Spare Parts Catalog

ZF 4540 A
ZF S.E.A. PTE.LTD
Material number: 3085.067.002

ZF Friedrichshafen AG
Hauptverwaltung
80038 Friedrichshafen
Deutschland
Telefon: +49 7541 77-0
Telefax: +49 7541 77-908000 zuständiges Werk:
www.zf.com Marine Propulsion System Friedrichshafen

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and 15.06.2012
disseminate. All rights reserved. 1
For information only, not subject to the amendment service.
Notes relating to the spare parts catalog

Setup of the spare parts catalog Overview of figures

- Cover sheet Bildtafel Sachnummer Benennung Technische Info Description Menge Einheit
- Tecnical Cover (only in SDM print) Figure Product number (Description) Technical info (Benennung) Quantity Unit

- Overview of figures 068.08.17 1316.170.001 AUSLEGER WL SHIFT TURRET 1 Stk

- Figure 068.08.06 1316.170.031 DECKEL WL*H-H *VM COVER 1 Stk
- Associated parts list 068.08.14 1316.170.808 DECKEL WL*AUSL+GEH*H-H*HF160N COVER 1 Stk
- Next figure 08 1316.170.441 ANSCHLUSSTEILE WL*NG-VORB*RG-SCHL*168N *BAJONETT CONNECTING PARTS 1 Stk
- Associated parts list
- ... The "gap" indicates that there is no separate graphics panel (poster) for this assembly
The parts of this assembly are shown with the same mid-section number on the figure
Figure and parts list
1 Positions and subpositions
Pos. Sachnummer Benennung Technische Info Description Menge Einheit
Product number (Description) Technical info (Benennung) Quantity Unit
0370 1315.201.054 RUECKLAUFBOLZEN KPL.16S151*SG*L= 79 REV.IDLER SHAFT 1 Stk
/0120 0631.329.293 SPANNSTIFT SLOT. PIN 1 Stk
2
Positions marked with "/" are the individual items of a completion
01.630
For example: Position 0370 contains a centering pin with the position /0120

01.600 2 Combinations with standardized parts

Pos. Sachnummer Benennung Technische Info Description Menge Einheit
3 Product number (Description) Technical info (Benennung) Quantity Unit

01.620 01.340 0630 VERSCHL.SCHR. SCREW PLUG 1 Stk

0636.302.067 VERSCHL.SCHR. SCREW PLUG 1 Stk
01.310 0634.801.249 DICHTRING A 26 X 31 SEALING RING 1 Stk
01.370
1 The parts list shows the components included in the combination of standardized parts
01.370/120
3 Depiction of position/item number on the figure and in the parts list
01.350
01.620 - on the figure 01 relates to the assembly in which the position is included. Due to program-related reasons, it is shown on the figure.
4
01.360 0620 - in the parts list
5 Pos. Sachnummer Benennung Technische Info Description Menge Einheit
Product number (Description) Technical info (Benennung) Quantity Unit
0620 0732.040.736 DRUCKFEDER COMPRESSION SPRING 1 Stk

4 -Positions
Positions marked with an are optional i.e. inclusion in the parts list is not mandatory.
The following note is shown on the figure
je nach Stücklistenausführung
depending on spec. number
suivant la nomenclature
secondo la distina base

5 Parts, dotted display

Parts with dotted display on the figure are only used for orientation of other parts
Tecnical Cover Material number: 3085.067.002 ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 2

Pos. Information Amendment number

001 Use case --------------------
002 Customer ZF Asia Pacific Pte
003 City SINGAPORE
004 DUNS 59-530-1425
005 Product description --------------------
006 NECESSARY ACCEPTANCE BY WITHOUT GROOVE
008 COLOR HONEY-YELLOW
009 CODING OUTER CONSERVATION KA2
010 CODING INNER CONSERVATION KI3
011 CONSERVATION SPECIFICATION ZFN 916
012 SCOPE OUTER CONSERVATION T
013 OIL GRADE PERMISSIBLE ACC. TO TE-ML04
014 DESIGN MONITORING MEASURING POINTS
015 DESIGN PUMP A
016 SAUBERKEIT SKALENZAHL 1 18
017 CLEANNESS SCALE NUMBER 2 15
018 CLEANNESS SPECIFICATION ZFN5015
019 INFO TO PAINTING INSTRUCTIONS
025 SSS DESIGN CONNEC.BELL HOUSING SAE 0
026 SLU AUSFUEHRUNG KUPPLUNG 18,000
027 SLU CODE MOTORANSCHLUSS 173
032 SSS DESIGN ACTUATION ELECTRICAL
039 CLUTCH PRESSURE 18.5 bar
040 OIL CAPACITY, GEARBOX 45 dm3
041 COLOUR CLASSIFICATION ACC. TO RAL 1005
042 POWER TORQUE FACTOR M MAX. .667 kW
043 TOTAL RATIO 3.04
050 LEISTUNG-DREHM.FAKTOR L MAX. .751 kW
051 LEISTUNG-DREHM.FAKTOR P MAX. .785 kW
059 SSS VOLTAGE ACTUATION 24 V
063 Documents -------------------- --------------------
064 TABLE Text-document 0000.700.288

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 3
Tecnical Cover Material number: 3085.067.002 ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 2

Pos. Information Amendment number

065 BETAETIGUNG Drawing 3084.680.239
066 MARINE GEAR Drawing 3085.000.016
067 BETAETIGUNG Drawing 3085.109.003
068 Drawing 3085.656.001
069 MOTORANSCHLUSS Drawing 3085.680.071
070 UEBERWACHUNG Drawing 3085.680.173
071 UEBERWACHG.PLAN Graphic 3085.700.032
072 3085.013.010 Drawing 3085.013.010

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 4
Assembly group overview Material number: 3085.067.002 ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 1

Qua
Graphics Pos. Material number Name Amend. no. Techn. Info.
ntity
087.01.30-1 110 3085.101.120 GEARBOX HOUSING 1
087.01.40-1 116 3085.101.425 PLATE 1
087.02.65-1 150 3085.102.127 INPUT SHAFT 1
087.02.82-1 154 3085.102.824 INPUT SHAFT 1
087.02.65-1 160 3085.102.525 INPUT SHAFT 1
087.03.42-1 190 3085.103.150 INTERMEDIATE SHAFT 1
087.03.82-1 194 3085.103.842 INTERMEDIATE SHAFT 1
087.03.42-1 200 3085.103.519 INTERMEDIATE SHAFT 1
087.04.25-1 230 3085.104.072 OUTPUT SHAFT 1
087.04.82-1 234 3085.104.822 OUTPUT SHAFT 1
087.04.34-1 240 3085.104.534 OUTPUT SHAFT 1
087.06.16-1 310 3085.106.035 PUMP 1
087.06.30-1 320 3085.106.401 PUMP 1
087.06.58-1 328 3085.106.407 CLOSING COMPONENTS 1
087.06.64-1 330 3085.106.431 PUMP 1
087.07.64-1 350 3085.107.135 PIPING 1
087.07.49-1 354 3085.107.495 PIPING 1
087.07.46-1 364 3085.107.494 PIPING 1
086.08.03-1 110 3085.108.038 CONTROL UNIT 1
086.08.03-1 150 3084.108.408 CLOSING COMPONENTS 1
087.08.07-1 398 3085.108.803 CONTROL UNIT 1
087.09.09-1 38 3083.109.403 ACTUATION 1
086.09.03-1 170 3084.109.009 ACTUATION 1
087.09.08-1 440 3083.109.404 CLOSING COMPONENTS 1
087.10.75-1 470 3085.110.125 MONITORING 1
087.11.26-1 490 3085.111.019 MONITORING 1
087.16.08-1 550 3085.116.106 ENGINE CONNECTION 1
087.16.54-1 560 3085.116.085 ENGINE CONNECTION 1
087.18.03-1 590 3083.118.006 SUSPENSION 1

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 5
Plant Material number: 3085.067.002
Plant: 087.01.30-1
ZF 4540 A / ZF S.E.A. PTE.LTD
GEARBOX HOUSING
Page 1 from 3
GEARBOX HOUSING

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 6
Plant Material number: 3085.067.002
Plant: 087.01.30-2
ZF 4540 A / ZF S.E.A. PTE.LTD
GEARBOX HOUSING
Page 2 from 3
GEARBOX HOUSING

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 7
Plant Material number: 3085.067.002
Plant: 087.01.40-1
ZF 4540 A / ZF S.E.A. PTE.LTD
GEARBOX HOUSING
Page 3 from 3
GEARBOX HOUSING

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 8
Parts list Material number: 3085.067.002
Plant: 087.01.30-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 4
Material-assembly-group-no: 3085.101.120

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
20 3085.201.120 HOUSING 1 Z00004411010 0,000
50 3085.201.100 COVER 1 C01009086A10 KPL. 0,000
58 0731.611.071 ORIFICE 2 0,060
25N.M*DICHTRING
64 --- SCREW PLUG 2 Z00010111914 0,000
M14X1,5
--- 0636.100.689 SCREW PLUG 2 Z00010111910 M14X1,5 0,000
--- 0634.801.151 SEALING RING 2 Z00010111910 14X20 2
68 0634.313.261 O-RING 1 25X4 0,000
74 --- HEXAGON BOLT 5 Z00007709511 M10X100 0,000
--- 0636.100.355 HEXAGON BOLT 5 Z00007709516 M10X100 0,000
--- 0630.100.294 WASHER 5 Z00007158114 0,000
35N.M*DICHTRING
80 --- SCREW PLUG 3 Z00010111515 0,000
M18X1,5
--- 0636.100.791 SCREW PLUG 3 Z00010111521 M18X1,5 0,000
--- 0634.801.063 SEALING RING 3 Z00010111521 18X24 0,002
94 --- HEXAGON BOLT 2 Z00008456811 M10X105 0,000
--- 0636.100.712 HEXAGON BOLT 2 Z00008456814 M10X105 0,000
--- 0630.100.294 WASHER 2 Z00007158114 0,000
104 --- HEXAGON BOLT 13 Z00007052612 M10X65 0,000
--- 0636.100.343 HEXAGON BOLT 13 Z00007052615 M10X65 0,000
--- 0630.100.294 WASHER 13 Z00007158114 0,000
120 0631.315.577 CYLINDRICAL PIN 2 C01005897F10 16X70 0,000
270 3082.301.098 COVER 1 0,000
272 3082.301.165 GASKET 1 C01000429C10 SCHAULOCHDECKEL 0,000
280 --- BOLT+NUT 6 Z00007716311 M10X35 0,000
--- 0636.100.241 STUD 6 Z00007716313 M10X35 0,000
--- 0637.006.281 HEXAGON NUT 6 Z00007282618 M10 0,000
140N.M*DICHTRING
304 --- SCREW PLUG 1 Z00010172511 0,000
M38X1,5
--- 0636.100.305 SCREW PLUG 1 Z00010172515 M38X1,5 0,000
--- 0634.801.250 SEALING RING 1 Z00010172515 38X44 5,200

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 9
Parts list Material number: 3085.067.002
Plant: 087.01.30-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 4
Material-assembly-group-no: 3085.101.120

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
310 0730.365.799 TYPE PLATE 1 ZF MARINE GROSS 0,000
312 0631.100.078 GROOVED STUD 4 Z00007160815 3X5 0,000
320 3085.201.099 OIL TRAY 1 KPL. 0,000
340 --- HEXAGON BOLT 4 M8X25 0,000
--- 0636.016.401 HEXAGON BOLT 4 M8X25 0,000
360 3085.301.086 GASKET 1 OELWANNE 0,000
370 3085.301.087 COVER 1 OELWANNENDECKEL 0,000
390 --- HEXAGON BOLT 25 Z00007056514 M10X35 0,000
--- 0636.015.682 HEXAGON BOLT 25 Z00007056519 M10X35 0,000
--- 0630.100.294 WASHER 25 Z00007158112 0,000
400 3085.201.103 OIL LEVEL TUBE 1 C01002647B10 KPL. 0,000
406 0501.321.452 TAG 1 C01005311D10 FA.SOMMER 0,000
410 0634.316.191 O-RING 1 15X3 0,000
420 --- BOLT+NUT 1 M8X18 0,000
--- 0636.102.393 STUD 1 Z00011281210 M8X18 0,000
--- 0637.006.280 HEXAGON NUT 1 Z00007282712 M8 0,000
440 3081.201.043 OIL DIPSTICK 1 KPL.L=542 0,000
140N.M*DICHTRING
460 --- SCREW PLUG 1 C01008260C10 0,000
M38X1,5 PM
--- 0636.304.080 SCREW PLUG 1 M38X1,5 0,000
--- 0634.801.250 SEALING RING 1 38X44 5,200
140N.M*DICHTRING
470 --- SCREW PLUG 1 Z00010163912 0,000
M38X1,5
--- 0636.100.820 SCREW PLUG 1 Z00010163911 M38X1,5 0,000
--- 0634.801.250 SEALING RING 1 Z00010163911 38X44 5,200
150N.M*DICHTRING
480 --- SCREW PLUG 1 0,000
CM52X1,5
--- 0636.305.075 SCREW PLUG 1 M52X1,5 0,000
--- 0634.801.275 SEALING RING 1 52X60 0,000
140N.M*DICHTRING
490 --- SCREW PLUG 1 Z00010172511 0,000
M38X1,5

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 10
Parts list Material number: 3085.067.002
Plant: 087.01.30-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 3 from 4
Material-assembly-group-no: 3085.101.120

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
--- 0636.100.305 SCREW PLUG 1 Z00010172515 M38X1,5 0,000
--- 0634.801.250 SEALING RING 1 Z00010172515 38X44 5,200
25N.M*O.DICHTRING
520 --- SCREW PLUG 1 Z00010160112 0,000
M12X1,5
--- 0636.301.073 SCREW PLUG 1 Z00010160116 M12X1,5 0,000
580 --- SCREW PLUG 1 Z00004411010 0,000
--- 3085.301.109 SCREW PLUG 1 M22X1,5 0,000
--- 0634.316.217 O-RING 1 24X3 1,100
45N.M*DICHTRING
860 --- SCREW PLUG 1 Z00010166413 0,000
M18X1,5
--- 0634.801.063 SEALING RING 1 Z00010166419 18X24 0,002
45N.M*DICHTRING
864 --- SCREW PLUG 1 Z00010166413 0,000
M18X1,5
--- 0634.801.063 SEALING RING 1 Z00010166419 18X24 0,002
45N.M*DICHTRING
870 --- SCREW PLUG 1 Z00010166413 0,000
M18X1,5
--- 0634.801.063 SEALING RING 1 Z00010166419 18X24 0,002
140N.M*DICHTRING
936 --- SCREW PLUG 1 Z00010163912 0,000
M38X1,5
--- 0636.100.820 SCREW PLUG 1 Z00010163911 M38X1,5 0,000
--- 0634.801.250 SEALING RING 1 Z00010163911 38X44 5,200
940 3085.307.222 PIPE 1 ZULEITUNG MBV 0,000
942 0634.316.038 O-RING 2 22,2X3 0,000
946 0630.502.014 RETAINING RING 1 28X1,2 0,002
100N.M*DICHTRING
950 --- SCREW PLUG 1 Z00010164713 0,000
M33X2
--- 0636.302.607 SCREW PLUG 1 Z00010164714 M33X2 0,000
--- 0634.801.227 SEALING RING 1 Z00010164714 33X39 4,700
ZULEITUNG
960 3085.307.223 PIPE 1 0,000
SCHMIERUNG
962 0634.316.033 O-RING 2 19,2X3 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 11
Parts list Material number: 3085.067.002
Plant: 087.01.30-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 4 from 4
Material-assembly-group-no: 3085.101.120

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
966 --- SCREW PLUG 1 Z00010111817 M30X1,5 0,000
--- 0636.302.610 SCREW PLUG 1 Z00010111812 M30X1,5 0,000
--- 0634.801.098 SEALING RING 1 Z00010111812 30X36 4,200
970 3085.307.224 PIPE 1 SAUGLEITUNG 0,000
972 0634.313.300 O-RING 4 29X3 0,000
976 0630.502.018 RETAINING RING 1 35X1,5 0,003
140N.M*DICHTRING
980 --- SCREW PLUG 1 Z00010163912 0,000
M38X1,5
--- 0636.100.820 SCREW PLUG 1 Z00010163911 M38X1,5 0,000
--- 0634.801.250 SEALING RING 1 Z00010163911 38X44 5,200

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 12
Plant Material number: 3085.067.002
Plant: 087.02.65-1
ZF 4540 A / ZF S.E.A. PTE.LTD
INPUT SHAFT
Page 1 from 2
INPUT SHAFT

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 13
Plant Material number: 3085.067.002
Plant: 087.02.82-1
ZF 4540 A / ZF S.E.A. PTE.LTD
INPUT SHAFT
Page 2 from 2
INPUT SHAFT

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 14
Parts list Material number: 3085.067.002
Plant: 087.02.65-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 3
Material-assembly-group-no: 3085.102.127

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
40 3085.302.145 INPUT SHAFT 1 465-1 A 0,000
62 --- ORIFICE 1 D=3,10 0,000
--- 0731.611.084 ORIFICE 1 0,001
64 --- ADJUSTING SCREW 3 C01007699C10 M12X1,5 0,000
--- 6605.313.010 ADJUSTING SCREW 3 M12X1,5 0,000
68 0631.405.085 PLUG 3 0,000
80 0631.328.521 SLOTPIN 1 3X5 0,000
110 0732.000.070 CUP SPRING 5 0,000
120 3083.302.010 PISTON 1 0,000
122 0634.305.090 PISTON RING 1 230X240X2,2 0,000
124 0734.317.021 PISTON RING 1 113,9X122,9X2,0 0,000
150 3085.302.205 DRIVER 1 0,000
160 3085.203.007 HELICAL GEAR 1 KPL. IN 3085 202 102(0) 0,000
170 --- BOLT+NUT 3 M10 0,000
--- 0736.101.132 SCREW 3 M10 0,000
--- 3083.302.067 NUT 3 M10 IN 3083 302 068(3) 0,000
--- 0631.328.503 SLOTPIN 3 4X15 0,000
200 --- HEXAGON BOLT 19 M12X1,5X80 0,000
--- 0636.020.197 HEXAGON BOLT 19 M12X1,5X80 0,083
210 0631.329.202 SLOTPIN 2 12X32 15
212 0631.328.607 SLOTPIN 2 7X30 0,000
242 --- SHIM RING 1 H= 0,10- 1,00 0,000
--- 0630.000.213 SHIM RING 1 95X115X1 0,000
--- 0630.004.188 SHIM RING 1 95X115X0,5 0,000
--- 0630.004.322 SHIM RING 1 95X115X0,2 0,000
--- 0630.004.398 SHIM RING 1 95X115X0,15 0,000
--- 0630.004.321 SHIM RING 1 95X115X0,1 0,000
90,0X190,0X64,0
250 0735.355.135 SFALIGNBEARG 1 0,000
FA.FAG
280 --- SLOTTED NUT 1 C01008021D10 5MM BUND M90X1,5 0,000
--- 0737.502.200 SLOTTED NUT 1 M90X1,5 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 15
Parts list Material number: 3085.067.002
Plant: 087.02.65-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 3
Material-assembly-group-no: 3085.102.127

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
290 3085.306.038 PUMP DRIVE GEAR 1 Z56 0,000
312 0636.100.628 HEXAGON BOLT 5 M8X35 0,000
326 3084.202.025 VALVE 1 KPL. 0,000
328 0630.502.024 RETAINING RING 1 45X1,75 2
340 3085.302.161 COVER 1 C01009086A10 0,000
35N.M*DICHTRING
350 --- SCREW PLUG 4 C01008707D10 0,000
M16X1,5
--- 0636.100.794 SCREW PLUG 4 Z00010111712 M16X1,5 0,000
--- 0634.801.050 SEALING RING 4 16X22 1,900
370 0731.607.054 ORIFICE 1 C01001116B10 0,000
380 --- HEXAGON BOLT 10 Z00007056612 M10X40 0,000
--- 0636.015.683 HEXAGON BOLT 10 Z00007056611 M10X40 0,000
--- 0630.100.294 WASHER 10 Z00007158114 0,000
410 3085.302.041 OIL FEED 1 0,000
420 0634.306.258 O-RING 1 46X3 0,000
430 6605.313.010 ADJUSTING SCREW 2 M12X1,5 0,000
440 0634.402.098 R-RING 1 45X2,5 0,000
442 0634.402.098 R-RING 1 45X2,5 0,000
450 --- BOLT+NUT 2 Z00007407110 M8X20 0,000
--- 0636.100.274 STUD 2 Z00007407114 M8X20 0,000
--- 0637.006.280 HEXAGON NUT 2 Z00007282712 M8 0,000
ENTHALT.IN 3083 302
460 3085.302.015 END DISC 1 0,000
062(1)
470 0501.209.885 ICLUTCH DISC 8 KPL. 0,000
480 3085.302.047 OCLUTCH DISC 7 0,000
490 3085.302.172 END SHIM 1 0,000
494 0636.100.629 HEXAGON BOLT 30 Z00009601311 M8X35 0,000
ENTHALT.IN 3085 302
510 3085.302.036 THRUST WASHER 1 0,000
078(2)
512 0631.329.151 SLOTPIN 1 8X14 0,030
514 0631.329.045 SLOTPIN 1 5X14 2

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 16
Parts list Material number: 3085.067.002
Plant: 087.02.65-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 3 from 3
Material-assembly-group-no: 3085.102.127

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
520 0501.320.674 THRUST WASHER 1 C01004845C10 0,000
530 0501.320.692 BEARING BUSH 1 0,000
536 3085.302.052 BUSH 1 0,000
540 0501.320.691 BEARING BUSH 1 0,000
580 3085.202.107 PINION 1 KPL. IN 3085 202 104(1) 0,000
582 3085.302.155 THRUST WASHER 1 0,000
584 0501.320.674 THRUST WASHER 1 C01004845C10 0,000
586 0631.329.151 SLOTPIN 1 8X14 0,030
588 0631.329.045 SLOTPIN 1 5X14 2
620 0750.118.119 CYROLLBEARING 1 RNU322-ENMA 0,000
652 3085.302.156 BEARING INNER RING 1 0,000
660 --- SLOTTED NUT 1 5MM BUND M85X1,5 0,000
--- 0737.502.199 SLOTTED NUT 1 M85X1,5 0,000
690 --- SHAFT SEAL 1 120X150X12 AS 0,000
--- 0634.311.023 SHAFT SEAL 1 C01006736A10 120X150X12 0,000
8M6X28 IN 0731 201
732 0731.201.439 PIN 1 0,000
585(3)

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For information only, not subject to the amendment service. 17
Plant Material number: 3085.067.002
Plant: 087.03.42-1
ZF 4540 A / ZF S.E.A. PTE.LTD
INTERMEDIATE SHAFT
Page 1 from 2
INTERMEDIATE SHAFT

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Plant Material number: 3085.067.002
Plant: 087.03.82-1
ZF 4540 A / ZF S.E.A. PTE.LTD
INTERMEDIATE SHAFT
Page 2 from 2
INTERMEDIATE SHAFT

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Parts list Material number: 3085.067.002
Plant: 087.03.42-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 3
Material-assembly-group-no: 3085.103.150

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
40 3085.303.072 INTERMEDIATE SHAFT 1 BW 465-1 AV 0,000
62 --- ORIFICE 1 D=3,10 0,000
--- 0731.611.084 ORIFICE 1 0,001
64 --- ADJUSTING SCREW 2 C01007699C10 M12X1,5 0,000
--- 6605.313.010 ADJUSTING SCREW 2 M12X1,5 0,000
68 0631.405.085 PLUG 2 0,000
70 --- ORIFICE 1 C01001037E10 D=1,70 0,000
--- 0731.607.053 ORIFICE 1 D=1,70 0,000
110 0732.000.070 CUP SPRING 5 0,000
120 3083.302.010 PISTON 1 0,000
122 0634.305.090 PISTON RING 1 230X240X2,2 0,000
124 0734.317.021 PISTON RING 1 113,9X122,9X2,0 0,000
150 3085.302.205 DRIVER 1 0,000
160 3085.202.103 HELICAL GEAR 1 KPL. IN 3085 202 102(0) 0,000
170 --- BOLT+NUT 3 M10 0,000
--- 0736.101.132 SCREW 3 M10 0,000
--- 3083.302.067 NUT 3 M10 IN 3083 302 068(3) 0,000
--- 0631.328.503 SLOTPIN 3 4X15 0,000
200 --- HEXAGON BOLT 19 M12X1,5X80 0,000
--- 0636.020.197 HEXAGON BOLT 19 M12X1,5X80 0,083
210 0631.329.202 SLOTPIN 2 12X32 15
212 0631.328.607 SLOTPIN 2 7X30 0,000
242 0730.008.935 RING 1 A=15,20 0,000
250 0635.900.503 SFALIGNBEARG 1 0,000
260 3085.303.085 BUSH 1 0,000
280 --- SLOTTED NUT 1 5MM BUND M85X1,5 0,000
--- 0737.502.199 SLOTTED NUT 1 M85X1,5 0,000
290 --- SHIM RING 1 H= 0,20- 1,00 0,000
--- 0630.004.381 SHIM RING 1 100X125X1,0 0,000
--- 0630.004.380 SHIM RING 1 100X125X0,5 0,000
--- 0630.004.379 SHIM RING 1 100X125X0,3 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 20
Parts list Material number: 3085.067.002
Plant: 087.03.42-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 3
Material-assembly-group-no: 3085.103.150

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
--- 0630.004.378 SHIM RING 1 100X125X0,2 0,000
340 3085.303.088 COVER 1 ZWISCHENWELLE 0,000
380 --- HEXAGON BOLT 8 Z00007056612 M10X40 0,000
--- 0636.015.683 HEXAGON BOLT 8 Z00007056611 M10X40 0,000
--- 0630.100.294 WASHER 8 Z00007158114 0,000
ENTHALT.IN 3083 302
460 3085.302.015 END DISC 1 0,000
062(1)
470 0501.209.885 ICLUTCH DISC 8 KPL. 0,000
480 3085.302.047 OCLUTCH DISC 7 0,000
490 3085.302.172 END SHIM 1 0,000
494 0636.100.629 HEXAGON BOLT 30 Z00009601311 M8X35 0,000
ENTHALT.IN 3085 302
510 3085.302.079 THRUST WASHER 1 0,000
078(2)
512 0631.329.151 SLOTPIN 1 8X14 0,030
514 0631.329.045 SLOTPIN 1 5X14 2
520 0501.320.674 THRUST WASHER 1 C01004845C10 0,000
530 0501.320.692 BEARING BUSH 1 0,000
536 3085.303.086 BUSH 1 0,000
540 0501.320.691 BEARING BUSH 1 0,000
580 3085.203.017 PINION 1 KPL. IN 3085 203 014(1) 0,000
584 0501.320.674 THRUST WASHER 1 C01004845C10 0,000
590 3085.303.125 BUSH 1 Z00007058910 0,000
596 0631.328.623 SLOTPIN 1 Z00007058910 8X18 4
620 0750.118.319 CYROLLBEARING 1 NJ322 0,000
660 --- SLOTTED NUT 1 5MM BUND M85X1,5 0,000
--- 0737.502.199 SLOTTED NUT 1 M85X1,5 0,000
670 3085.303.019 OIL FEED 1 0,000
680 0634.402.098 R-RING 1 45X2,5 0,000
681 0634.402.098 R-RING 1 45X2,5 0,000
690 0634.316.047 O-RING 1 30X3 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 21
Parts list Material number: 3085.067.002
Plant: 087.03.42-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 3 from 3
Material-assembly-group-no: 3085.103.150

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
8M6X28 IN 0731 201
692 0731.201.439 PIN 1 0,000
585(3)
ENTHALT.IN 3083 303
700 3085.303.034 GASKET 1 0,000
026(2)
710 3085.303.020 COVER 1 0,000
720 0636.016.401 HEXAGON BOLT 4 M8X25 0,000
730 0634.313.321 O-RING 2 9X2 0,000
740 0636.100.634 HEXAGON BOLT 2 Z00007059212 M8X45 0,000
810 3084.202.025 VALVE 1 KPL. 0,000
820 0630.502.024 RETAINING RING 1 45X1,75 2

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Plant Material number: 3085.067.002
Plant: 087.04.25-1
ZF 4540 A / ZF S.E.A. PTE.LTD
OUTPUT SHAFT
Page 1 from 3
OUTPUT SHAFT

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For information only, not subject to the amendment service. 23
Plant Material number: 3085.067.002
Plant: 087.04.34-1
ZF 4540 A / ZF S.E.A. PTE.LTD
OUTPUT SHAFT
Page 2 from 3
OUTPUT SHAFT

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
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Plant Material number: 3085.067.002
Plant: 087.04.82-1
ZF 4540 A / ZF S.E.A. PTE.LTD
OUTPUT SHAFT
Page 3 from 3
OUTPUT SHAFT

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Parts list Material number: 3085.067.002
Plant: 087.04.25-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 2
Material-assembly-group-no: 3085.104.072

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
20 3085.304.149 OUTPUT SHAFT 1 0,000
30 0750.118.319 CYROLLBEARING 1 NJ322 0,000
38 0630.502.095 RETAINING RING 1 240X5 0,000
ENTHALT.IN 3085 304
90 3085.304.169 OUTPUT GEAR 1 0,000
162(0)
LAGERSICHERUNG
108 3085.304.175 PIN 1 0,000
ABTR.WELLE
140 0732.040.777 COMPRSPRING 8 0,000
150 0732.041.655 COMPRSPRING 8 0,000
AXSELF-ALIGNING
160 0635.900.291 1 130X225X58 0,000
BEARING
170 --- WASHER 1 H= 4,00- 5,30 0,000
A=5,30 IN 0730 005
--- 0730.004.581 WASHER 1 0,000
920(2)
A=5,00 IN 0730 005
--- 0730.005.931 WASHER 1 0,000
920(2)
A=4,90 IN 0730 005
--- 0730.005.930 WASHER 1 0,000
920(2)
A=4,80 IN 0730 005
--- 0730.005.929 WASHER 1 0,000
920(2)
A=4,70 IN 0730 005
--- 0730.005.928 WASHER 1 0,000
920(2)
A=4,60 IN 0730 005
--- 0730.005.927 WASHER 1 0,000
920(2)
A=4,50 IN 0730 005
--- 0730.005.926 WASHER 1 0,000
920(2)
A=4,40 IN 0730 005
--- 0730.005.925 WASHER 1 0,000
920(2)
A=4,30 IN 0730 005
--- 0730.005.924 WASHER 1 0,000
920(2)
A=4,20 IN 0730 005
--- 0730.005.923 WASHER 1 0,000
920(2)

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 26
Parts list Material number: 3085.067.002
Plant: 087.04.25-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 2
Material-assembly-group-no: 3085.104.072

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
A=4,10 IN 0730 005
--- 0730.005.922 WASHER 1 0,000
920(2)
A=4,00 IN 0730 005
--- 0730.005.921 WASHER 1 0,000
920(2)
174 0631.306.070 CYLINDRICAL PIN 1 10X14 0,000
180 0635.370.033 TAROLLBEARING 1 130X200X45 5,160
220 3083.306.137 INPUT GEAR 1 Z87 IN 3083 306 136(2) 0,000
ENTHALT.IN 3084 304
250 3085.304.002 BUSH 1 0,000
018(3)
252 3085.304.012 BUSH 1 0,000
254 --- SLOTTED NUT 1 M130X1,5 0,000
M130X1,5IN 0737 502
--- 0737.502.104 SLOTTED NUT 1 0,000
161(1)
260 3085.304.173 COVER 1 0,000
264 --- SHAFT SEAL 1 150X180X18 0,000
--- 0734.319.185 SHAFT SEAL 1 C01006738A10 150X180X18 FA.CFW 0,000
300 --- BOLT+NUT 7 M12X50 0,000
--- 0636.604.367 STUD 7 M12X50 0,000
--- 0637.011.654 HEXAGON NUT 7 Z00007283112 M12 0,000
314 --- BOLT+NUT 1 M12X95 0,000
--- 0636.604.432 STUD 1 M12X95 0,000
--- 0637.011.654 HEXAGON NUT 1 Z00007283112 M12 0,000
320 --- BOLT+NUT 1 M12X40 0,000
--- 0636.604.377 STUD 1 M12X40 0,000
--- 0637.011.654 HEXAGON NUT 1 Z00007283112 M12 0,000
326 --- BOLT+NUT 2 C01006638E10 M10X95 0,000
--- 0636.604.566 STUD 2 M10X95 0,000
--- 0630.100.294 WASHER 2 Z00007158114 0,000
--- 0637.006.281 HEXAGON NUT 2 Z00007282618 M10 0,000
328 --- ORIFICE 1 D=2,00 0,000
--- 0731.611.071 ORIFICE 1 0,060

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Plant Material number: 3085.067.002
Plant: 087.06.16-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PUMP
Page 1 from 4
PUMP

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Plant Material number: 3085.067.002
Plant: 087.06.30-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PUMP
Page 2 from 4
PUMP

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Plant Material number: 3085.067.002
Plant: 087.06.58-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PUMP
Page 3 from 4
PUMP

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Plant Material number: 3085.067.002
Plant: 087.06.64-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PUMP
Page 4 from 4
PUMP

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Parts list Material number: 3085.067.002
Plant: 087.06.16-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 3
Material-assembly-group-no: 3085.106.035

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
20 3084.206.041 PUMP 1 C01004557F10 KPL. 0,000
/122 0634.314.441 O-RING 1 144,5X3 0,006
/124 0634.303.085 O-RING 2 12X3 1
30 0631.501.119 FITTING KEY 1 C01004557F10 8X7X20 0,000
40 3085.306.001 INPUT PINION 1 Z67 0,000
50 0630.501.019 RETAINING RING 1 24X1,2 1,800
60 --- BOLT+NUT 2 C01006639E10 M10X120 0,000
--- 0636.604.568 STUD 2 M10X120 0,000
--- 0637.006.281 HEXAGON NUT 2 Z00007282618 M10 0,000
80 0636.011.559 HEXAGON BOLT 2 M10X290 0,000
ENTHALT.IN 3083 307
90 3085.307.087 GASKET 1 0,000
112(2)
ENTHALT.IN 3085 307
100 3085.307.248 VALVE HOUSING 1 0,000
247(0)
110 0636.100.350 HEXAGON BOLT 2 Z00007053714 M10X85 0,000
120 --- HEXAGON BOLT 2 Z00007738611 M10X90 0,000
--- 0636.100.352 HEXAGON BOLT 2 Z00007738615 M10X90 0,000
--- 0630.100.294 WASHER 2 Z00007158113 0,000
130 --- SET SCREW 2 Z00014157110 M8X8 0,000
--- 0631.100.177 SET SCREW 2 Z00014157112 M8X8 0,000
150 3084.307.287 PISTON 1 C01006376E10 0,000
160 --- WASHER 1 H= 0,50- 2,00 0,000
--- 2302.334.011 WASHER 1 A=2,00 0,000
--- 0730.102.511 WASHER 1 0,000
--- 0730.101.106 WASHER 1 1
170 0732.040.598 COMPRSPRING 1 0,000
180 --- SCREW PLUG 1 Z00010111817 M30X1,5 0,000
--- 0636.302.610 SCREW PLUG 1 Z00010111812 M30X1,5 0,000
--- 0634.801.098 SEALING RING 1 Z00010111812 30X36 4,200
190 0637.100.292 PIPE UNION 1 Z00007415010 0,000
200 3085.307.246 PIPE 1 C01006778A10 RUECKLAUF MBV 0,000

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Parts list Material number: 3085.067.002
Plant: 087.06.16-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 3
Material-assembly-group-no: 3085.106.035

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
220 0637.100.292 PIPE UNION 1 Z00007415010 0,000
234 --- PIPE UNION 1 0,000
--- 0637.100.595 PIPE UNION 1 Z00011298910 0,000
--- 0634.801.215 SEALING RING 1 42X49 0,007
--- 0730.009.112 RING 1 A=8,50 0,000
240 --- SOCKET 1 A35 0,000
--- 0637.839.508 SOCKET 1 0,000
--- 0634.801.250 SEALING RING 1 38X44 5,200
260 3085.207.169 SUCTION LINE 1 C01006778A10 KPL. 0,000
ENTHALT.IN 3083 307
270 3085.307.087 GASKET 1 C01007242A10 0,000
112(2)
274 3085.307.002 SOCKET 1 0,000
300 0636.100.710 HEXAGON BOLT 4 Z00008473510 M10X115 0,000
310 3085.207.170 PIPE 1 C01006778A10 KPL. 0,000
318 0637.885.537 FLANGE 1 0,000
334 --- SOCKET 1 A35 0,000
--- 0637.839.508 SOCKET 1 0,000
--- 0634.801.250 SEALING RING 1 38X44 5,200
572 --- SEALING CAP 1 24 0,000
--- 0630.361.041 SEALING CAP 1 8
--- 0666.790.033 SEALCOMPOUND 1 0,310
900 3084.304.005 COVER 1 0,000
902 0634.316.308 O-RING 1 128X3 0,000
910 0636.100.356 HEXAGON BOLT 2 Z00007291410 M10X110 0,000
65N.M*DICHTRING
940 --- SCREW PLUG 1 Z00010164414 0,000
M26X1,5
--- 0636.100.811 SCREW PLUG 1 Z00010164420 M26X1,5 0,000
--- 0634.801.088 SEALING RING 1 Z00010164420 26X32 4
45N.M*DICHTRING
950 --- SCREW PLUG 1 Z00010111515 0,000
M18X1,5
--- 0636.100.791 SCREW PLUG 1 Z00010111521 M18X1,5 0,000

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Parts list Material number: 3085.067.002
Plant: 087.06.16-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 3 from 3
Material-assembly-group-no: 3085.106.035

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
--- 0634.801.063 SEALING RING 1 Z00010111521 18X24 0,002

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Plant Material number: 3085.067.002
Plant: 087.07.64-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PIPING
Page 1 from 5
PIPING

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Plant Material number: 3085.067.002
Plant: 087.07.64-2
ZF 4540 A / ZF S.E.A. PTE.LTD
PIPING
Page 2 from 5
PIPING

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Plant Material number: 3085.067.002
Plant: 087.07.46-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PIPING
Page 3 from 5
PIPING

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Plant Material number: 3085.067.002
Plant: 087.07.49-1
ZF 4540 A / ZF S.E.A. PTE.LTD
PIPING
Page 4 from 5
PIPING

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Plant Material number: 3085.067.002
Plant: 087.07.49-2
ZF 4540 A / ZF S.E.A. PTE.LTD
PIPING
Page 5 from 5
PIPING

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Parts list Material number: 3085.067.002
Plant: 087.07.64-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 4
Material-assembly-group-no: 3085.107.135

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
20 0501.214.112 HEAT EXCHANGER 1 KPL. 0,000
/20 0634.303.340 O-RING 1 33X2,5 1
/22 0634.303.340 O-RING 1 33X2,5 1
24 --- BOLT+NUT 4 C01008863A10 M10X80 0,000
--- 0636.100.252 STUD 4 Z00007410911 M10X80 0,000
--- 0637.006.281 HEXAGON NUT 4 Z00007282618 M10 0,000
--- 0630.100.294 WASHER 4 Z00007158114 0,000
A=63,00 IN 0730 062
--- 0730.063.432 PIPE 4 0,000
471(2)
30 0501.306.966 GASKET 2 0,000
32 3085.307.160 BLIND FLANGE 2 OHNE BOHRUNG 0,000
42 --- HEXAGON BOLT 6 Z00007891315 M8X30 0,000
--- 0636.100.797 HEXAGON BOLT 6 Z00007891310 M8X30 0,000
--- 0630.100.251 SPRING WASHER 6 Z00007159812 0,000
50 0637.100.122 PIPE UNION 1 0,000
112 0637.885.537 FLANGE 1 0,000
120 3085.307.234 PIPE 1 0,000
140 0501.204.231 FILTER 1 KPL. IN 0501 211 237(2) 0,000
142 3085.307.111 GASKET 1 0,000
150 --- HEXAGON BOLT 4 M12X35 0,000
--- 0636.015.679 HEXAGON BOLT 4 M12X35 0,000
--- 0630.100.284 WASHER 4 Z00007158217 0,000
190 --- SOCKET 1 A28 0,000
--- 0637.839.510 SOCKET 1 C01006698B10 0,178
--- 0634.801.098 SEALING RING 1 30X36 4,200
SW41 M30X1,5*M16X1,
200 --- UNION SCREW 1 C01005251D10 0,000
5
M30X1,5 IN 0737 835
--- 0737.835.245 UNION SCREW 1 0,000
242(2)
--- 0630.050.050 SEALING WASHER 1 0,000
210 3085.207.155 PIPE 1 KPL. TROLLING 0,000

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Parts list Material number: 3085.067.002
Plant: 087.07.64-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 4
Material-assembly-group-no: 3085.107.135

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
35N.M*DICHTRING
240 --- SCREW PLUG 1 Z00010166013 0,000
M16X1,5
--- 0636.304.087 SCREW PLUG 1 Z00010166010 M16X1,5 0,000
--- 0634.801.050 SEALING RING 1 Z00010166010 16X22 1,900
252 0632.900.088 CLAMP 1 C01000217D10 0,000
254 0730.301.260 BUSH 1 Z00009161410 A=25,00 25,00 0,000
256 0636.100.634 HEXAGON BOLT 1 Z00007059212 M8X45 0,000
260 3083.307.032 BUSH 1 0,000
270 3083.307.031 PISTON 1 0,000
280 0632.041.101 COMPRSPRING 1 2,0X20,0X79,0 0,000
290 0631.402.007 SLOTTED PLUG 1 M30X1,5 0,000
300 0630.505.530 SNAP RING 1 0,000
310 0732.040.158 COMPRSPRING 1 0,000
320 --- THREADED BUSH 1 M42X1,5 0,000
--- 0731.590.136 THREADED BUSH 1 M42X1,5 0,000
--- 0634.801.215 SEALING RING 1 42X49 0,007
340 3085.207.216 SPRAY TUBE 1 C01005300D10 KPL. 0,000
350 --- SET SCREW 1 M8X18 0,000
--- 0631.602.015 SET SCREW 1 M8X18 0,000
120N.M*DICHTRING
360 --- SCREW PLUG 1 0,000
M42X1,5
--- 0636.302.012 SCREW PLUG 1 M42X1,5 181
--- 0634.801.215 SEALING RING 1 42X49 0,007
380 0630.100.219 SEALING CAP 1 Z00007160212 0,000
390 --- UNION SCREW 1 M16X1,5 0,000
--- 3084.207.018 UNION SCREW 1 KPL. IN 3024 207 098(3) 0,000
--- 0634.801.050 SEALING RING 1 16X22 1,900
120N.M*DICHTRING
430 --- SCREW PLUG 1 0,000
M42X1,5
--- 0636.302.012 SCREW PLUG 1 M42X1,5 181
--- 0634.801.215 SEALING RING 1 42X49 0,007

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 41
Parts list Material number: 3085.067.002
Plant: 087.07.64-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 3 from 4
Material-assembly-group-no: 3085.107.135

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
480 3085.207.157 PIPE 1 KPL. 0,000
490 --- UNION SCREW 1 Z00010296213 0,000
--- 0637.100.508 UNION SCREW 1 Z00010296217 0,000
--- 0634.801.050 SEALING RING 1 Z00010296217 16X22 1,900
510 --- UNION SCREW 1 Z00010296213 0,000
--- 0637.100.508 UNION SCREW 1 Z00010296217 0,000
--- 0634.801.050 SEALING RING 1 Z00010296217 16X22 1,900
530 3085.207.158 PIPE 1 KPL. 0,000
610 --- UNION SCREW 1 Z00010296312 0,000
--- 0637.100.509 UNION SCREW 1 Z00010296315 0,000
--- 0630.050.044 SEALING WASHER 1 Z00010296315 0,000
630 --- UNION SCREW 1 Z00010296312 0,000
--- 0637.100.509 UNION SCREW 1 Z00010296315 0,000
--- 0630.050.044 SEALING WASHER 1 Z00010296315 0,000
70N.M*O.TROLLING*
706 --- CONNPART 1 C01007573E10 0,000
M.DICHTRING
--- 3085.307.353 CONNPART 1 OHNE TROLLING 0,000
--- 0634.801.088 SEALING RING 1 26X32 4
KPL. SCHMIERUNG
710 3085.207.165 PIPE 1 0,000
ZWISCHENW.
720 --- UNION SCREW 1 M16X1,5 0,000
--- 3085.207.044 UNION SCREW 1 KPL. 0,000
--- 0634.801.050 SEALING RING 1 C01008707D10 16X22 1,900
740 --- UNION SCREW 1 Z00010296213 0,000
--- 0637.100.508 UNION SCREW 1 Z00010296217 0,000
--- 0634.801.050 SEALING RING 1 Z00010296217 16X22 1,900
760 3085.207.160 PIPE 1 KPL.GGL 0,000
774 --- UNION SCREW 1 18 0,000
--- 0637.100.510 UNION SCREW 1 Z00010296411 0,000
--- 0630.050.045 SEALING WASHER 1 0,000
778 3082.307.145 SHACKLE 1 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 42
Parts list Material number: 3085.067.002
Plant: 087.07.64-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 4 from 4
Material-assembly-group-no: 3085.107.135

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
790 --- UNION SCREW 1 M22X1,5 0,000
M22X1,5 IN 0737 835
--- 0737.835.128 UNION SCREW 1 0,000
169(3)
--- 0630.050.045 SEALING WASHER 1 0,000
35N.M*DICHTRING
796 --- SCREW PLUG 1 Z00010165810 0,000
M14X1,5
--- 0636.100.481 SCREW PLUG 1 Z00010165815 M14X1,5 0,000
--- 0634.801.151 SEALING RING 1 Z00010165815 14X20 2
KPL.ZF 4650A
810 3085.207.223 PIPE 1 C01002837F10 0,000
O.TROLLING ZW
820 --- UNION SCREW 1 18 0,000
--- 0637.100.510 UNION SCREW 1 Z00010296411 0,000
--- 0630.050.045 SEALING WASHER 1 0,000
834 --- STUD 1 M8X30 0,000
--- 0636.100.276 STUD 1 Z00007420011 M8X30 0,000
840 --- UNION SCREW 1 M22X1,5 0,000
M22X1,5 IN 0737 835
--- 0737.835.128 UNION SCREW 1 0,000
169(3)
--- 0630.050.045 SEALING WASHER 1 0,000
35N.M*DICHTRING
846 --- SCREW PLUG 1 Z00010165810 0,000
M14X1,5
--- 0636.100.481 SCREW PLUG 1 Z00010165815 M14X1,5 0,000
--- 0634.801.151 SEALING RING 1 Z00010165815 14X20 2
860 3082.307.145 SHACKLE 1 0,000
892 0632.900.088 CLAMP 1 0,000
896 0637.006.280 HEXAGON NUT 1 Z00007282717 M8 0,000
980 3085.325.001 PLATE 1 C01000707D10 0,000
984 0659.160.023 CABLE CLIP 1 4,8X360 0,000

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For information only, not subject to the amendment service. 43
Plant Material number: 3085.067.002
Plant: 086.08.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
CONTROL UNIT
Page 1 from 2
CONTROL UNIT

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For information only, not subject to the amendment service. 44
Plant Material number: 3085.067.002
Plant: 087.08.07-1
ZF 4540 A / ZF S.E.A. PTE.LTD
CONTROL UNIT
Page 2 from 2
CONTROL UNIT

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 45
Parts list Material number: 3085.067.002
Plant: 086.08.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 5
Material-assembly-group-no: 3085.108.038

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
20 3084.308.115 CONTROL HOUSING 1 ZF4590/7500 2ST-MO 0,000
30 0635.460.006 BALL 1 5 1
40 0635.460.006 BALL 1 5 1
44 0635.460.015 BALL 1 8 0,002
50 0635.460.006 BALL 1 5 1
60 0636.301.076 SCREW PLUG 1 Z00010158011 M10X1 0,000
ENTHALT.IN 3084 308
70 3084.308.030 CONTROL PISTON 1 0,000
027(1)
S= 0,20- 1,00(
74 --- WASHER 3 0,000
ABSTUFUNG:0,56MM)
A=1,00 IN 0730 007
--- 0730.007.562 WASHER 3 0,000
559(3)
A=0,50 IN 0730 104
--- 0730.100.215 WASHER 3 0,000
711(4)
A=0,20 IN 0730 104
--- 0730.100.217 WASHER 3 0,000
711(4)
80 0732.042.738 COMPRSPRING 1 0,000
A=3,00 IN 0730 109
110 0730.109.636 WASHER 1 0,000
635(3)
120 0732.042.658 COMPRSPRING 1 0,000
130 3084.308.035 PISTON 1 C01002249C10 MODULATION BW 755 0,000
160 3083.308.059 CONTROL PISTON 1 0,000
A=46,10 IN 0730 063
164 0730.063.295 BUSH 1 0,000
237(3)
170 0731.208.099 DETENT PIN 1 0,000
172 0732.040.897 COMPRSPRING 1 0,000
180 0630.501.003 RETAINING RING 1 7X0,8 1
182 0730.004.164 WASHER 1 A=1,50 0,000
184 6007.303.086 WASHER 1 0,000
SCHL*50N.
190 --- SWITCH 1 M*SCHEIBE* 0,000
SCHUTZKAPPE

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 46
Parts list Material number: 3085.067.002
Plant: 086.08.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 5
Material-assembly-group-no: 3085.108.038

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
--- 0501.311.807 SWITCH 1 61,100
--- --- WASHER 1 H= 0,20- 1,40 0,000
A=0,80 IN 0730 003
--- 0730.003.050 WASHER 1 0,000
298(2)
A=0,60 IN 0730 003
--- 0730.003.049 WASHER 1 0,000
298(2)
--- 0700.300.427 PROTECTION CAP 1 0,005
ENTHALT.IN 3084 308
260 3084.308.032 PLUG 1 0,000
031(3)
262 0634.316.158 O-RING 1 25X2,5 0,000
300 3083.308.047 PISTON 1 0,000
A=45,00 IN 0730 062
304 0730.063.021 BUSH 1 0,000
677(2)
310 0732.041.719 COMPRSPRING 1 0,000
H= 1,00- 4,00(
314 --- WASHER 2 0,000
ABSTUFUNG:0,10MM)
A=4,00 IN 0730 362
--- 0730.362.178 WASHER 2 0,000
147(3)
A=3,90 IN 0730 362
--- 0730.362.177 WASHER 2 0,000
147(3)
A=3,80 IN 0730 362
--- 0730.362.176 WASHER 2 0,000
147(3)
A=3,70 IN 0730 362
--- 0730.362.175 WASHER 2 0,000
147(3)
A=3,60 IN 0730 362
--- 0730.362.174 WASHER 2 0,000
147(3)
A=3,50 IN 0730 362
--- 0730.362.173 WASHER 2 0,000
147(3)
A=3,40 IN 0730 362
--- 0730.362.172 WASHER 2 0,000
147(3)
A=3,30 IN 0730 362
--- 0730.362.171 WASHER 2 0,000
147(3)

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 47
Parts list Material number: 3085.067.002
Plant: 086.08.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 3 from 5
Material-assembly-group-no: 3085.108.038

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
A=3,20 IN 0730 362
--- 0730.362.170 WASHER 2 0,000
147(3)
A=3,10 IN 0730 362
--- 0730.362.169 WASHER 2 0,000
147(3)
A=3,00 IN 0730 362
--- 0730.362.168 WASHER 2 0,000
147(3)
A=2,90 IN 0730 362
--- 0730.362.167 WASHER 2 0,000
147(3)
A=2,80 IN 0730 362
--- 0730.362.166 WASHER 2 0,000
147(3)
A=2,70 IN 0730 362
--- 0730.362.165 WASHER 2 0,000
147(3)
A=2,60 IN 0730 362
--- 0730.362.164 WASHER 2 0,000
147(3)
A=2,50 IN 0730 362
--- 0730.362.163 WASHER 2 0,000
147(3)
A=2,40 IN 0730 362
--- 0730.362.162 WASHER 2 0,000
147(3)
A=2,30 IN 0730 362
--- 0730.362.161 WASHER 2 0,000
147(3)
A=2,20 IN 0730 362
--- 0730.362.160 WASHER 2 0,000
147(3)
A=2,10 IN 0730 362
--- 0730.362.159 WASHER 2 0,000
147(3)
A=2,00 IN 0730 362
--- 0730.362.158 WASHER 2 0,000
147(3)
A=1,90 IN 0730 362
--- 0730.362.157 WASHER 2 0,000
147(3)
A=1,80 IN 0730 362
--- 0730.362.156 WASHER 2 0,000
147(3)
A=1,70 IN 0730 362
--- 0730.362.155 WASHER 2 0,000
147(3)

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 48
Parts list Material number: 3085.067.002
Plant: 086.08.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 4 from 5
Material-assembly-group-no: 3085.108.038

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
A=1,60 IN 0730 362
--- 0730.362.154 WASHER 2 0,000
147(3)
A=1,50 IN 0730 362
--- 0730.362.153 WASHER 2 0,000
147(3)
A=1,40 IN 0730 362
--- 0730.362.152 WASHER 2 0,000
147(3)
A=1,30 IN 0730 362
--- 0730.362.151 WASHER 2 0,000
147(3)
A=1,20 IN 0730 362
--- 0730.362.150 WASHER 2 0,000
147(3)
A=1,10 IN 0730 362
--- 0730.362.149 WASHER 2 0,000
147(3)
A=1,00 IN 0730 362
--- 0730.362.148 WASHER 2 0,000
147(3)
350 3082.208.051 GEAR SHIFT SHAFT 1 KPL. 0,000
352 0631.329.072 SLOTPIN 1 6X40 4,700
370 0750.115.380 NEEDLE CAGE 2 32,0X37,0X17,0 0,020
380 3083.308.091 COVER 1 C01003809C10 STEUERUNG 0,000
382 3082.308.172 PLATE 1 C01003809C10 ZF2500/ZF4590/ZF7500 0,000
384 --- GROOVED STUD 2 C01006409C10 5X8 0,000
--- 0631.311.045 GROOVED STUD 2 5X8 0,000
410 3085.308.030 GASKET 1 C01004661C10 STEUERUNG 0,000
420 0634.313.911 O-RING 1 C01003809C10 17X3,5 0,000
430 0730.150.318 WASHER 1 0,000
440 3082.308.044 WASHER 1 0,000
450 0631.511.002 WOODRUFF KEY 1 0,000
460 3082.308.066 INTERMPIECE 1 0,000
470 0637.006.281 HEXAGON NUT 1 Z00007282615 M10 0,000
ENTHALT.IN 3082 308
480 3082.308.067 LEVER 1 0,000
156(2)
482 --- BOLT+NUT 1 M8X45 0,000

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For information only, not subject to the amendment service. 49
Parts list Material number: 3085.067.002
Plant: 086.08.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 5 from 5
Material-assembly-group-no: 3085.108.038

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
--- 0636.100.634 HEXAGON BOLT 1 Z00007059212 M8X45 0,000
--- 0637.006.280 HEXAGON NUT 1 Z00007282712 M8 0,000
520 0731.611.049 ORIFICE 1 D=2,6 IN 0731 611 048(3) 0,000
530 0635.460.121 BALL 1 C01005227B10 16 0,000
60N.M*DICHTRING
540 --- SCREW PLUG 1 Z00010164014 0,000
M22X1,5
--- 0636.100.824 SCREW PLUG 1 Z00010164019 M22X1,5 0,000
--- 0634.801.074 SEALING RING 1 Z00010164019 22X27 2,100
550 0631.402.004 SLOTTED PLUG 2 M18X1,5 0,015
560 3083.308.024 COVER 1 0,000
600 0501.314.764 GASKET 1 0,000
610 0636.100.628 HEXAGON BOLT 6 M8X35 0,000
620 0501.324.612 GASKET 1 0,000
630 --- HEXAGON BOLT 12 C01004695F10 M8X110 0,000
--- 0636.100.525 HEXAGON BOLT 12 Z00007053413 M8X110 0,000
--- 0630.100.276 WASHER 12 Z00007290410 0,000
70N.M*DICHTRING
720 --- SCREW PLUG 1 0,000
CM26X1,5
--- 0636.305.038 SCREW PLUG 1 M26X1,5 0,000
--- 0634.801.088 SEALING RING 1 26X32 4
25N.M*DICHTRING
724 --- SCREW PLUG 1 Z00010162913 0,000
M12X1,5
--- 0636.100.792 SCREW PLUG 1 Z00010162916 M12X1,5 0,000
--- 0634.801.205 SEALING RING 1 Z00010162916 12X15,5 0,008

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For information only, not subject to the amendment service. 50
Plant Material number: 3085.067.002
Plant: 087.09.09-1
ZF 4540 A / ZF S.E.A. PTE.LTD
ACTUATION
Page 1 from 3
ACTUATION

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Plant Material number: 3085.067.002
Plant: 086.09.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
ACTUATION
Page 2 from 3
ACTUATION

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Plant Material number: 3085.067.002
Plant: 087.09.08-1
ZF 4540 A / ZF S.E.A. PTE.LTD
ACTUATION
Page 3 from 3
ACTUATION

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Parts list Material number: 3085.067.002
Plant: 087.09.09-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 2
Material-assembly-group-no: 3083.109.403

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
600 3084.308.008 PISTON SUPPORT 1 0,000
620 3084.308.009 PISTON 2 0,000
640 0630.513.018 SNAP RING 2 0,002
650 0630.531.003 RETAINING RING 1 12X1,5 0,000
660 3082.309.061 GASKET 1 C01006480C10 BETAETIGUNG 0,000
670 3084.309.023 INTERMHOUSING 1 0,000
25N.M*DICHTRING
676 --- SCREW PLUG 1 Z00010111614 0,000
M10X1
--- 0636.100.793 SCREW PLUG 1 Z00010111619 M10X1 0,000
--- 0634.801.015 SEALING RING 1 Z00010111619 10X14 0,001
680 0501.319.200 SOLENOID VALVE 1 C01000765C10 280
682 0636.102.327 CAP SCREW 2 Z00010715210 M5X10 0,000
700 0501.319.200 SOLENOID VALVE 1 C01000765C10 280
702 0636.102.327 CAP SCREW 2 Z00010715210 M5X10 0,000
720 0501.203.050 VALVE 1 KPL. 0,000
722 0636.102.327 CAP SCREW 2 Z00010715210 M5X10 0,000
760 3082.208.059 WIRING HARNESS 1 KPL. 0,000
762 0636.100.469 CAP SCREW 4 Z00007406211 M3X10 0,000
35N.M*DICHTRING
770 --- SCREW PLUG 1 Z00010172113 0,000
M14X1,5
--- 0636.100.300 SCREW PLUG 1 Z00010172115 M14X1,5 0,000
--- 0634.801.151 SEALING RING 1 Z00010172115 14X20 2
780 0659.050.012 PLUG 1 0,000
790 0636.115.291 CAP SCREW 1 Z00007419110 M8X40 0,000
800 3082.308.166 GASKET 1 C01000431C10 EL.BETAET 0,000
810 3082.308.114 PROTECTCOVER 1 0,000
820 3024.309.229 PLATE 1 0,000
822 0631.100.125 GROOVED STUD 4 Z00008472911 2X4 0,000
840 0636.301.076 SCREW PLUG 1 Z00010158011 M10X1 0,000
870 0731.590.122 THREADED BUSH 1 M16X1,5 0,000
890 3024.309.230 PIN 1 0,000

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For information only, not subject to the amendment service. 54
Parts list Material number: 3085.067.002
Plant: 087.09.09-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 2 from 2
Material-assembly-group-no: 3083.109.403

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
900 0737.202.005 CAP NUT 1 M16X1,5 0,000
910 --- CAP SCREW 4 C01008683B10 M8X70 0,000
--- 0636.115.288 CAP SCREW 4 Z00007400210 M8X70 0,000
--- 0630.100.276 WASHER 4 Z00007290410 0,000
920 --- CAP SCREW 1 C01008683B10 M8X120 0,000
--- 0636.100.607 CAP SCREW 1 Z00007713513 M8X120 0,000
--- 0630.100.276 WASHER 1 Z00007290410 0,000

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Plant Material number: 3085.067.002
Plant: 087.10.75-1
ZF 4540 A / ZF S.E.A. PTE.LTD
MONITORING
Page 1 from 1
Material-assembly-group-no: 3085.110.125

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For information only, not subject to the amendment service. 56
Parts list Material number: 3085.067.002
Plant: 087.10.75-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 1
Material-assembly-group-no: 3085.110.125

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
35N.M*DICHTRING
150 --- SCREW PLUG 1 Z00010171913 0,000
M18X1,5
--- 0636.100.825 SCREW PLUG 1 Z00010171918 M18X1,5 0,000
--- 0634.801.063 SEALING RING 1 Z00010171918 18X24 0,002
35N.M*DICHTRING
250 --- SCREW PLUG 1 Z00010171913 0,000
M18X1,5
--- 0636.100.825 SCREW PLUG 1 Z00010171918 M18X1,5 0,000
--- 0634.801.063 SEALING RING 1 Z00010171918 18X24 0,002
35N.M*DICHTRING
350 --- SCREW PLUG 1 Z00010171913 0,000
M18X1,5
--- 0636.100.825 SCREW PLUG 1 Z00010171918 M18X1,5 0,000
--- 0634.801.063 SEALING RING 1 Z00010171918 18X24 0,002
35N.M*DICHTRING
450 --- SCREW PLUG 1 Z00010171913 0,000
M18X1,5
--- 0636.100.825 SCREW PLUG 1 Z00010171918 M18X1,5 0,000
--- 0634.801.063 SEALING RING 1 Z00010171918 18X24 0,002
100N.M*DICHTRING
550 --- SCREW PLUG 1 Z00010167011 0,000
M30X1,5
--- 0636.100.949 SCREW PLUG 1 Z00010167014 M30X1,5 0,000
--- 0634.801.098 SEALING RING 1 Z00010167014 30X36 4,200
100N.M*DICHTRING
650 --- SCREW PLUG 1 Z00010167011 0,000
M30X1,5
--- 0636.100.949 SCREW PLUG 1 Z00010167014 M30X1,5 0,000
--- 0634.801.098 SEALING RING 1 Z00010167014 30X36 4,200
100N.M*DICHTRING
750 --- SCREW PLUG 1 Z00010167011 0,000
M30X1,5
--- 0636.100.949 SCREW PLUG 1 Z00010167014 M30X1,5 0,000
--- 0634.801.098 SEALING RING 1 Z00010167014 30X36 4,200

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 57
Plant Material number: 3085.067.002
Plant: 087.11.26-1
ZF 4540 A / ZF S.E.A. PTE.LTD
MONITORING
Page 1 from 1
Material-assembly-group-no: 3085.111.019

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 58
Parts list Material number: 3085.067.002
Plant: 087.11.26-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 1
Material-assembly-group-no: 3085.111.019

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
100N.M*DICHTRING
10 --- SCREW PLUG 1 0,000
M32X1,5
--- 3091.304.051 SCREW PLUG 1 M32X1,5 ERZ. 0,000
--- 0634.801.227 SEALING RING 1 33X39 4,700
100N.M*DICHTRING
20 --- SCREW PLUG 1 0,000
M32X1,5
--- 3091.304.051 SCREW PLUG 1 M32X1,5 ERZ. 0,000
--- 0634.801.227 SEALING RING 1 33X39 4,700
100N.M*DICHTRING
30 --- SCREW PLUG 1 0,000
M32X1,5
--- 3091.304.051 SCREW PLUG 1 M32X1,5 ERZ. 0,000
--- 0634.801.227 SEALING RING 1 33X39 4,700
100N.M*DICHTRING
40 --- SCREW PLUG 1 Z00010164112 0,000
M36X1,5
--- 0636.100.478 SCREW PLUG 1 Z00010164116 M36X1,5 0,000
--- 0634.801.251 SEALING RING 1 Z00010164116 36X42 5

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 59
Plant Material number: 3085.067.002
Plant: 087.16.08-1
ZF 4540 A / ZF S.E.A. PTE.LTD
ENGINE CONNECTION
Page 1 from 2
ENGINE CONNECTION

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 60
Plant Material number: 3085.067.002
Plant: 087.16.54-1
ZF 4540 A / ZF S.E.A. PTE.LTD
ENGINE CONNECTION
Page 2 from 2
ENGINE CONNECTION

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 61
Parts list Material number: 3085.067.002
Plant: 087.16.08-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 1
Material-assembly-group-no: 3085.116.106

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
50 0730.009.060 CENTERING RING 1 A=30,00 0,000
54 0634.313.887 O-RING 1 122X4 0,000
60 0636.100.796 HEXAGON BOLT 4 Z00007891116 M8X20 0,000
8M6X28 IN 0731 201
80 0731.201.439 PIN 1 0,000
585(3)
90 3085.316.050 CENTERING RING 1 A=39,00 0,000
100 3085.216.003 BELL HOUSING 1 KPL. SAE0 0,000
120 --- BOLT+NUT 49 Z00007716412 M10X55 0,000
--- 0636.100.247 STUD 49 Z00007716413 M10X55 0,000
--- 0630.100.294 WASHER 49 Z00007158114 0,000
--- 0637.006.281 HEXAGON NUT 49 Z00007282618 M10 0,000
150 3091.316.008 COVER SHEET 1 0,000
152 0636.015.681 HEXAGON BOLT 2 Z00007072812 M8X18 0,010
170 3085.316.060 COVER SHEET 1 C01004437C10 SAE 0 0,000
174 0636.015.681 HEXAGON BOLT 2 Z00007072812 M8X18 0,010
300 0501.210.709 COUPLING 1 KPL. IN 0501 207 370(3) 0,000
310 0731.359.023 SLOTTED PLUG 1 R1/4KEG 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 62
Plant Material number: 3085.067.002
Plant: 087.18.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
SUSPENSION
Page 1 from 1
Material-assembly-group-no: 3083.118.006

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 63
Parts list Material number: 3085.067.002
Plant: 087.18.03-1
ZF 4540 A / ZF S.E.A. PTE.LTD
Page 1 from 1
Material-assembly-group-no: 3083.118.006

Material Qua Alternative

Pos. Customer material Name ME Amend. no. Techn. Info. Weight Rep kit
number ntity material
900 0700.200.009 EYE 4 KPL. IN 0700 200 005(3) 0,000
910 0636.016.139 HEXAGON BOLT 4 M18X30 0,000
912 3085.316.085 ANGLE BRACKET 4 0,000
914 --- HEXAGON BOLT 8 M18X40 0,000
--- 0636.011.729 HEXAGON BOLT 8 M18X40 0,000
--- 0630.100.299 WASHER 8 Z00008457510 0,000

© All rights reserved by ZF Friedrichshafen AG 2011, even in the event of applications for copyright. We hold all rights of disposal, such as the right to copy and disseminate. All rights reserved. 15.06.2012
For information only, not subject to the amendment service. 64