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Secondary Reheater Coil

This document contains design data for a construction project including: 1. Design pressure of 59.14 Kg/cm^2 2. The operating fluid is steam 3. References the Indian Boiler Regulations (IBR) from 1950 up to the latest amendments

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Hardik Mehra
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0% found this document useful (0 votes)
40 views1 page

Secondary Reheater Coil

This document contains design data for a construction project including: 1. Design pressure of 59.14 Kg/cm^2 2. The operating fluid is steam 3. References the Indian Boiler Regulations (IBR) from 1950 up to the latest amendments

Uploaded by

Hardik Mehra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

DESIGN DATA
044 038
P01 A01 ~ A06 CODE OF CONSTRUCTION IBR (1950) Up to Latest amendments
20° 0+5°
035 031 027 ° 003 Design Pressure 59.14 Kg/cm^2 (g)
P u0.1 Operating Fluid STEAM P
2.5

4.5
u0.1
Operating Fluid Temperature 2RY. RH Area:492°C-606°C

0.5
BOILER FRONT CL OF PASSAGE
Design Metal temperature 492°C,596°C,645°C
Hydrostatic Test Pressure 88.71 Kg/cm^2 (g) [AT SITE]

15.05
LEFT SIDE WALL TUBE

MIN.5
SECONDARY REHEATER SECONDARY REHEATER u0.1
INLET HEADER 2200 OUTLET HEADER 0.2 Inspection BV (JAPAN)
BOILER FRONT LOCATION NO.
SA-213 T12 1
10
u5
PANEL NO.
NOTES
O45.0xt4.5 MIN.3 u0.1

u0.1
SA-213 T12 SA-213 T12 1.95 ASS'Y NO. 1. EACH PANEL TO BE MANUFACTURED ACCORDING TO DWG 14200-0203 (MANUFACTURAL DATA) AND

O57.1

417.75
O34.0xt3.5

O48.5
O57.1xt4.5

O57.1
+0.5 ASSEMBLED REFERRING TO THIS DWG.
0
+75150 0 1 -RT-201 -RT2-3
2. ALL TUBES TO BE BENT ON R165mm RADIUS UNLESS OTHERWISE NOTED.
+75050

1485.75
O 2 -RT-201 -RT2-3 O
3. FOR TUBE END SCARFING OF MARK MW-39,121,122,0R2 SEE DWG.NO. 11000-2002.
SA-213 T91
3 -RT-201 -RT2-3
O57.1xt6.9 DETAIL-WJ 4. DIMENSIONS IN THIS DRAWING DO NOT INCLUDE MANUFACTURING ALLOWANCE.
4 -RT-201 -RT2-3 NECESSARY ALLOWANCE TO BE CONSIDERED IN SHOP.
D7 MW-121

1375
1275

W O 15 5 -RT-201 -RT2-6 5. THE DIMENSIONS TO TUBE END SHOWS THE DIMENSION TO CENTER OF WELDING.
225 225
SA-213 T12 225 (3x75) 300 500 225 500 225 008 040 037
(3X75) 225 6 -RT-201 -RT2-3 PANEL TO BE MANUFACTURED REFERRING TO ROOT GAP.
O38.1xt3.5 (3x75) (4x75) (3x75) (3x75)
(3x75) SECONDARY REHEATER
MW-39 034 030 026 7 -RT-201 -RT2-1 6. PAINT THE WORDS " BOILER FRONT " & " ASSEMBLING NO." ON THE PANEL.
300 500 500 225 550 550 300 D7 225 550 550 300 WN 14 OUTLET HEADER TUBE NOZZLE
30° 0+5°
(4x75) (3x75) (4x75) +73775 (3x75) (4x75) °
SA-213 T91 8 -RT-201 -RT2-1 7. REFERENCE DWGS. NO.
W O 15 023 019 014

1869
9 -RT-201 -RT2-1 14100-0201 (IBR)
031 014
027 030 037 MW-39
N MW-39
010 024
D8 D9 WN-14 010
D8
031
034 034
023
SECONDARY REHEATER INLET HEADER N

1 ±0.5
WK 11 MW-39 10 -RT-201 -RT2-1
002
WP 16 035 044 037 030 WK 11 035 D9 014
1075

1075
WQ 17 WP 16 14100-0251 (IBR)

6.9
6.9
019 040
002 WQ 17
023 020
044 11 -RT-201 -RT2-1
020
026
035 008 SECONDARY REHEATER OUTLET HEADER
038 040 12 -RT-201 -RT2-2

1500
040 024 026 019 008
WH 8 027
WJ 10 WG 7 035 040 030
WC 3 031
WH 8 015 031
038 027 WJ 10 14200-0201-2 (IBR)
015 034 034
WC 3 030 037 WG 7 13 -RT-201 -RT2-1
+72700 027

O42.3 u0.25
037 +1.5 ASSEMBLY AND DETAIL OF SECONDARY REHEATER TUBE
150

150

O57.1
2 -0.5 14 -RT-201 -RT2-1

O57.1
003 007
+72550 003 007 WF 6
14200-0203 (NON-IBR)
WI 9 15 -RT-201 -RT2-1
365

WD 4 WF 6 WI 9

1869
500

500
MANUFACTURAL DATA OF SECONDARY REHEATER TUBE.
+72185 WD 4 +72275 16 -RT-201 -RT2-1
DETAIL-WN 14200-0205 (NON-IBR)

225
+72050
+72050 MW-39 17 -RT-201 -RT2-1
(ROOF TUBE) (ROOF TUBE) ATTACHMENT FOR SECONDARY REHEATER TUBE.
M D1 M
135

D1 D2 D2 18 -RT-201 -RT2-1 16200-0453 (NON-IBR)


N0001

N0003
N0004
N0005

N0008
N0002

N0006

N0011
N0007

N0010

N0012
N0009

N0013

N0010
N0001
N0002
N0003

N0005
N0006
N0007

N0011
N0004

N0008

N0013
N0009

N0012
010 19 -RT-201 -RT2-2
30° 0+5° SUPPORT DEVICES FOR SECONDARY REHEATER TUBE.
°
MIN.3 20 -RT-201 -RT2-1 16500-0111 (NON-IBR)
1380 650 1380 SECONDARY REHEATER

1560
(12 x115) (12 x 115) 1380 650 1380 INLET HEADER TUBE NOZZLE 1 21 -RT-201 -RT2-1 DETAIL OF PROTECTOR (SECONDARY REHEATER TUBE)
032 (12 x 115) (12 x 115) SA-213 T12

10.55
22 -RT-201 -RT2-1 8. FITTING PRCEDURE FOR SPACER

1869
011

u0.5
011 028 028 028 028
011 011 028 028 028
028
23 -RT-201 -RT2-1 MARK 101, 102, 103,104 TO BE FITTING REFERRING TO LN13600-5000 (A TYPE)

4.5
2655

2655

1
004 016 016 032 032 032
24 -RT-201 -RT2-1
+70490 004 016 016 032 032 032 032

13634.25
+1.5

(49 x 267)
-0.5 25 -RT-201 -RT2-1

13083
L 2 L

O45.0

u0.25
Design Metal

540

O57.1
26 -RT-201 -RT2-2 Mark No Material OD(mm) Thk(mm)

O35.0
Temperature (°C)
+69950 +69950 27 -RT-201 -RT2-1
210

+69950 002 SA-213M T12 57.1 4.5 492


DETAIL-W O

210
28 -RT-201 -RT2-1 003 CC 2328-2 57.1 4.5 492
540
MW-39 29 -RT-201 -RT2-1
R 160 R 160 004, 005, 006
135

1869
+69410 011, 012, 013

135
+69395 30 -RT-201 -RT2-1
038 044 016, 017, 018
340
345

345
31 -RT-201 -RT2-1 CC 2328-2 57.1 3.5 645
+69070 111 021, 022, 025,028,029
+69050 027 031 035
111 32 -RT-201 -RT2-1 032, 033, 036, 039

210
MIN.3
210

K 33 -RT-201 -RT2-2 041, 042, 043, 045 K


SECONDARY REHEATER 30° 0+5° 1
101 101 INLET HEADER TUBE NOZZLE °
34 -RT-201 -RT2-1 007 CC 2328-2 57.1 6.9 596
SA-213 T12 008, 014, 019

15.05
8350

8350

102 102 35 -RT-201 -RT2-1 SA-213M T91 57.1 6.9 596


1530

u0.5
023, 026, 030, 034, 037, 040

3.5

1
36 -RT-201 -RT2-1 010 SA-213M T12 57.1 10.55 492

1869
RT-201 37 -RT-201 -RT2-1 015, 020, 024 SA-213M T12 57.1 13 492

u0.25
+1.5

O57.1
RT-201 -0.5
027, 031, 035, 038, 044 SA-213M T12 57.1 15.05 492
2 38 -RT-201 -RT2-1

O26.0
O34.0
2655

2655

+67540 39 -RT-201 -RT2-1


40 -RT-201 -RT2-2
DETAIL-WQ WELDING, HEAT TREATMENT & NDI TO BE DONE AS PER DWG. NO. 14200-0209.
590

J 41 -RT-201 -RT2-1 J
13375

+67070 MW-39
+67070
+66950 210 42 -RT-201 -RT2-1 SHOP NOTES:-
210

015 020 024 43 -RT-201 -RT2-1 1. ALL ATTACHMENTS TO BE WELDED IN SHOP BEFORE STRESS RELIEVING OF PANEL.

1869
540

R 160 MIN.3 44 -RT-201 -RT2-1 2. WELD METAL SHOULD NOT OVER FROM UPPER SIDE OF MARK (111) STOPPER (*).
12150

12150

R 160
+66410 SECONDARY REHEATER
135

+66395 30° 0+5° 1 45 -RT-201 -RT2-3


INLET HEADER TUBE NOZZLE ° 3. THE PART # TO BE FINISHED SMOOTHLY WITH MIN. R1 AFTER WELDING
135

340

SA-213 T12
345

345

111 46 -RT-201 -RT2-3

13
+66050 +66070 TUBE

u0.5
111 47 -RT-201 -RT2-6

3.5

1
210

210

48 -RT-201 -RT2-3 MIN R1

u0.25

934.5
I 101 101 +1.5
I

O57.1
-0.5 49 -RT-201 -RT2-3

O30.1
O38.1
2

133.5
102 102 50 -RT-201 -RT2-4

27268.5
CL. OF BOILER SEAL COLLAR
UNLESS OTHERWISE STATED ALL DIMENSIONS ARE
IN MILLIMETRES. DO NOT SCALE. IF IN DOUBT, ASK.

51 -RT-201 -RT2-5
1870

133.5
DETAIL-WP 52 -RT-201 -RT2-3

934.5
018 018 018 018 018 018 006 MW-39
022 022 022 022 022 013
53 -RT-201 -RT2-3 ERECTION NOTE:-
2715

2715

022 022 022 022 022 013 54 -RT-201 -RT2-6 1. FOR ASSY NO. RT2-3,4,5,6 TO BE INSTALLED EXP.BELLOWS BEFORE WELDING
018 018 018 018 018 018 006
WE 5 WE 5 WE 5 TO NOZZLE OF HDR.(REFER TO DWG 16200-0204)
WE 5
55 -RT-201 -RT2-3
+64200 +64200 56 -RT-201 -RT2-3
103
H 029 036 041 043 029 036 041 043 103 H
57 -RT-201 -RT2-1
500

57 58
600

1869
58 57 104 58 57 57 58
033 039 042 045 033 039 042 045 104 58 -RT-201 -RT2-1
+63700 D3
+63600
D4 59 -RT-201 -RT2-1
300

D5
50

D3 RT2-4,5
200

+63400 +63400 ONLY +63300


60 -RT-201 -RT2-1
+63300 +63300 +63300 D4
210
340

61 -RT-201 -RT2-2
+63150 +63010 +63150 D6 RT2-4,5 62 -RT-201 -RT2-1
(3X345)

(3X345)

ONLY
1035

1035
340

R 160
210

R 160 63 -RT-201 -RT2-1


135

+62670
135

64 -RT-201 -RT2-1

1869
210

G G
440

111 65 -RT-201 -RT2-1


111 +62300
+62150 66 -RT-201 -RT2-1
210

48.4 305 345


305 345 +62150 67 -RT-201 -RT2-1
3000

3000
440

48.4
+61690 68 -RT-201 -RT2-2
005 017 025 012 021 69 -RT-201 -RT2-1
515
1900

1900

012 021
70 -RT-201 -RT2-1
(12 x 115)
(12 x 115)

005 017 025


+61175 71 -RT-201 -RT2-1
1380
1380

1869
72 -RT-201 -RT2-1
F F
775

73 -RT-201 -RT2-1
111
111
74 -RT-201 -RT2-1
NOT BE REPRODUCED, USED, DISCLOSED OR TRANSMITTED IN WHOLE OR IN PART UNLESS AUTHORISED IN WRITING BY L&T-MHI BOILERS PRIVATE LIMITED"

+60400

(49 x 267)
75 -RT-201 -RT2-2

13083
13634.25
76 -RT-201 -RT2-1
c "THIS DRAWING IS THE PROPERTY OF AND CONTAINS CONFIDENTIAL PROPRIETARY INFORMATION OF L&T-MHI BOILERS PRIVATE LIMITED AND SHALL

RT-201 77 -RT-201 -RT2-1


3410
RT2-3,4,5 78 -RT-201 -RT2-1

1869
79 -RT-201 -RT2-1
RT2-6 WITH MARKS (108) (109)
E
RT-201 80 -RT-201 -RT2-1 E
RT2-1 (UNLESS OTHERWISE SPECIFIED IT SHALL BE 81 -RT-201 -RT2-1
IN ACCORDANCE WITH ASS'Y NO. RT2-1)
RT2-2 WITH MARKS (108) (109) 82 -RT-201 -RT2-2
QUANTITY PER 1 BOILER IS GIVEN IN THIS DRAWING, MAKE FOR 2 BOILERS.
83 -RT-201 -RT2-1
032 028 022 84 -RT-201 -RT2-1
039 041 042 043 045
20° 0+°5° 028 032
002 003 018 016 013 022 018 85 -RT-201 -RT2-1 FOR CONSTRUCTION
025 029 033 036

1869
R 2.5 ±0.1 004 011 016 u 1v
003 4°u1° 7.5° 013 006 007 86 -RT-201 -RT2-1
R 1.5 ±0.1 011 006 004 4°u1°
R 2.5 ±0.1 005 012 017 021 R 1.5 ±0.1
87 -RT-201 -RT2-1
0.5u0.1

1.5 ±0.2
4.5

4.5

L&T-MHI BOILERS PRIVATE LIMITED


D 88 -RT-201 -RT2-1 D
1.5 ±0.2
0.8u0.2

PROJECT NAME : 2x660MW - RRVUNL CHHABRA


3.5

MIN. R5
(1.0)

SC TPS – STAGE II, Unit 5&6


4.5

3.5

89 -RT-201 -RT2-2
3.5

MIN. R5
3.5

u0.1 MIN. R5
6.9
MIN.

1 0.2 SIGNATURE :
MIN.3 u5 90 -RT-201 -RT2-1
10 NAME : ANANTH S
5

u0.1 u0.2 u5
1.95 1 1.5 10 1 u0.2 u5 91 -RT-201 -RT2-1
MIN.3 MIN.3
1.5 10 1.5u0.2 10u5 1
u0.1

+0.5
MIN.3 92 -RT-201 -RT2-1
O57.1

u0.25

+1
O57.1

0 u0.2
O48.5

0 u0.1

1869
0
u0.25

+1
u0.25

2.8 0
O57.1

2.7
O49.6

2.8u0.2 00 MAKER No. :- LMB-0008 FOR UNIT 5 (JOB No. 51004A)


O57.1

93 -RT-201 -RT2-1
O57.1

O57.1

(3.0) C
O49.6

O49.6

LMB-0009 FOR UNIT 6 (JOB No. 51004B)


O57.1
O57.1

+0.5
0 (3.0)
0 94 -RT-201 -RT2-1 2 X 660MW CHHABRA SUPERCRITICAL TPS
DETAIL WC PROJECT
DETAIL-WD DETAIL-WF 95 -RT-201 -RT2-3 STAGE - II, UNIT 5 & 6
MW-121 MW-OR2
DETAIL-WE
C MW-122 MW-OR2 96 -RT-201 -RT2-6
OWNER RAJASTHAN RAJYA VIDYUT UTPADAN NIGAM LTD
034 037 040 97 -RT-201 -RT2-3
20° 0+5° 20° 0+5° OWNER'S
023 026 030 010 ° 024 020 015 °
003 SECONDARY REHEATER 98 -RT-201 -RT2-3 TATA CONSULTING ENGINEERS LIMITED

1485.75
003 u0.1
30° 0+5° 002 CONSULTANT
u0.1
2.5 INLET HEADER TUBE NOZZLE °
99 -RT-201 -RT2-3
4.5

2.5
4.5

007 SA-213 T12


u0.1

008 014 019 JOB


u0.1

R 2.5 ±0.1 20° +5°


100 -RT-201 -RT2-3
EPC CONTRACTOR L&T LIMITED,BARODA No. RRVUNL
0.5

0
0.5

417.75
1 ±0.5

EPC CONTRACTOR'S
10.55

MIN.5

L&T-S&L L&T - SARGENT & LUNDY LIMITED


MIN.5

13

CL OF PASSAGE
0.5u0.1

4.5
4.5

u0.1 u0.1
0.2 RIGHT SIDE WALL TUBE CONSULTANT
MIN.5 0.2
6.9

6.9

B
1 1 u5 109 108 JOB
u5
10 10 u0.1
1380 650 1380 BOILER CONTRACTOR L&T-MHI BOILERS PRIVATE LIMITED No. 51004
MIN.3 u0.1 MIN.3
u0.1

u0.1 (12x115) (12x115)


u0.1

1 0.2 1.95 1.95


O57.1

O47.1 u0.25
O57.1

O48.5

+1.5
KEY PLAN
O57.1
O48.5

MIN.3 u5
O57.1

2
O57.1

+0.5 -0.5
10 +0.5
TITLE ASSEMBLY AND DETAIL OF SECONDARY REHEATER TUBE
O57.1

0 0
u0.1 0
1.95 0
u0.1
O57.1

O57.1

+0.5 L&T-MHI (DATE) BOILER DESIGNING SEC. A (DATE)


O43.7

0
DWG.No. 14200-0201 REV 0
0
DETAIL-WH DETAIL-WK G.Krishnan G.Krishnan
DETAIL-WI MW-39 PPD
25/06/13 25/06/13
MW-121 SCALE 1/50,1/30,1/15
MW-121 RELEASE STATUS DATE M.Rajesh Kumar M.Rajesh Kumar CM0A0
DETAIL WG CHD
04/10/13 04/10/13
ORDER CM0A1
PRELIMINARY SIZE A0
MW-121
FOR INFORMATION Ananth S Ananth S
SURFACE NOT COMMON RATINGS OF OVER OVER OVER OVER OVER OVER APPD SHEET 1 OF 1 ITEM 14200
Rmax UNDER UNDER UNDER UNDER 04/10/13 04/10/13
A X FOR APPROVAL 07/10/13 A
ROUGHNESS MACHINED VARIFICATION NOMINAL 0.5 TO 6 TO 30 TO 120 TO 315 TO 1000 TO
(mm) 0.8 6.3 25 100 BOILER DESIGNER L&T-MHI BOILERS PRIVATE LIMITED
(MAXIMUM SURFACE OF TOLERANCE DIMENSION 6 30 120 315 1000 2000 FOR CONSTRUCTION
HEIGHT) (MACHINING)
SYMBOL (mm) TOLERANCE ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 REV NO ZONE DESCRIPTION PPD CHD APPD DATE
AS-BUILT MAKER MITSUBISHI HEAVY INDUSTRIES, LTD. (NAGASAKI)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RFC DATE:
S:\01. Project26-06-2014 14:09:31
Files\01 Pressure Part\01-Projects\RRVUNL\08-Final Reheater\14200-0201\51004-14200-0201.dft

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