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Yokogawa, SC42

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467 views12 pages

Yokogawa, SC42

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

General Model SC42 and FF40/FS40/FD40

2/4-electrode design for Conductivity Flow


Specifications fittings, Subassemblies and Immersion fittings

The sensor, model SC42 and associated fitting program is


designed to meet the most common installation requirements
in terms of material compatibility, process connections and flow
dynamics.

Model SC42 sensor, available in various materials such as Epoxy,


Stainless Steel, PTFE and PVDF, is intended to suit most process
conditions. The sensor is provided either with a Amphenol
connector to fit the Yokogawa WU40 cable or Variopin connector
to fit with Yokogawa WU10/WE10-cable. A wide range of flow
and immersion fittings makes it possible to install the sensor in a
permanent or semi-permanent location. The fittings of stainless
steel might be used in sanitary applications

All sensors have a pre-calibrated cell constant and a built-in


temperature element for automatic temperature compensation.
Sensors with the Variopin connector are equipped with an ID-chip
in which callibration information is stored for easy setup when
connected to a SENCOM Smart Adapter model SA11-C1. For
metal sensors a 3.1 material certificate is included. The sensors,
except those equipped with Variopin connector, are ATEX certified
for installation in zone 0 environments when connected to a
certified intrinsically safe Yokogawa analyser, model SC202S or
FLXA21 or a certified intrinsically safe circuit with defined output
parameters (refer General Specifications of each sensor for
details).

Features
• Built-in temperature resistor: Pt1000
• Fast temperature response
• Plug and cable form a water tight connection to IP67
• Selection of cell constant 0.01 cm-1 to 10 cm-1
• Sensor with 8 pin Variopin with ID chip for SENCOM SA11-C1 use
• ATEX/IECEx certified
•  ide range of sensors to suit most process conditions including
W
ultra-pure water applications
• Wide range of mountings
• Standard quality inspection certificate with delivery of sensor

System Configuration

Sensors
Sensors Cables
Cables Fittings
Fittings Transmitters
Transmitters Accessories
Accessories

GS 12D07J01-01E-E
18th Edition
2

Specifications
General Specifications Operating range
Conductivity at actual
Model SC42 process temperature : 1 µS * C.C. – 200 mS * C.C.
Measuring elements See Fig. 1: Measuring range of conductivity sensors
2-electrode for SC42-SP/SV series; SC42-EP04 (EP14); SC42-EP15
(EP16) series 100 000 000.00

4-electrode for SC42-EP08 (EP18); SC42-FP/FV08 (TP/TV08)


Pt1000 temperature sensor
10 000 000.00

1 000 000.00

Materials 100 000.00

Wetted parts sensor: 10 000.00

Body SC42-SP/SV : Stainless Steel AISI 316L 1 000.00

SC42-EP : Glass filled epoxy resin 100.00

SC42-FP/FV : PVDF, Glass 10.00


SC42-TP/TV : Glass filled PTFE, Glass
µS/cm 1.00

SC202/SC450
Electrodes SC42-SP/SV : Stainless Steel AISI 316L
SC450
0.10
DC402 SC202

SC42-EP : Graphite impregnated 0.01


SC42-SP34 SC4A-002 SC42-SP24 SC4A-010 SC42-EP14 SC42- SC42-EP04 SC42-EP18 SC42-EP08

with epoxy resin SX42-SX34


(0.01/cm)
(0.02/cm) SX42-SX24
(0.1/cm)
(0.1/cm) (1/cm) EP15(D)
(1/cm)
(10/cm) (1/cm) SC42-FP08
(10/cm)

SC42-FP/FV : Platinum
SC42-TP/TV : Platinum
Fig. 1 Measuring range of conductivity sensors
O-ring SC42-SP/SV : Viton
SC42-FP/FV : Viton Temperature SC42-SP/SV : 0°C to 150°C (32°F to 302°F)
SC42-TP/TV : Kalrez™ SC42-EP : 0°C to 110°C (32°F to 230°F)
SC42-FP/FV : 0°C to 110°C (32°F to 230°F)
For the -FP/FV and -TP/TV the supplied O-ring for sealing SC42-TP/TV : 0°C to 110°C (32°F to 230°F)
in the fitting is Viton. Pressure SC42-SP/SV : 0 to 10 bar (0 to 142 PSIG)
SC42-EP : 0 to 10 bar (0 to 142 PSIG)
Insulation -SP/SV : PEEK 450G, FDA migration tested SC42-FP/FV : 0 to 10 bar (0 to 142 PSIG)
SC42-TP/TV : 0 to 2 bar (0 to 28 PSIG)
Connector: Cable length for Sensors with
Amphenol: Contacts : gold plated Amphenol connector or Variopin
Plug : Polyamide connector directly connected
to FLXA analyzer : max. 60 meter with WU10 or
Variopin: Contacts : gold plated WU10 in combination with WF10
Material : Nickel-plated brass cable and BA10 junction box
Insulation : PEEK, UL94-V0 For sensors with suffix -VS
IP class : IP67 combined with SA11-C1 : Optional 3 meter WE10 cable
combined with SA11 Smart
Functional specifications (at 25°C) Adapter
Temperature element SC42 : Pt1000 to IEC 751 SA11-C1 Smart Adapter : Directly connected to the analyzer
Nominal Cell Constant using a WU11 cable up to 100
SC42-SP/SV24 : 0.1 cm-1 meters
SC42-SP/SV34 : 0.01 cm-1 or
SC42 (EP08) : 10 cm-1 Connected to a BA11 connetion
SC42-EP14 (EP18) : 1 cm-1 box using WU11 cable upto 100
SC42-EP15 (EP16) : 1 cm-1 m. The BA11 connection box is
SC42-FP/FV : 10 cm-1 connected to the analyzer using a
SC42-TP/TV : 10 cm-1 WU11 cable up to 100m
Note: The SC42 temperature sensor is designed for
measurement compensation and for indication. Regulatory standards
It is NOT designed for process temperature control. (only for SC42 with Amphenol connector)
ATEX : Directive 2014/34/EU
Dynamic specifications by applying:
Response time temperature t90 EN 60079-0
SC42-SP/SV24 : < 3 min. EN 60079-11
SC42-SP/SV34 : < 1 min. EN 60079-26
SC42-EP04 (EP08) : < 3 min.
SC42-EP14 (EP18) : < 2 min. Certificate no . : DEKRA 14ATEX0074 X
SC42-EP15 (EP16) : < 3 min. II 1 G Ex ia IIC T4… T6 Ga
SC42-FP/FV : < 1 min. ECEx
SC42-TP/TV : < 1 min. Applying standards : IEC 60079-0
: IEC 60079-11
: IEC 60079-26
Certificate no. : IECEx DEK 14.0032X
Ex ia IIC T4…T6 Ga
Conformity : EAC (Eurasia)
GS 12D07J01-01E-E TS (Taiwan)
3

Electrical data for ATEX/IECEx : F


 or sensor input circuit connected Installation of SC42 sensors
to To install the SC42 conductivity sensors in a permanent or semi-
A certified intrinsically safe circuit permanent location, Yokogawa can supply a range of flow and
with the following maximum immersion fittings. These fittings and sub-assemblies are available in
values: different materials to give the best solution for any process considering
Ui = 14.4 V; Ii = 116.5 mA; Pi = chemical resistance, pressure and temperature specifications. Flow
0.342 W fittings are available with optional flange adapters. When installing the
or SC42 sensor in a fitting, an O-ring is necessary. This O-ring is available in
Certified intrinsically safe different materials to improve chemical resistance.
Yokogawa Contact
Conductivity transmitter Model If the SC42 sensor is supplied with an O-ring, the O-ring in the fitting
FLXA21 series or must be removed.
Model SC202S series.
T
 he effective internal capacitance
Ci and the effective internal bar
inductance Li of the sensor 12
depends only upon the properties 10
and length of the integral cable. 8 FP/FV
6
Special conditions (X) :T
 6 for Tamb. -30°C to 40°C EP SP/SV
4
T5 for Tamb. -30°C to 95°C TP/TV
T4 for Tamb. -30°C to 130°C 2

Impact on the product shall be avoided. 0 10 20 30 40 50 60 70 80 100 120 140 160


Electrostatic charges on the enclosure shall be
avoided.
From the safety point of view the circuits shall be Fig. 1 Pressure vs temperature
assumed to be connected to earth.

Regulatory standards (all types) Typical installation of SC42 sensor in FF40 Flow fittings/ FS40
Flow fitting assemblies
From a practical point of view, the best mounting place for a
CE : Decision 768/2008/EC conductivity sensor is in a by-pass with a sample valve. For these
applications the following Flow fittings/Flow fitting subassemblies
Pressure : Directive 2014/68/EU are ideal: Model FF40: Flow fitting, Model FS40: Flow fitting
Applying article : 4.3 (Sound Engineering Practice) subassembly

- RoHS2 : Directive 2011/65/EU When using the sensor in combination with a Flow fitting or Flow
Applying category : 9 (Industrial monitoring and control fitting subassembly, the process flow has to be taken into account
instruments) when mounting the sensor. For an example see figure 2

Shipping details
Package size (LxWxH) :3  00 x 95 x 73 mm (11.8 x 3.7 x
2.9 inch)
Package weight : 0.3 to 0.8 kg (0.7 to 1.8 lbs),
depends on sensor type

Environmental conditions
Storage temperature : -30°C to 50°C (-22°F to 122°F)

Reasonable
Good
Bad Bad

Good

Fig. 2 Mounting position SC42 sensor


GS 12D07J01-01E-E
4

Modelcode FF40 Flowfitting:

Model code Suffix code Option code Description


FF40 Flow fitting
Material - P22 Polypropylene (PP)
- S22 Stainless steel (AISI 316L)
- V22 Polyvinylchloride (PVC)
Optional Flange adapters /FP1 DN15 PN10 PP
(NPT ½” Male lap joint) /FP2 DN25 PN10 PP
/FP3 ½” ANSI 150 lbs PP
/FP4 1” ANSI 150 lbs PP
/FS1 DN15 PN10 SS AISI 316
/FS2 DN25 PN10 SS AISI 316
/FS3 ½” ANSI 150 lbs SS AISI 316
/FS4 1” ANSI 150 lbs AISI 316
Material Certificate /M 3.1 according to EN-10024 for Stainless steel wetted parts

Sensor cable

Sensor cable
Plug-in
sensor

Plug-in
sensor

M8 thread

Fig. 3 Installation SC42 Fig. 4 Installation SC42


in FF40-P22/FF40-V22 *) in FF40-S22 *)

*Note: Not possible for sensors with suffix code -EP16

GS 12D07J01-01E-E
5

Units in mm (inch) Units in mm (inch)

Ø 54 (2.76) Ø 54 (2.76)

87 (3.42)

87 (3.42)
Ø 60 Ø 60 Ø 40 (1.57) Ø 40 (1.57)
(Ø 2.36) (Ø 2.36)

OUT OUT OUT OUT


245 (9.65)

245 (9.65)

120 (4.72)

120 (4.72)
231 (9.09)

231 (9.09)
32 32

(adj.)

(adj.)
(1.26) (1.26)

153 (6.0)

153 (6.0)
125 (4.92)

125 (4.92)

Ø 35 Ø 35
(1.38) (1.38)

Ø 12 Ø 12

IN IN
IN IN

Fig. 5 Dimensions FF40-P22 (V22) Fig. 6 Dimensions FF40-S22

Flange adapters are available for the FF40-P22 (option /FP*) and for the FF40-S22 (option /FS*)

Units in mm (inch)
D
k
Ø 54

OUT

32
231

Ø 36 dg
b
L1

DN15 DN25 1
/2Inch 1 Inch
D ø 95 ø 115 ø 88.9 ø 108
k ø 65 ø 85 ø 60.5 ø 79.2
dg 4x 13.5 4x 13.5 ø 15.7 ø 15.7
B ø 11.5 ø 16 ø 11.2 ø 17.5

L2

IN

Fig. 7 Dimensions of optional Flange adapters

Type DN15PN10 DN25-PN10 1/2” 150 lbs 1” 150 lbs


L1 L2 L1 L2 L1 L2 L1 L2
FF40-S22
226 123 236 133 8 7/8” 4 13/16” 9 5/16” 5 1/4”
FF40-P22
247 123 236 112 9 3/4” 4 7/8” 9 5/16” 4 7/16”

GS 12D07J01-01E-E
6

Modelcode FS40 Subassembly for Flow fitting

Model code Suffix code Option code Description


FS40 Subassembly
Material - F22 Polyvinylidenefluoride (PVDF)
- S22 Stainless steel (AISI 316L)
- S23 Stainless steel (AISI 316L) for EP16 model sensor
- V22 Polyvinylchloride (PVC)
Mounting - WE Weld-in socket for - S22 and - S23
Glue-in socket for - V22
- PA Parallel thread, only for - F22, (ISO 228/1-G11/4”)
- TP Tapered pipe thread (11/4” NPT)
- DF For insertion type sensor with collar piece
DN25 in combination with - S23
Material Certificate /M 3.1 according to EN-10024 for Stainless steel wetted parts

Sensor
(EP16 model)

FS40-S23-DF

Fig. 8 Installation example of the SC42-EP16 sensor with a FS40-S23-DF subassembly

GS 12D07J01-01E-E
7

Units in mm (inch)

36 (1.42)
Ø 63
Ø 55
(2.48)

61 (2.40)
(2.16)
24 (0.95)

27 (1.06)
Ø 31
(1.22) 1 1/4"-11.5
Ø 28 NPT
(1.10) FS40-F22-TP
FS40-S23-DF FS40-V22-TP
27 (1.06)

Ø 54 Ø 54
(2.12) (2.12)
36 (1.42)

50 (1.97)
41 (1.61)

Ø 38
(1.50)
Ø 36 1 1/4" NPT
(1.42)
FS40-S22-WE FS40-S22-TP
32 (1.26)
27 (1.06)

Ø 50
52 (2.05)

57 (2.25)

Ø 55
(1.97)
19 (0.75)

(2.16)
24 (0.95)

1 1/4" ISO Ø 40
(1.57)
228/1-G 1 1/4
FS40-V22-WE
FS40-F22-PA

Fig. 9 D
 imensions FS40 Flow fitting subassemblies

GS 12D07J01-01E-E
8

Typical installation of SC42 sensor in FD40 Immersion fitting


The immersion fittings are for installing the SC42 sensor in tanks, open vessels or drains. If the fitting is mounted in a tank with agitator or if
it is placed in a fast flowing process, care must be taken that the fitting is adequately supported. For this reason several mounting flanges
can be ordered.

Modelcode FD40 Immersion fitting


Model code Suffix code Option code Description
FD40V28 Immersion fitting PVC
FD40S28 Immersion fitting Stainless Steel AISI 316L
Immersion - Between 05 and 20 decimeter
depth (Example 06 = 6 dm. = 0.6 m.)
- NC No Cable
Flange - FN No Flange
- F1 PVC flange DN50 PN10
- F2 PVC flange ANSI 2” 150 lbs
- F3 Stainless Steel flange DN50 PN10
- F4 Stainless Steel flange ANSI 2” 150 lbs
Style code * B
Protection hose /PH5 For 5.5 meter mounting cable
/PH10 For 10 meter mounting cable
Mounting cable /C05 Length 5,5 meter*
/C10 Length 10 meter*
Material Certificate /M 3.1 according to EN-10024 for SS wetted parts

*Note: If it is necessary to use the fitting with another mounting cable length, this cable can be ordered separately as WU40 model
(Amphenol connector) or WU10/WE10 (Variopin connector).

Model code Suffix code Description Model code Suffix code Description
WU40 Sensor cable WU10 Universal sensor cable
Cable length - LH01 1 meter Conn. type -V Variopin
- LH02 2 meters Cable type -D Dual Coax
- LH05 5½ meters Cable length -02 2 meters
- LH10 10 meters -05 5 meters
- LH15 15 meters -10 10 meters
- LH20 20 meters -15 15 meters
- LH25 25 meters -20 20 meters

Units in mm (inch) Units in mm (inch)


Ø 50 PVC
d SS 18 (0.70)
d
B
Ø 100 (3.94)

k
k D
D

Flange D k d B Flange D k d
DN50 165 125 18 18 NW50 165 125 18
2”150 lbs 152.4 120.7 19.1 19.1 2”150 lbs 152.4 120.7 19.1
L

Ø 40 (1.57)

(6”) (4.75”) (0.75”) (6”) (4.75”) (0.75”)

Ø 40

Ø 50 (1.97)
90 (3.54)

Probe length (L)


Min. 490
Max. 1990

Sensor length
minus 5 mm Sensor length
minus 5 mm

FD40S28 FD40V28

Figure 10 Figure 11
GS 12D07J01-01E-E
9

Dimensions SC42 sensors.

SC42-SP34 (L=164 mm) Units in mm SC42-SV34 (L=164 mm) Units in mm [inch]


SC42-SP24 (L=111 mm) SC42-SV24 (L=111 mm)

4.37
111
0.39
2.24 10
0.47 57
12
SC42-SV24

30

30
1.18

1.18
20

ø 36
10

*
5.67
144
56

7.19
L

182.6
9.28
12

235.6
* 2.24
ø 30 57 0.39
0.47 10
SC42-SV34 12

30
1.18
6.46
164
7.76
197
- * = Minimum submersion depth.
- Dimensions in millimeters [Inches].

Fig. 12 Dimensions SC42-SP Fig. 13 Dimensions SC42-SV


*
1.8
1.02 1.16 46 0.39
SC42-FV08
26 29 10
SC42-TV08
29

30
1.14

1.18
30
1.18

7.64
194

8.94
227

10.46
266

GS 12D07J01-01E-E
10 SC42-FV08
SC42-TV08
SC42-FP08 Units in mm (inch) SC42-FV08 Units in mm [inch]
1.18
SC42-TP08 SC42-TV08 30

(0.78")
20
ø 36 0.39

(0.40")
(1.42") 10

10
(1.81")

1.8 1.18
46

46 30
12D7J1-1
1.16 INSERTION SE
10.46
(1.18")

SC4.-EP1
30

12D7J1-15 8.94
29 266
194

INSERTION SENSORS
227
7.64
194
SC4.-EP15
ø 29

*
(1.14")
(1.02")

1.02
26

26
ø5
(0.20")
1.14
29
- * = Minimum submersion depth.
- Dimensions in millimeters [Inches].

Fig. 14 Dimensions SC4 -FP/TP Fig. 15 Dimensions SC4 -FV/TV

Units in mm Units in mm Units in mm (inch)

(0.78")
20
ø 36 (0.40")
(1.42")
10
20

20

(1.69")

ø 44
43

ø 36
10

10

(1.18")
30
65

ø 25
L
100

ø 25
ø 30
(1.18")
15
15

SC42-EP04 (L= 193 mm)


ød
SC42-EP14 (L= 160 mm)
SC42-EP08 (L= 193 mm)
SC42-EP18 (L= 160 mm)

Fig. 16 S
 C42-EP15 Fig. 17 S
 C42-EP16 Fig. 18 S
 C42-EP14 (EP18),
SC42-EP04 (EP08)
GS 12D07J01-01E-E
11

Wiring SC42 sensors


The SC42 sensors are provided with a fixed connector. The standard cable used to connect the sensor with Amphenol connector to the
analyser is the WU40. The standard cable used to connect the sensor with VP connector to the analyzer is the WU10. These cables are
available up to 25/20 meters. When a longer cable run is necessary (maximum cable run is 60 meters), this can be done by using the
WF10 extension cable in combination with the BA10 connection box.

Amphenol 11 11
16 12 Amphenol 16 12
connector 15
13 temp. 15
temp.
connector
13
14
element CELL 14
element

CELL

Variopin
connector Variopin
connector

Fig. 19 Top view connector system SC42 2-electrode Fig. 20 T


 op view connector system SC42 4-electrode

3.5 Modelcode SC42

Model Suffix Code Option code Description


SC42** Conductivity Sensor 2- or 4- electrodes + Pt1000
Materials -E Epoxy / graphite
-S Stainless steel AISI 316L / PEEK
-F PVDF / Glass / Platinum
-T PTFE / Glass / Platinum
Mounting P Plug-in type, plug-socket connector
V Plug-in type, VarioPin connector with SENCOM ID-chip*
Cell constant 0 C = 10 cm-1
1 C = 1 cm-1
2 C = 0,1 cm-1
3 C = 0,01 cm-1
Type 4 2-electrode, flow cell
5 2-electrode, insertion cell
6 2-electrode, insertion cell with DN25 collar
8 4-electrode, flow cell
Options N/A
*Note: Suffix V not ATEX/IECEx certified. Suffix V not in combination with suffix -E (Epoxy).
**Note: 3.1 Material certificate according to EN 10024 is standard delivered with this sensor.

GS 12D07J01-01E-E
YOKOGAWA HEADQUARTERS
9-32, Nakacho 2-chome,
YOKOGAWA CORPORATION OF AMERICA
2 Dart Road
Yokogawa has an extensive sales and
Musashinoshi
Tokyo 180
Newnan GA 30265
United States
distribution network.
Japan Tel. (1)-770-253-7000 Please refer to the European website
Tel. (81)-422-52-5535 Fax (1)-770-251-2088
Fax (81)-422-55-1202 www.yokogawa.com/us (www.yokogawa.com/eu) to contact your
www.yokogawa.com
nearest representative.

YOKOGAWA EUROPE B.V. YOKOGAWA ELECTRIC ASIA Pte. Ltd.


Euroweg 2 5 Bedok South Road
3825 HD AMERSFOORT Singapore 469270
The Netherlands Singapore
Tel. +31-88-4641 000 Tel. (65)-241-9933
Fax +31-88-4641 111 Fax (65)-241-2606
E-mail: [email protected] www.yokogawa.com/sg
www.yokogawa.com/eu

GS 12D07J01-01E-E
Subject to change without notice Printed in The Netherlands, 18-1905
Copyright©

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