System Description

Air Intake System with Pulse Compressor Jebel Ali

2 Product Manual

2.1 System Documents

2.1.1 System Description

2.1.1.1 Intended Use

The intended use of the delivered Air Intake System with Pulse Compressor is:

• The intake of environmental air of specific temperature, moist and density

• The processing of combustion air with a specified degree of purity, contamination

and moist

• The suppression of the intake noise to specified rate

• The supply of the gas turbine with specified amount of filtered combustion air

• The guiding of processed combustion air to the turbine in an untortuous flow

• The washing of the compressor blades via spray nozzles supplied in a ring line (sup-
ply of water and detergent by others.

The specified design data for the intended use of the delivered Air Intake System with Pulse
Compressor is given in chapter 2.2. Any operation outside the given specification is a misuse of
the air intake system.

Any other or deviating use of the air intake system is not covered by its speci-
fication. We shall not be liable for any damages which may arise from failure to
fulfill the foregoing.

Adhere to protective remark according to ISO 16016 !

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2.1.1.2 Functional Principle

The Air Intake System with Pulse Compressor consists of the following components

• Filter house with Filter Modules and Evaporation Coolers

• Silencer

• Intake Bend (Elbow) with Vertical Duct

• Air Intake Flap

• Air Intake Duct

Hoist Filter Modules

Evap Coolers
Weather hoods

Intake
Silencers 3.6
Intake
Elbow

3.5 / 3.12
Transition
Piece
Staircase 3.3
Air Intake
Damper
Pump for 3.4
Dust Evac Intermediate
System Evap Cooler
Piece

3.2
Air Intake Duct
(upper part)

3.1
Air Intake Duct
(bottom part)

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During operation the compressor of the gas turbine takes air from the atmosphere via the filter
house, the evap cooler, the intake elbow, the silencer and the air intake duct into to the com-
pressor inlet cone. An air intake flap inside the intake bend allows the isolating of the combus-
tion air duct during air intake system outages to avoid ventilation and the entry of moisture into
the compressor.

2.1.1.2.1 Filter House

The filter house consists of the following components

• Weather hoods

• Bird Screens

• Coalescer

• Filter Modules

• Evap Cooler

• Roof

• Plenum

• Doors

• Hoists

Basically the filter house consists of the filter modules, which form the front wall of the filter
housing walls. On it’s back the housing is bolted to the silencer. A general staircase for all units
in combination with inconnecting walkways, platforms and ladders allow easily access for all
operation and maintenance facilities. For all lifting facilities an additional crane is installed too.
The control cabinets for the operation and monitoring of the air intake duct are placed on the
platforms of the filter house.

The air enters the filter house from the front side through the filter modules. All intake openings
of the modules are roofed over with weather hoods to protect them against rain. The plenum is
the space inside the house between the modules and the silencer. The filtered air passes the
evap cooler, the plenum and the silencer on its way to the compressor.

Adhere to protective remark according to ISO 16016 !

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2.1.1.2.2 Weather Hoods

The weather hoods protect the air intake openings against rainfall via a roof consisting of trape-
zoidal sheet metal. Hollow section frames form the supporting structure. The entire structural
component is a flange construction to be bolted to the front of the intake opening.

2.1.1.2.3 Metal Coalescer

Profile Bars

Metal Coalescer
Cassettes

The coalescer wall reduces the amount of moist in the combustion air by de-tearing the air flow.
It consists of the coalescer frames with profile bars and the metal coalescer cassettes. Each
cassette contains front and rear grids and the coalescer pad.

The coalescer is designed to remove humidity from air streams feeding a gas turbine. In addi-
tion the metal coalescer pads remove a broad range of water soluble contaminants, from the air
stream to protect the turbine against corrosive and damaging contaminants.

Adhere to protective remark according to ISO 16016 !

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A coalescing filter intercepts liquid aerosols and coalesce them into larger droplets which are
easily removed by gravity. These larger droplets pass through the filter medium and drain into
the coalescer housing sump. Here the droplets are collected and guided into the drainage sys-
tem of the plant.

2.1.1.2.4 Pulse Filter Modules

The filter modules consist of the following components:

• Filter holding frames

• Pulse filter cartridges

Sealing Filter Fastening Grip For Clamp Screw

Filter Frame

Pulse Filter Cartridges

Grating

Each pulse filter module consists of the module frame and the pulse filters. Every pulse filter is
mounted to the module via a tripod holder with a central threaded rod each, a filter cap and a
wing grip to secure the assembly.

When the pressure drop of the filter cartridges reaches an adjustable value the installed pulse
system (see chap. 2.1.1.8) blows compressed air into the clean airside of the filter cartridges in
order to blow dust and dirt away.

Adhere to protective remark according to ISO 16016 !

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2.1.1.2.5 Dust Evac System

The plant is fitted with an automatic Dust Evac System with hoppers, a purge conveyor and a
downpipe with collecting bin. The fallout dust from the pulse system is collected and conveyed
into the bin. The conveying cycle starts automatically after the last pulse cycle, the conveying
time can be set in the menu of the pulse control system.

2.1.1.2.6 Evaporative Cooler

The evaporative pre-cooler reduces the air temperature of the combustion air of the turbine by
adiabatic humidification of the intake air. By decreasing the air temperature the density of the
intake air is increased and, therefore the mass flow of air through the turbine rises. A higher
combustion air mass flow through the turbine results in a higher amount of oxygen and leads to
an increase of the power output of the turbine.

Functional principle of the cooler is the distribution of water over aerated cooling pads. The
pads are arranged in small channels and passed by the intake air stream. Therefore the intake
air is humidified and cooled simultaneously. For further information please refer to the corre-
sponding separate manual of the evaporate cooler.

Downstream the evaporative cooler the air intake system is fitted with an additional weather
louver to reduce the amount of moisture in the combustion air.

The weather louvre is a droplet separator made of aluminum air guiding profiles of special de-
sign. Inside these profiles the intake air stream is accelerated and deflected in a manner that
makes it impossible for the entrained water droplets to follow due to their inertial force. There-
fore the droplets are torn off directly into the pockets of the profiles and then are drained in the
direction of the force of gravity.

Pockets

Droplet
Separator Profile

Airstream

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2.1.1.2.7 Finefilter Stage

Module Frame Filter Frame Drainage

Plenum Side Fine Filter

Air Intake Side

Gasket
Fastening
Filter Frame Profil with welding
Threaded pin
Module Frame

Plate Tube
Tube
Threaded pin
Fastening Hexagon nut Hexagon nut
Profil with welding Washer Filter Knurled nuts Washer
Threaded pin

Each filter module consists of the module frame and the filter frame. The pre-assembled mod-
ules and the filter frame are assembled during erection at site. For this purpose the module
frame are fitted with threaded pins to fasten the filter frames with fastening profiles via impres-
criptibly hexagon nuts.
The filter-insertion is fastened with plate via imprescriptibly knurled nuts.

2.1.1.2.8 Doors

For maintenance or repair facilities the filter house is fitted with doors to enter the filter stages
and the plenum.

Adhere to protective remark according to ISO 16016 !

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2.1.1.2.9 Implosion Doors

In addition the house is fitted with implosion doors to prevent the construction from any sudden
pressure drops due to malfunction or sucked in foreign objects. Any opening of the counter-
weighted doors during operation is monitored and will generate an alarm.

2.1.1.3 Silencer

The silencer and the silencer casing are designed to ensure the specific noise limits. For this
purpose two rows of silencer baffles are installed inside the silencer casing. The casing itself
consists of double wall design with a acoustic insulating inlet and is bolted to the filter housing.

To meet sound insulation requirements the air intake system is carried out in a sandwich design
with interior insulation from the lower duct up to the silencer.

2.1.1.4 Trash Screen

Downstream the silencer a trash screen made of stainless steel with 10 x 10 cm openings is
installed to protect the turbine against suction of foreign parts.

Adhere to protective remark according to ISO 16016 !

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2.1.1.5 Intake Bend with Vertical Duct

For transport and installation requirements the intake bend and the vertical intake duct consist
of several sections:

• Intake Elbow

• Vertical intake duct sections

• Transition piece

• Expansion joint.

The intake elbow is bolted to the silencer casing. It consists of double wall design with a acous-
tic insulating. The general task is to guide and to turn the combustion air and to serve as a tran-
sition piece to meet the dimensions of the vertical duct.

The upper part of the vertical intake duct is bolted stress-free to the intake elbow via a bellow
expansion joint. All sections are flanged together and contain of double walled elements with a
acoustic insulating. The general task of the vertical air duct is to guide the combustion air and to
meet the dimensions of the air intake flap. For maintenance and repair facilities the last section
(transition piece) above the air intake flap is fitted with a manhole accessible via the service
platform of the flap drive.

For acoustical separation between the air intake duct and the filter house the vertical intake duct
is fitted with air flexible expansion joint. Additional sound insulation panels are mounted around
the expansion joint to meet the required sound insulation requirements.

Adhere to protective remark according to ISO 16016 !

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2.1.1.6 Air Intake Flap

The air intake flap is an isolating device for the compressor inlet for the full cross section of the
duct. If the gas turbine is out of operation the air intake flap is closed to prevent ventilation and
therefore the entry of moisture into the compressor inlet during air intake system outages. In
addition, the compressor inlet is fitted with dehumidifier connectors to allow the scouring of the
turbine with dry air during a stand still (air dryer by others).

The shut-off-flap consists of a blade segment arranged upstream the compressor in the airflow
of the duct. In the “closed”-position the damper blade shuts the duct by swiveling from vertical to
horizontal position. Here the damper is sealed by means of a stainless steal lip opposite of the
intake duct. To avoid corrosion, the companion part of the duct is also equipped with a stainless
steel plate.

The position of the air intake flap is monitored via limit switches. The control of the flap drive is
carried out by the gas turbine control system.

2.1.1.7 Air Intake Duct

The task of air intake duct is the low-less guiding of the combustion air into the compressor
without any turbulence. Therefore it is fitted with a inner inlet cone with a shaft protection for the
turbine shaft and a special designed outer inlet cone and a bell mouth. The duct is fastened to
the flange of the compressor by means of holding-down bolts. A special seal (Burgmann) is in-
stalled between the gas turbine and the outer cone.

Inside the inlet cone the driving shaft proceeds from the turbine to the generator. For mainte-
nance and service facilities the section is fitted with an access door. With a suitable mainte-
nance platform it is possible to maintain all the supply lines, overflow-oil lines and measuring
devices.

The air intake duct is fitted with a blade cleaning system. A special loop line in front of the com-
pressor inlet is fitted with adjustable nozzles for wet-cleaning the compressor blades (supply
with detergent fluid by others).

For transport and installation requirements the air intake duct consists of two sections:

• Upper Section

• Lower Section

The lower section has to be fastened to the foundation. It contains the connections for the air
dryer, the detergent for the blade cleaning system and the drainpipe.

Adhere to protective remark according to ISO 16016 !

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2.1.1.8 Pulse System

2.1.1.8.1 Functional Principle

The combustion air of the gas turbine is filtered in the pulse filter elements of the filter house.
During operation the dust accumulation of the filter elements and therefore their pressure drop
rises gradually. The pulse system monitors the pressure drop and starts an automatic pulse
cleaning cycle, if the pressure drop rises above a set value (for settings see chapter 2.4.3.6).

Header

Blow Pipe

Valve

Pressure
Switch

Pressure Regulator
(Combined Filter Regulator)

The pulse system consists of 16 headers and 196 pulse valves. Fourteen (or seven) solenoid
pulse valves (2,5”) are screwed directly into every header. The outlets of the pulse valves are
connected with blowpipes which are situated on the clean airside of the filter cartridges and are
equipped with a blow out nozzle at the center of each cartridge.

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If the pressure loss of the filter cartridges has reached the set value, the solenoid pulse valves
open one by one automatically for the pre-set pulse time, so that the compressed air pulse
reaches – via the blowpipe opening (nozzle) - the clean airside of the filter cartridges.

Blowpipe

Hose Clamps
Connecting Hose
Solenoid Valve

Header

Pressure Switch
Ball Cock
Feeding Hose
Pressure Regulator
Pulsefilters

The air pulse generates a shock wave inside the corresponding filter cartridges, so that the ad-
herent dust particle cake on the outside of these elements will be blown off in pieces and rinse
downwards the filter wall.

If the measured pressure loss over the filter cartridges falls short of the set point for pulse stop,
the actual pulse cycle is finished and the pulse cleaning stops.

Adhere to protective remark according to ISO 16016 !

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2.1.1.8.2 Monitoring and Control

The control cabinet for the pulse system mainly consists of the RM-400 C control unit , the pulse
system pressure transmitter, the connecting bus modules on the headers and the flow monitor
in the main pulse air supply line.

If the pressure transmitter detects that the pulse filter pressure drop exceeds the set value, a
pulse cycle is started automatically until the pressure drop falls short of the set point for system
stop.

The bus modules RM-V16 on the headers trigger the solenoid valves in accordance to the set
pulse width and interval time. A common serial IMC bus connects the bus modules in daisy
chain with one another and the RM-400 C controller.

Connection box Cable Tray

Header Solenoids

The control unit monitors the correct functioning of the pulse solenoid valves via the resulting air
flow variations in the main feeding line of the filter house. A missing air flow after triggering the
solenoid valve indicates a defective valve or stuck diaphragm, while a remaining air flow after
closing a solenoid is an indication for a leak in the valve seat or the diaphragm. In addition the
current through the valve is monitored by the corresponding bus module (for settings see chap-
ter 2.3.4.2.3).

In case of failures the corresponding valve and the detected failure is indicated on the text dis-
play. For details see chapter 2.3.4.2.2.

If the local humidity will increase about a set value (see chapter 2.3.4.3.1) the dust cake on the
filter cartridges can get more stuck and may bake on the filter surface after drying. Therefore the
system is fitted with an additional humidity sensor to release a cleaning cycle under these
weather conditions, even if the filter pressure drop is below the set value.

Adhere to protective remark according to ISO 16016 !

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Recent experience shows that the average pressure drop of filters left continuously in automatic
cleaning cycle will decrease in comparison to those who don’t. .Therefore the filter cartridges
will be pulsed automatically once a day if GT is down and power of control cabinets remains
switched on.

2.1.1.8.3 Pulse Air Supply

The supply of the pulse system with compressed air is realized by a compressor skid. The out-
put air pressure is monitored via a JUMO pressure controller. For details refer to the ATLAS
COPCO documentation in chapter 4.

Adhere to protective remark according to ISO 16016 !

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I P o w e r G e n e r a tio n
D ir ty S id e ( d u r in g o n s ite e r e c tio n ) ( a s s e m b le d )

C a r tr id g e

S u p p ly
ir
u l s e A
P

P u ls e A ir S u p p ly a n d C o n tr o l is
a rra n g e n d a t D ir ty S id e fo r e a s ie r
a c c e s s to P u ls e A ir S u p p ly & C o n tr o l
d u r in g G T o p e r a tio n

C a r tr id g e s , d e ta ils :
c o n ic a l a n d c y lin d r ic a l
p a rts

P u ls e A ir
N o z z le

C le a n S id e

P u ls e F ilte r B a n k
 Module Description Project/Plant: Jebel Ali L2 Section

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System MBL 40 Revision C

1 Tasks, Design and Function of Module

System Task

Evaporative coolers serve to cool gas turbine intake air by means of adding moisture to the air flow.
The objective of this cooling process is to increase gas turbine performance. This increase in output
results from the effect of increasing the density of the air at lower temperatures, and the related lar-
ger mass flow rate.

Requirements and Function

The cooler modules (MBL40AH101 - AH104, MBL40AH201-204, MBL40AH301-304) of the evapora-

tive cooler are located downstream of the pulse filter. A droplet separator (MBL40AT003) is arranged
downstream of the cooler modules.

The cooler module comprise a stainless-steel frame which contains the coolant medium. Sprinkling
and wetting of the cooler modules is effected by introducing water from above. The air flows side-
ways through the cooler module. It receives moisture and is cooled at the large surface owing to the
evaporating water.
A supplementary water supply skid comprising two pumps (MBL40AP001, MBL40AP002) is located
near the filter compartment. This skid serves to supply water to the cooler modules, and to accom-
modate non-evaporated water which is returned from the cooler modules. Water tanks
(MBL40BB001 – MBL40BB003) are located below the evaporative cooler pads in the filter house.

A pressure transmitter (MBL40CP001 501) is used to monitor the operation of an evaporative cooler
pump (dry run protection). C

Likewise integrated is a conductivity measuring system (MBL40CQ101 501) used to monitor the in-
creasing mineral concentration in the circulating water. If the conductivity exceeds a specified value,
the concentrated water is discharged (blow down) via a motor valve (MBL40AA002).
Fresh water is fed into the system via motor valve (MBL40AA001), as needed.

Chemicals (e.g. H2O2) to eliminate algae growth are added via a dosing system with the manual dos-
ing pump (MBL40AP003).

A manual sample point is provided in the discharge-line of evaporative cooler pumps for on-line
sampling analysers.

System Design

The module is designed for use with Siemens Model SGT5-4000F (4) gas turbines, which have cor-
responding air intake parameters (mass flows, temperatures and pressures) and the required noise
control requirements.

Interaction with Other Systems

The module functions together with the air intake system and the demineralised raw water supply C
system. For information about the quality of demineralised raw water see Appendix II.

Siemens AG . Bereich Energieerzeugung (PG)

Siemens AG . Power Generation (PG)

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System MBL 40 Revision C

Personnel Hazards, Safety and Protection

The cooler module is operated at ambient pressure and temperature.

The biocide for elimination of algae growth can affect the health. Please attend the safety data sheet
for the biocide (e.g. H2O2). The water can contain biocides. The applicable waste water guidelines
shall be observed.

2 Mode of Operation

2.1 Preparation for Operation

The power plant must be in operation.

The ambient temperature must be higher than 10°C.

Sufficient water must be stored in the tank to allow sufficient sprinkling of the media.

The water supply system must be in operation.

At ambient temperatures below 5°C (during winter time) the system has to be switched off com-
pletely and shall be secured in accordance with the supplier Operation and Maintenance Instruction.

2.2 Startup and Shutdown

Startup

The module can be put into operation either locally at the control cabinet or centrally from the power
plant control room.

The pump is started. There must be sufficient water stored in the tank to allow the sprinkling function
to operate. If this condition is not signalled by the upper level meter, the solenoid valve opens the
water feed line. Once the required water level has been reached, the pump is started.

Shutdown

The module can be shut down either locally at the control cabinet or centrally from the power plant
control room.

The water feed valve as well as the concentrated water discharge valve are in the closed position.

2.3 Normal Operation

Normal operation is possible under the following conditions:

The power plant must be in operation.
The ambient temperature must be higher than 10°C
The water supply system must be in operation.

Siemens AG . Bereich Energieerzeugung (PG)

Siemens AG . Power Generation (PG)

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System MBL 40 Revision C

The increasing concentration of minerals in the circulating water is monitored by means of a conduc-
tivity measuring system. If the measured ACTUAL conductivity exceeds the set SETPOINT conduc-
tivity (450 – 550 µS/cm), the concentrated water discharge valve (demineralizing) is opened. In order
to prevent constant actuation of this valve, a hysteresis is programmed. The valve opens at a certain
value and closes at another certain value. During interim periods, it always remains at the last
switching status position.

2.4 Abnormal Operation

In case the evaporative cooler media starts to home algaes, which depends on the environmental
conditions and does not appear in all cases, a flange connection with a manual injection pump
(MBL40AP003) can be used to inject a biozid (e.g. H2O2 from a 30l storage tank). After dosing, the
result should be checked after one day and if necessary the procedure can be repeated. The initial
intervals between dosing should be 1 week.

3 Appendices

Appendix I: Measuring Systems

Appendix II: Data Sheet Air Intake System – Evaporative Cooler

Siemens AG . Bereich Energieerzeugung (PG)

Siemens AG . Power Generation (PG)

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System MBL 40 Revision C

Appendix I

Measuring Systems

Temperature measurement

MBL40 CT111
- Ambient air temperature / in front of the evaporative cooler
- Operating range: -20 ... +80°C
- Local indication at MBL40 control cabinet

MBL40 CT112
- air temperature / behind the evaporative cooler
- Operating range: -20 ... +80°C
- Local indication at MBL40 control cabinet

Pressure measurement
C
MBL40 CP001 501
- pressure discharge-line of evaporative cooler pumps
- operating range 0 … 10 bar
- local indication at device

Siemens AG . Bereich Energieerzeugung (PG)

Siemens AG . Power Generation (PG)

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System MBL 40 Revision C

Measuring Systems

Conductivity

MBL40 CQ101 501

- Operating range: 0... 1000 µS/cm
- Local indication at MBL40 control cabinet

Flow rate meter

C
MBL40 CF501...504 101-104
- Flow rate for Make up water
- Operating range: 12,5...25,2 m3/h 4000…40000 l/h
- Local indication at device

Level meter switch

MBL40 CL001
- waterlevel switch at tank
- Operating range: 0...400 mm
- Local indication at MBL40 switchgear cabinet

MBL40 CL002
- waterlevel switch at tank
- Operating range: 0...400 mm
- Local indication at MBL40 switchgear cabinet

MBL40 CL003
- waterlevel switch at tank
- Operating range: 0...400 mm
- Local indication at MBL40 switchgear cabinet

Level meter measurement

MBL40 CL501
- waterlevel switch at tank
- Operating range: 0...400 mm
- Local indication at device

Siemens AG . Bereich Energieerzeugung (PG)

Siemens AG . Power Generation (PG)

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System MBL 40 Revision C

Appendix II

DATA SHEET
Energieerzeugung (KWU)
AIR INTAKE SYSTEM

PKZ UA Contents Code UNID-No.

VAE267 XW01 MBL40
Evaporative Cooler Data
Design data
dry bulb temperature ambient (Tmax) °C
50
C
wet bulb temperature ambient (Tmin) at simultaneous
34 °C
Tamb(max) = dry bulb temperature ambient
Saturation efficiency 85 %
max. allowable pressure drop < 180 Pa

Materials
Cooler media Glasdek
Tank 1.4401
C
Piping material 1.4571
Cooler casing 1.4401

Raw Water Quality

Appearance Demineralized water

pH standard units 6.0 - 8.5

conductivity < 0.2 - 300 µS/cm at 25°C C
m-alkalinity 45 – 170 ppm CaCO3
Chloride (CL) < 50 ppm
Sulphate (SO4 2) mg/l
Silica < 0.02 mg/l as SiO2

Remarks:
- only traces of IRON and Manganese are permissable < 0.02 mg/l
- organic contents have to be checked induvidually

Copper < 0.003 mg/l

Sodium < 0.01 mg/l

- 25.08.2005 P 414 Apel

Rev. Date Remarks Office Originator

Siemens AG . Bereich Energieerzeugung (PG)

Siemens AG . Power Generation (PG)

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 Rev. NAME DATE NOTE

NAME DATE

PREPARED Fricke 2006-02-16

JEBEL ALI
DRAWN Fricke 2006-02-16
POWER AND DESALINATION
CHECKED Gossow 2006-02-17
STATION ‘L’ – PHASE II
APPROVED Nowinski 2006-02-20 TITLE

SHEET SIZE : A4 Gas Turbine

Gas Turbine
SUPERSEDED BY DRWG. NO. : Stand Still Air dryer
System Description
CAD-FILE: SCALE DOC. NO. : REV. :

Abcdef.dgn NONE CNE/122/2004-B-21-G-M-00568 A

Siemens
PKZ UA / DCC UNID KKS Siemens document no.
Rev. no
VAE267 11264262 MBA ‘-‘

.
Siemens Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication thereof to
others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights created by patent grant or
registration of a utility model or design patent are reserved.

deckblatt.doc
 Projekt/Anlage: Kapitel/Chapter
VAE267 / Jebel Ali L II Seite/Page
Beschreibung Project/Plant:
-1-
System-
Description System MBA10 Index/Revision -

1 Allgemeines 1. General
Im Stillstand der Gasturbine wird zur Dehumidified air is blown into the gas turbine
Vermeidung von Korrosion trockene Luft during standstills to prevent corrosion. This
eingeblasen. Dafür wird dem Ansaugkanal involves extracting air from the intake duct,
Luft entnommen, mittels eines Lufttrockners passing it air through dehumidifier
MBA10AT001 getrocknet, und an geeigneter MBA10AT001 and returning it to the
Stelle dem Verdichter wieder zugeführt. compressor at a suitable location.

Der Trockner geht nach dem Abfahren der After turbine shutdown, the dehumidifier
Gasturbine und einer Abkühlphase von ca. 2 starts up automatically at the end of a
Stunden automatisch in Betrieb, und wird vor cooldown phase that lasts about 2 hours; it is
einem Neustart automatisch wider automatically switched off prior to the next
abgeschaltet. gas turbine startup.

2 Funktion 2. Function
Das Herzstück des Lufttrockners ist ein The heart of the dehumidifier is a desiccant
Sorptionskörper in der Form eines element that resembles a stubby cylinder
Zylinderstumpfes welcher axial von engen through which numerous narrow air
Luftkanälen durchsetzt ist. Die Oberflächen passageways extend in the axial direction.
dieser feinen Röhren sind mit einem The inner surface of each of these fine
Feuchtigkeit absorbierenden Stoff imprägniert. “tubes” is impregnated with a hygroscopic
Durch den Körper werden stets gleichzeitig material.
zwei separate Luftströme geblasen. Two separate flows of air are always
simultaneously blown through the desiccant
Auf der einen Seite die zu trocknende element.
Prozessluft, deren Feuchtigkeit im On the one hand the process air that is to be
Sorptionskörper absorbiert, und somit dehumidifed, the moisture of which is
getrocknet wird. adsorbed in the desiccant element, thus
drying the air.
Auf der gegenüberliegenden Seite von Heated regeneration air supplied at the
erwärmter Regenerationsluft, die die opposite side sweeps away the adsorbed
gespeicherte Feuchtigkeit austrägt, und so moisture, thereby regenerating the desiccant
den Sorptionskörper regeneriert. element.
Durch gleichmäßige Rotation des Slow, constant-speed rotation of this stubby
Zylinderstumpfes wird ein kontinuierlicher cylinder ensures that the dehumidifier can be
Betrieb des Lufttrockners sichergestellt. operated continuously.

Siemens AG .Power Generation G133

File: System Description Air Dryer JAL.doc
I P o w e r G e n e r a tio n

H u m id a ir fr o m G T D r y a ir to G T
8 0 0 m 3 / h 8 0 0 m 3 / h
3 2 °C 4 1 °C
1 2 g w a te r / k g a ir 8 g w a te r / k g a ir

A b s o rb e r w h e e l
R e g e n e r a tio n a ir R e g e n e r a tio n a ir
1 5 5 m 3 / h 1 5 5 m 3 / h
4 1 °C 3 2 °C
1 2 g w a te r / k g a ir

A ir D r y e r ( M u n te r s )
 1 2 3 4 5 6 7 8

GT81 AIR SYSTEM

81MBA10EJ220 CALC TURB OUT TEMP ACTIVE POWER TURBINE SPEED
A S FAULT
F A
W 999
T F A
W 999
T
A
CTRL ON S
???? S
???? F W
T
A 99.99 S
????

OFF 3 ON
SEAL AIR
DP FILTER FO SYS TEMP FO OPERATION NG OPERATION
F W
T
A 999.9 S
???? F A
W 999
T S
????
DP COALESCER
F W
T 99.99
A S
???? AIR INLET
AIR SYSTEM
B DP PREFILTER
F O F O 999 ???? 999 ???? B
F W
T 99.99
A S
????
F W
T
A S F W
T
A S
DP FINEFILTER
Offenders reliable to the payment of damages. All rights are reserved in the event

F A
W 99.99
T S
???? TEMP COMPR INL
Copying of this document and giving it to others and the use or communication

DP C-C
F A
W 999
T S
????
F A
W 99999
T S
????
of the contents there for are forbidden without express written authority.

F A
W 999
T S
????
of the grant of a Patent or the registration of a utility model or design.

F O F W
T
A ???????? S S FLAME ON
IMPLOSION DOORS 999.9
C S CLOSED F O
C
HUM TIME
IGV CONTROLLER: F A
W 999
T S
????
S IGV CTRL FAULT RESET
S
ACC
C-C ACCEL
MON ACT
S COMPR P RA-C ON IGV ACT

S COOL AIR LMT-C ON IGV ACT

TURB OUTLET
F W
T 999
A TEMP
F WT 999
A
ACT POSN S
???? S
????
F W
T
A 999.9 ???????? S
D D
SETPOINT
F WT
A
EVAP COOLER 999 S
????

F F W
T 999
A S
????
S ON
TEMP EXH DUCT
O
F O F
IGV CONTROLLER

F A
W 999
T S
????
AIR STATION IGV POWER UNIT F O F O F O F F W
T
A 999.9 ???????? S COOLING AIR
E
S P<MIN1 S ACTIVE
E

F W
T 999
A S
????
S TRIP

F O F
GT PNEUMATIC
ACTUATORS

F O F
Dep.:
PG L491 *
F F
R1 Upd.Vers. 27.06.06 Wbg Date 2006-03-03 FGC FC G1 YOA = 81MBA10EJ220
. . Drawn Wendenburg
JEBEL ALI POWER AND DESAL. SIEMENS AG +
GT81 AIR SYSTEM
. . Check Boettger STATION L PHASE II VAE 267 page 1
Index Modification Date Name Norm. OM650 Picture Design 1 sh.
1 2 3 4 5 6 7 8
I P o w e r G e n e r a tio n

W o w !! T h a t m u c h d a m a g e !!
Y e a h h ! 8 ´0 0 0 ´0 0 0 U S $ !!!
W h y ?
T h e re w a s a r o ll o f p a p e r to w e ls le ft in th e
a ir in ta k e c a s in g !

T h u s :

Y o u b e tte r lo o k c a r e fu lly
b e fo r e s ig n in g o ff th e G T
a s r e a d y fo r o p e r a tio n !