High Pressure Accessories Catalog

Edition January 2008 V.03

Copyright 2008 BAUER Kompressoren GmbH München

 HIGH PRESSURE ACCESSORIES CATALOG

BAUER-KOMPRESSOREN GmbH
Drygalski-Allee 37
81477 München

Tel.: +49 (0) 89 / 78 049 – 0

Fax.: +49 (0) 89 / 78 049 – 101
Internet: www.bauer-kompressoren.de
Email: [email protected]

Edition January 2008-V03

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High Pressure Accessories Catalog

TABLE OF CONTENTS

P-Filter Systems ........................................................................................................................................... 8

SECURUS-Safety System ............................................................................................................................ 9
P-Filter-Systems mounted on Manifold ......................................................................................................... 10
CO-Conversion ............................................................................................................................................. 11
Pressure Switch / Pressure Sensor............................................................................................................... 12
Assembly for P-Filter Systems ...................................................................................................................... 12
Filter Cartridges ............................................................................................................................................ 13
Spare Cartridges .......................................................................................................................................... 14
Fixing Clamps .............................................................................................................................................. 16
Operating Hour Control/B-Timer .................................................................................................................. 17
CO-Removal/AERO-GUARD ........................................................................................................................ 18
AIRKOOL ..................................................................................................................................................... 19
Air Quality Test Device HP............................................................................................................................ 20
Intake-Prefilter .............................................................................................................................................. 21
Automatic Condensate Drain ....................................................................................................................... 22
Condensate Collecting Tank ........................................................................................................................ 23
Pressure Vessel, Single Module 50L.............................................................................................................. 24
Storage Bank 50L.......................................................................................................................................... 25
Pressure Vessel, Single Module 80L.............................................................................................................. 28
Storage Bank 80L.......................................................................................................................................... 29
Filling Valves ................................................................................................................................................. 31
Filling Valves with Lever................................................................................................................................ 32
Filling Valves with Hand Wheel .................................................................................................................... 33
Overview Connections and Adapter.............................................................................................................. 34
International Filling Connections ................................................................................................................... 35
European Filling Connections ....................................................................................................................... 36
Adapter ...................................................................................................................................................... 38
Filling extensions .......................................................................................................................................... 39
Filling Stations ............................................................................................................................................... 41
Filling Panel................................................................................................................................................... 45
Automatic Selector Unit................................................................................................................................. 53

Pressure Gauges ........................................................................................................................................... 54

Hour Meters .................................................................................................................................................. 57

Temperature Gauge ...................................................................................................................................... 59

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High Pressure Accessories Catalog

TABLE OF CONTENTS
Pressure Switch ........................................................................................................................................... 60
Pressure Sensor for COMP-TRONIC ............................................................................................................. 61
Pressure Sensor for B-Control ....................................................................................................................... 62
Venting Valves .............................................................................................................................................. 63
Safety Valves, type-approved with TÜV ......................................................................................................... 64
Ball Valves .................................................................................................................................................... 66
Pressure Maintaining Valves......................................................................................................................... 67
Pressure Reducer ......................................................................................................................................... 69
Tubes ..................................................................................................................................................... 75
Pipe Clamps ................................................................................................................................................ 77
Hoses ..................................................................................................................................................... 81
Tube Fittings ................................................................................................................................................. 86
Flow Rate Tables .......................................................................................................................................... 102
Carrying Trolleys ........................................................................................................................................... 104
Centrifugal Clutch .......................................................................................................................................... 105
Conversion Kit Junior ..................................................................................................................................... 106
Conversion Kit Utilus ........................................................................................................................................... 107
Conversion Kit Capitano....................................................................................................................................... 108
Conversion Kit JuniorII.......................................................................................................................................... 109
Conversion Kit UtilusII .......................................................................................................................................... 110
Conversion Kit CapitanoII..................................................................................................................................... 111
Conversion Kit MarinerII ....................................................................................................................................... 112
Conversion Kit Oceanus....................................................................................................................................... 113
Conversion Kits 225 bar to 330 bar / 330 bar to 225 bar..................................................................................... 113
Fuses / FI-Protection Switch .......................................................................................................................... 114
Special Tools ................................................................................................................................................ 115
Oil ..................................................................................................................................................... 117
Notes ...................................................................................................................................................... 119

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High Pressure Accessories Catalog
INDEX

Adaptors 38 Alloy Clamps 79

Aero-Guard 18 Assembly for P-Filter Systems 12
Aerotest 20 Automatic Condensate Drain 22
Airkool 19 Automatic Selector Unit 52

B-CONTROL Pressure Sensor 62 Bottle Connections German/Europ. 36

B-Timer 58 Bottle Connections International 35
Ball Valves 66

C-Filling Panel 46 Collecting Tank 23

C-Filling Panel external Hose 49 Conversion Kits 106
C-Filling Panel direct Conn. 48 Conversion Kit 330/225bar 113
Capitano Conversion Kit 108 Conversion Kit Capitano 108
CapitanoII Conversion Kit 111 Conversion Kit Capitano II 111
Carrying Trolleys 104 Conversion Kit Junior 106
Cartridges 13 Conversion Kit Junior II 109
COMPTRONIC Pressure Sensor 61 Conversion Kit Mariner II 112
Centrifugal Clutch 105 Conversion Kit Oceanus 113
CO-Conversion 11 Conversion Kit Utilus 107
Coated Steel Pipe Fittings 89 Conversion Kit Utilus II 110

Distribution Panel 42 Dowel 80

Electrical Hour Counter 57 European Bottle Connections 36

FI-Protection Switch 114 Filter Systems 11

Fittings 86
Filling Hoses 83 Fittings Manometer 56
Filling Panel 45 Fitting Overview 88
Filling Stations 41 Fixing Clamp 16
Filling Valves 31 Flow Rate Tables Pipes 102
Filling Valves with Hand Wheel 33 Flow Rate Tables Hoses 103
Filling Valves with Lever 32 Fuses 114
Filter Cartridges 13

(German) Europ. Bottle Connections 36

High Pressure Hoses 85 Hour Counter 58

Hoses 81

I/J

Intake-Prefilter 21 Junior Conversion Kit 106

International Filling Connections 35 JuniorII Conversion Kit 109

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High Pressure Accessories Catalog

INDEX

Manometer 54 Membrane Pressure Reducer 73

MarinerII Conversion Kit 112

Notes 119

O/P

Oceanus Conversion Kit 113 Plastic Pipe Clamps 78

Oil 117 Pressure Reducer 70
Operation Hour Control 17 Pressure Maintaining Valves 67
P-Filter Systems 8 Pressure Sensor 61
P-Filter Systems mounted on Manifold 10 Pressure Vessel 28
Pipe Fittings 86 Pressure Reducer 70
Pipes 75 Pressure Control 61
Pipe Clamps 77 Pressure Switch 60
Pipe Fittings 86

Q/R

Safety Valves 64 Special Tools 115

SECURUS 9 Stainless Steel Pipes 76
Self-Winding Hour Meter 58 Storage Bank 25
Single Module, Pressure Vessel 28 Storage Bottles 24
Spare Cartridges 13

Temperature Gauge 59 Types of Oil 118

U/V

Utilus Conversion Kit 107 Venting Valves 63

Utilus II Conversion Kit 110

W/X/Y/Z

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Purification systems

BAUER P system: processing of air, He, Ne, Ar, Kr, N2, CH4

The quality of the highly compressed air from the compressor isn't able to cope with most of the
demands, because it is saturated with 100% moisture, has oil parts from the compressor unit and
it is polluted with orodus and taste substances. The purifying is also very important for the
avoidance of corrosion, soiling, icing up and the formation of micro-organisms. BAUER-P-
systems adsorb moisture, oil vapours, carbon-hydrogen based gas residue, carbon monoxide,
carbon dioxide etc. according to cartridge selection. For more information refer to chapter „filter
cartridges.

All requirements of the European Standard DIN/EN12021 are fulfilled or even undercut by Bauer-
purification systems.

The compressed medium is first sent through the mechanical oil and water separator. Here,
condensated parts can be separated from the air and gas stream. The now 100 % saturated and
oil steam including medium streams over a non-return valve into the adsorber. Here are taken the
medium in the first layer, the molecular sieve, water steam and oil aerosols through adsorption
away.
The following active coal removes the oil steams, as well as smells and tastes out of the air/gas
stream. Through a further molecular sieve and a particle filter the so cleaned medium leaves the
filter cartridge. A pressure maintaining - non-return valve, which is included in the tubing of the P-
Filter system behind the filter, cares for a constant minimum pressure in the system and takes
care for a optimal purification.

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SECURUS safety system

For your safety

All P-Filter systems except P21 and P31can be optionally equipped with our patented SECURUS
safety system. For P21 and P31 we recommend the B-Timer.

The SECURUS-System takes care about the H2O saturation of the filter cartridge through testing
the moisture in the molecular sieve with taking care about the operating conditions, e.g.
temperature and shows in the display of the COMP-TRONIC / B-CONTROL control a warning
right in time, that you should use a new cartridge.

If the cartridge is saturated and not removed in time, the SECURUS system turns off the unit
automatically and shows that also optically..

SECURUS guarantees the optimal dryness of the breathing air according to DIN/EN12021 and
the 100% usage of the cartridge.

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Console mounted P filter systems

Console mounted P filter systems P60 to P100

can be used to upgrade your compressor unit.

Delivery scope of the basic version:

• Filter console with all necessary pipes

• Oil and water separator with micro filter
cartridge
• Manual condensate drain valve (automatic
condensate drain unit as an optional extra)
• Filter system, pressure vessel made of
aluminum, inspection according to TÜV or
international regulations.
• 1 set of filter cartridges
• combined stainless pressure maintaining -
non-return valve
• Venting valve
• Safety valve, certified
• Pressure gauge
• Special key for cartridge change

Accessories, optional:
SECURUS monitoring unit

for controlling the degree of saturation of the dryer cartridge and for turning of the compressors if
cartridge change is necessary.

Consisting of:
• SECURUS-Filter housing with sensor head
• Connecting cable N21762-S01 for 5 meters – N21762-S02 for 10 meters.
• SECURUS display unit - (if there is a COMP-TRONIC / B-CONTROL it is included in the
compressor control),

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 Filter systems

CO-conversion

Exhaust
fumes

Industry

Smog
Clean
etc.
BAUER
breathing
air

CO CO2

Rises the pureness of the air, by changing the CO parts into CO2. Especially recommended
additional catalysis if the unit has an consumption engine or if location caused polluted air could
be taken in.
With filter systems P 21/30/41 to P 60/61 a special cartridge is used.
For filter systems P 80/81 and P100/101 an additional filter is connected downstream.

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 Filter systems

Pressure switches / pressure sensors

Supplied as separate unit for mounting in the output tube of the P-System to shut down the
compressor when final pressure is reached.

Compressor Final separator Venting valve Pressure maintaining/non-return valve

After-cooler Non-return valve Filter Pressure switch

P-Filter systems construction kit for mounting at compressor unit

Delivery scope: loose components without attaching and tubing material.

P-Filter systems with mounting material on demand. Please tell us your needs. We are prepared to
find a solution.

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Filter cartridges

All filter cartridges reach or andercut the limits of the DIN/EN12021 and the European Medicine
Book.

The processing of the gas will be performed in the following order:

• Coarse removal of oil and water particles: by means of the oil

and water separator.

• Removal of carbon dioxide CO2: with Sodalime, SO

• Removal of water vapor H2O: with molecular sieve, MS

• Removal of oil vapors and odours CxHy: with Aktivwith activated

carbon, AC

• Conversion of carbon monoxide CO into CO2: with Hopcalite

• Removal of coarse particles with the felt discs in the cartridge

Technical Data:

• Oil/Aerosols: < 0.1 mg/m³ (DIN/EN12021 max. 0.5 mg/m³)

• Carbon monoxide (CO): < 5 ml/m³ (DIN/EN12021 max. 15 ppm)
• Water vapor: < 10 mg/m³ (DIN/EN12021 max. 50 mg/m³)
• Smell/taste: free of smell/taste
• Sulfur dioxide (SO2 ): < 0,1 ppm (V/V)
• Nitrogen monoxide (NO): < 0,1 ppm (V/V)
• Nitrogen dioxide (NO2 ): < 0,1 ppm (V/V)

Below you will find the filter systems and the related cartridges.

We are happy to assist you in finding the right cartridge for your special appliance.

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Filter cartridge table

Filter Air processing Air processing Air processing Air processing Air processing
system with SECURUS with Industrial
& CO removal SECURUS with
DINEN12021 DINEN12021 DINEN12021 Industrial SECURUS
AC/MS AC/MS-CO AC/MS-SEC AC/MS AC/MS-SEC
drying / oil breathing air / CO breathing air oil removal / oil removal /
removal drying drying
P 21 1x057679 1x059183** — — —

P 31 1x 80100 1x 80114** — — —

P 40 1x062565 1x061687 1x061686 — —

P 41 1x062565 1x061687 1x061686 — —

P 60 1x058826 1x060037 1x060036 1x068622 1x090984

P 61 1x058826 1x060037 1x060036 1x068622 1x090984

1x 058825
1x058825 1x058825 1x058823 1x058823
P 80 1x060036
1x058826 1x060036 1x068622 1x090984
1x063282

1x 058825
1x058825 1x058825 1x058823 1x058823
P 81 1x060036
1x058826 1x060036 1x068622 1x090984
1x063282

2x058825
2x 058825 2x058825 2x058823 2x058823
P 100 1x060036
1x058826 1x060036 1x068622 1x090984
1x063282

2x 058825
2x 058825 1x058825 2x058823 2x058823
P 101 1x060036
1x058826 1x060036 1x068622 1x090984
1x063283

1x067099
1x067099 1x067099 1x067812 1x067812
P 120 1x067097
1x067867 1x067097 1x067867 1x068067
1x065562

** without SECURUS connector

AC....activated carbon
MS...molecular sieve
CO...carbon monoxide
SEC...Securus-connector

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Filter cartridge table

Filter Air processing Air processing Air processing Air processing Air processing
system with SECURUS with Industrial
& CO removal SECURUS with
DINEN12021 DINEN12021 DINEN12021 Industrial SECURUS
AC/MS AC/MS-CO AC/MS-SEC AC/MS AC/MS-SEC
drying / oil breathing air / CO breathing air oil removal / oil removal /
removal drying drying
1x067099
1x067099 1x067099 1x067812 1x067812
P 121 1x067097
1x067867 1x067097 1x067867 1x068067
1x065562
2x067099
2x067099 2x067099 2x067812 2x067812
P 140 1x067097
1x067867 1x067097 1x067867 1x067097
1x065562
2x067099
P 141 2x067099 2x067099 2x067812 2x067812
1x067097
1x067867 1x067097 1x067867 1x067097
1x065562

Paintball – Filter cartridges

Air processing Air processing Air processing Air processing Air processing
Filter with SECURUS & with
system CO removal SECURUS Industrial with
DINEN12021 DINEN12021 DINEN12021 Industrial SECURUS

P 21 — — — 82546 —

P 31 — — — 82545 —

** without SECURUS connector

AC....activated carbon
MS...molecular sieve
CO...carbon monoxide
SEC...Securus-connector

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Mounting brackets

Mounting brackets for fastening separator and filter housings:

Mounting bracket Mounting brackets - diameter

Inner dia. Thread size Wall Clamp Bracket

(a) (d) thickness
(b) (c)
(e)
mm mm mm Part no. Part no.

76 M8 1-8 14584 12917-M

80 M8 1–8 14946 12917-M
97 M8 1 – 20 61544 63599-M
110 M8 1-5 68817 63599-M
117 M8 1-5 65831 63599-M

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Operating hours monitoring / B-TIMER

Changing the filter cartridge with the B-timer is safe, simple, and economical.

This mini-computer counts the operating hours and reliably shows the saturation of the cartridge.
Due cartridge change and maintenance intervals are shown at a glance.

The B-Timer can be mounted or refitted on all BAUER compressor.

Technical Data:
• Monitoring: P21, P31, P41 for 200 bar and 300 bar
• Operating period: 3 years with 500 operating hours/year
• Hourmeter: integrated
• Display: maintenance intervals, maintenance kits, cartridge saturation,
• Environmental properties: dust and splash water protected, resistant against sun rays,
high humidity and sand.

Designation Part no.

B-Timer N27286

Replacement battery 82743

Mounting clamp P21 / P41 N15550

Mounting clamp P31 N26348

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 CO2 Removal / AERO-GUARD

In our environment, the CO2 content is constantly increasing. Bauer Kompressoren offers you a
very efficient means of cleaning the air from CO2.

Through a sophisticated by-pass system the air taken in by the compressor is passed through the
AERO-GUARD unit. Nur Only two thirds of the air pass through the cartridge, which adsorbs the
CO2 . Thus the CO2 content is reduced to a third of the value of the intake air – far below the very
strict limits of the DIN12021. At the same time the AERO-GUARD reaches an extremely long
filter lifetime.

Technical Data:
• Delivery: 100 - 600l/min
• Lifetime min 50 hours (at 600l/min and
1000ppm-vol inlet concentration CO2, respect.
longer for lower deliveries)
• Output concentration: 1/3 of the inlet
concentration max. 330 ppm-vol. CO2
• Rel. humidity: 0 to 100% of the air taken in.
• Temperature range: +5 to +45°C
• Filter element: changing without tools
• Dimensions: LxBxH: 50 x 46 x 72
• Operational weight: 26 kg

Designation Part no.

Aero-Guard 100-150 ltrs./min Aero-Guard-S
Aero-Guard 160-230 ltrs./min Aero-Guard-M
Aero-Guard 240-320 ltrs./min Aero-Guard-L
Aero-Guard 330-450 ltrs./min Aero-Guard-XL
Aero-Guard 460-680 ltrs./min Aero-Guard-XXL
Replacement cartridge (incl. desinfection tablets) 79050
Intake hose assy. intakeTHED/ND: 60/60) 79377
Intake hose assy. outlet (ND/ND: 60/40 open units) 83336
Intake hose assy. outlet (ND/ND: 60/60 open units) 79377
Intake hose assy. outlet (ND/ND: 60/40 closed units) 83337
Intake hose assy. outlet (ND/ND: 60/60 closed units) 79378

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 AIR-KOOL
Airkool

THE accessory for the increasement of the lifetime of your drying cartridges.

The compressed air from the compressor outlet is cooled down to between +2°C and +8°.

The cooled and compressed air is cleaned by the final separator of the compressor and the

automatic condensate drain unit from oil vapours and water, is the passed to your filter system,

and thus prolonges the lifetime of the cartridges by up to 600 percent.

Technical Data:
• Delivery: 100 - 600l/min
• Weight: 46 kg
• Dimensions: 660 mm x 380 mm x 360 mm
• Ambient temperature: +5 to +45°C
• Power supply: 230V / 50 Hz / 0.8 kW
• Pressure: 120 bar to 420 bar / 500 bar

Designation Part no.

AIR-KOOL, complete unit AIR-KOOL
Mounting kit Verticus 3 076330-S1
Mounting kit Mini-Verticus 076330-S2
Mounting kit KAP-Reihe (to be mounted externally) 076330-S3
Mounting kit Verticus 5 79320-01

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AEROTEST-Simultan HP

Negative environmental influence and enhanced standards for breathing air quality like the
DINEN12021 put ever increasing demands on the operators of filling stations.
By means of the inserted test tube, the liwith values of oil vapor, CO2 , CO and water are
measured at the same time. The test set is designed to make faulty measurements by incorrect
handling almost impossible: before the test cycle no calibration with acompressed air tube is
necessary.
The pressure reducer and special nozzles provide a constant flow and guarantee an optimum
measurement accuracy.

Technical Data:
• Pre-pressure: 200 / 300 bar
• Test cycle: 5 min
• Weight: approx. 3 kg
• Connection: G 5/8’’
• Flow: 0,2 l/min and 4,0 l/min
• Dimensions: LxBxH 30x36x8 cm
(Dimensions of the case)

Designation Part no.

Aero-Test-HP complete with case N25536

Replacement test tubes Simultan kit oil N15521
Replacement test tubes Simultan kit CO2 N15522
Replacement test tubes Simultan kit CO N15523
Replacement test tubes Simultan H2O N25535
Pressure reducer with international filling adaptor 065649-636
Diving nipple 65299-635
Low pressure connector 65297-636

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 Intake pre-filter

Intake prefilters are used to protect the unit from big particles like leaves, paper, and other foreign
particles, and to locate the intake where the air is cleaner (especially important for breathing air).

Technical Data:
• Filter screen of the pre-filter: 3 mm
• Flow rate: up to 600 l/min

For compressor models: UTILUS, CAPITANO, MARINER, KAP14, K100, K120, K12.14
up to 2004
Designation Part no.
Intake pre-filter complete with hose and clamp 014539-KD
Delivery scope:
Pre-filter 057691
Intake hose 3m length, inner diameter 25 mm N1005
Hose clamp N2011

For compressor models: KAP 15, K150, K180

Designation Part no.

Intake pre-filter complete with hose and clamp 014663
Delivery scope:
Pre-filter 057692
Intake hose 3m length, inner diameter 30 mm N3034
Hose clamp N2011

For compressor models: UTILUS-II, CAPITANO-II, MARINER-II, K100-II, K120-II, K12.14,

KAP15, K150, K180 (from 03/2004)

Designation Part no.

Intake pre-filter complete with hose and clamp 082946
Delivery scope:
Pre-filter 057691
Intake hose 3m length, inner diameter 40 mm N27481
Hose clamp N27540
Reducer (for K150/K180, only) 82814

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Automatic condensate drain unit

Whether for air, He, Ne, Ar, Kr, N2, CO, CH4, CO2 - also your compressor needs regular
condensate draining.

Consisting of:
• Condensate drain valve with solenoid valve and coil
• Timer, mounted in a box
• Pressure reducer for control air supply
• Cycle counter to record the amount of drain cycles

If required please contact us and specify your compressor model and the operating conditions. We
will make an offer as fast as possible.

Automatic condensate drain unit

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 Condensate collecting system

The condensate collecting system serves as a central

collector of the accumulated condensate and separates the
9 5
condensate from the air.
7
The condensate collecting tank is equipped with a level
indicator for optical pre-warning for exchange when due. In 10
6
addition, the compressor can be automatically switched off by 8
3 1
a max. level contact, or an alarm system provided by the
customer can be activated.
2

The separated air is passed through activated charcoal

so that only

clean and odourless air

4
is delivered, in accordance with TRG regulations.

The condensate tank is fitted to the condensate outlet connector

through a hose
1 Condensate separator
2 Plastic collecting tank, 60 l
3 Condensate inlet G 3/4 or G1
4 Condensate drain tap G1/2
5 Mechanical level indicator
6 Filter housing
7 Safety valve
8 Spanring
9 Clean and odourless air outlet
10 Activated carbon filling

Retrofit kit
for supplementary installation on your KAP or VERTICUS unit

Model/ Tank Condensate Aktivated Rohrver- Eingangs- Verbin- Dimensions Part no.
Compressor capacity capacity charcoal schraubung Verschrau- dungs-
range contents am bung schlauch (WxDxH)
Schlauch

ltrs. ltrs. Gramm Ø mm Ø mm mm

Verticus/ approx. approx. 40 3700 g 15 G 1/2 1150 410x330x1000 072787
KAP 60
to K180

K22 to approx. approx. 40 3700 g 28 G1 1500 410x330x1000 072788

K28 60

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Storage bottles

The storage bottles help to store compressed air or gas, respectively. With the module
construction almost any storage capacity can be realised. The installation takes place according
to German regulations, installation according to other regulations on request. Storage bottles are
also available with different volume. Please order the storage modules, storage bottle racks and
connection tubing always single on demand.

Pressure vessel, single module G 3/4

Technical Data:

Volume: 50 ltrs.
Medium: pressurized air, dry; nitrogen and rare gas.
The standard modules are not helium-tight
Operating temperature: + 5°C to + 50°C
Pressure vessel only: - 50° to + 65°C
Cycle no. Acc. to AD-S1: 300 to 360 bar: unlimited*
250 to 360 bar: 245.000 cycles*
200 to 360 bar: 50.000 cycles*
Material: 34CrMo4

Surface: inside raw; outside primed

Ø 230

Delivery scope:

Bottle without connections and accessories.

* calculated acc. to TRB and AD instructions with TÜV certification according to

pressure vessels regulation. G 3/4

Nominal Volume Weight Storage capacity Test Connecti Part no.

pressure pressure ons

bar ltrs. kg ltrs./bar bar

approx.
360 50 18.000 / 360 470 G 3/4 N4975
100

Optional:
Designation Part no.

Reducer G3/4 x G3/8 63484

O ring N18616

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Storage bottle racks

Technical Data:

Volume: 50 ltrs. vertical arrangement with console

Nominal pressure: max. 360 bar
Safety valve: 365 bar
Tube connectors inlet/outlet: profile ring tube fitting DIN2353;
10S for tube diameter 10mm; alternatively 8S for tube
diameter 8mm
Delivery scope:

The individual modules are delivered separately and assembled on site. All necessary fittings are
included in the delivery scope, including console, pressure gauge, safety valve and condensate
drain taps.

The pressure vessels meet the European regulations for stationary installation.
1910
1091
2018

300 600 900

B50-S B100-S B100-S + B50-A

Tests according to the latest operating safety regulations:

• Every 5 years visual inspection
• Every 10 years water pressure test

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Bottle combinations:

Storage bottle battery 300bar

Module Pressure Part no.

B80S with console 300 bar 076053
B80B without console 300 bar 076356

Optional:
Designation Part no.

Connecting tube for B80S with console 076387

Connecting tube for B80S without console 076363
Wall mounted 076355

Storage bottle battery 360bar

Module Volume Storage Weight Part no.

ltrs. capacity kg /
ltrs. approx.:

B50-S 50 17.500 120 072396

B100-S 100 35.000 225 072390
B100-S + B50-A 150 52.500 345 072390 + 072398
B100-S + B100-A 200 70.000 450 072390 + 072399
B100-S + B100-A + B50-A 250 87.500 570 072390 + 072399 + 072398
B100-S + B100-A + B100-A 300 105.000 670 072390 + 072399 + 072399

Storage bottle battery 420bar

Module Pressure Part no.

B50/420S 420 bar B50/420S
B50/420A 420 bar B50/420A
B100/420S 420 bar B100/420S
B100/420A 420 bar B100/420A

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Bottle combinations

Storage bottle battery 500bar

Module Pressure Part no.

B50/500S 500 bar 077736
B50/500A 500 bar 077899
B100/500S 500 bar 077185
B100/500A 500 bar 077420

Storage bottle battery CNG 300bar

Module Pressure Part no.
B800 1-Bank-System 300 bar 073922-S30
B800 3-Bank-System 300 bar 073922-S2
B1920 3-Bank-System 300 bar 80764-S01
B2000 1-Bank-System 300 bar 073943-S3
B2000 3-Bank-System 300 bar 073943-S1

Legend:
Bxx-S...Standard with safety valve
Bxx-A...Extension module without safety valve

The above listed modules can be combined/extended for any desired volume.

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Pressure vessel, single module

Technical Data: W 28.8 x 1/14

Volume: 80 ltrs.
Medium: pressure air, dry; nitrogen and rare gases
Operating temperature: -20°C to + 50°C
Surface: inside raw, outside primed
Load cycles acc. to AD-S1: bei 70 to 250 bar = 74.300 Zyklen*
Werkstoff: 34 Cr Mo 4

Delivery scope:

Bottle without connectors and accessories

* calculated acc. to TRB and AD instructions with TÜV certification according to pressure vessels
regulation. Ø 267

Nominal Volume Storage Test Connections Weight Part no.

pressure capacity pressure (acc. to DIN477) kg
bar ltrs. ltrs. / bar bar
300 80 24.000 / 300 450 W28,8x1/14 approx. 116 76915

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Storage bottle battery B80-S

The modules are designed for operation without safety valve and pressure gauge.
The pressure vessels meet the European regulations for stationary installation.

Technical Data:

Volume: 80 ltrs. vertical with console and connection at the bottom, condensate drain tap and
outlet shutoff valve

Pressure: 300 bar

Tube connection: for tubes with ∅ 8 mm.
2040

Ø 267

350 700 1050

1x B 80-S 2x B 80-S 3x B 80-S

Volume Nominal Storage capacity Weight Part no.

pressure
ltrs. bar ltrs. / bar kg

80 300 24.000 / 300 approx. 145 076053

Optional:
Designation Part no.
Connecting tube 076387

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Storage bottle battery B80-B

The modules are designed for operation without safety valve, pressure gauge, console and
condensate drain.
The pressure vessels meet the European regulations for stationary installation.

Technical Data:

Volume: 80 ltrs. vertical module with connection on top, without console and condensate
drain taps
Pressure: 300 bar
Tube connection: for tubes with ∅ 8 mm.

¿267
ca. 1881

1790
Ø 267

ca. 530 ca. 990

295
1x B80-B 2x B80-B 3x B80-B

Volume Nominal Storage capacity Weight Part no.

pressure
ltrs. bar ltrs. / bar kg

80 300 24.000 / 300 approx. 125 076356

Optional:

Designation Part no.

Wall mounting kit 076355

Connecting tube 076363

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 Filling valves

Our filling valves guarantee best possible operating security, operating comfort and a long
lifetime. The safety filling valve prevents uncontrolled movement of the hose if the valve is
opened without a bottle connected to it. This minimizes the danger of injuries.
The 200 bar and 300 bar connections cannot be mixed-up.

Handwheel design Lever design

• Opening and venting of the valve with a • Lever unambiguously OPEN or

handwheel CLOSED

• All filling valves with built-in venting • Safety filling connection for version with
bottle connection
• Valve seat protected against damages
caused by too strong tightening • Lever valve with unique unrivalled
quality, reliability and operating comfort
• Recommended for occasional filling
• Recommended for frequent filling
because of a high operating comfort
• Especialy suitable for mobile use
• Especially suitable for stationary use
• Corrosion resistant
• Corrosion resistant

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 Filling valves, lever design

M16 x 1,5 M16 x 1,5

G 3/8
G 1/4

Designation Part no.

Lever type filling valve for filling hose 3/8 PN200 / 300 074175
Lever type filling valve for filling hose 1/4 PN200 / 300 072832
Optional:

Repair and maintenance kit N5052

G 5/8
G 1/4
Designation Part no.

Lever type filling valve with handwheel for PN200 06818

Lever type filling valve with handwheel for PN300 010918
Optional:

Repair and maintenance kit up to 1997 N5052

Repair and maintenance kit from 1997 N6676
Sealing cap 63592
Chain 063691

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Filling valve, handwheel design

2 M16x1.5

G 5/8 1

without pressure gauge

Designation Part no.

Singles filling valve without pressure gauge for PN200 071744
Singles filling valve without pressure gauge for PN300 071743
Optional:
Repair and maintenance kit 072349
(1) O-Ring 1 N638
(2) O-Ring 2 N16632

2 M16x1.5

G 5/8 1

with pressure gauge

Designation Part no.

Single filling valve with pressure gauge for PN200 071343
Single filling valve with pressure gauge for PN300 071344
Optional:
Repair and maintenance kit 072349
(1) O-ring 1 N638
(2) O-ring 2 N16632

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Table of connectors and adaptors

Connecti P/N Designation Max. filling Outlet

on to pressure, thread
bar
Filling 1 072539 Banjo connector (swivelling) 350 M16x1,5
UNIMAM
valve
2 064698 German/European bottle connector w/o safety pin 200 G 5/8
077445 German/European bottle connector with safety pin

A 10859
3 064699
Handwheel
German/European bottle connector w/o safety pin 300 G 5/8
077441 German/European bottle connector with safety pin
11355 Handwheel
4 63596 Hose connector M16x1,5
UNIMAM
5 Upon Special design upon request 350 as
request ordered

Hose 6 03147 International bottle connector 200

7 07756 German/European bottle connector 200 G 5/8
B 8 79375
9 010912
International bottle connector
German/European bottle connector
200
300 G 5/8

2
A 3

4
5

6
B
7 8

Filling valve, connectors, filling hose and bottle connectors

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 Safety bottle connectors
The BAUER Safety bottle connection reliably prevent an uncontrolled setback of the hose if the
valve is unintentionally opened. The risk of danger is effectively minored.
With the international bottle connector there is the opportunity to fill a diving bottle fitted with an
ISO valve.
The following connections and pressures are available:

International bottle connectors

M16x1.5

(1)

O-Ring N16632

Designation Part no.

International bottle connector PN200 complete with handwheel, frame,

03147
insert, connector, O-Ring N638 and safety pin
(1) O-Ring N16632

G 5/8
(1)

Designation Part no.

International bottle connector PN200 complete with handwheel, frame,

79375
insert, connector and O-Ring N638
(1) O-Ring N638

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European bottle connectors

M 16 x 1,5

(2)

G 5/8

(1)

Designation Part no.

European bottle connector PN200 cpl. with O-Ring N638 07756
European bottle connector PN300 cpl. with O-Ring N638 010912
Optional:
(1) O-Ring N638
(2) O-Ring N16632

M16 x 1,5

(1)
G1/4
(2)
G 5/8

Designation Part no.

European bottle connector PN200 (with recoil protection) 077445
European bottle connector PN300 (with recoil protection) 077441
(1) O-Ring N638
(2) O-Ring N3355
Hanwheel 200 bar (black) 10859
Handwheel 300 bar (red) 11355

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European bottle connectors

M16 x 1,5

(1)

G 1/4
M16 x 1,5

Designation Part no.

Filling connector 077441
Banjo connector for filling hose „UNIMAM“ 072539
(1) O-Ring N3355

Mounting clamp

Designation Part no.

U-bolt for filling valve 6942
Washer N2862
Lock washer N108
Nut M8 N57

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Adaptors

For connection between the European filling connector and the high pressure filling hose.

G 5/8

G 1/4
M16 x 1,5

Designation Part no.

Adapter for filling pressure PN200 5951
Adapter for filling pressure PN300 11255

Designation Part no.

Adapter for old filling hose connector (60° conical) to „Unimam“ 068870

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Filling Extensions

Necessary if the compressor is fitted with one filling connector, and a second filling connection is
required.

Technical Data:
Maximum pressure: 350 bar

Delivery scope:
• Y connector
• Hose connector PN350 (1)
• G 1/ 4 - M16x1,5
M16 x 1,5
• Y connector inlet: Universal sealing
cone 24° to 60°
• M 16 x 1,5, UNIMAM
M16 x 1,5
• Outlets: M 16 x 1,5, outer thread,
60° conical

Designation Part no.

Y connector assy for two filling hoses 073080
Optional:
Filling valve with pressure gauge 200bar (1) 071343
Filling valve with pressure gauge 300bar (1) 071344

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Filling Extensions

The filling extension is used to multiply the filling connections on a diving compressor in
combination with single or Y connectors. The extension is mounted at the pressure
maintaining/non-return valve.

Technical Data:
Maximum pressure: 350 bar

Delivery scope:
• Dual connection block G 1/4
• 4 allen bolts M 6x80

Designation Part no.

Extension block assy for two additional connections 074977

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 Filling stations

Filling stations are used for fast and economical filling of breathing air bottles.
With the modular construction of all panels and controls right to the filling connection BAUER
COMPRESSORS can offer a customized solution for every situation and your special needs.

Please observe the local regulations for the installation!

The filling panels are installed separately from the unit. With standard “open“ i.e. not sound
absorbing units – and desired local separation, which means that the filling panel is located in
another room, e.g. in the sales room or the testing area.

You have got the choice from many alternative BAUER filling panels.
Every model you can choose is made out of tested BAUER components, which offers you the
best possible SECURITY and a special COMFORT. If you need some help to put your filling
station individually together we will be there for you.

Beside the delivery of your compressor the fill amount, the speed and the space are important
factors.

BAUER KOMPRESSOREN offers the optimal solution for every need.

You can find an overall view about all installation possibilities and main components from the
compressor to the purification, the storage and the distribution on the following pages.
A detailed description of the combination possibilities of the controlling modules and the filling
panels is also on the following pages.

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Filling stations

Overall view of the combinations of filling stations

The lines show alternative installation possibilities.

The position numbers refer to the description on the following pages.

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 Filling stations

Overview: the components of the unit, the controlling and alternative combinable
models of filling panels

Compressing and Purifying 2

1
• High pressure-compressor unit (1) complete
with purifying system (2) and safety valve. We
recommend the unit with automatic condensate
drain and compressor control, to be able to run
the unit with out observation.

3
Storage
• Bottle rack (3) to provide a sufficient amount of
compressed air.

Controlling, automatic
• Automatic switching device (4): 4
The only way to use the storage advantage in a
optimal way. The automatic consist of a pressure
maintaining – and a non-return valve and
integrated pressure switch or pressure sensor,
which turn the compressor unit on or off, when
needed. When using this automatic a cascade-
filling switch is not needed.

Controlling, by hand
• Shut off valves (5): Here is after reaching the
same pressure in the to be filled bottle and the 5
bottle rack the shut off valve to be shut and the
compressor has to be turned on by hand. This
solution is only recommended, if the unit is
operated by instructed personal only!

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 Filling stations

6
Filling
• Filling device (6):
• Compact diver filling panel for mounting on
the compressor or a wall, 1 - 4 filling
valves possible.

• K’ Filling panel (7): 7

1
KAP- Filling panel with direct conection
for breathing air bottles or for the filling
procedure with hose connection possible.
Filling valves four – or even six times.
Optional are the filling panels with safety
valves and pressure regulators
available.

1
Bottle weight max. 15 kg!

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Overview filling panels for wall mounting

Filling pressure 200 and / or 300 bar

safe up to 420 bar
lever type filling valves
4 - 6 filling valves
connection of filling hoses or
direct connection for bottles (max. 15 kg)
max. dimensions: 1200 x 138 x 300 mm
(with six filling valves)
operating range for all deliveries,
operating temperature from +5° to +45° C,
K-Panel
combineable with all units

filling pressure 200 or 300 bar

safe up to 420 bar
lever type or handwheel filling valves
1 - 4 filling connectors
connection of filling hoses
max. dimensions: 239 x 150 x 150 mm
(with four hoses and lever filling valves)
safety equipment (refer to table)

operating range for all deliveries,

operating temperature from +5° to +45° C, Filling blocks
combineable with all units

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Model range ‘K-Panel’

Complete filling stations serve for a fast and rational filling of breathing air storages. The main
components are the compressor unit, storage, automatic switch device or shut off valves and the
filling panel (you can find a detailed functional description in the chapter filling “panels”).

The ‘K-Panel’ can be mounted as a separate filling panel on the wall and can also be used,
equipped with a remote control, for the installation in another room.

Please take care of the different combination options with the automatic switch device as well as
the BAUER Control COMP-TRONIC and B-CONTROL. You can find the description in the certain
chapters.

3
K-filling panel with 4 valves
2

Legend:
1) Hose connection with angular filling connection
2) German filling adapter PN 200
3) German filling adapter PN 300

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Selection criteria

Filling valves • lever type

Dimensions with hose connectors

• 4x: 1140mmx138mmx250mm
• 6x: 1200mmx138mmx250mm

with direct connectors

• 4x: 1140mmx138mmx300mm
• 6x: 1200mmx138mmx300mm

Safety features • safety valve

• pressure sensor
• lockable
• pressure gauge
• pressure reducer or optional change-over valve
with or without B-CONTROL

Operating range • independant from delivery rate

• compatible to all units
• ambient temperature from +5° C to +65° C

Produkt advantages
Design • superior quality of the panel and the filling valves

Ergonomy • tested system

Model range • expandable as you like with additional k-panels

Quality and safety • complies with CE – standards

• corrosion protected
• can be fitted with safety valves and pressure reducer

Combination with filling valvesn • many different options

(see product information filling valves)
• wide model range for any kind of application

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External K-filling panels with
direct bottle connectors
External K-Filling panels with direct bottle connectors for wall mounting

Remote
Equipped with the BAUER Remote Control B-CONTROL
COMP-TRONIC / B-CONTROL allows you
the controlling in another room. The single
function information’s and fault warnings are
delivered and shown on the display. Further
details about the COMP-TRONIC / B-
CONTROL control can you get from the
Prospects and Sales information’s.

Filling Unit Filling with remote control without remote control UH* SV* DS* DM*
pressure
bar max. multiple no. of filling connectors
pressure pressures

bar 4 6 4 6

200 225 no 075029 075043 075026 075040

200 330 no 073232 073237 075028 075050 X X

300 330 no 073235 073231 075030 073740

200
330 selectable 073236 073228 075004 075009 X X X
and 300

200
and 330 simultan. 075006 075010 075007 075011 X X
300

*UH...switch-over valve
*SV...safety valve
*DS...pressure sensor
*DM...pressure reducer

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External K-filling panels with
hose connections

External K-filling panels with hose connections for wall mounting

Equipped with the BAUER Remote Control

Remote
COMP-TRONIC / B-CONTROL allows you B-CONTROL
the controlling in another room. The single
function information’s and fault warnings are
delivered and shown on the display. Further
details about the COMP-TRONIC / B-
CONTROL control can you get from the
Prospects and Sales informations.

Filling Unit Filling with remote control without remote control UH* SV* DS* DM*
pressure
bar max. multiple no. of filling connectors
pressure pressures
bar 4 6 4 6

200 225 no 073083 075033 068019 075031

200 330 no 072591 075034 072597 073587 X X

300 330 no 073084 075036 068020 075035

200 and
330 selectable 073085 073625 072598 075038 X X X
300

200 and
330 simultan. 073086 073153 068025 075039 X X
300

*UH...switch-over valve
*SV...safety valve
*DS...pressure sensor
*DM...pressure reducer

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Filling panel
Selection criteria

Filing pressure
• 225 or 330 bar
• safe up to 420 bar
Filling valves
• lever type
No. of filling valves
• 1 to 4
Dimensions
• with lever: one
109x150x150mm
to four 239x150x150mm
• with handwheel: one
109x150x80mm to
• four 239x115x80mm
• more details see table
Mounting
• for wall mounting. Allows Filling block with lever valves
vertical hose by means of a
banjo connector
• Advantage: very slim design,
needs less room when mounted
at unit
Safety features
• pressure gauge

Operating range
• independant from delivery rate
• compatible with all units
• ambient temperature from +5°
C to +45° C
Filling block with handwheel valves

Article part numbers and equipment specifications: see table, selection criteria and product
information on filling valves see chapter: Filling valves

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Advantages at a glance

Design
• simple construction
• compact, especially suitable for retrofitting your unit
ideal for boats and other mobile stations with limited
space

Options
• hugh variety (see table)

Quality and safety

• superior quality of the filling valves (see table)
• corrosion protected
• complies with CE – standards
• optional with safety valves and pressure reducer

Combination with filling valves

• numerous options (see product information filling valves)
• wide model range for all sorts of applications

Filling block with hose connections

for mounting at portable breathing air compressor units (with crash-frame)

filling Unit Type of

pressure
pressure filling valves Part nos.
max.
bar bar
with 1 with 2 with 3 with 4
connection connections connections connections

200 225 lever 073519 073520 073208 073521

300 330 lever 073956 073957 073958 073959
200 225 handweel 074962 074963 074964 074965
300 330 handweel 074966 074967 074968 074969
Delivery scope: all fillling blocks consist of manifold, filling valve, filling hose and pressure gauge.

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 Automatic selector unit

Advantages
The automatic switching device allows a fast
automatic refilling of one or more pressure tanks
on a filling panels from an intermediate storage
and from the compressor at the same time.
Pressure tanks have always priority, which
means that the storage and the compressor are
always filling the pressure tank first. If the
pressure tank is full the intermediate storage is
filled up by the compressor until a new empty Compressor Consumer
bottle is connected on the filling panel.
Function
After connecting the breathing air bottle to the
C
filling panel and opening the bottle and filling
valves, compressed air flows from the storage
battery into the bottle. This continues until
pressure balance is reached between bottle and
storage battery. The compressor starts
automatically and fills the bottle to the max.
pressure of the bottle. When the bottle is filled,
the compressor continues operating until the
storage battery is completely filled to max.
pressure, and then stops.
The three functions of the automatic selector
unit are:

• Prefillling the bottles from the storage

battery to pressure balance.
• Filling the breathing air bottles to max.
operating pressure
• Refilling the storage battery to max.
operating pressure.
The unit consists of a pressure reducer with
integrated pressure sensor which starts or stops
the compressor. This unit replaces a cascade
filling arrangement. The pressure gauges
monitor the pre and after-pressure, the sensor
controls the compressor.

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Automatic selector unit

Automatic selector unit with for pressure switch control / Comp-TRONIC / B-Control

Technical Data:

Inner diameter: DN4

Operating pressure:PN350 bar

Adjustment range: 100 - 350 bar

Abmessungen: BxHxT: 400x250x150 mm

Connections:

Inlet: G 3/8, connection for either

Ø 8 mm or Ø 10 mm tube
Outlet:Ø 8 or Ø 10 mm

Delivery scope:

The unit is complete and ready for installation

Designation Part no.

Automatic selector unit with pressure switch 0 to 350 bar 062796

Automatic selector unit with pressure sensor Comp-Tronic 0 to 350 bar 072862

Automatic selector unit with 2 pressure sensors Comp-Tronic 0 to 350 bar 074875

Automatic selector unit with pressure sensor B-Control 0 to 350 bar 82116

Automatic selector unit with pressure sensor B-Control 0 to 420 bar 82117

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 Pressure gauges

The pressure gauges shown below are hermetically sealed, filled with glycerine and have
internal pressure compensation. We recommend these pressure gauges for high dynamic
loads and very high pressures, vibrations and pulsation.
The liquid in the gauge dampens the effect of vibrations and pulsations on the pointer. This
ensures a steady and precise reading and longer gauge life.
The components of the gauge are tightly sealed to prevent condensation from forming, which
could then cause corrosion.

The pressure gauges have a solid steel plate housing made of CrNiSteal with a pressure
discharge orifice in the rear wall of the housing. A plastic cover closes this opening.

Technical Data:
Material: Messing
Front ring: Cr-Ni-Stahl
Measuring device: copper alloy
G 1/4
Scale: white
Medium: air, gases pressure gauge, connection at the bottom

Display: bar / psig.

Accuracy: class 1.6

Ambient temperature: - 25 °C to + 60 °C
G 1/4

pressure gauge, connection at the rear

For part nos. please refer to the table on next page

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Pressure gauge specifications

All our pressure gauges are suitable for air and rare gases. Further we recommend the usage of
our Press. Gauges in a range of 10% - 70% of the reading.

Pressure Connection Front Glycerine S* version Accuracy Part no.

range G1/4 Ø 63 ring filling acc. to class
bar bottom rear DIN16007 1.6

-1 to 1,5 X X X X X X N3865
0-10 X X X X X X N16758
0-16 X X X X X X N1269
0-16 X X X X X N22331
0-25 X X X X X X N1270
0-40 X X X X X X N18041
0-60 X X X X X X N15543
0-100 X X X X X X N1271
0-160 X X X X X X N1273
0-250 X X X X X X N7673
0-315 X X X X N1315
0-400 X X X X X N22330
0-400 X X X X X X N2623
0-400 X X X X N4101
0-600 X X X X X N16872
0-600 X X X X X N17062
0-600 X X X X X X N17351
*safety version

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 Adaptors for pressure gauges

M 14 x 1,5

G 1/4

Designation Part no.

Connector for pressure gauge ∅ 63 N3569

Designation Part no.

Rubber protection cap N15985

Plug (pressure gauge plug) N26664-KD

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Hourmeters

Hourmeter, electric

Electric hourmeter, recommended for compressor units with electric power supply. Housing
Ø 60 mm for flush mounting with mounting bracket.

Designation Abmessung Part no.

Hourmeter 230V, 60Hz 50,2 x 25,2 mm N21791

Hourmeter 24VDC 92 x 92 mm N20785
Hourmeter 230V, 50Hz Ø 61 mm N3263
Hourmeter 230V, 60Hz Ø 61 mm N3264
Hourmeter 115V, 60Hz Ø 61 mm N3265
Hourmeter 12/24VDC Ø 60 mm N1734
Hourmeter 24V, 50/60Hz 56 x 56 mm N23853
Hourmeter 230V 60Hz Ø 50 mm N22338
Hourmeter 230V 50.2 x 25,2 mm N21791
Hourmeter 230V 45 x 45 mm o. Ø 50 mm N16208
Hourmeter 230V 45 x 45 mm o. Ø 50 mm N16625
Hourmeter 12V DC N18345
Hourmeter 24V 50Hz N18365

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 Hourmeters

Hourmeter, mecanical

Vibration counter, recommended for compressor units with gasoline or diesel engines without an
electrical power source and for explosion-proof installations.

Designation Part no.

Vibration counter for units with petrol/Diesel engine N3475

Hourmeter – Filter cartridge monitoring, battery operated

Electronic hourmeter with filter cartridge monitoring., recommended for all non-exproof
compressors.
Technical Data:

Monitoring of: P21 to P41

Operating period: 3 years with 500 operating hours/year

Hourmeter: integrated
Display: maintenance, maintenance kit, flashing sign,
saturation bar, cartridge number
Properties: dust and splash water protected, resistant

against sun rays, high humidity and sand.

Designation Part no.

B-Timer N27286
Replacement battery 82743

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Temperature gauge

Remote temperature gauge (for models Bauer UTILUS to KAP 180). Mounted at after-cooler,
tube Ø 6 mm.

Technical Data:

Housing: Ø 60 mm, flush mounted

with clamp
Range: 0° - 200° C
Length of feeler line: 1,5 m
Connection: thread G ¼

Thread G ¼“

Designation Part no.

Remote temperature gauge 059125

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 Pressure monitoring

Pressure switches

Pressure switches are components for automatic pressure control of the compressor unit and the
pressure tank. They control e.g. oil pressure, intermediate and final pressure. When the adjusted
pressure is reached the electrical contact closes or opens as required.

The typical pressure switch for the filling procedure is a piston pressure switch. It is used to
control the final pressure during the filling procedure (breathing air) in combination with a semi-
automatic control system. Adjustable switch-off pressure.

Technical Data:

Switching actions: max. 60 per minute

Permanent load:

max. 250 VAC / 5A

30 VDC / 5 A
Protection class: IP65
Switching accuracy: +/- 3 % of adjustment range
G 1/4 female
Temperature range: - 40° C to + 80° C
Material of the contacts: silver

Working contacts: 1 change-over

G ¼ female

Adj. range Hysteresis Voltage Max. pressure Part no.

min. max. max. continuous occasional
bar bar bar Volt bar bar
7 70 4,7 to 50 500 90 160 N15014
10 160 9,3 to 100 500 200 360 N16361
22 300 19,4 to 200 500 375 675 N4527
30 500 23,0 to 300 500 625 1125 N4526
100 400 - 250 400 400 N1010

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 Pressure monitoring

Pressure sensors for COMP-TRONIC compressor control unit

For fully electronic compressor control systems pressure sensors are used for analog inputs
instead of pressure switches. The sensors are adjusted for our COMP-TRONIC control unit.
The measuring values of the pressure sensors are displayed in bar or psig, and can be evaluated
as operating, maintenance, prewarning or error messages.

Technical Data:
Medium: air, gases

Material housing and parts with contact to medium:

DIN17440-1.4404 (AISI 316 L)
Weight: 0,3 kg

Deviation from linearity

(Min. value setting): + / -0,2% FS

Hysteresis and reproduceability: + / -0,1 % FS

Nom. output signal: 1-5 VDC; 3-wire

Supply voltage: 10-30 V DC

Current consumption: < 5 mA

Connector: plug DIN43650

Cable type: IP 67 – IEC 529

Temperature range: - 40° to + 85°C

EMV emission: EN50081-1

Accuracy: typ. + / - 0,3% FS; max. + / -1% FS
G 1/2

Designation Part no.

Range 0 - 25 bar N19997
Range 0 – 100 bar N19998
Range 0 – 400 bar N19999
Range 0 – 600 bar N20813
Fitting for 6mm tube N20176
Gasket for 6mm tube N3081

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Pressure monitoring

Pressure sensors for B-CONTROL compressor control unit

The following pressure sensors are available for B-Control : (ouput signal 4-20 mA)

Technical Data:
Medium: air, gases
Material housing and parts with contact to
medium:

DIN17440-1.4404 (AISI 316 L)

Weight: 0,2 kg
Deviation from linearity

(Min. value setting): + / -0,1% FS

Hysteresis and reproduceability: + / -0,1 % FS

Nom. output signal: 4 to 20 mA

Supply voltage: 12,5-28 VDC

Current consumption: < 28 mA

Connector: plug IEC 947-5-2 M12x1

Cable type: IP 67 – IEC 529

Temperature range: - 40° to + 85°C

EMV emission: EN50081-1

Accuracy: typ. + / - 0,1% FS; max. + / -5% FS

G 1/4

Designation Part no.

Range 0 to 25 bar N25419
Range 0 to 100 bar N25420
Range 0 to 400 bar N25421
Range 0 to 600 bar N25422
Range –1 to +1.5 bar N25418
Gasket N4051
Reducer N18311

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 Valves

Venting valves

These assemblies are designed for mounting in the main airstream. They allow to depressurize
filters under pressure in order to perform necessary maintenance.

Delivery scope:
venting valve complete with pressure gauge

G 3/8

∅ 6
Designation Betriebsdruck max. pressure gauge Part no.
bar bar
Venting valve with pressure gauge 420 0 – 600 064566

Venting valve with pressure gauge

420 0 – 600 065839
and non-return valve

Delivery scope:

Venting valve for depressurizing only, mounted at

panel or housing

Designation Operating Connection Venting bore Part no.

pressure ∅ mm
max.
bar
Venting valve for panel 350 G 3/8 inner 1,5 061650
Venting valve for panel 350 G ¼ inner 1,5 060374

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 Safety valves, TÜV certified

BAUER Safety valves control the pressure absolutely reliable – for your security. Safety valves
serve according to the TRB403 regulation of monitoring the pressure tank. They have to be
calculated according to this regulation, to prevent a more then 10 % overstepping of the
permissible operating pressure.

A B C D E

G 1/2" G1 ∅ 18

∅ 20 G 1/2 G 1/2 G 3/4 G 1/2

Legend: (A) to (E) = see table on the following page

Mounting flange 68520 (suitable for all safety valves) plus adapter for correct thread:
Designation Part no.
Adapter 3/8 64013
Adapter 1/2 67797
Adapter 3/4 64118
O ring for Adapter N4882
Fastening flange for adaptor 64119
Allen screws (4x) N61

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Overview: safety valves

Please specify setting pressure upon order. Necessary adapters and special safety valves on
request.

Operating Size Blow off volume Dimensions Fig. / design Part no.
pressure +pressure rating
3
bar mm m /h mm

100-365 5 60 97 h x 50 Ø A – ventable 059410*(-225)

7 – 8,5 10 approx. 200 – 120 h x 30 Ø N19349
16 – 22 10 300 120 h x 30 Ø B – ventable N1671
27 – 40 8 approx. 422 – 92 h x 24 Ø N18505
521
3,6 – 5,4 10 87 – 120 N18449
5,4 – 7,5 10 120 – 160 N15480
3,6 – 5,4 10 90 – 120 N4647
16 – 20 10 328 – 405 N4648
20 – 29 10 405 – 570 N15193
29 – 39 10 570 – 770 C – gas tight N15171
180 h x 50 Ø
39 – 54 10 770 – 1000 ventable N3838
54 – 69 10 1000 – 1310 N15172
70 – 90 10 1367 – 1750 N4649
91 – 107 10 1800 – 2100 N16795
108 – 122 10 2150 – 2300 N4481
123 – 150 10 2350 – 2900 N4734

147 – 189 15 4050 – 5260 D – gas-tight, N17162

245 h x 110 Ø
190 – 250 15 7230 – 9020 ventable N2315

245 – 315 6 1200 – 1550 N17067

190 – 245 6 950 – 1150 E – gas-tight, N17068
290 h x 80 Ø
315 – 390 6 1550 – 1900 ventable N16778
390 – 525 6 1900 – 2200 N17066

Please specify setting pressure on order and check if TÜV certification is necessary.

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 Ball valves

Shut-off valves

High pressure ball valves have little or no restriction to allow for a very high flow rate. The
gaskets are suited for oil free and dry air. The handle shows the ON– OFF position and is easy to
actuate.
Temperature of the medium: -20°C to + 100°C.

Repair kits (as shown in the table) are available for leaking valves.

2-way valve 4-way valve

Bracket for 2-Way valve

Designation Connection DN bar L B Part no. Repair kit

mm mm mm

2-way valve G 3/8 10 350 N26450

2-way valve G¼ 6 350 N26449
4-way valve m. X-bore G 1/8 3 400 55 45 N3352 N6452
3-way valve m. L-bore G¼ 6 400 82 70 N3045 N6485
4-way valve m. X-bore G¼ 6 400 70 55 55241 N6486
2-way valve G¼ 6 500 50 25 N26462
2-way valve G 3/8 10 500 60 30 N26463
2-way valve G½ 12 500 75 35 N4027
Accessories
Bracket for 2-way valve N2624 (G1/4) 12546
Bracket for 2-way valve N4215 (G 3/8) 69055

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Pressure maintaining valves

Pressure maintaining valves ensure a correct and safe function of the air or gas
compressor and of the air and gas processing systems.
They also reduce the dynamic pressure load on the purifying filters.

We recommend to check the pressure maintaining valves every 500 operating hours or at
least once a year for correct function. Every 1000 operating hours or every 2 years the
inner parts like gaskets, seals, o-rings and pistons have to be replaced. Please refer to our
repair kits.

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Pressure maintaining valve table

operating Adjustment Outlet tube Notes Part no.

pressure range size
max / bar bar

150 100 8 mm 062516

150 100 8 mm 071043-KD
350 240 8 mm 063838-KD
350 240 8 mm AMAG 065469-KD
350 240 10 mm Japan 068385
350 240 8 mm 075330
350 240 8 mm oxygen only 075413-KD
350 240 8 mm AMAG 090062-KD
350 240 P-Filter 80751
350 240 CNG 81401
350 240 ¼ NPT NPT 057351
350 240 Scuba 80760
350 240 Japan 80804
350 240 80815
400 270 10 mm 056705
400 270 12 mm 060510
500 340 6 mm PURE AIR 071386
500 340 8 mm 068275

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 Pressure regulators

With BAUER Pressure Regulators a very high regulation accuracy is reached in the high
pressure technique for middle and higher flow performance because of the pressure relieving
valve construction.
The Regulator distinguish through delay-free reaction, almost insensitive against prepressure
changing, tight at zero flow and high wear-resistance. The regulation is not temperature related,
because spring stressed Pressure Regulators are used. An integrated floating valve allows the
down regulating of the secondary pressure in closed pressure systems.

Pressure Regulators are used, to lower the medium from a higher pressure to a lower , because
of the respective valve construction a corresponding volume stream is created. Further as pilot
pressure regulator from a vantage point to control a dome pressure regulator (secondary
pressure).

Standard Features:
The selected high solid materials are standing for a long life. All other possible changes of the
material, like corrosion or wear are avoided. So the precision and function remain uninterfered.

Housing and spring housing are made of Dural or Aluminium bronze, the valve spindle and the
valve seat are made of Nirosteal. A catchy knob is used for the stage less pressure setting.

Note:
We absolutely recommend to ensure your secondary pressure install a BAUER Safety valve in
your piping. You can find product information’s and order-numbers in the safety valve chapter.
The pressure must be set on the pressure of the user, e.g. a filling panel.
Please pay attention to our safety valve instructions.
To prevent from damage by particles we recommend the right particle filters ≤ 20 µm for our
pressure reducers e.g. part no. 060490

For the understanding:

Primary pressure is the inlet pressure before the pressure regulator.
Secondary pressure is the outlet pressure after the pressure regulator.
These information’s are necessary when you order, to identify the right article.

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Pressure regulators

Pressure regulators for mounting in line and instrument panels. High regulation accuracy. Please
specify required primary and secondary pressures as well as part number when ordering.

A particle filter must be fitted at the inlet of the pressure regulator.

Recommended filter: Particle filter N3635
Technical Data:

Medium: Air, non aggressive gas ( N2 + Edelgase)

Standard Features:

Duraluminium housing, aluminium spring casing. Aluminium bronze

piston and piston rings. Stainless steel valve spindle and valve seat.
Hand wheel for adjusting the pressure settings

Temperature range of medium:

-10 °C to +100 °C

Pressure range:

Primary pressure: 250 or 420 bar

Secondary pressure: 0,1 to 280 bar

Thread sizes:

G 3/8 female on primary and secondary side

Dimensions:

Height: 200 mm
Diameter: 80 mm

Connection Max. primary Secondary Flow rate * Part no. Part no.
pressure pressure Repair kit
bar m3/min
bar

G 3/8 250 0,1 – 50 7,4 N4795 Please ask

G 3/8 250 0,1 – 105 14,5 N4794 Please ask
G 3/8 420 0,1 – 11 1,6 N4796 Please ask
G 3/8 420 0,1 – 50 7 N4797 N6487
G 3/8 420 0,5 – 140 16 N4798 Please ask
G 3/8 420 28 – 280 32 N3967 N6292
Optional:
Particle filter N17325
Pressure reducer for breathing air N21826

* at max. primary pressure and max. secondary pressure referred to +20° C and 1 bar abs.

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Pressure reducers air, gas

Pressure regulators for mounting inline and instrument panels. High regulation accuracy.
Please specify required primary and secondary pressures as well as part number when ordering.

A particle filter must be fitted at the inlet of the pressure regulator.

Recommended filter: Particle filter N17325

Technical Data:

Medium:
Air, gas

Standard features:
Housing and spring casing made of aluminium alloy. Piston –
aluminium bronze, diaphragm made of metal. Pressure
gauge thread size on the primary and secondary side G 3/8.
Relief valve, valve seat soft seal. Hand-wheel for adjusting
pressure setting with sealed pressure (additional prize).

Temperature range of medium:

-20 °C to +70 °C
Pressure range:
Primary pressure: 465 bar
Secondary pressure: 1,5 to 410 bar

Thread sizes:
G 3/8 on both sides
Dimensions:
Height: 200 mm
Ø: 70 mm
Ø: 90 mm (Hand wheel)

Max. primary Secondary Flow rate * Part no. Part no.

3
pressure pressure m /min Repair kit
bar bar
465 1,5 – 52 approx. 7,5 N15859 N24264
465 34 - 240 approx. 6,1 N15860 N21795
465 207 – 410 approx. 4,4 N15861 N24265
* at 420 bar primary pressure and max. secondary pressure referred to +20° C and 1 bar abs.

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 Pressure reducers air

Valve seats are protected by a 20µ particle filter. A good grip knob allows smooth pressure
adjustment. A bracket is necessary for mounting the regulator in instrument panels

Please specify required primary and secondary pressures as well as part number when ordering.

Technical Data:

Medium:
Air
Standard features:
Anodized aluminium housing, valve made of brass, stainless
steel. Viton seals.
Temperature range of medium:-10 °C to +100 °C
Pressure range:
Primary pressure: Max. 420 bar
Secondary pressure: 0,1 to 350 bar
Thread sizes:
2x 1/4 NPT on both primary- und secondary side
Dimension:
Height: 140 mm
Diameter: 57 mm

Designation Part no.

Pressure reducer N21826
Bracket for pressure reducer 74039
Repair kit for pressure reducer N23086
Optional: Rohr- Anschluss-
Designation Anzahl durchmesser Thread Part no.
Straight male connector 2 6S ¼NPT N20264
Cap nut 2 6S N3610
Cutting ring 2 6S N3663
Straight male connector 2 8S ¼ NPT N20266
Cap nut 2 8S N3608
Cutting ring 2 8S N3609
Plug 2 ¼ NPT N4472

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Membrane pressure regulators

Pressure regulators for mounting in line and instrument panels. High regulation accuracy.
Please specify required primary and secondary pressures as well as part number when ordering.

A particle filter must be fitted at the inlet of the pressure regulator.

Recommended filter: Particle filter N3635

Technical Data:

Medium:

Air, gas

Standard features:

Duraluminium housing, aluminium spring casing stainless

steel valve seat and cone with Teflon seats, diaphragm,
bypass valve (no substitute for a regular safety valve), hand
wheel for adjusting pressure settings.

Temperature range of medium:

-10 °C to +100 °C

Thread sizes:

G 3/4 female primary and secondary side

Dimensions:

Height: 200 mm
Diameter: 83 mm

Weight:
approx. 1,8 kg

Primary Secondary Flow rate * Part no. Part no.

3
pressure pressure m /min Repair kit
bar / max. bar
25 0,1 – 1 0,75 N22531
42 0,1- 1 N23296 (CNG)
42 0,3 – 5 3,5 N17612
42 0,5 – 11 6,0 Please ask
42 0,5 – 25 14,0 N21940
42 10 – 31 11,0 N21106
60 0,1 – 1 1,0 N3632 N6291

* at max. primary pressure and max. secondary pressure referred to +20° C and 1 bar abs.

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Dome pressure reducer

Direct acting dome pressure reducer for inline mounting. Soft skin gasket – therefore tight
closing at zero flow rate. Recommended filter: N4817 for PN420. This is a 20 µm particle filter
which reliably stops particles and guarantees a long life of the pressure reducer.

Please specify required primary and secondary pressures as well as part number when ordering.

Technical Data:

Medium: Air, gas

Design:
Housing and dome made of forged aluminium bronze,
valve seat made of stainless steel, valve seat soft
gasket, which ensures a tight seal when the valve is
closed.

Ambient temperature: + 5° C to + 45 ° C

Temperature range of medium:

-20 °C to +100 °C, in special version to
-50 °C

Primary Secondary Flow rate * Height Diameter Thread Part no. Part no.
pressure pressure Repair kit

bar / max. bar m3/min mm mm inches

310 0,4 – 175 505 244 171 G1½ N16014 Please ask
315 0,1 – 175 612 260 260 G2 N4802 N6295
420 0,1 – 280 160 160 120 G1 N25191 N6294

* at max. secondary pressure referred to +20° C and 1 bar abs.

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 Tubes, clamps and hoses

To prevent corrosion in the high pressure system, we recommend to install stainless steel tubes,
only.

Technical Data:

Quality:
Precision stainless steel tubing with wall thickness
tolerance class T 1, DIN2462
Material-No. 1.4541
Precision stainless steel tube
Standard length

approx. 3m, on request also 6m long, where a

minimum of 15 rods must be ordered.

Please observe:

• The pressure ratings are calculated acc. to DIN2413 for an ambient temperature of 20°C.
• The pressure rating of the tubing drops at higher temperatures, and can be calculated by using
an engineering constant.
• for example:
50°C : Factor 0,945
100°C : Factor 0,885
For an exact calculation see DIN17440.

• Flow velocity: a good approximate value 6-15 m/s

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 Precision stainless steel tubes

max. working Outer tube Ø x wall-thickness Part no.

pressure*
bar mm

120 42 x 2,0 N 17878

135 28 x 1,5 N 15836
140 18 x 1,0 N 15934
165 15 x 1,0 N 15130
170 22 x 1,5 N 15466
180 28 x 2,0 N 18278
18 x 1,5 N 15467
15 x 1,5 N 3622
205
11 x 1,0 N 15098
10 x 1,0 N 3620
220 22 x 2,0 N 16255
20 x 2,5 N 20942
16 x 2,0 N 15504
297
12 x 1,5 N 3621
8 x 1,0 N 3618
345 20 x 3,0 N 23672
345 10 x 1,5 N 4699
12 x 2,0 N 16242
385
6 x 1,0 N 3616
425 8 x 1,5 N 3619
450 10 x 2,0 N 17973
12 x 3,0 N 17118
540 8 x 2,0 N 18356
6 x 1,5 N 3617

Please note pressure correction regarding temperature.

You can find an example in the description.

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 Clamps

These parts are mounting attachments for the tubes to be laid.

The following implementations are available.

Recommended distance between clamps on stable surfaces :

Designation Distance
TubeØ 6-12 mm 0,9 m
TubeØ 15-22 mm 1,2 m

Recommended distance between clamps on vibrating surfaces:

Designation Distance
TubeØ 6-12 mm 0,45 m
TubeØ 15-22 mm 0,6 m

Clamp distance

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Plastic clamps

To fasten single tubes: for temperatures below 60 °C.

Designation Part no.*

Plastic clamp for tubeØ 6 mm N17269
Plastic clamp for tubeØ 8 mm N17270
Plastic clamp for tubeØ 10 mm N17271
Plastic clamp for tubeØ 12 mm N17272
Plastic clamp for tubeØ 15 mm N15075
Plastic clamp for tubeØ 16 mm N17577
Plastic clamp for tubeØ 18 mm N17273
Plastic clamp for tubeØ 20 mm N17274
Plastic clamp for tubeØ 22 mm N17275
Plastic clamp for tubeØ 28 mm N23679
Mounting rail / C-rail N23614
Rail nut (M6) N23613
Bolt M6 x 30 mm for N17269/N17270/N17271/N17272 N19536
Bolt M6 x 35 mm for N5075/N17577/N17273 N19537
Bolt M6 x 40 mm for N17274/N17275 N19538
Bolt M6 x 45 mm for N23679 N19539

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Aluminium clamps

to fasten 2 tubes

Designation Part no.*

Tube outer Ø 6-10 mm 13967
* two parts are required

to fasten 3 tubes

Designation Part no.*

Tube outer Ø 6 - 10 mm 55579
* two parts are required

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Aluminium clamps

To fasten 4 tubes:

Designation Part no.

Tube outer Ø 6 - 10 mm 55589
* two parts are required

Dowels for wall mounting

Designation Part no.

Dowel Ø 14, L 75 N17056

Dowel Ø 8, L 40 N24654
Dowel Ø 12, L 60 N24339
Dowel Ø 6, L 30 N24430
Dowel Ø 10, L 50 N3766

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Hoses

CAUTION

Max. working pressure

Hoses can be ordered for various pressure ranges, as well as with different
connections.

Please remember that the max.

permissible operating pressure
depends on the component with
the lowest pressure range.

250 bar + 400 bar 250 bar +

Maximum 250 bar allowed working pressure

Please observe the listed application data

Temperature range: -10 °C / 14°F

Temperature of medium: to +50°C / 122 °F
Ambient temperature: +60°C / 140 °F
short term up to +80°C / 176 °F allowed

Flow rate: max. 10 m/s. Reference data see section tables.

CAUTION
Continuous pressure in the hoses considerably shortens their lives. It is recommended
not to use them for this kind of application. When using the hoses, follow the regulations
of the respective state or country.

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 Mounting procedure

WARNING
• When installing hose lines, make sure they are correctly mounted according to the following
picture.
• When installing hoses please attempt to make the run of the hose as simple as possible.
• Under pressure, hoses can change slightly in length; therefore plan to allow a little slack in each
hose.
• Don’t twist the hose tightening while the end fitting is under pressure, the hose will return to its
original shape and the end fittings may loosen.
• Where necessary, use elbow or angle pieces to eliminate very small bend radii.
• please take care that the end connections are rigid.

incorrect
correct

incorrect
incorrect

correct correct

incorrect correct

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Filling hoses

Bauer high pressure hoses are designed for breathing air application. They are highly flexible and
fitted with a protection at one end, and a handle on the other end and stainless steel fittings on
both ends.
All hoses and fittings are 100% pressure tested, have a 20.000 cycle approval with respective
certificate.
Bauer filling hoses feature a very high certified temperature range.
They are available as option with pressure test certificate 10204-3.1B.

Technical Data:
Outer dia.: 13,3 mm
Outer layer: pricked
Suitable for: air, helium, nitrogen, natural gas, rare gas
Resistant against: salty air, salt water, sun and fuels like petrol, Diesel
Material: Fluoropolymer (FEP)
Temperature: -40°C to +100°C
Length: see table
Colour: black
Allowed working pressure: 425 bar

O-Ring N16632

Unimam connector

Designation Part no.

Adapter to connect older hoses to the conical Unimam connector 068870
O-ring N16632

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Filling hoses with Unimam connector,
swivelling non-pressurized

Unimam hose table

Lenght Max. Connection DN Part no.

operating
pressure
mm bar mm
500 450 M 16 X 1,5 6 N4216
1.000 450 M 16 X 1,5 6 N2817
1.500 450 M 16 X 1,5 6 N3351
2.000 450 M 16 X 1,5 6 N2818
3.000 450 M 16 X 1,5 6 N2819
5.000 450 M 16 X 1,5 6 N18397
6.000 450 M 16 X 1,5 6 N3657
9.000 450 M 16 X 1,5 6 N20724
10.000 450 M 16 X 1,5 6 N24614
12.000 450 M 16 X 1,5 6 N21707
15.000 450 M 16 X 1,5 6 N22730
20.000 450 M 16 X 1,5 6 N23084
25.000 450 M 16 X 1,5 6 N23146
30.000 450 M 16 X 1,5 6 N23147
50.000 450 M 16 X 1,5 6 N23396
630 450 M 16 X 1,5 6 N90018

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High pressure hoses

Hose table

Lenght Max. Connection DN Nut Part no.

operating
pressure
mm bar mm
320 315 M 12x1,5 4 6L/6L N20743
500 315 M 12x1,5 4 6L/6L N3253
800 315 M 12x1,5 4 6L/6L N20744
320 315 M 14x1,5; M12x1,5 4 6S/6L N20745
500 315 M 14x1,5; M12x1,5 4 6S/6L N18319
800 315 M 14x1,5; M12x1,5 4 6S/6L N18321
320 450 M 14x1,5 4 6S/6S N18323
500 450 M 14x1,5 4 6S/6S N18320
800 450 M 14x1,5 4 6S/6S N18322
100 450 M 14x1,5 4 6S/6S N4822
500 450 M 16x1,5 6 8S/8S N3864
500 6 8L/8L N19347

O-ring for 6L-6S N20755

O-ring for 8L-8S N20756
O-ring for M 16x1,5 N16632

Legend: L = light range

S = heavy range

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 85 / 120

 Tube fittings

We only use tube fittings from world-famous Companies. We use these fittings for a
outer diameter tubes from 6 – 42 mm. The tube diameters are use for different
pressures. Therefore have a look at the following table.

Quality features:

Tube fittings, nuts and cuttings rings are normally supplied in Steel. All fittings are protected
against corrosion by a thin phosphate coating. Available in galvanized or stainless steel at
additional price. When ordering, please state desired type. The fittings are made according to the
latest DINstandards.

Mounting:

Cut the tube at a right angle, de-burr and clean the tube ends. Fit nut and compression ring,
press tube against the fitting and tighten nut until the compression ring grips the tube. Then
tighten nut by one more turn. Undo nut and check cutting of the ring in the tube.

CAUTION: If the above procedure is not observed, the nominal pressure and the lifetime of the
connection can be reduced. Tube may slip out of the connector.

Compression ring fitting Bördelverschraubun

gen für Leitungen über
12 mm Außendurch
messer und Drücke
über 230 bar

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 86 / 120

Table of the most common
tube connectors

Straight male connector (GES)

Male elbow (WES)

Male T-connector (TES)

Male L-connector (LES)

Straight connector (GS)

Elbow connector (WS)

T-connector (TS)

Equal cross connector (KV)

Straigth bulkhead connector (GSS)

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 87 / 120

Table of the most common
tube connectors

Elbow bulhkead connector (WSS)

Welded male connector (ASS)

Welded bulkhead connector (ESS)

Adjustable L-connector (ELS)

Adjustable T-connector (ETS)

Adjustable elbow connector (EWS)

Adjustable straight connector (EGES)

Reducing connector (RED)

For details see next pages

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 88 / 120

Straight connectors (GS)
standard design

Mat. 1.4591

PN Tube outer SW1 SW3 Part no.

Ø d1

bar mm mm mm

100 28 41 41 N22487
160 18 27 32 N20312
160 22 32 36 N20313

250 6 12 14 N20157
250 8 14 17 N20379
250 10 17 19 N20309
250 12 19 22 N20310
250 15 24 27 N20311
400 16 27 30 N20347
400 20 32 36 N20348
630 6 14 17 N20168
630 8 17 19 N20208
630 10 19 22 N20190
630 12 22 24 N20101

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 89 / 120

Straight connectors (GS)
stainless steel design

Mat. 1.4591

PN Tube outer SW1 SW3 Part no.

Ø d1
bar mm mm mm

40 20 32 36 N24424
100 28 41 41 N23640
160 18 27 32 N20433
160 22 32 36 N20426
250 6 12 14 N20442
250 10 17 19 N20584
250 12 19 22 N20140
250 15 24 27 N20436

630 6 14 17 N20499
630 8 17 19 N20585
630 10 19 22 N23394
630 12 22 24 N23387

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 90 / 120

Straight male connectors (GES)
Thread: Whitworth

PN Tube outer d2 SW1 SW3 Part no. Part no.

Ø d1 for Connector for Connector
with integrated without gasket
bar mm mm mm soft seal

100 28 G1 41 41 N20030 N20308

160 18 G 1/2 27 32 N20075 N20013
160 22 G 3/4 32 36 N20098 N20230

250 6 G 1/8 19 17 N20237 N2002

250 8 G 1/4 19 17 N20065 N2005
250 8 R 3/8 19 19 N20017 N20188
250 12 G 3/8 22 22 N20043 N20009
250 15 G 1/2 27 27 N20018 N20231

400 16 G 1/2 27 30 N20224 N18244

400 20 G 3/4 32 36 N20032 N20351
630 6 G 1/4 19 19 N20211 N20195
630 8 G 1/4 19 19 N20404 N20209
630 10 G 3/8 22 22 N20228 N20229
630 12 G 3/8 22 24 N20721 N20011

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 91 / 120

Straight bulkhead connectors (GSV)

PN Tube outer dia. d4 SW1 SW3 SW4 Part no.

Ø d1

bar mm mm mm mm mm

160 18 28 32 32 36 N15537
160 22 32 36 36 41 N4582
250 6 14 17 14 17 N3995
250 8 16 19 17 19 N3172
250 10 18 22 19 22 N4659
250 12 20 24 22 24 N4338
250 15 24 27 27 30 N4619
400 16 26 32 30 32 N15505
400 20 32 41 36 41 N15854
630 6 16 19 17 19 N3083
630 8 18 22 19 22 N3300
630 10 20 24 22 24 N4168
630 12 22 27 24 27 N4683

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 92 / 120

Elbow bulkhead connectors (WSV)

PN Tube outer d4 SW1 SW3 SW4 Part no.

Ø d1

bar mm mm mm mm mm
160 18 28 24 32 36 N18147
160 22 32 27 36 41 N18155
250 8 16 12 17 19 N2787
250 10 18 14 19 22 N15202
250 12 20 17 22 24 N16271
250 15 24 19 27 30 N3171
400 16 26 24 30 32 N18148
400 20 32 27 36 41 N4932
630 6 16 12 17 19 N4477
630 8 18 14 19 22 N4322
630 10 20 17 22 24 N4658
630 12 22 17 24 27 N4684

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 93 / 120

 Male elbow connectors (WEV)

Thread: Whitworth, tapered

PN Tube outer d2 SW1 SW3 Part no.

Ø d1

bar mm mm mm

160 18 G 1/2 24 32 N661

160 22 G 3/4 27 36 N7403
250 6 G 1/8 12 14 N1057
250 8 G 1/4 14 17 N1536
250 10 G 1/4 17 19 N1065
250 12 G 3/8 19 22 N2917
250 15 G 1/2 19 27 N1856
400 16 G 1/2 24 30 N8011
400 20 G 3/8 27 36 N8026
630 6 G 1/4 14 17 N1048
630 8 G 1/4 17 19 N3044
630 10 G 3/8 19 22 N7727
630 12 G 3/8 22 24 N4681

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 94 / 120

T-Connectors (TV)

PN Tube outer SW2 SW3 Part no.

Ø d1

bar mm mm mm

100 28 36 41 N7513
160 18 24 32 N7428
160 22 27 36 N7429
250 6 12 14 N3134
250 8 14 17 N3025
250 10 17 19 N3010
250 12 19 22 N7426
250 15 19 27 N7425
400 16 24 30 N8022
400 20 27 36 N18149
630 6 14 17 N3968
630 8 17 19 N3710
630 10 19 22 N4922
630 12 22 24 N17924

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 95 / 120

Compression rings

PN Tube outer Series Part no.

Ø d1
bar mm

100 28 L N7445
160 18 L N7443
160 22 L N7444
250 6 L N3663
250 8 L N3609
250 10 L N4011
250 12 L N7441
250 15 L N3614

400 16 S N4009
400 20 S N18154
630 6 S N3663
630 8 S N3609
630 10 S N4011
630 12 S N7441

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 96 / 120

Cap nuts

PN Tube outer d3 SW3 Series Part no.

Ø d1

bar mm mm

100 28 M 36 x 2 41 L N7437
160 18 M 26 x 1,5 32 L N7435
160 22 M 30 x 2 36 L N7436
250 6 M 12 x 1,5 14 L N7430
250 8 M 14 x 1,5 17 L N1049
250 10 M 16 x 1,5 19 L N7432
250 12 M 18 x 1,5 22 L N7433
250 15 M 22 x 1,5 27 L N3613
400 16 M 24 x 1,5 30 S N4008
400 20 M 30 x 2 36 S N18153
630 6 M 14 x 1,5 17 S N3610
630 8 M 16 x 1,5 19 S N3608
630 10 M 18 x 1,5 22 S N4010
630 12 M 20 x 1,5 24 S N15599

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 97 / 120

Straight male connectors (GEV)
Thread: Whitworth, tapered

PN Tube outer d2 SW1 SW3 Part no.

Ø d1
mm
bar mm mm

250 6 G 1/8 14 14 N1051

250 8 G 1/4 14 17 N1063
250 10 G 1/4 17 19 N2166
250 12 G 3/8 19 22 N1443
250 15 G 1/2 24 27 N1509

630 6 G 1/4 19 17 N902

630 8 G 1/4 19 19 N2466
630 10 G 3/8 22 22 N3983
630 12 G 1/2 27 24 N4022

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 98 / 120

Elbow connectors (WV)

PN Tube outer SW4 SW3 Part no.

Ø d1
mm
bar mm mm

160 18 24 32 N17646
160 22 27 36 N4843
250 6 12 14 N7405
250 8 14 17 N18643
250 10 17 19 N18635
250 12 19 22 N18150
250 15 19 27 N9227
400 16 24 30 N15511
400 20 27 36 N18152
630 6 14 17 N3012
630 8 17 19 N3946
630 10 19 22 N7728
630 12 22 24 N18151

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 99 / 120

 Male L connectors (LEV)

Thread: Whitworth, tapered

PN Tube outer d2 SW1 SW3 Part no.

Ø d1
mm
bar mm mm

160 18 G 1/2 24 32 N7415

160 22 G 3/4 27 36 N15015
250 6 G 1/8 12 14 N7410
250 8 G 1/4 14 17 N2902
250 10 G 1/4 17 19 N7412
250 12 G 3/8 19 22 N7413
250 15 G 1/2 19 27 N7414
400 16 G 1/2 24 30 N4023
400 20 G 3/4 27 36 N18156
630 6 G 1/4 14 17 N2903
630 8 G 1/4 17 19 N3069
630 10 G 3/8 19 22 N3142
630 12 G 3/8 22 24 N3985

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 100 / 120

Male T connectors (TEV)

Thread: Whitworth, tapered

PN Tube outer d2 SW1 SW3 Part no.

Ø d1

bar mm mm mm

160 18 G 1/2 24 32 N18564

160 22 G 3/4 27 36 N7422
250 6 G 1/8 12 14 N1106
250 8 G 1/4 14 17 N1062
250 10 G 1/4 17 19 N1064
250 12 G 3/8 19 22 N3580
250 15 G 1/2 19 27 N7420
400 16 G 1/2 24 30 N8012
400 20 G 3/4 27 36 N18157
630 6 G 1/4 14 17 N2157
630 8 G 1/4 17 19 N3068
630 10 G 3/8 19 22 N3984
630 12 G 3/8 22 24 N17945

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 101 / 120

Flow rate tables
Tabellen

Flow rate tables for tubes

Flow rate in nominal m3/min at V = 20 m/s flow velocity

Tube flow

DNTube Pressure
inner Ø 35 64 100 200 300 350
mm bar bar bar bar bar bar
2 0,1 0,2 0,4 0,8 1,2 1,4
3 0,3 0,5 0,8 1,6 2,4 2,8
4 0,5 1,0 1,5 3,0 4,5 5,2
5 0,8 1,5 2,4 4,8 7,2 8,4
6 1,2 2,2 3,4 6,8 10,2 12,0
8 2,1 3,8 6,0 12,0 18,0 21,0
10 3,2 6,0 9,4 18,8 28,2 32,9
12 4,8 8,6 13,6 27,2 40,8 47,6
15 7,4 13,6 21,2 42,4 63,6 74,2

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 102 / 120

Flow rate tables

Flow rate tables for hoses

Flow rate in nominal m3/min at V = 10 m/s flow velocity

Hose flow

DNtube Pressure
inner Ø 35 64 100 200 300 350
mm bar bar bar bar bar bar
2 0,05 0,1 0,2 0,4 0,6 0,7
3 0,15 0,3 0,4 0,8 1,2 1,4
4 0,3 0,5 0,7 1,4 2,1 2,5
5 0,4 0,7 1,2 2,4 3,6 4,2
6 0,6 1,2 1,7 3,4 5,1 6,0
8 1,0 1,7 3,0 6,0 9,0 10,5
10 1,6 3,0 4,7 9,4 14,1 16,5
12 2,4 4,3 13,6 13,6 20,4 23,8
15 3,7 6,8 21,4 21,4 31,8 37,1

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 103 / 120

Chassis

For easy transport, our compressors can be fitted with a chassis.

Designation Part no.

Capitano 140, Mariner 200 / 250/ 320 80775
Capitano II, Mariner II, Utilus II, 78838

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 104 / 120

 Centrifugal clutch

To start a compressor with little effort or for low ambient temperatures a centrifugal clutch is the
ideal option.. Available for the compressor models Junior and Oceanus.

Technical Data:

• Speed max.: 3.600 rpm

• Lock-in speed: 2.100 rpm
• Max. torque: 2 lb/ft
• Coupling type: v-belt

Designation Part no.

Centrifugal clutch N26326
Mounting kit 79716

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 105 / 120

Conversion kits

To change the drive system of a compressor from electric motor to petrol engine or vice-versa.

Junior
Designation Part no.
Conversion kit to Junior with petrol engine 075794
Delivery scope
Motor 4 kW N20703
Motor accessories consisting of V-belt N16620, V-belt pulley 62114, 071622
Intake telescope 062080, bolts

Designation Part no.

Conversion kit to Junior with Electric drive 440V / 50Hz 075793-V001
Conversion kit to Junior with Electric drive 440V / 60Hz 075793-V002
Delivery scope
Motor N3388
Motor accessories consisting of V-belt N16620, V-belt pulley N15001 071263
or 56880, bolts
Optional:
Motor protection switch 6.0 to 10 A N22525
Mains cable to 5 kW 059187
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Designation Part no.

Conversion kit to Junior with single-phase 230V / 50Hz 075793-V001
Conversion kit to Junior with single-phase 230V / 60Hz 075793-V002
Delivery scope
Motor, motor protection switch and Mains cable with mains plug N19108
Motor accessories consisting of V-belt N16620, V-belt pulley N15001 071263
or 56880, bolts

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 106 / 120

Conversion kits

Utilus
Designation Part no.
Conversion kit to Utilus with petrol engine 072749
Delivery scope
Motor 4 kW N20703
Motor accessories consisting of V-belt N2585, V-belt pulley 14403, 064717
hinged motor plate, anti-vibration mount, bolts

Intake filter with Intake hose 014539

Designation Part no.

Conversion kit to Utilus with electric drive 440V / 50Hz 072747-V001
Conversion kit to Utilus with electric drive 440V / 60Hz 072747-V002
Delivery scope
Motor 2.2 kW N3388
Motor accessories consisting of cover, V-belt N2585, V-belt pulley 014714
14386 or 11832, bolts

cover 14446
Optional:
Motor protection switch 6.0 to 10 A N22525
Mains cable to 5 kW 059187
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Designation Part no.

Conversion kit to Utilus with single-phase 230V / 50Hz 072748-V001
Conversion kit to Utilus with single-phase 230V / 60Hz 072748-V002
Delivery scope
Motor, Motor protection switch and Mains cable with mains plug N19108
Motor accessories consisting of V-belt N2585, V-belt pulley 14386 or 014714
11832, bolts

Cover 14446

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 107 / 120

Conversion kits

Capitano
Designation Part no.
Conversion kit to Capitano with petrol engine 072751
Delivery scope
Motor 4 kW N20703
Motor accessories consisting of V-belt N3185, V-belt pulley 14300 064718
hinged motor plate, anti-vibration mount, bolts
Intake filter with Intake hose 014539

Designation Part no.

Conversion kit to Capitano with Electric drive 440V / 50Hz 072750-V001
Conversion kit to Capitano with Electric drive 440V / 60Hz 072750-V002
Delivery scope
Motor 3 kW N2774
Motor accessories consisting of V-belt N2585, V-belt pulley 14386 or 014359
11832, bolts

cover 14446
Optional:
Motor protection switch 6.0 to 10 A N22525
Mains cable up to 5kW 059187
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 108 / 120

Conversion kits

Junior II
Designation Part no.
Conversion kit to Junior II with petrol engine 79191-JII-B
Delivery scope
Motor 4 kW N20703
Motor accessories consisting of V-belt N15426, V-belt pulley 62114, 077236
bolts
Intake telescope 077323

Designation Part no.

Conversion kit to Junior II with Electric drive 440V / 50-60Hz 79191-JII-E
Delivery scope
Motor 2.2 kW N3388
Motor accessories consisting of V-belt N15426, V-belt pulley 62114, 077236
bolts

Motor protection switch 077956

Mains cable 077240

Designation Part no.

Conversion kit to Junior II with single-phase 230V / 50-60Hz 79191-JII-W
Delivery scope
Motor 230V, Motor protection switch and Mains cable with mains
N19108
plug
Motor accessories consisting of V-belt N24960, V-belt pulley N15001 077237
or 56880, bolts
Optional:
Motor 110V / 50Hz / 2.2kW N19111
Motor 110V / 60Hz / 2.2kW N19112
Motor 230V / 60Hz / 2.2kW N19110

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 109 / 120

Conversion kits

Ultilus II
Designation Part no.
Conversion kit to Utilus II with petrol engine 79191-UII-B
Delivery scope
Motor 4 kW N20703
Motor accessories for skid frame consisting of V-belt N2594, V-belt 78862
pulley N25707, hinged motor plate, hinged motor plate, bolts

Intake filter with Intake hose 014539

Optional:

Motor accessories for crash frame consisting of V-belt N2597, V-belt pulley 78863
N25707, hinged motor plate, bolts

Designation Part no.

Conversion kit to Utilus II with Electric drive 440V / 50Hz 79191-UII-E
Delivery scope
Motor 2.2 kW N3388
Motor accessories for skid frame consisting of V-belt N2594 or N2403, 78859
V-belt pulley N17847 or N17848, hinged motor plate, bolts
Optional:

Motor accessories for crash frame consisting of V-belt N2597 or N2595, V- 78861
belt pulley N17847 or N17848, hinged motor plate and bolts

Motor protection switch 2.2 kW / 440V / 50Hz 073186-V001

Motor protection switch 2.2 kW / 440V / 60Hz 073186-V002
Mains cable to 5.5 kW 073182-V001
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Designation Part no.

Conversion kit to Utilus II with single-phase 230V / 50Hz 79191-UII-W
Delivery scope
Motor, Motor protection switch and Mains cable with mains plug N19108

Motor accessories for skid frame consisting of V-belt N2594 or N2403, 78859
V-belt pulley N17847 or N17848, hinged motor plate, bolts
Optional:
Motor 230V / 60Hz 19110

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 110 / 120

Conversion kits

Capitano II

Designation Part no.

Conversion kit to Capitano II with petrol engine 79191-CII-B
Delivery scope
Motor 4 kW N20703

Motor accessories for skid frame consisting of V-belt N3185, V-belt 78883
pulley 14300 hinged motor plate, anti-vibration mount and bolts

Intake filter with Intake hose 014539

Optional:

Motor accessories for crash frame consisting of V-belt N17232, V-belt 78884
pulley 14300, hinged motor plate, anti-vibration mount and bolts

Designation Part no.

Conversion kit to Capitano II with Electric drive 440V / 50Hz 79191-CII-E
Delivery scope
Motor 2.2 kW N3388
Motor accessories for skid frame consisting of V-belt N2595 or 78885
N3336, V-belt pulley 6637 or 55456 and bolts
Optional:
Motor protection switch 3 kW 073184
Motor protection switch 3 kW 073310
Mains cable up to 5.5 kW 073182-V001
Under-voltage switch 440V / 60Hz N24129
Aux. Switch N18426

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 111 / 120

Conversion kits

Mariner II

Designation Part no.

Conversion kit to Mariner II with petrol engine 79191-MII-B
Delivery scope
Motor 6.6 kW N19887
Motor accessories consisting of V-belt N17232, V-belt pulley 78887
58209 and bolts

Intake filter with intake hose 14539

Designation Part no.

Conversion kit to Mariner II with Electric drive 440V / 50Hz 79191-MII-E
Delivery scope
Motor 4.0 kW N3390
Motor accessories consisting of V-belt N2598 or N2597, V-belt 78889
pulley 6637 or 55456 and bolts
Optional:
Motor protection switch 3 kW 073184
Motor protection switch 3 kW 073310
Mains cable uto 5.5 kW 073182-V001
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 112 / 120

Conversion kits

Oceanus
Designation Part no.
Conversion kit to Oceanus with petrol engine 79191-OCE-B
Delivery scope
Motor 4.0 kW N20703
Motor accessories consisting of V-belt N15748, Fliehkraftkupplung 78699
N26326 and bolts

Intake filter with intake telescope 077323

Designation Part no.

Conversion kit to Oceanus with electric drive 440V / 50Hz 79191-OCE-E
Delivery scope
Motor 3.0 kW N2774
Motor accessories consisting of V-belt N15725 or N15426, V-belt 78614
pulley N19248 or N25590 and bolts
Optional:
Motor protection switch 3 kW / 50Hz / 400V incl. 5m Mains cable 78628
Motor protection switch 3 kW / 220V incl. 5m Mains cable 077956-V003
Motor protection switch 3 kW / 60Hz / 400V incl. 5m Mains cable 077956-V006
Under-voltage switch 440V / 60Hz N24129
Aux. switch N18426

Pressure conversion kits

Designation Part no.
Conversion kit from 225 bar to 330 bar 074051
Delivery scope
Switch-over device 073796-KD
Safety valve 330 bar 059410-330
Filling hose N2817
Filling valve 330 bar 071344

Conversion kit from 330 bar to 225 bar 074052

Delivery scope
switch-over device 073796-KD
safety valve 225 bar 059410-225
Filling hose N2817
Filling valve 225 bar 071343

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 113 / 120

Circuit breakers /
FI protection switches

Technical Data circuit breakers:

• setting from 1.0 A to 35 A
• voltage from 230V to 690V
• 1-pole to 4-pole

Technical Data FI-protection switch:

• setting from 16 A to 63 A
• voltage from 230V to 440V
• 2-pole and 4-pole

Typ Bereich Part no.

1 – pole L 1.0 A / 230V N24800
1 – pole L 2.0 A / 230V N24120
1 – pole L 3.0 A / 230V N24790
1 – pole 6.0 A / 230V N20921
1 – pole L 10 A / 230V N25036
1 – pole C 13 A / 230V N27615
1 – pole B 16 A / 230V N26702
2 – pole 1.6 A / 690V N24077
2 – pole 2.0 A / 230V N27028
2 – pole 6.0 A / 690V N25528
2 – pole 10 A / 230V N27027
2 – pole 16 A / 230V N27029
3 – pole 2.0 A / 690V N26351
3 – pole 6.0 A / 440V N26628
3 – pole 16 A / 690V N26294
3 – pole 20 A / 690V N24161
3 – pole 25 A / 690V N24075
3 – pole 32 A/400V N26781
3 – pole 35 A / 690V N25437
4 – pole 16 A / 440V N27030
FI ; 2 – pole 16 A / 30mA / 230V N25037
FI ; 4 – pole 25A / 30mA / 440V N25577
FI ; 4 – pole 25A / 30mA / N25387
FI ; 4 – pole 63A / 30mA N24799

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 114 / 120

Special tools /testing material

65901 67976

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 115 / 120

Special tools
Designation Part no.
Flowmeter 0 - 5 0 l/min. 81187-KD
Flowmeter 0 - 1 0 0 l/min. 81218-KD
Piston ring clamp N16721
Piston ring clamp N4452
Piston ring band Ø 130 65901
Piston ring band Ø 160 65039
Piston ring band Ø 88, wide 57494
Piston ring band Ø 88, narrow 67976
Piston ring band Ø 45 57498
Piston ring band Ø 36 57499
Piston ring sleeve Ø 22 57406
Mounting sleeve Ø 22 57393
Mounting sleeve Ø 45 57643
Mounting sleeve 64823
Test pressure gauge 057491
Test pressure gauge 057492
Key, intermediate separator 79846
Key, cylinder N3408
Key, intake / pressure valve 81409 82048
Leakage test spry with corrosion protection N25833
Locking liquid, strong for bolts, studs N25834
Locking liquid, medium strong for tapered threads N28220
Gasket metal-metal for high temperature connections, e.g.
N18247
valve heads, cylinders (Silicone)

Paper gaskets Loctite FAG 2

O-rings, shaft seals (ring) shaft seals (shaft) 072500
bolts, screws, studs N19753
Rubber and plastic parts, filter housings N19752
Teflon sealing band N19943
Colour spray RAL 9006 (silver grey) 600ml N26255
Colour spray RAL 9006 (turquois blue) 600ml N28410-RAL5018
Test set for intermediate pressures (1x N1269/ 1x N1271/ 1x
Please ask
N2623/ 3x N3569/ 3x N18323/ 3x N3007)

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 116 / 120

Oil

The correct oil quantities have to be checked with oil dipstick or oil glass. Refer to latest oil list for

recommended lubricating oils.

Oil quantities for our compressor models:

Compressor model oil - max. oil - min. top up oil filter
ltrs. ltrs. ltrs. * (ltrs.)
U-10
JUNIOR 0,35 0,28 -0,07 —
JUNIOR II
OCEANUS 01,30 01,10 -0,20 —
UTILUS
CAPITANO 01,75 01,50 -0,25 —
MARINER

UTILUS II Intern.
CAPITANO II 02,90 02,40 -0,50 Intern.
MARINER II Intern.
IK 100
02,80 02,40 -0,40 —
IK 120
IK 100II Intern.
IK 120II 02,90 02,40 -0,50 Intern.
IK 12.14II Intern.
K14
02,80 02,20 -0,60 —
K14.11

K15
K16
K150 04,40 04,10 -0,30 —
K180
K18.1

IK150II Intern.
IK180II 06,00 04,40 -1,60 Intern.
IK18.1 II Intern.
IK22.0
08,50 06,75 -1,75 -0,50
IK22.5
IK23.0
10,50 08,30 -2,20 -0,50
IK23.4
IK25.0, IK25.4, IK25.5, IK25.9, IK25.18
34,00 25,00 -9,00 -1,00
IK28.0, IK28.2, IK28.3

* between max and min

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 117 / 120

Oil types

Designation Contents Application Part no.

Synthetic oil 1 ltrs. Breathing air, Industrieluft* N28355-1

Synthetic oil 5 ltrs. Breathing air, Industrieluft* N28355-5
Synthetic oil 20 ltrs. Breathing air, Industrieluft* N28355-20
Mineral oil 1 ltrs. Breathing air, Industrieluft* N22138-1
Mineral oil 5 ltrs. Breathing air, Industrieluft* N22138-5
Mineral oil 20 ltrs. Breathing air, Industrieluft* N22138-20
Synthetic oil 1 ltrs. Breathing air, Industrieluft* N19745-1
Synthetic oil 5 ltrs. Breathing air, Industrieluft* N19745-5
Synthetic oil 20 ltrs. Breathing air, Industrieluft* N19745-20
Synthetic oil 1 ltrs. Natural gas* N26303-1
Synthetic oil 5 ltrs. Natural gas* N26303-5
Synthetic oil 20 ltrs. Natural gas* N26303-20
Synthetic oil 1 ltrs. Industry, nitrogen, helium, argon* N18145-1
Synthetic oil 1 ltrs. Industry, nitrogen, helium, argon* N18145-5
Synthetic oil 1 ltrs. Industry, nitrogen, helium, argon* N18145-20
Synthetic oil 1 ltrs. Industry, nitrogen* N30387-1
Synthetic oil 1 ltrs. Industry, nitrogen* N30387-5
Synthetic oil 1 ltrs. Industry, nitrogen* N30387-20
Motorenöl 1 ltrs. Honda engines 073266

*Breathing air:
certified for breathing air application in combination with Bauer air purification systems

*Industrial air:
suitable for industrial air compressor units

*Natural gas:
suitable for gas compressor units

Mineral oil: oil change every 1.000h but at least annually.

Synthetic oil: oil change every 200 h but at least biennially.
Ambient temperature: +5° C to 45° C

Delivery date Oil filling of breathing air compressors ex works

Up to August 1992 Mineral oil

September 1992 to March 1999 Synthetic oil
from April 1999 Mineral oil
from August 2007 Synthetic oil

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 118 / 120

Notes

Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 119 / 120

 ARGENTINA CHILE FRANCE Ehlgötz Kompressoren & GREECE
Motoren GmbH Diving Pro -
Dabian S.A. Cressi Sub Ltd./ Atmos S.A.R.L. Printzstraße 11
Chile 486 -(1603) V. Martelli Poseidon Trading Port de la Pointe Rouge D-76139 Karlsruhe Iliadis Bros & Co.
Provincia de Buenos Aires Avenue D'Odessa Phone: +49(721)623540 5 Krimeas Str.
Agustinas 611; Of. 22
Republica Argentina F-13008 Marseille Fax : +49(721)6235420 GR-115 26 Athens
RCH-Santiago de Chile
Phone: +54(11)4709 6872/74 Phone: +33(491)73 66 84 E-Mail: [email protected] Phone: +30(210)6993193
Fax : +54(11)4709 4844 Phone: +56(2)638 04 73 Fax : +30(210)69 29 549
Fax : +33(491)73 83 54 www.ehlgoetz.de
E-Mail: [email protected] Fax : +56(2)633 63 67 E-Mail: [email protected]
E-Mail:
www.dabian.com.ar E-Mail: [email protected]
[email protected]
Hubsi's Tauchservice www.air-compressor.gr
Stefansfelder Str. 9
Pino Sub S.A. “La Casa www.atmos.fr.st
D-88682 Salem
del Buceador” BAUER COMPRESSEURS Phone: +49(7553)13 99 ICELAND
CHINA / HONG KONG
Avenida Córdoba 1859 S.A.R.L. Fax : +49(7553)82 84 70 Klif Ltd.
RA-1120 Buenos Aires Bauer Kompressoren 60 Ave. Franklin D. Roosevelt E-Mail:info@hubsis-tauchser- P.O. Box 249
Phone: +54(11)4811 22 76 vice.de
China Ltd. F-73100 Aix-Les-Bains Grandagardi 13
Fax : +54(11)4811 32 90 www.hubsis-tauchservice.de IS-1210 Reykjavik
707 Block A Phone: +33(4)7988 21 00
E-Mail:[email protected] Phone: +354(55)23 300
www.pinosub.com M.P. Industrial Centre Fax : +33(4)7988 21 14 Poseidon Tauchprodukte
18 Ka Yip Street, E-Mail: info@bauer-compres- GmbH Fax : +354(55)26 061
Chaiwan seurs.com Preetzer Chaussee 171 E-Mail: [email protected]
AUSTRALIA HK-Hong Kong www.bauergroup.de D-24147 Klausdorf
Phone: +852-25951898 Phone: +49(431)79 950
BAUER COMPRESSEURS Fax : +49(431)79 95 25 INDIA
Australian Safety
Fax : +852-25950878
Engineers SAS E-Mail: Mount Everest Engineer-
[email protected]
45 Catalano Circuit Agence Grans Sud [email protected] ing Company
www.bauergroup.de
AUS-Canning Vale, WA 6155 Parc du Midi, Av. Serpolet, www.poseidon-kiel.de A-103 Gokul Arcade Sahar
Phone: +6189456 2066 Zone Athélia II Road
F-13600 La Ciotat
SITEC GmbH
Fax : +6189456 2077 Vile Parle (East)
CYPRUS Phone: +33(442)98 10 90 Philipp-Krämer-Ring Str. 14
E-Mail:[email protected] IND-Mumbai 400 057
Fax : +33(442)08 25 68 D-67098 Bad Dürkheim Phone: +91(22) 820 25 58
www.ase.net.au
Mercury Divers Co. Ltd. Phone: +49(6322)989548
Fax : +91(22) 820 57 92
Dräger Australia Pty. Ltd. P.O. Box 50469 Fax : +49(6322)989188
E-Mail:
3 Ferntree Place 29, Ave Franklin Roosevelt E-Mail:
GERMANY [email protected]
AUS-Notting Hill (VIC) 3168 CY-3012 Limassol [email protected]
Phone: +61(3)9265 50 00 www.sitecatemschutz.de
Phone: +357(25)877933 Brandschutztechnisches INDONESIA
Fax : +61(3)9265 50 95 Tauchschule Dresden
Fax : +357(25)564301 Zentrum Kramer
E-Mail: Kesselsdorfer Str. 55 Marine & Industrial
E-Mail: Buchholzer Str. 2
[email protected] D-01159 Dresden
www.draeger.com [email protected] D-13156 Berlin-Niederschön- Compressors
www.mercury.com.cy hausen Phone: +049(351)4162304 304 Thomson Road
Phone: +49(30)4765734 Fax: +049(351)41622332 SGO Singapore 307654
AUSTRIA Fax : +49(30)74611926 E-mail: info@tauchschule-dres- Phone: +65 250 6018
den.de Fax : +65 253 8443
BAUER POSEIDON KOM- DENMARK Domeyer GmbH&Co. KG www.tauchschule-dresden.de
PRESSOREN GMBH BAY Kompressor Teknik Plantage 9 Tauchsport ISRAEL
I.Z. NÖ.Süd D-28215 Bremen Helmut Schieck
ApS
Straße 3 OBJ.26 Phone: +49(421)37788-0 Stadtweg 63 Snapir Diving Equipment
Fuglebaekvej 4C,1 Fax : +49(421)377 88-88
A-2355 Wr. Neudorf D-49086 Osnabrück Ltd.
Phone: +43(2236)63 625 DK-2770 Kastrup E-Mail:[email protected] Phone: +49(541)38 52 64 P.O. Box 463
Fax : +43(2236)62 952 Phone: +45 32 51 18 66 www.domeyer.eu Fax : +49(541)38 76 97 IL-Ramat Hasharon 47104
E-Mail: Fax : +45 32 51 18 56 Phone: +972(3)5406890
Dräger Safety AG & Co. E-Mail: [email protected]
[email protected] E-Mail: [email protected] Fax : +972(3)5407326
www.ivans-dive-team.de
www.bauergroup.de KGaA E-Mail: [email protected]
Produkteinheit Tauchtechnik
EGYPT Breathing Gas Systems Führmann
BELGIUM Revalstraße 1 Lilienweg 7 ITALY
LUXEMBURG Pressure Tech. Air & Gas D-23560 Lübeck D-94447 Plattling BAUER COMPRESSORI
Compressors Phone: +49(451)882-0 Phone: +49(9931)929342 S.R.L.
Dräger Belgium N.V. Fax : +49(451)882-4693 E-Mail: [email protected]
Heide 10 3, Dr. Hassan Aflatone St. Via Galileo Galilei 9
(From 121 Thawra St) E-Mail: Unimatic GmbH I-36057 Arcugnano
B-1780 Wemmel [email protected]
Almaza Heliopolis, Cairo 11341 Hans-Böckler-Ring 13 Phone: +39 0444 653 653
Phone: +32(2)4626369 www.draeger.com
Phone: +20(2)419 62 89 D-22851 Norderstedt Fax : +39 0444 653 600
Fax : +32(2)4626255
Fax : +20(2)419 62 89 Druckluft Dannöhl GmbH Phone: +49(40)52 98 60-0 E-Mail: info@bauer-compres-
E-Mail:
E-Mail: Fax: +49(40)52 98 60-60 sori.com
[email protected] Graf-Zeppelin-Straße 3
[email protected] E-Mail: [email protected] www.bauergroup.de
www.draeger.com D46149 Oberhausen-
www.unimatic.de
Buschhausen
Scubatec Egypt Phone: +49(208)650090 JAPAN
BRAZIL 3, Dr. Hassan Aflatone St. Fax : +49(208)650069 GREAT BRITAIN
(From 121 Thawra St) BAUER COMPRESSORS
DCAR E-Mail: [email protected] BAUER KOMPRESSOREN CO.LTD.
Almaza Heliopolis, Cairo 11341 www.dannoehl.net
Al.Conde De Porto Alegre, 1298 UK Ltd. 10-36 Ryutsu-Center
Phone: +20(2)41 80 118
CEP 09561-000 Druckluft Fennert GmbH North Florida Road Kitakami-Shi
BR-Sao Caetano Do Sul - SP Fax : +20(2)41 80 118
Hansestr. 21 Haydock Industrial Estate J-Iwate-ken
Phone: +55(11)4220-5212 E-Mail:
D-18182 Bentwisch GB-St. Helens - Phone: +81(197)68 22 51
Fax : +55(11)4220-6007 [email protected] Merseyside WA11 9TN
Phone: +49(381)63 02 28-0 Fax : +81(197)68 22 25
E-Mail: [email protected] Fax : +49(381)63 02 28-9 Phone: +44(1942)72 42 48 E-Mail: [email protected]
www.dc-ar.com.br Fax : +44(1942)27 07 71
E-Mail:: [email protected]
FINLAND www.fennert.com E-Mail: [email protected]
www.bauergroup.de JORDAN
CANADA SARLIN-HYDOR OY Druckluft-Service Huzaima Nasser &
DIVEX
Jordair Compressors Inc. PL 750 Gert Mayer Partners Trad. Co.
Pressure Products House
101-7950 huston Rd. Kaivokselantie 3-5 Im Aule 2/1 Westhill Ind. Estate P.O. BOX 9510
Nordel Business Park SF-01610 Vantaa D-72622 Nürtingen GB-Westhill Aberdeen 32 Farazdaq Street
Delta BC V4G 1C2 Phone: +358(9)504 445 11 Phone: +49(7022)5 41 91 AB32 6TQ Jebel Al-Weibdeh
Phone: +1(604)940-8101 Fax : +358(9)504 445 22 Fax : +49(7022)5 53 58 Phone: +44(1224)740 145 JOR-11191 Amman
Fax : +1(604)940-8131 E-Mail: E-Mail: Fax : +44(1224)746 550 Phone: +962(6)4624505
E-Mail: [email protected] [email protected] [email protected] E-Mail: [email protected] Fax : +962(6)4624416
www.jordair.ca www.sarlin.com www.druckluft-service.de www.divex.co.uk E-Mail: [email protected]

BAUER KOMPRESSOREN GmbH Systemwerk Tel. +4989-- 78049-- 0 Fax 089/78049167

Postfach 710260 D--81452 München Internet: www.bauer-- kompressoren.de
KENYA NEW CALEDONIA SOUTH AFRICA SWITZERLAND UNITED ARAB
Marine & Motors Enginee- S.T.I.M. High Pressure Systems Dräger AG
EMIRATES
ring Ltd. 120 Rue E.Unger C.C. Aegertweg 7 Abu Dhabi Marine
P.O. Box 5034 98895 Nouméa/Cedex P.O.Box 30059 CH-8305 Dietlikon Equipment Est.
Diani Beach (EAK) Nouvelle-Calédonie Jet Park Phone: +41(1)80582-0 P.O. Box 4164
Kenya Phone/Fax: +687 25 30 50 Witfield 14697 Fax : +41(1)8058280 Near Fishing Harbour Mina
Phone: +254 403203388 GSM : +687 77 76 13 ZA-Rep. of South Africa Zayed Are
E-Mail: [email protected]
Fax: +254 403203411 E-Mail: [email protected] Phone: +27(11)5717300 UAE-Abu Dhabi
Fax : +27(11)397 48 08 www.draeger.ch
E-Mail: [email protected] Phone: +971(2)732300
E-Mail: [email protected] Vektor AG Fax : +971(2)732301
NEW ZEALAND Chriesbaumstr. 4 E-Mail:
LEBANON SPAIN CH-8604 Volketswil [email protected]
High Pressure Equipment
Antony E. Ajram Dräger Safety Hispania Phone: +41(1)946 06 60 BAUER Kompressoren
(NZ) Ltd Fax : +41(1)945 55 10
P.O. Box 17-5494 Middle East
P.O. Box 101-130 S.A.
Broumana Main Str. E-Mail: [email protected]
North Shore Mail Centre Xaudaró 5 Industrial Unit FZ S1 AF 07
RL-Beirut www.vektor.ch
NZ-Auckland E-28034 Madrid Jebel Ali Free Zoe South Side
Phone: +961(4)960 805
Phone: +64(9)444 0804 Phone: +34(1)358 02 44 Dubai
Fax : +961(4)964 226
Fax : +64(9)443 11 21 Fax : +34(1)729 48 99 Phone: +971 4 8860259
E-Mail: [email protected] E-Mail: [email protected] TAHITI Fax : +971 4 8860260
MALAYSIA www.draeger.es FRENCH POLYNESIA E-Mail: info@bauer-kompres-
soren.ae
Marine Vision
SK Cryogenics Sdn. Bhd. NORWAY Tahiti Sport / Nautisport
Pol.Ind. La Vega
No.5 Jalan TP 7/6 Boîte Postale 62
C./Archidona, nave no.19 USA
Sime U.E.P. Industrial Park AL Maskin AS 98713 Papeete - Tahiti
E-29650 Mijas-Costa
Section 26 P.O. Box 54 Tahiti BAUER COMPRESSORS
Phone: +34(95)2473230
40400 Shah Alam Industriveien 8
Selangor N-2020 Skedsmokorset
Fax : +34(95)2585545 Phone: +689 42 09 94 INC.
E-Mail: Fax : +689 42 17 75 1328 Azalea Garden Road
Phone: +60(3)5192 4269/70 Phone: +47(64)836900
management@marinevi- Norfolk
Fax : +60(3)5192 4235 Fax : +47(64)836999
sion.com USA-VA 23502
E-Mail: [email protected]
www.marinevision.com Phone: +1(757)855 60 06
www.almaskin.no TAIWAN
MALEDIVES Sistemas de Alta Presion Fax : +1(757)855 62 24
Ming Shen Enterprise Co. E-Mail: [email protected]
MA Services Pvt. Ltd. S.L.
Ltd. www.bauercomp.com
G.Veyoge PHILIPPINES C/ Turuella i Urpina, nave 15
Husnuheenaa Magu
E-08980 Sant Feliu de Llobregat 5, paShih 1 street BAUER COMPRESSORS
Cebu Ernbri Import, Inc. Phone: +34(93)660 28 75 DanShui Town Miami
MALED-Male
Aquaventure Whitetip Dive Fax : +34(93)660 19 17 Taipei Taiwan 25170 Nob Hill Business Plaza
Phone: +960 3310935
Supply E-Mail: Phone: +886(2)28095789 10052 NW 53rd Street
Fax : +960 310936
Ermita Office: [email protected] Fax : +886(2)28096189 Sunrise,
E-Mail:
[email protected] Unit 101 Joncor II Bldg. www.3arrow.com.tw USA-Florida 33351-8002
#1362 A. Mabini Str. SPAIN - Phone: +1(954)746 2504
Ermita Manila Philippines 1000 Fax : +1(954)746 2510
ISLAS CANARIAS
MALTA Phone: +632 521 0433
THAILAND E-Mail:
Fax : +632 522 1165 P. A. Herzog S.L. [email protected]
M and A Ltd. www.aquaventurewhitetip.com Calle Fernando Arozena www.bauercomp.com
Casfen Court, Triq Sir Luigi
Dive Supply Co. Ltd.
Quintero 4 88/5 Patak Rd BAUER COMPRESSORS
Preziosi MATEC
Nave 1 Chalong Bay
Bugibba SPB 12 Maschinen & Technik, Inc. E-38009 Santa Cruz de San Francisco
M-Malta Tech Center Buencamino Str. 83100 Phuket 267 East Airway Blvd.
Teneriffe
Phone: +365 585065 Alabang Phone: +34(922)22 35 35 Thailand Livermore, California 94551
Fax : +356 585064 Muntinlupa City Manila, Fax : +34(922)20 37 29 Phone: +1(925)449 7210
Phone:+66 76 383 414-6
E-Mail: Philippines Fax : +66 76 281 525 Fax : +1(925) 449 7201
[email protected] Phone: +632 850 6450 E-Mail:
E-Mail [email protected]
Fax : +632 850 3631 SPAIN - MALLORCA - [email protected]
BALEARES INTERSOL ENGINEERING www.bauersf.com
MAURITIUS & TECHNOLOGY PTE LTD. BAUER COMPRESSORS
Rambaud Family SL
Air Pro Services Ltd. PORTUGAL 7/288 Moo 6 Chaengwattana Rd
Los Angeles
”Neptuno” Bhanmai, Pakkred
La croisée Diolle - La Marie Road INDUMA Deportes Nauticos CV International, Inc. and CvB
Vacoas Nonthaburi 11120 2730 Monterey Str., Suite 108
Maquinas Industriais Ltda. Avda. Argentina 45
Mauritius Thailand Torrance, California 90503
Rua da Cova da Moura 2-1 E-Palma de Mallorca
Phone: +230 684 0262 Phone: +34(971)28 02 67 Phone:+662 980 8754 Phone: +1(310)328 8550
P-1300 Lisboa
Fax : +230 696 2074 Phone: +351(21)392 8680 Fax : +34(971)73 75 54 Fax : +662 980 8756 Fax : +1(310)328 5525
E-Mail: E-Mail: E-Mail [email protected] E-Mail: [email protected]
Fax : +351(21)395 02 99
[email protected] E-Mail: [email protected] [email protected] www.cvintl.com
Intersol Engineering &
Technology Co. Ltd.
THE NETHERLANDS SRI LANKA 160 Rinklongprapa Road VENEZUELA
SINGAPORE
Compressor Service Underwater Safaris Ltd. Bangsue Inte C.A.
Techniek BAUER COMPRESSORS Leslie's House 10800 Bangkok P.O.Box 1481
Bedrijvenstraat 9 ASIA Pte.Ltd 25 Barnes Place Thailand YV-Maracaibo 4001-A
7641 AM Wierden, Niederlande 2 Alexandra Road CL-Colombo 7 Phone:+66 29 106 445 Phone: +58(261)793 82 22
/ The Netherlands #01-03 Delta House Phone: +941 699 757 Fax : +66 29 106 446 Fax : +58(261)793 83 05
Phone: +31 (0)546 57 82 52 SGP-Singapore 159919 Fax : +941 69 40 29 E-Mail: [email protected]
Fax : +31 (0)546 57 93 35 Phone: +65 62716271 E-Mail: [email protected]
E-Mail: [email protected] Fax : +65 62723345 TURKEY
E-Mail: info@bauer- SWEDEN VIETNAM
Dräger Safety Nederland compressors.com.sg Marintek Doga Sporlari Franco-Pacific Vietnam Co.
B.V. www.bauerasia.com P. Granzow AB
Postbus 310 Malmagatan 3
Malzemeleri Tic. A.S. Ltd.
Edisonstraat 53 Marine & Industrial S-74537 Enköping Bagdat Cad. 39 55 H0 Hao Hon Street
NL-2700 AH Zoetermeer Compressors Phone: +46(171)47 80 00 Sebnem. sok. 10/5 Kozyatagi District 1
Phone: +31(79)344 46 66 304 Thompson Road Fax : +46(171)392 70 TR-34724 - Istanbul Ho Chi Minh City Vietnam
Fax : +31(79)342 31 90 SGP-Singapore 307654 E-Mail: Phone: +90(216)44 53 580 Phone: +84-8 836 0257
E-Mail: [email protected] Phone: +65 250 6018 [email protected] Fax : +90(216)44 53 560 Fax : +84-8 836 1387
www.draeger.com Fax : +65 253 8443 www.granzow.se E-Mail: [email protected] E-Mail: [email protected]

BAUER KOMPRESSOREN GmbH Systemwerk Tel. +4989-- 78049-- 0 Fax 089/78049167

Postfach 710260 D--81452 München Internet: www.bauer-- kompressoren.de