 752803 Deafenden
10 2 612661-1 Absorber III
11 5 735804-2 O-Ring Seal
12 1 612929 Blanking plug for ports
& SPARE PARTS
DRAWINGS

60
752765-1 Spider Adapter Plate for Rotary Table

752765-1 Parts List

Part No. RT Size
752765 37.1/2”

& SPARE PARTS

DRAWINGS

61
 752700 Upper Guard Guide Assembly / Spider

4
3

Guide Plate

752700 Parts list

Pos. Qty Part No. Description
1 1 752701 Upper Guard
2 4 752332 Screw
3 5 752325 Lock Washer
4 5 752333 Screw
& SPARE PARTS
DRAWINGS

62
Upper Guard Guide Plate / Spider

Parts list Upgrated Upper Guard Plate / Spider

Part no. Pipe Size
752710 4.1/2”
752715 5”-5.1/2”
752720 6.5/8”-7”
752725 7.5/8”-7.3/4“
752730 8.5/8”
752735 9.5/8”-9.7/8“
752740 10.3/4”
752745 11.3/4”-11.7/8“
752755 12.3/4”
752760 13.3/8“-13.5/8“
752770 14“

The Upgrated Upper Guard Plate is a design modification with new diameters.
For replacement parts please order the upgrated Upper Guard Plates.
Do not mix new and previous Upper Guard Plates.

& SPARE PARTS

DRAWINGS

63
 Guide Plate Assembly / Elevator (Body Guide Plate and Door Guide Plate)
Body Guide Plate

"
-7
/8"
65
/8"
65
-7
"
Size

Door Guide Plate

Parts list Upgrated Guide Plate Assembly / Elevator

Part no. Description Pipe size PN Body Plate PN Door Plate
752930 Guide Plate Ass. 4.1/2” 752930-1 752930-2
752935 Guide Plate Ass. 5”-5.1/2“ 752935-1 752935-2
752940 Guide Plate Ass. 6.5/8”-7“ 752940-1 752940-2
752945 Guide Plate Ass. 7.5/8”-7.3/4“ 752945-1 752945-2
752965 Guide Plate Ass. 8.5/8” 752965-1 752965-2
752970 Guide Plate Ass. 9.5/8”-9.7/8“ 752970-1 752970-2
752975 Door Guide Plate 10.3/4” 752975-1 752975-2
752980 Door Guide Plate 11.3/4”- 752980-1 752980-2
11.7/8“
752985-2 Door Guide Plate 12.3/4” ----- 752985-2
752990-2 Door Guide Plate 13.3/8” ----- 752990-2
752995-2 Door Guide Plate 14” ----- 752995-2

The Upgrated Guide Plate Assembly is a design modification with new diameters.
For replacement parts please order the upgrated Guide Plate Assemblies.
Do not mix new and previous Guide Plate Assemblies.
& SPARE PARTS
DRAWINGS

64
Slip Assembly

7 8 9 10
3
2

4
1

Parts Lists Slip Assemblies

Pos. Qty Part no. Part no. Part no. Description
5.1/2”x4.1/2” 5.1/2”x5” 5.1/2”x5.1/2”
PN. 752510 PN. 752500 PN. 752490
1 1 752491 752491 752491 Center Slip Segment 5.1/2”
2 1 752492 752492 752492 Left Slip Segment 5.1/2”
3 1 752493 752493 752493 Right Slip Segment 5.1/2”
4 2 752221-1 752221-1 752221-1 Hinge Pin
5 2 752404 752404 752404 Hinge Pin Cotter
6 2 752405 752405 752405 Spring
7 45 350905 350506 350107 Inserts Updated
8 3 752496 752496 752496 Insert Retainer
9 6 752324 752324 752324 Cap Screw
10 6 752325 752325 752325 Lock Washer
& SPARE PARTS

The Upgrated Insert design has an improved contact area.

DRAWINGS

For replacement parts please oder the upgrated inserts.

Do not mix new and previous Inserts.

65
 Pos. Qty Part no. Part no. Part no. Part no. Description
7.5/8”x6.5/8” 7.5/8”x7” 7.5/8”x7.3/4” 7.5/8”x7.5/8”
PN. 752480 PN. 752470 PN. 752465 PN. 752460
1 1 752461 752461 752461 752461 Center Slip Segment 7.5/8”
2 1 752462 752462 752462 752462 Left Slip Segment 7.5/8”
3 1 752463 752463 752463 752463 Right Slip Segment 7.5/8”
4 2 752221-1 752221-1 752221-1 752221-1 Hinge Pin
5 2 752404 752404 752404 752404 Hinge Pin Cotter
6 2 752405 752405 752405 752405 Spring
7 75 350909 350610 350011 350111 Inserts Upgrated
8 3 752466 752466 752466 752466 Insert Retainer
9 6 752324 752324 752324 752324 Cap Screw
10 6 752325 752325 752325 752325 Lock Washer

Pos. Qty Part no. Part no. Description

9.5/8”x8.5/8” 9.5/8”x9.5/8”
PN. 752450 PN. 752440
1 1 752441 752441 Center Slip Segment 9.5/8”
2 1 752442 752442 Left Slip Segment 9.5/8”
3 1 752443 752443 Right Slip Segment 9.5/8”
4 2 752221-1 752221-1 Hinge Pin
5 2 752404 752404 Hinge Pin Cotter
6 2 752405 752405 Spring
7 90 350911 350111 Inserts Upgrated
8 3 752446 752446 Insert Retainer
9 9 752324 752324 Cap Screw
10 9 752325 752325 Lock Washer

Pos. Qty Part no. Part no. Part no. Description

10./4”x9.7/8” 10.3/4”x9.5/8” 10.3/4”x10.3/4”
PN. 752370 PN. 752360 PN. 752350
1 1 752351 752351 752351 Center Slip Segment 9.5/8”
2 1 752352 752352 752352 Left Slip Segment 9.5/8”
3 1 752353 752353 752353 Right Slip Segment 9.5/8”
4 2 752221-1 752221-1 752221-1 Hinge Pin
5 2 752404 752404 752404 Hinge Pin Cotter
6 2 752405 752405 752405 Spring
7 90 350811 351011 350111 Inserts Upgrated
8 3 752354 752354 752354 Insert Retainer
9 9 752324 752324 752324 Cap Screw
10 9 752325 752325 752325 Lock Washer

The Upgrated Insert design has an improved contact area.

& SPARE PARTS

For replacement parts please oder the upgrated inserts.

DRAWINGS

Do not mix new and previous Inserts.

66
Pos. Qty Part no. Part no. Part no. Description
11.3/4”x10.3/4” 11.3/4”x11.7/8” 11.3/4”x11.3/4” PN.
PN. 752430 PN. 752425 752420
1 1 752421 752421 752421 Center Slip Segment 11.3/4”
2 1 752422 752422 752422 Left Slip Segment 11.3/4”
3 1 752423 752423 752423 Right Slip Segment 11.3/4”
4 2 752221-1 752221-1 752221-1 Hinge Pin
5 2 752404 752404 752404 Hinge Pin Cotter
6 2 752405 752405 752405 Spring
7 105 350912 350012 350112 Inserts Upgrated
8 3 752426 752426 752426 Insert Retainer
9 9 752324 752324 752324 Cap Screw
10 9 752325 752325 752325 Lock Washer

Pos. Qty Part no. Part no. Description

13.3/8”x12.3/4” 13.3/8”x13.3/8”
PN. 752410 PN. 752400
1 1 752401 752401 Center Slip Segment 13.3/8”
2 1 752402 752402 Left Slip Segment 13.3/8”
3 1 752403 752403 Right Slip Segment 13.3/8”
4 2 752221-1 752221-1 Hinge Pin
5 2 752404 752404 Hinge Pin Cotter
6 2 752405 752405 Spring
7 135 350612 350112 Inserts Upgrated
8 3 752406 752406 Insert Retainer
9 12 752324 752324 Cap Screw
10 12 752325 752325 Lock Washer

Pos. Qty Part no. Part no. Part no. Part no. Description
14”x14” PN. 14”x13.5/8” 14”x13.3/8” 14”x12.3/4”
752390 PN. 752385 PN. 752380 PN. 752375
1 1 752391 752391 752391 752391 Center Slip Segment 14”
2 1 752392 752392 752392 752392 Left Slip Segment 14”
3 1 752393 752393 752393 752393 Right Slip Segment 14”
4 2 752221-1 752221-1 752221-1 752221-1 Hinge Pin
5 2 752404 752404 752404 752404 Hinge Pin Cotter
6 2 752405 752405 752405 752405 Spring
7 135 350113 350413 350612 350112 Inserts Upgrated
8 3 752407 752407 752407 752407 Insert Retainer
9 12 752408 752408 752408 752408 Cap Screw
10 12 725102 725102 725102 725102 Lock Washer

The Upgrated Insert design has an improved contact area.

For replacement parts please oder the upgrated inserts.
& SPARE PARTS

Do not mix new and previous Inserts.

DRAWINGS

67
 752001-Y-RSP Elevator Spare Parts

37
11.3
11.4
4.6 4.5
11.1

11.2

2.5.3 2.5.6

2.5.4 37
2.5.2
2.5.5 5 9

2.5.1
2.5.7

38

3.3 3.2

3.6

40

22

16

17

41

44

42
14.2

14.4
14.3 43
& SPARE PARTS
DRAWINGS

68
Spare Parts for one year operation
752001-Y-RSP Elevator Spare Parts
Pos. Qty Part. No. Description
2.5 - 752204 Bolt Assembly
2.5.1 1 752205 Plate
2.5.2 1 612554-1 Screw
2.5.3 1 553468 Lifting Eye
2.5.4 1 645037-2 Shakle
2.5.5 2 660414-1 Eye Screw
2.5.6 1 645037 Rope
2.5.7 1 615879 Washer
3.2 2 752202 Link Block Pin
3.3 2 752301 Safety Spring
4.5 1 752311 Yoke Eye Bolt Pin
4.6 1 752312 Lock Nut
5 1 752111 Lock Bracket Assembly
9 2 752220 Yoke Pivot Pin
11 - 752108 Slip Retainer Pin Assembly
11.1 2 752209 Retainer Pin
11.2 2 752210 Roller
11.3 2 641011 Retaining Ring
11.4 2 70064 Grease Nipple
14 - 752600 Guide Bell
14.2 4 752329 Screw
14.3 4 775015-1 Nut
14.4 4 752331 Cotter Pin
16 7 752308 Cap screw
17 7 752309 Lock Washer
18 1 752800-RSP Pneumatic Spare Parts
22 16 70064 Grease Fitting
37 2 752331 Cotter Pin
38 2 752321 Yoke Pivot Pin Washer
40 3 671640 Warning sign „Hands“
41 2 752336 Security Handle
42 2 752337 Screw
43 2 613556-41 Nut
44 2 752339 Cotter Pin
& SPARE PARTS
DRAWINGS

69
 752001-Y-RSP Spider Spare Parts

19.3

19.4

19.2

37
11.4
4.6 4.5
11.1

11.2

11.3

2.5.3 2.5.6

2.5.4 37
2.5.2
2.5.5 9

2.5.1
2.5.7

38

3.3 3.2

40

22
& SPARE PARTS
DRAWINGS

70
752002-Y-RSP Spider Spare Parts
Pos. Qty Part. No. Description
2.5 - 752204 Bolt Assembly
2.5.1 1 752205 Plate
2.5.2 1 612554-1 Screw
2.5.3 1 553468 Lifting Eye
2.5.4 1 645037-2 Shakle
2.5.5 2 660414-1 Eye Screw
2.5.6 1 645037 Rope
2.5.7 1 615879 Washer
3.2 2 752202 Link Block Pin
3.3 2 752301 Safety Spring
4.5 1 752311 Yoke Eye Bolt Pin
4.6 1 752312 Lock Nut
5 1 752111 Lock Bracket Assembly
9 2 752220 Yoke Pivot Pin
11 - 752108 Slip Retainer Pin Assembly
11.1 2 752209 Retainer Pin
11.2 2 752210 Roller
11.3 2 641011 Retaining Ring
11.4 2 70064 Grease Nipple
18 1 752800-RSP Pneumatic Spare Parts
19.2 4 752332 Cap Screw
19.3 5 752333 Cap Screw
19.4 5 752325 Lock Washer
22 16 70064 Grease Fitting
37 2 752331 Cotter Pin
38 2 752321 Yoke Pivot Pin Washer
40 3 671640 Warning sign „Hands“

& SPARE PARTS

DRAWINGS

71
 752800-RSP Pneumatic Spare Parts
Pos. Qty Part No. Description
2 1 752802 Control Valve Asseembly
7 1 752828 Plug Nipple
8 1 752829 Adapter
14 1 752820 Elbow Bulkhead lead in Fitting
& SPARE PARTS
DRAWINGS

72