JS200 T3

1314600

882 AXLE LOCK

876 DIG ISO CONNECTIONS

FROM SHEET 2
126 DRIVE SOL

891 DRIVE SOL

25A
C92 29
2 1
(4.0)300A (4.0) 200

25A
4 C260 29
2 1
(4.0)301 (4.0) 201 (4.0)201

72 C193
14 25 (0.5)800 1

1 ECU-STD O/P 1-6 9 RADIO (MEMORY), CAB INT LAMP SW (0.5)604G 2

FLOW
CONT
MAX
26 2 ECU-STD O/P 7-12 10 KEY SWITCH 3

3 ECU-STD O/P 13-16 11 ECU-STD, EMS BATT SUPPLY 4

4 ECU-STD O/P 17-22 12 DIAGNOSTIC CAB MAIN FRAME 30

12V RADIO
19 5 ECU-STD O/P 23-28 13 AUXILIARY
MAIN WIPER EARTH EARTH
HEADER 2 HEADER 4 6 HEATER/ AIR CON, AUTO FAN 14 ECU-STD,EMS,FASCIA IGN SUPPLY
CAB ROOM CAB LH CAB RH 60A
(0.5)601G (0.5)614
7 HEATED SEAT, WIPER 15 REFUELING PUMP C285
L A M P LAMP LAMP 1 1
2 (0.5)601H 2 (0.5)614C
8 WORK LAMPS, OPT HYDS, RADIO (IGN), LIGHTER 16 FUEL LIFT PUMP (0.5)876 1 27 C91
1 2
M 3 (0.5)601L 3 (0.5)614B (0.5)625D 2

(8.0)101D
DIG
C259

ISO
C212 C105
(0.5)601C (0.5)614D
4 4 C5
BATT SUPPLY

(0.5)848A C216
IGN SUPPLY

(8)001
21 22 (0.5)601D (0.5)614H C104
GROUND

5 5 300A 300A (4)300A +24V BATT SUPPLY (8)101A

1 (0.5)816 1
(0.5)601M (0.5)614A

HAMMER
6 6 (3.0)600 EARTH
15 C213
7 (0.5)601F 7 (0.5)614F
612
2
(0.5)627E 2
(0.5)848
(0.5)601 (0.5)614K 101D C6 C107
1 2 1 2 8 8 (8)101D +24V IGNITION SUPPLY
LOCK LEVER SW 1 C284
- + - +
(0.5)601J (0.5)614H

300D
LH LEVER SWITCHES RH LEVER SWITCHES

101H
101G

300C
9 9

101K

300B
300E
101F

101J

547
10 (0.5)601K 10 (0.5)614J 301
C250 (4)301 +24V BATT SUPPLY ECM
(0.5)882 1 C108
EARTH C109

(0.5)545A
(0.5)408B
HORN DOZER DOZER HAM/BOOM TRAVEL ONE TOUCH GRAB GRAB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1

AXEL
HEADER 1

LOCK
(0.5)105 2 (0.5)607
C198 6 5 4 3 2 1
S W ON SW OFF SW PRIORITY SW CHANGE SW IDLE SW CW SW CCW SW 12V 12V
C255

10A

15A

15A

10A
15A

15A

15A

10A

10A

20A

20A

20A

10A

10A

10A

5A
(1.0)547 (1.0)547
C283
20 BREAKER (1.0)847
1
(1.0)847
(0.5)126 1
COM

1U 2U 3U 4U 5U 6U 7U 8U 9U 10U 11U 12U 13U 14U 15U 16U C25 28

NO

2
NC

PILOT SW

847
(0.5)891 2

DRIVE
SOL
(0.5)613L
(0.5)843

(0.5)845

C185
1 2 3 4 5 6 7 8 9 10
40 34
613K

(0.5)825C 1
C94
C1

SWING
LOCK
AUTO (0.5)752 2 (0.5)815 2
C115 FAN
AUX 1 AUX 2 60 CONNECTOR A

TRAVEL
ALARM
C214 C186 (0.5)600H 1
(0.5)612D

(0.5)612H
(1.0)612G

C224
(0.5)612A
(0.5)612C
(0.5)612B
(0.5)612E
(0.5)612F
(3.0)612L

(0.5)612J

12 11 10 9 8 7 6 5 4 3 2 1 3 2 1 1 2 3 1 2 3 4 1 2 3 1 2 3 4 1 2 3 4 1 1 2 1 2 1 2 (0.5)807B (0.5)807B BOOM PRIORITY PROP V

24V/12V DROPPER C34 C33 C32 C31 C30 C27 C26 C226 C216 HEATED (0.5)819
1
(0.5)819 2 STAGE RELIEF SOL V
(0.5)803 1
ISUZU ENGINE

SWING
2
81

BRAKE
HEATED SEAT SW SEAT (0.5)800
3
(0.5)800 MAX FLOW CONT SOL V (0.5)602A 2
(8.0)620
(0.5)806 (0.5)806 TRAVEL CHANGE SOL V B

M
(0.5)428

(0.5)412

(0.5)420

(0.5)429

(0.5)432
(0.5)411
C187
(0.5)848A

(0.5)419A

(0.5)106A

(0.5)601A
(0.5)109A

(0.5)841A
4

(0.5)601B
(0.5)109B
(0.5)613
(0.5)614B

(0.5)840
(0.5)601J
(0.5)613A

(0.5)613B

(0.5)613K
(0.5)601K
SAFETY RELAY

(0.5)601
(0.5)413
C171

(0.5)404
(0.5)613J

(0.5)812 (0.5)812 SWING SHUT OFF SOL V

59 5 C172
+12V SWITCHED

(0.5)806 1 S C (4.5)002 (4.5)002

+24V IGNITION
+12V MEMORY

(0.5)613C
(0.5)107A

(0.5)108A

C174
+24V BATTERY

(0.5)850 (0.5)604J BOOM SPEED REG. C

(0.5)490

(0.5)843
(0.5)845

TRAVEL
(0.5)813

(0.5)808
(0.5)804
(0.5)805

6 (0.5)422D

SPEED
S

HIGH
(0.5)815 (0.5)815 TRAVEL ALARM (0.5)604E 2
7 (0.5) 408A R
(0.5)848 B
(0.5)848 LEVER LOCK SOL V (RET) R
GND

GND

(0.5)825B
8
(0.5)825D LEVER LOCK SOL V (OUT)
C189 E C173
E
614D

9 (0.5)819 1

(1.0)504A
23

(1.0)301
(1.0)102
(1.0)103
(1.0)104
(1.0)105
(1.5)106
(1.0)302
(1.5)107
(1.5)108
(1.0)303
(1.0)304
(1.0)150
(1.0)109
(1.0)305

(1.0)306
(0.5)803 (0.5)803 SWING BRAKE SOL V
10

2 STAGE
6 5 4 3 2 1

RELIEF
(0.5)752 (0.5)752 SWING LOCK SOL V (0.5)604F 2

(0.5)600G
8 7 3 2 1 2

(4.5)101C
11
(0.5)417B (0.5)417B SENSOR 0V REF
C190

408B
C110 (0.5)817
12
(0.5)817 BOOM SPD REG (1.0)605
C202 13 (0.5)825D 1 E C97
C203 (0.5)406 (0.5)406 AIR FILTER SW (8)101E
C98
(0.5)614K

(0.5)302A

14
(0.5)108B

(0.5)107C
(0.5)107B

(0.5)613G
(0.5)614A

(0.5)828

(0.5)828

LEVER
LOCK
(0.5)846
(0.5)843

(0.5)401 (0.5)401 (0.5)848 2 (0.5)408C

(0.5)614G
RESERVE TANK SW 408A
15 L
(0.5)430 (0.5)430 REFUELING PUMP SW (0.5)546C (0.5)546D
(0.5)402
16
(0.5)402 ENG OIL LEVEL
C194 R C99
17 (0.5)812 1
(0.5)502 (0.5)502 HEAT RELAY 49 C176
ALTERNATOR

SWING
18

SHUT OFF
(0.5)801 (0.5)801 PUMP PROP SOL V (OUT) (0.5)604H 2
19
(0.5)546 (0.5)546C KEY SW - BATT RELAY HEAT
(0.5)802
20
(0.5)802
C192 RELAY

C102

C103
FAN RELIEF PWM
C269

(4.0) 101B
EARTH 21 (0.5)817 1
(0.5)422D (0.5)422D

BOOM SPD
STARTER RELAY
HEADER 3 22 32

REG
(0.5)409 (0.5)409 SENSOR +5V REF (0.5)604J 2 4 1 (4.0)003
23
(0.5)405
24
(0.5)405 UPPER PILOT SW 003 C100
(0.5)407 (0.5)407 FUEL SENSOR (0.5)502 2
AIR CONDITIONER (0.5)414
25
(0.5)414 TRAVEL PILOT SW
(0.5)807B 1
(0.5)545B 1

BOOM
26 604B 2

PRIORITY
(0.5)826 (0.5)826 WINDOW WASHER
WATER 6 KEY SWITCH (0.5)408
27
(0.5)408
3
1 2 3 4 5 6 7 8 9 10 FACIA SW PANEL THERMO RECIRC VALVE BATTERY CLUTCH
THROTTLE CAB INT LAMP SW BOOM PRIORITY SW LOWER WIPER SW 28
ALTERNATOR SIGNAL
4 C101 GLOW PLUG
STAT ACTUATOR ACTUATOR RELAY RELAY REFUELING PUMP (0.5)827
29
(0.5)827 BOOM WORKLAMP

VOL DIAL OFF (0.5)751 (0.5)751 TOOLBOX WORKLAMP

5 (0.5)810
30
(0.5)810 HORN
AUTO IDLE IGN 16 74 (0.5)830
31
(0.5)830 A/C BINARY P SW
(0.5)613H
(0.5)613G

(0.5)613G
(0.5)613A
(0.5)613K

(0.5)613B
(0.5)613B

(0.5)613F
(0.5)613J

(0.5)613J

32
(0.5)433A
33
(0.5)433A A/C COMPRESSOR C66
HEAT (0.5)831 (0.5)831 A/C BINARY P SW (0.5)604C 1
41
WIPER
(0.5)416
34
(0.5)416 OIL TEMP SENSOR (0.5)801 2
PUMP C28 18
35 CONTROL
CRANK (0.5)750 (0.5)750 CWT LAMP 3
SOL V
(0.5)750 1
WASHER 3 2 8 7 3 2 8 7 3 2 (0.5)108C
36
(0.5) 108C LAMP SUPPLY 4 (0.5)108F 2
C'WEIGHT C270 OIL LEVEL SWITCH
108C
30 17 15/54 50a 19 C222 LAMP

87A
37

30

86

85

87
C215

433A
(0.5)814 (0.5)814 BEACON (0.5) 402 1
38
BEACON 1 (0.5)830 1 2 30 1 2 3 4 5 6 7 8 9 (0.5)838C C179
2 (0.5)831 C184 C185 C43 C200 C230 (0.5)421
39
(0.5)421 BOOST PS (0.5)830 1 A/C 46 C80 47

(0.5)108D

(0.5)614C

(0.5)419B

(0.5)108E
(0.5)614J
(0.5)302B
C22

(0.5)613E

(0.5)613F
40

(0.5)811B
(0.5)426
BINARY

(0.5)612A
3 (0.5)433B (0.5)306B

(1.0)366A
(0.5)306B REFUEL SW (0.5)831 2 (0.5)606B 1

(0.5)809

(0.5)829
58 3 QUICK HITCH 41
P SW HORN
C223 2 4 (0.5)832 (0.5)820
42
(0.5)820 QUICK HITCH (0.5)810 2
5 (0.5)833 (0.5)423 (0.5)423 OVERLOAD C76
MONITOR (EMS) 53

(0.5)427
(0.5)425
43

(0.5)417A
6 (0.5)834 (0.5)829 (0.5)829 FUEL PUMP (0.5)401 1
RADIO MUTE SW ISOLATOR 44 RESERVE
TANK LSW
433

7 (0.5)835 (0.5)434 (0.5)434 OVER HEAT (0.5)602C 2

45 0.75 W
8 (1.5)106B 1
CUSHION 46
9 (0.5)836
C77
10 (0.5)600C
47
(0.5)406 1 54 0.75 KW 2

(0.5)606D
48

(0.5)814
11 (0.5)602B 2 AIR FILTER CRANK ANGLE SENSOR
O/LOAD
12
C166 C82 18 0.75 SCR

(1.0)303A
BEACON

(1.0)150
(0.5)108E 1

(0.5)422C
C165 BOOM

(0.5)546
2 1 0.75 Y 1
SLEW BRAKE (0.5)827 2
8 7 3 2
(0.5)416A 1 50 LAMP
(0.5)409A 2 0.75 KW 2
C110
EMERG STOP 44 606E
C79 WASHER 48
HYD OIL TEMP SENSOR 0.75 SCR CAM ANGLE SENSOR
826 (0.5)826A 1
GND (FACIA SW PANEL)

M
M
(0.5)846D

(0.5)606C 2
(0.5)846C
(0.5)612L

(0.5)845

SPI SHIELD (SPARE)

C163
CHASSIS (SPARE)
IGNIION SUPPLY

IGNITION SUPPLY
REDUNDANCY

BATT SUPPLY

BLOWER (0.5)416B 1
HYD OIL
EMERG STOP
EMERG STOP
MRST-E (SPI)

MTSR-E (SPI)

0.75 RB
CAN SHIELD

MRST-E (SPI)
MTSR-E (SPI)

SCLK-E (SPI)

FUEL SENSOR 1
BATT GND

SCLK-E (SPI)

MOTOR CONTROLLER (0.5)409B 2 OVERHEAT SW C75

422D
52
SPARE

CAN H

(0.5)407 1
SHLD
SPARE

CAN L

0.75 BY
SHLD

GND

2
51 (0.5)417B 2
C159 0.75 R
7 3
846B

(0.5)846A
LOWER WIPER
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 WATER TEMP SENSOR
C40 (0.5)846E M
C14 C15
REDUNDANCY SW
12V CIGAR
LIGHTER
(0.5)612K
OPT HYDS 43 C207 35

(0.5)423
(0.5)435A
(0.5)504E

(0.5)818A

(0.5)405 1 UPPER
(0.5)837

(0.5)504J
(0.5)545D
(0.5)544D

SWITCH (SEE 2/2)

(0.5)610

(0.5)611

(0.5)552
(0.5)550
(0.5)553
(0.5)661
(0.5)610
(0.5)305C
(0.5)612S

(0.5)550
(0.5)551
(0.5)552
(0.5)553

C41 HAM/AUX AUTO MODE SWING PILOT BOOM UP 1

(0.5)603 2 PILOT 0.75 WB 1
DIAGNOSTIC
CONNECTOR SOL V C P SW P SW P SW 2
C93 55 3 P SW
13 8 7 6 5 4 3 2 1 C160 3 0.75 UY 2

C18 62 56 20 20 (0.5)606A 4 OVERLOAD

4
0.75 BY 3
PRESSURE
C208
BATTERY (+24V)

1 (0.5)612M
1 2 1 2 1 2 1 2 3 4 SW 20 OIL PRESSURE SENSOR
C169

C221

C206

C204
CAN SHIELD

2 (0.5)836 2 1
A/C

(0.5)108F

(0.5)614H
4 6 5 1 3 2 C161 C201 (0.5)414 1 TRAVEL C72

(0.5)838
(0.5)839
(0.5)840

(0.5)841
CONTROL 3 (0.5)504D C116
PILOT
CAN H

PANEL (0.5)606G 2
CAN L
GND

4 (0.5)835
P SW
(0.5)839B

0.75 U
(0.5)601L

C157 1

(0.5)403

(0.5)431

(0.5)418

(0.5)811
(0.5)613D

(0.5)601H

(0.5)614F

(0.5)431
(0.5)107D
5

(0.5)601K
(0.5)820 1
C164
42

600D

600D
600C

600E
QUICK
(1.0)435B

6 C210 0.75 N 2

602
603
604
605

606
607
2 C220
(1.0)842

A B C D E F G H J (0.5)604A
(1.0)504B

7 (0.5)834
C13 838A
(0.5)614E
1
(0.5)600F HITCH 57
(0.5)421 1 0.75 UW 3
8 (0.5)833 2 REFUEL PUMP
839A C229 1 2 3 4 5 6 7 8 9 10 (0.5)600A 2 BOOST
9 (0.5)832 (0.5)829 1
C4 M P SW COM RAIL PRES SENSOR
10 10
70
(1.0)305
(0.5)612H

(0.5)545A
(0.5)544A

(0.5)606F 2
838C (0.5)821
11 C228 1 0.75 SCR
C180 839B (0.5)822
2
(0.5)822 GRAB CW SOL V
(0.5)422B

12
(0.5)823 (0.5)823 GRAB CCW SOL V EARTH HEADER 0.75 BR 1
417A

(0.5)504C (0.5)504C 3
1 (0.5)824 (0.5)824 PRIORITY V

(0.5)433A
(0.5)304B (0.5)304B 4
(0.5)435A
2
(0.5)435A 417B
(0.5)816
5
(0.5)816 HAMMER
79 0.75 RU 2

WORKLAMP SW (0.5)612J
3
(0.5)612J (0.5)305
(0.5)414A
6
TRAVEL P SW
(NOT USED) BOOST TEMP SENSOR

(0.5)430
(0.5) 306B
4
(0.5)545D (0.5)545D
11 12 5 C258

(0.5)802

(0.5)600B

C90
(0.5)544D
6
(0.5)544D 504C (1.0)504A 1
(0.75)507 BAROMETRIC SENSOR GND 0.75 RW 1

C232
(0.5)600K
7 1 1 2 3 4

C233
C155 45

(0.5)822
1
417

2
807
61

(0.5)600L

(0.5)600M
(0.5)837 (0.5)837 (0.75)510 BAROMETRIC SENSOR 5V OUTPUT

(0.5)823

(0.5)824
8 (0.5)818A 842A 2 0.75 U 2
(0.5)818A (0.5)818A (0.75)509 OIL PRESSURE SENSOR SIGNAL
842B
435A

9 3
(0.5)422
504

(0.75)508 BAROMETRIC SENSOR SIGNAL 0.75 RU

CC-KW2000
2 1 2 1 2 1 3
10 4
TECH 2
818

(0.5)807A

(0.5)600C

C156 (0.75)511 INTAKE AIR TEMP SIGNAL

IS-DIAG
SHIELD
C194

818B 5 A/C COMP

SHLD

C137

C138
8 7 3 6 5 2 435B (0.75)512 BOOST [Link] SIGNAL
C253 BOOST PRESSURE SENSOR
C24 C225 (0.75)513
6
OIL PRESS SENSOR GND
75
825B

7
2 1
(0.5)836
1
(0.5)836 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (0.75)514
8
OIL PRESS SENSOR 5V
REFUELING 72
(0.5)835 (0.5)835
(0.5)424
(0.5)415

(0.5)612N
(0.5)612P
(0.5)504F

(0.5)504F

2 9 LOW FLOW DIRECTION V PUMP SW FAN DRIVE 0.75 G 1

(0.5)834 (0.5)834 (0.75)521 FUEL LEAK TEMP SENSOR SIGNAL
3 544D 544B 544 10 RELIEF
(0.5)422A

(0.5)833 (0.5)833 (0.75)522 WATER [Link] SIGNAL 0.75 SCR

4 545D 545B 545 11 C265 PROP SOL V
(0.5)832 (0.5)832 0.75 SCR

(0.75)543

(0.75)506
5 12 OVER HEAT WARNING SW

(0.75)611N
(0.75)611H
(0.5)846
6
(0.5)846 74 74 74 523B 523A (0.75)523A
13
SUCTION CONTROL VALVE LO (0.75)530
20
CRANK ANGLE SENSOR PULSE (+)
(0.5)845 (0.5)845 (0.75)516 BOOST PRESS SENSOR SIGNAL (0.75)531 CRANK ANGLE SENSOR PULSE GND
7 14 19 1.5 W 1
USED ON (0.5)424
8
(0.5)424
MAIN RELAY FUEL LIFT PUMP EMERGENCY STOP
(0.75)517
15
EGR POSITION SENSOR W (0.75)616
18
CRANK ANGLE SENSOR SHIELD-GND
(0.5)415 (0.5)415 (0.75)518 EGR POSITION SENSOR V (0.75)526 CAM ANGLE SENSOR PULSE 5V
WHEELED M/C ONLY 9
(0.75)519
16
EGR POSITION SENSOR U (0.75)525
17
CAM ANGLE SENSOR PULSE GND
0.75 U 2 INJECTOR 1
10 17 16
(0.75)520 BOOST PRESS SENSOR 5V 0.75 SCR (0.75)618 CAM /[Link] SHIELD
8 7 3 6 5 2 18 15
C49 (0.75)525
19
CAM ANGLE SENSOR PULSE GND (0.75)522
14
WATER [Link] SIGNAL
0.75 UW 3
(0.5)853 (0.75)526 CAM ANGLE SENSOR PULSE 5V (0.75)520 BOOST PRESS SENSOR 5V INJECTOR 4
1 20 13
(0.5)852 0.75 SCR (0.75)514 OIL PRESS SENSOR 5V
2 21 12
(0.5)305D

515A
(0.5)612R

(0.5)305E
(0.5)853
(0.5)852
(0.5)504H

(0.75)515A COMMON RAIL PRESSURE SENSOR SIGNAL (0.75)509 OIL PRESSURE SENSOR SIGNAL
22 11
C181 (0.75)527 [Link] PRES.,EGR POSN [Link] (0.75)513 OIL PRESS SENSOR GND
23 10 1.5 R 1
87A

87A

87A

(0.75)524 COMMON RAIL PRESS SENSOR 5V (0.75)524 COMMON RAIL PRESS SENSOR 5V
30

86

85

87

30

86

85

87

30

86

85

87

24 9
0.75 SCR (0.75)619 CAM/[Link] SHIELD (0.75)515A COMMON RAIL PRESSURE SENSOR SIGNAL
25 8 0.75 UY 2
(0.75)528 EGR MOTOR V (0.75)527 COM RAIL PRESS/EGR POS SENSOR GND INJECTOR 3
C251 C254 C271 26 7
(0.75)529 SUCTION CONTROL VALVE HI 0.75 SCR (0.75)512 BOOST [Link] SIGNAL
(0.75)837

(0.75)505
(0.75)501C
(0.75)503B

6
(0.75)611E

(0.75)611M

27
(1.0)847
(4.0)301A

(2.0)501B

(0.75)611G
(0.75)301C
(1.0)301B

(0.75)530 CRANK ANGLE SENSOR PULSE (+) (0.75)516 BOOST PRESS SENSOR SIGNAL
28 5 0.75 UR 3
(0.75)531 CRANK ANGLE SENSOR PULSE GND (0.75)532 BOOST PRESS SENSOR GND INJECTOR 2
29 4
0.75 SCR (0.75)617 CRANK ANGLE SENSOR SHIELD-GND 0.75 SCR
(0.5)419

30 3
(4.0)301

(0.75)532 BOOST PRESS SENSOR GND 0.75 SCR

31 2
(0.75)533 EGR MOTOR W
(0.75)422A

C306 / C307 32 1
(0.75)544
(0.75)545

(0.75)837

(0.75)504
(0.75)502

CAN CON (0.75)534 EGR MOTOR U 0.75 YG 1

SEE SHEET 2 33
0.75

34
(0.75)535 0.75 BY 2
(0.5)432A 8 7 6 5 4 3 2 1 35
TEIR 3 (0.75)536
36 C266
(1.5)537 INJECTOR POWER (INJECTOR#2,#3)
FUEL LEAKAGE TEMP SENSOR
C252 (0.75)538
37
INJECTOR #4 CYL SIGNAL (1.5)542 INJECTOR POWER (INJECTOR#1,#4)
38 1
(0.75)539 INJECTOR #2 CYL SIGNAL (1.5)537
39 INJECTOR POWER (INJECTOR#2,#3)
(0.75)422A
(0.75)611K

39 2
(0.75)544
(0.75)545

(0.75)837

(0.75)504
(0.75)502

(0.75)540 INJECTOR #1 CYL SIGNAL

40 3 0.75 RW 1
(0.75)541 INJECTOR #3 CYL SIGNAL
41 C262 4
(1.5)542 INJECTOR POWER (INJECTOR#1,#4) C261 LIFT PUMP (0.75)540 INJECTOR #1 CYL SIGNAL
42 5 0.75 RB 2
(1.0)547 FUEL LIFT PUMP (1.0)547 1 (0.75)539 INJECTOR #2 CYL SIGNAL
43 M 6
501C (1.0)604D 2 (0.75)541 INJECTOR #3 CYL SIGNAL SUCTION CONTROL VALVE
501B 44 7
(0.75)538 INJECTOR #4 CYL SIGNAL
45 8
46 9
47 10 0.75 WR 1 U
(0.5)825A 48 11
303

102

301

12 0.75 WB 2 V M
0.75 WU 3 W
C267
MOTOR EGR BRUSH LESS DC
(0.75)521 FUEL LEAK TEMP SENSOR SIGNAL
1

(0.75)611D

(0.75)611H
(0.75)611G
(0.75)611C

(0.75)611E
(0.75)611F

(0.75)611J
(0.75)529 SUCTION CONTROL VALVE HI

(1.5)611A
(1.5)611B
(1.5)611
2
(0.75)523A SUCTION CONTROL VALVE LO 0.75 1
3
(0.5)434 G OVERHEAT WARNING SW
4 0.75 WR 2
1 U
(0.75)611D
(0.75)503A

(0.75)422A

(0.75)529A
(0.75)611C

(0.75)532B
(0.75)515B

(0.75)529B
(0.75)611E
(0.5)612D

(1.0)612G
(1.0)303A

(1.0)102A

(1.0)301A

(0.5)811A

(0.5)304A
(1.0)304C

(0.5)544C

(0.5)612C
(0.5)414B

(1.0)303B

(1.0)102B

(1.0)301B

(0.5)612B
(0.5)545E

(1.0)612E

(0.5)612F

(1.5)611A

(1.5)501A
(1.5)611B

(0.75)502

(0.75)545

(0.75)503

(0.75)504

(0.75)544
(0.75)543

(0.75)505

(0.75)506

(0.75)507
(0.75)508

(0.75)509

(0.75)510
(0.75)511

(0.75)512

(0.75)513
(0.75)514

(0.75)515
(0.75)521
(0.75)522

(0.75)524

(0.75)516
(0.75)517
(0.75)518
(0.75)519
(0.75)520

(0.75)523
(0.75)525
(0.75)526
(0.75)616
(0.75)527

(0.75)528

(0.75)530
(0.75)531
(0.75)615
(0.75)532
(0.75)533
(0.75)534

(0.75)535
(0.75)536
(0.75)537
(0.75)538
(0.75)539
(0.75)540
(0.75)541
(0.75)542
(0.5)400
(0.5)401
(0.5)402
(0.5)403
(0.5)404
(0.5)405
(0.5)406
(0.5)407
(0.5)408
(0.5)409
(0.5)410

(0.5)411
(0.5)412
(0.5)413

(0.5)415

(0.5)416
(0.5)417
(0.5)418
(0.5)419

(0.5)420
(0.5)421
(0.5)422
(0.5)423
(0.5)424
(0.5)425
(0.5)426
(0.5)427

(0.5)428
(0.5)429
(0.5)430
(0.5)431
(0.5)432
(0.5)433

(0.5)434

(1.0)104
(1.0)105

(1.0)435

(0.5)800
(0.5)801
(0.5)802
(0.5)803
(0.5)804
(0.5)805
(0.5)806
(0.5)807

(0.5)808

(0.5)809
(0.5)810

(0.5)812
(0.5)813
(0.5)750

(0.5)751

(0.5)814
(0.5)815
(0.5)816
(0.5)817
(0.5)818
(0.5)819
(0.5)820

(0.5)821
(0.5)822
(0.5)823
(0.5)824
(0.5)825
(0.5)826
(0.5)752
(0.5)827

5
0.5)850

(1.5)611
(1.5)501

C263 FOR OEM METER R WATER TEMP SENSOR 0.75 WB 3

80 6 V
(0.75)508 1 a
0.75 WU 4
1 2 3 4 5 6 7 8 9 10 W
(0.75)507A 2 b
C268 0.75 5

9804/0169 issue 1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
(0.75)510 3 c
CONNECTOR A CONNECTOR B CONNECTOR C ECM VEHICLE SIDE ECM ENGINE SIDE 1
(0.75)517 EGR POSITION SENSOR W EGR POSITION SENSOR
C8 C9 C10 C257 2
C256 (0.75)518 EGR POSITION SENSOR V
3
BAROMETRIC SENSOR (0.75)519 EGR POSITION SENSOR U
EARTH 4
HEADER 5
C264 5
O/P36 HARDWARE SENSING

(0.75)533 EGR MOTOR W

O/P15 HIGH SPEED TRAVEL

82
O/P10 SWING SHUT OFF 3

6
I/P28 KEY SW (CRANK)

(0.75)511
O/P22 ENG SHUTDOWN

A
O/P1 BOOM SPEED REG.
I/P25 AUTO MODE P SW

I/P16 REFUEL PUMP SW

I/P5 ENGINE OVERHEAT

(0.75)528 EGR MOTOR V

O/P5 REFUELING PUMP
O/P16 BOOM PRIORITY

O/P30 TOOLBOX LAMP

I/P14 ONE TOUCH IDLE

PULSE(+) SP-CAM HAL

PULSE(+) SP-CAM HAL

O/P8 FAN RELIEF PWM
I/P34 TRAVEL CHANGE

O/P35 STARTER RELAY

O/P26 TRAVEL ALARM

O/P3 MAX FLOW CUT

O/P24 2 STAGE RELIEF

O/P20 LOW FLOW PRI

I/P18 BOOM PRI/HAM
I/P19 BOOM UP PILOT

O/P34 SWING LOCK 1

I/P6 THROTTLE LEVER

7
O/P9 SWING BRAKE 2
I/P20 HAMMER PILOT

PULSE(-) IF-CAM HAL

O/P11 LOWER WIPER
+5V REF (THROTTLE)

O/P14 CAB RH LIGHT

I/P13 O/LOAD PRESS

O/P13 CAB LH LIGHT

O/P25 QUICK HITCH

O/P29 BOOM LIGHT

I/P35 ENG OIL LEVEL

PULSE(+) IF-CRANK-
O/P2 CAB INT LAMP
I/P21 LOWER WIPER

I/P8 THROTTLE VOL

(0.75)534 EGR MOTOR U

O/P28 SOFT/HARD

O/P21 LEVER LOCK

I/P27 TRAVEL PILOT

I/P7 CAB INT LAMP

I/P29 SWING PILOT

I/P37 RES TANK SW

I/P1 HYD OIL TEMP

I/P15 BOOST P SW

O/P32 OVER HEAT

I/P26 UPPER PILOT

O/P19 CCW GRAB

I/P10 A/C CLUTCH

O/P33 CWT LIGHT

I/P32 LEVER LOCK

O/P7 PUMP PROP

SUPPLY O/P17-22
SUPPLY O/P23-28

SUPPLY O/P13-16
SUPPLY O/P13-16
I/P3 ALTERNATOR

I/P22 DOZER OFF

8
I/P12 OPT LAMPS
I/P2 WATER TEMP

I/P17 ENG SPEED

O/P18 CW GRAB
GND I/P7,8,15,16
I/P31 GRAB CCW

(0.75)507B
O/P IS-MDMAP0
I/P23 DOZER ON

O/P CC-KW2000
SUPPLY O/P7-12
SUPPLY O/P7-12
I/P9 STD LAMPS

B
O/P OS-BOOSTL
O/P27 BREAKER
I/P4 FUEL LEVEL

O/P23 WASHER

O/P PG-POWER

O/P PG-POWER
I/P11 AIR FILTER

I/P33 AIR PRESS

CAN CC-CAN-H

GND SG-5VRT2

I/P IA-OILPRESS

GND SG-5VRT3

GND SG-5VRT5
I/P OS-STARTER
I/P30 GRAB CW

CAN CC-CAN-L
SUPPLY O/P1-6
SUPPLY O/P1-6

O/P OS-MAINR
O/P OF-TACHO

- IS-EBMPOS 3
- IS-EBMPOS 2
- IS-EBMPOS 1
O/P IS-MEMCL

- IS-MDMAP 1

- IS-MDMAP 2
- IS-MDMAP 3

O/P OM-EBM2

O/P OM-EBM3
O/P OM-EBM3
O/P OM-EBM1
I/P IS-MDMEM
I/P36 PREHEAT

O/P OP-COM1
I/P OS-GLOWR

I/P IS-IDLDWN
O/P 0S-MAINR

O/P OP-SOM2
O/P17 DOZER

I/P OS-GLOWL

O/P SG-5VRT1
O/P4 BEACON

GND PG CASE
I/P IA-ACCEL 1
I/P IA-ACCEL 2
GND PG-SIGN

I/P IA-SCVVLO
I/P IS-ENGSTP

O/P IA-THBST
O/P1A SPARE

I/P IA-BPRESS
O/P31 SPARE
O/P7A SPARE

O/P IA-THOIL

SHL SG-SLD5

SHL SG-SLD4
O/P12 WIPER

SHL SG-SLD1

O/P PG-SIGN
I/P IS-IDMNL

I/P IA-SCVLO
GND I/P9-14

RS/SPI SHLD

I/P OS-OILPL

I/P IA-PFUEL

I/P IA-PFUEL
O/P IS-DIAG

- OP-SCVHI

- OP-SCVHI
I/P OS-DIAG
O/P6 HORN
I/P24 HORN

I/P IS-IDLUP

I/P IS-START

I/P IA-BARO
I/P IA-QADJ
O/P SP-5V1

O/P SP-5V2

O/P SP-5V5

O/P SP-5V4
I/P IS-IGKEY

AIR INTAKE SENSOR

I/P IA-THW
RESERVED
RESERVED

RESERVED
RESERVED

RESERVED

RESERVED
RESERVED

- OS-INJ 4
- OS-INJ 2
- OS-INJ 1
- OS-INJ 3
I/P SP-5V3
O/P IA-IAT

I/P IA-THL
RS232 RX

I/P IF-SPD
RS232 TX

CAN SLD

83
CHASSIS

I/P PS+B

I/P PS+B
I/P PS+B
+5V REF

CAN Lo
CAN Hi
0V REF

SPARE
SPARE

SPARE

PROG
BATT

GND
GND

N/C
N/C
N/C
N/C

N/C
N/C
N/C

N/C

N/C

N/C
N/C
N/C
N/C

N/C
N/C

N/C
N/C

N/C
N/C
N/C
N/C

N/C

N/C

N/C

N/C

N/C

N/C
N/C
N/C
IGN

N/C
N/C

N/C

N/C
N/C
OV

INPUTS SYSTEM OUTPUTS

ECU -STANDARD ECM - ENGINE