Service Manual: Model
Service Manual: Model
SERVICE MANUAL
SE0021LF90N00
Issued: 16th Feb. 2004
AK- 44 CHASSIS
MODEL 21LF-90NES
In the interests of user safety (required by safety
regulations in some countries) the set should be re-
stored to its original condition and only parts identi-
cal to those specified should be used.
CONTENTS
ELECTRICAL SPECIFICATIONS ........................................................................................ 3
IMPORTANT SERVICING NOTES ...................................................................................... 4
CONTROLS & TERMINALS ................................................................................................ 5
PRINTED WIRING BOARD LAYOUT ................................................................................. 6
PARTS LISTING ................................................................................................................... 7
HOW TO UPDATE THE TECHNICAL INFORMATION ...................................................... 11
Use this page to keep any special servicing information as Technical Report (Bulletin), Technical Information, etc.
If only part number changes are required, just change part number directly the part number in the Parts Listing Section.
If you need more information, please refer to the Technical Report (Bulletin).
2
21LF-90N
ELECTRICAL SPECIFICATIONS
AREA mm
21”
•Aerial Input Impedance
A 0.3 VHF/UHF ................. 75 ohm Unbalanced
BC 1.0
DE 1.0 •Tuning Ranges ..... 48.25MHz thru 855.25 MHz
FGHJ 1.3 VHF: S1 - S41 CH (Hiperband)
KLMN 1.2 E2 - E12 / F2 - F10
F’G’H’J’ 1.2 UHF: E21 - E69
STUV 1.1
•White Level
Apply the rated voltage at the rated frequency to the TV set, while it is receiving full white pattern RF signal of 60
dB/µV from its RF input via the pattern generator.
Turn all picture controls to maximum value. Measure the colour temperatures at the center of the screen by
using the colour analyzer.
WARNING
The chassis in this receiver is partially hot. Use an isolation transformer between the line cord plug
and power receptacle, when servicing this chassis.
To prevent electric shock, do not remove cover. No user-serviceable parts inside. Refer servicing to
qualified service personnel.
3
21LF-90N
It is important that the static charge is removed from the high voltage system when carrying out work on the
receiver. This can be achieved by connecting a 10K resistor (with a suitably insulated lead) from the CRT
cavity connector to the CRT ground tag. This must be carried out with the AC supply disconnected from the
receiver.
X-Ray
This receiver is designed to keep any x-ray emission to an absolute minimum. Some fault conditions and
servicing procedures may produce potentially hazardous x-ray radiation levels. This is a problem when in
close proximity to the receiver for long periods of time. To reduce any risks associated with this, please
observe the following precautions:
1. When undertaking any servicing on this chassis, DO NOT increase the EHT to more than 30.0 KV, (at a
instantaneous beam current of 1300 µA).
2. Ensure that during normal operation the EHT does not exceed 25.55 KV (at a beam current of 1000 µA).
This level has been preset in the factory. Always check that this level has not been exceeded after
carrying out any repair on the receiver.
3. DO NOT replace the CRT with any other type than that specified in the parts listing as this may cause
excessive x-ray radiation.
In addition to the above checks, the following should also be carried out before returning the receiver to the
customer.
1. Inspect all the leads to ensure that they are dressed correctly and that they are not obstructed or pinched
by any other parts.
2. Ensure that all protective devices are in good condition. These will include nonmetallic control knobs,
insulating fish papers, cabinets backs, compartment covers or shields, mechanical insulators, etc.
4
21LF-90N
REMOTE CONTROL
1 = Stand By
2 = Cursor Up
3 = Cursor Right
4 OK = OK
5 = Info (Program Menu)
6 0 - 9 = Direct Program
7 -/-- = Double Digit
8 = Wide mode button
9 P/CH+ = Program +
10 + = Volume +
11 = TV / Quit Menu
12 EXT= EXT button
(SCART, F- AV, RGB)
13 Yellow = Feature Menu
14 Blue = Installation Menu
15 = Hold
16 = Update
17 = Index Page
18 = Reveal
19 = Expand
20 = Mix
21 = Teletext
22 = Time
23 Red = Sound Menu
24 Green = Picture Menu
25 = Mute
26 I-II = Mono/Stereo - Dual I-II
27 - = - Volume
28 - P/CH = -Program
29 = Flash back button
30 M = Menu
31 = Cursor Down
32 = Cursor Left
5
21LF-90N
CHASSIS LAYOUT
Mother Unit
6
21LF-90N
7
21LF-90N
REF No. PARTS DESCRIPTION SN CODE EX CODE REF No. PARTS DESCRIPTION SN CODE EX CODE
C100 30000352 CAP EL 100UF 16V M AA AB C738 30000371 CAP EL 22UF 50V M AA AB
C201 30000400 CAP EL 47UF 50V M AA AB ! C801 30000094 CAP MKT SAFE 220NF 275V M AC AA AB
C205 30000371 CAP EL 22UF 50V M AA AB ! C802 30000094 CAP MKT SAFE 220NF 275V M AC AA AB
C300 30000400 CAP EL 47UF 50V M AA AB C803 30000433 CAP CER 1NF 1KV M B AA AB
C302 30000092 CAP MKT 220NF 63V J AA AD C805 30018085 CAP VAR SAFE 510V K MFCN14D511 AA AD
C305 30000092 CAP MKT 220NF 63V J AA AD C806 30000433 CAP CER 1NF 1KV M B AA AB
C404 30000225 CAP CER 220PF 50V J SL AA AB C808 30000295 CAP CER 100NF 50V Z F AA AB
C409 30000345 CAP EL 10UF 50V M AA AB C809 30000420 CAP EL 150UF 400V M AF AQ
C410 30000384 CAP EL 2.2UF 50V M AA AB C810 30000400 CAP EL 47UF 50V M AA AB
C411 30000345 CAP EL 10UF 50V M AA AB ! C811 30000161 CAP MKP SAFE 47NF 630V J AB AE
C413 30000362 CAP EL 1UF 50V M AA AB C813 30000295 CAP CER 100NF 50V Z F AA AB
C416 30000362 CAP EL 1UF 50V M AA AB ! C816 30000440 CAP CER SAFE 2.2NF 4KV M AA AC
C417 30000362 CAP EL 1UF 50V M AA AB C817 30000198 CAP CER 120PF 500V J SL AA AB
C419 30000413 CAP EL 4.7UF 50V M AA AB C822 30007308 CAP CER 220PF 1KV K (PULSE) AA AD
C420 30000100 CAP MKT 330NF 63V J AA AD C824 30009208 CAP CER 470PF 1KV K (PULSE) AA AC
C422 30000400 CAP EL 47UF 50V M AA AB C827 30000411 CAP EL 4700UF 16V M AC AH
C423 30000400 CAP EL 47UF 50V M AA AB C828 30000295 CAP CER 100NF 50V Z F AA AB
C424 30000345 CAP EL 10UF 50V M AA AB C829 30000359 CAP EL 1000UF 16V M AA AC
C431 30000362 CAP EL 1UF 50V M AA AB C830 30000382 CAP EL 2200UF 16V M AB AF
C433 30000345 CAP EL 10UF 50V M AA AB C832 30000295 CAP CER 100NF 50V Z F AA AB
C436 30000109 CAP MKT 470NF 63V J AA AD C833 30000407 CAP EL 470UF 16V M AA AC
C440 30000074 CAP MKT 100NF 63V J AA AC C834 30000295 CAP CER 100NF 50V Z F AA AB
C442 30000362 CAP EL 1UF 50V M AA AB C836 30000431 CAP CER 100PF 1KV M AA AC
C443 30000362 CAP EL 1UF 50V M AA AB C838 30000352 CAP EL 100UF 16V M AA AB
C444 30000384 CAP EL 2.2UF 50V M AA AB C839 30000352 CAP EL 100UF 16V M AA AB
C446 30000345 CAP EL 10UF 50V M AA AB C840 30000352 CAP EL 100UF 16V M AA AB
C460 30000345 CAP EL 10UF 50V M AA AB C843 30000431 CAP CER 100PF 1KV M AA AC
C502 30000396 CAP EL 47UF 16V M AA AB C848 30000352 CAP EL 100UF 16V M AA AB
C513 30000371 CAP EL 22UF 50V M AA AB C849 30000352 CAP EL 100UF 16V M AA AB
C519 30000352 CAP EL 100UF 16V M AA AB C850 30000352 CAP EL 100UF 16V M AA AB
C531 30000384 CAP EL 2.2UF 50V M AA AB C855 30000407 CAP EL 470UF 16V M AA AC
C536 30000074 CAP MKT 100NF 63V J AA AC C859 30013533 CAP CER 100PF 1KV K (PULSE) AA AC
C541 30000109 CAP MKT 470NF 63V J AA AD C862 30000367 CAP EL 1UF 250V M AA AB
C542 30000205 CAP CER 150PF 50V J SL AA AB ! C864 30000440 CAP CER SAFE 2.2NF 4KV M AA AC
C543 30000205 CAP CER 150PF 50V J SL AA AB C907 30000434 CAP CER 1NF 2KV K B AA AB
C603 30000384 CAP EL 2.2UF 50V M AA AB C908 30000415 CAP EL 4.7UF 250V M AA AC
C604 30000400 CAP EL 47UF 50V M AA AB C912 30000075 CAP MKT 100NF 250V K (DC) AA AD
C608 30000107 CAP MKT 47NF 250V J AA AD
C610 30018901 CAP EL 100UF 50V M 105° AA AB RESISTORS
C611 30000092 CAP MKT 220NF 63V J AA AD R1001 30000492 RES CF 1/4W 120R J AA AA
C613 30000078 CAP MKT 1UF 100V M AB AF R1002 30000492 RES CF 1/4W 120R J AA AA
C615 30000359 CAP EL 1000UF 16V M AA AC R105 30000792 RES CF 1/4W 75R J AA AB
C616 30000400 CAP EL 47UF 50V M AA AB R127 30000459 RES CF 1/4W 100R J AA AB
! C618 30000134 CAP MKP SAFE 11NF 2000V %3.5 AC AH R204 30000459 RES CF 1/4W 100R J AA AB
C619 30000131 CAP MKP SAFE 100NF 250V J AA AB R206 30000459 RES CF 1/4W 100R J AA AB
C624 30000350 CAP EL 10UF 250V M AA AD R301 30000471 RES CF 1/4W 10K J AA AB
! C627 30006750 CAP MKP 220NF 400V J AA AD R302 30000471 RES CF 1/4W 10K J AA AB
C628 30018380 CAP EL 3.3UF 160V M 105° AA AB R407 30000590 RES CF 1/4W 2.2K J AA AB
C631 30000410 CAP EL 470UF 50V M AB AF R410 30000590 RES CF 1/4W 2.2K J AA AB
C632 30000100 CAP MKT 330NF 63V J AA AD R420 30000466 RES CF 1/4W 1K J AA AB
C634 30000409 CAP EL 470UF 25V M AA AD R424 30000712 RES CF 1/4W 470R J AA AB
C635 30000100 CAP MKT 330NF 63V J AA AD R428 30000792 RES CF 1/4W 75R J AA AB
C636 30000400 CAP EL 47UF 50V M AA AB R437 30000466 RES CF 1/4W 1K J AA AB
C641 30000345 CAP EL 10UF 50V M AA AB R438 30000466 RES CF 1/4W 1K J AA AB
C643 30000116 CAP MKT 68NF 63V J AA AC R442 30000466 RES CF 1/4W 1K J AA AB
C644 30000362 CAP EL 1UF 50V M AA AB R450 30000712 RES CF 1/4W 470R J AA AB
C705 30000345 CAP EL 10UF 50V M AA AB R469 30000670 RES CF 1/4W 330K J AA AB
C706 30000345 CAP EL 10UF 50V M AA AB R507 30000466 RES CF 1/4W 1K J AA AB
C712 30000345 CAP EL 10UF 50V M AA AB R508 30000622 RES CF 1/4W 270R J AA AB
C720 30000345 CAP EL 10UF 50V M AA AB R510 30000737 RES CF 1/4W 5.1K J AA AB
C724 30000345 CAP EL 10UF 50V M AA AB R513 30000459 RES CF 1/4W 100R J AA AB
C730 30000393 CAP EL 3.3UF 50V M AA AB R514 30000459 RES CF 1/4W 100R J AA AB
C733 30000345 CAP EL 10UF 50V M AA AB R518 30000471 RES CF 1/4W 10K J AA AB
C734 30000345 CAP EL 10UF 50V M AA AB R525 30000583 RES CF 1/4W 220R J AA AB
C736 30000345 CAP EL 10UF 50V M AA AB R527 30000718 RES CF 1/4W 4.7K J AA AB
C737 30000371 CAP EL 22UF 50V M AA AB R534 30000526 RES CF 1/4W 1.5K J AA AB
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21LF-90N
REF No. PARTS DESCRIPTION SN CODE EX CODE REF No. PARTS DESCRIPTION SN CODE EX CODE
R535 30000718 RES CF 1/4W 4.7K J AA AB PL100 30017791 CONN.ASSY.2/25 WHITE SI EXT.SPK&NELTRON AA AD
R536 30000471 RES CF 1/4W 10K J AA AB PL100 30017953 CONN MALE 5P SIDE WHITE AA AA
R546 30000560 RES CF 1/4W 1.8K J AA AB PL100 30018454 CONN HEADER 2P 2.5MM TOP BLACK AA AA
R559 30000470 RES CF 1/2W 10K J AA AA PL100 30027658 CNAS 2P+3P/300 W/C BLK&WHT UL1007AWG24 AB AF
R562 30000471 RES CF 1/4W 10K J AA AB PL101 30015053 SOCKET SCART NEW TYPE AB AF
R601 30000752 RES CF 1/4W 56K J AA AB PL105 30001830 CONN HEADER 2P 2.5MM TOP BLUE SD AA AB
R602 30000820 RES CF 1/4W 82K J AA AB PL107 30001835 CONN HEADER 3P 2.5MM TOP WHT SD AA AB
R605 30000513 RES CF 1/4W 130K J AA AB PL109 30015192 CONN HEADER 2P 2.5MM TOP YELLOW SD AA AA
R623 30000607 RES CF 1/4W 2.2R J AA AB PL110 30001830 CONN HEADER 2P 2.5MM TOP BLUE SD AA AB
R624 30001120 RES MO 2W 22R J AA AB PL110 30027659 CNAS 2P/150 W/DC SHL BLUE AC AH
R625 30000900 RES MF 1/4W 1.8K J AA AB PL115 30001835 CONN HEADER 3P 2.5MM TOP WHT SD AA AB
R627 30000910 RES MF 1/2W 1.8R G AA AB PL115 30002251 CNAS 3P/280 SHL W/DC UL2547AWG24 AB AF
R630 30000828 RES CF 1/4W 8.2M J AA AB PL301 30001829 CONN HEADER 2P 2.5MM TOP WHT SD AA AB
R631 30000885 RES MF 1/4W 1.5K J AA AB PL302 30018454 CONN HEADER 2P 2.5MM TOP BLACK AA AA
R633 30000650 RES CF 1/4W 33R J AA AB PL405 30006709 CONN HEADER 5P 2.5MM TOP WHT SD AA AB
R637 30000621 RES CF 1/2W 270R J AA AB PL407 30001836 CONN HEADER 3P 2.5MM TOP BLACK SD AA AB
R638 30000589 RES CF 1/2W 2.2K J AA AA PL501 30001783 CONN HEADER 5P 2.5MM TOP BD AA AC
R639 30000718 RES CF 1/4W 4.7K J AA AB PL503 30009085 CABLE 1P R2.6 35 W/CLIPS AA AC
R645 30018904 RES MO 5W 4.7k J AA AD PL504 30019101 CABL 1P/350 DIS UL1672AWG22 AA AB
R646 30014941 RES CF 1/4W 16K J AA AA PL601 30001827 CONN HEADER 4P 5/7.5MM TOP WHT AA AD
R647 30000466 RES CF 1/4W 1K J AA AB PL602 30006660 CONN HEADER 4P 2.5MM TOP WHT SD AA AB
! R648 30001216 RES FUSE 1W 1.2R J AA AA PL801 30001792 CONN HEADER 2P 7.5MM TOP WHT AA AC
R649 30014941 RES CF 1/4W 16K J AA AA PL802 30001795 CONN HEADER 3P 5/7.5MM TOP WHT AA AC
R650 30000744 RES CF 1/4W 560R J AA AB PL900 30016695 CNAS 5P/450 FLT W/C+CBLH UL2468AWG24 AB AE
R654 30000458 RES CF 1/2W 100R J AA AB PL902 30016694 CNAS 4P/450 FLT W/C+CBLH UL2468AWG24 AA AE
R655 30000705 RES CF 1/2W 47R J AA AB ! PL903 30001855 SOCKET CRT SAFE NARROWNECK W/GND AD AM
R659 30001151 RES MO 3W 330R J AA AD SG900 30000428 SPARK GAP 300V AB AG
R662 30000712 RES CF 1/4W 470R J AA AB SG901 30000428 SPARK GAP 300V AB AG
R663 30000459 RES CF 1/4W 100R J AA AB SG902 30000428 SPARK GAP 300V AB AG
R666 30001077 RES MO 2W 10R J AA AC SW506 30016022 SWITCH TACT VERTICAL T&R AA AB
R701 30000459 RES CF 1/4W 100R J AA AB SW507 30016022 SWITCH TACT VERTICAL T&R AA AB
R703 30000459 RES CF 1/4W 100R J AA AB SW508 30016022 SWITCH TACT VERTICAL T&R AA AB
R705 30000459 RES CF 1/4W 100R J AA AB SW509 30016022 SWITCH TACT VERTICAL T&R AA AB
R801 30000982 RES MF 1/4W 4.7K J AA AA SW510 30016022 SWITCH TACT VERTICAL T&R AA AB
R804 30000504 RES CF 1/4W 120K J AA AB ! SW801 30017848 SWITCH SAFE ON/OFF 4A/128A JVC AC AH
R805 30000843 RES MF 1/4W 10R J AA AB ! TH800 30001268 THERMISTOR 3P AD AM
R806 30000982 RES MF 1/4W 4.7K J AA AA . 20092581 CABLE ASSY.4/45 (HRZ&VER) IMPROVED NEW AB AF
R807 30001159 RES MO 1W 0.33R J AA AB . 20141421 CRT B.ASSY.TP44-RF/SF (AK44) AQ BA
! R810 30001257 RES MG SAFE 1/2W 4.7M J AA AD . 20141673 CRT B.ASSY.TP44-OTO RF/SF (AK44) AD AN
R811 30000594 RES CF 1/4W 22K J AA AB . 20143374 IC 24C08 U00125110210121202 AB AE
R813 30000718 RES CF 1/4W 4.7K J AA AB . 20145022 CHS.ASSY.44-512B215132231E BM CC
R815 30000452 RES CF 1/4W 10R J AA AB . 20146661 MD.ASY.HP44-STEREO (HP+FAV) (AK44) AE AP
R817 30001037 RES MF 1/4W 99K F AA AB . 20151167 SPK.AS.2163 SHARP STR (AK44) AR BC
R818 30006463 RES MF 1/4W 2K F AA AA . 20151168 SPK.AS.2163 SHARP (R) (AK44) AM AX
R819 30000810 RES CF 1/4W 820R J AA AB . 20151169 SPK.AS.2163 SHARP (L) (AK44) AM AX
R821 30000470 RES CF 1/2W 10K J AA AA . 20151304 POWER CORD ASSY.(2.4MT W/FTZ)(AK44SHARP) AD AM
R828 30001265 NTC MONITOR 10R/3A SCK-103 AA AB . 20157066 PR.IC.36/44-SHARP 36_44_A17 AU BF
R829 30000718 RES CF 1/4W 4.7K J AA AB ! . 20069673 FIRE BARRIER (I) (NATURAL-V.O.)(AK30) AA AC
! R836 30001224 RES FUSE SAFE 1/2W 0.22R J AA AB . 30001386 TR MTP6N60E (PLASTIC) AE AP
R900 30006712 FERRITE BEAD 3.5X4.7X0.8 AA AB . 30001448 TR BU808DFI AF AQ
R901 30006712 FERRITE BEAD 3.5X4.7X0.9 AA AB . 30001731 FUSE SAFE 2.5A 250V 5*20MM AA AC
R902 30006712 FERRITE BEAD 3.5X4.7X0.10 AA AB . 30001793 CONN HOUSING 2P 7.5MM TOP AA AD
R903 30000886 RES MF 1/4W 1.5K F AA AB . 30006987 IC 24C08 (WP) AC AH
R904 30000886 RES MF 1/4W 1.5K F AA AB . 30007248 CONN HOUSING 4P 3.96MM TOP WHT AA AB
R905 30000886 RES MF 1/4W 1.5K F AA AB . 30009366 DIODE UF5402 3A/200V 150A AB AF
R906 30000525 RES CF 1/2W 1.5K J AA AB . 30009783 SOCKET IC 56P (SHRINK) AC AH
R919 30001213 RES FUSE 1/4W 1R J AA AA . 30009784 SOCKET IC 8P (DIP) AA AB
. 30014568 TERMINAL SSC 2000T AA AB
MISCELLANEOUS PARTS . 30017855 CONN.ASSY.4/45 (HRZ&VER) IMPROVED NEW AB AF
! F801 20000848 FUSE ASSY.TK79-A (2.5A) AA AD . 30018426 CNAS 2P/690 SIS W/BLK C+FER UL1007AWG24 AB AF
JK1 30027655 JACK RCA 1P WHITE SHARP (AK44) AA AC . 30018427 CNAS 2P/500 SPK SIS W/C+FER UL1007AWG24 AB AF
JK100 30001900 JACK HEADPHONE HP01/2/3/4/5/6 AD AM . 30025172 IC TDA6107JF/N3 AF AQ
JK100 30027656 JACK RCA 1P RED SHARP (AK44) AA AC . 30026954 PCB 11UK12 AB AF
JK2 30027654 JACK RCA 1P YELLOW SHARP (AK44) AA AC . 30027134 SPEAKER 16R 4W F/R 50x120MM-21" SHARP AF AR
NOT1 30009849 CABL 1P/70 SIS AA AB ! . 30028208 POWER CORD SAFE EURO 2.2M SHARP W/FILTER AG AT
PL100 30001829 CONN HEADER 2P 2.5MM TOP WHT SD AA AB . 35000136 FUSE HOLDER TK79-A (GRAY) AA AD
9
21LF-90N
ARTWORK
. 20141199 SCR.ASSY.2163 HP (2SP) AC AK
. 20143026 R/C 1548 SHARP (EKO2GRAY/I) (GRAY/S) AM AY
. 35000158 NUT C ZN BOTTOM M3 AA AB
. 35000165 KNURL WASHER C ZNSY 3*6*04 (M3) AA AB
. 35000180 SCREW C ZN YSMB M3*6 AA AA
. 35000181 SCREW C ZN YSMB M3*8 AA AB
. 35000182 SCREW C ZN YSMB M3*10 AA AA
. 35000224 SCREW C SK ZN YFMB 2.9*9.5 AA AB
. 35004572 SCREW P C AgSYF YSB 4x20 AA AB
. 35005084 SCREW C ZN RYAKB 6x30 AA AB
. 35005418 SCREW P C ZN YSB 3.5x10 (KN1031 T35X10) AA AA
. 35008081 SCREW P C ZN YFMB 3*9.5 AA AA
. 35008812 SCREW P C ZN RYSB 3x10 AA AB
. 35009300 SCREW P C SYF RYSB 4*11 AA AB
. 40016817 LOGO SHARP (D.C.-SILVER)21"RF AC AH
. 50043630 WARRANTY CARD SHARP (ESP) AB AF
. 50043894 CONTROL STICKER STREO 2163RF SHARP AD AN
. 50048335 CARTON BOX SHARP SHARP (2163) AL AX
. 50048448 I/B SHARP 21LF90N(ES) P/AK44/1548/ES/POR AD AL
COSMETICS
! . 20140383 BACK CVR.2163RF EKO2GRAY (AK44) AQ BA
. 20140387 SNOW BOX TOP 2163RF SHARP AA AA
. 20140388 SNOW BOX BOTTOM 2163RF SHARP AA AA
. 20141198 BUTTON ASSY 2163 (SLV285S/P) AC AK
. 20141200 SNOW BOX ASSY 2163 AA AA
. 20146997 CONTROL PAN.DOOR 2163RF SHARP SLV285S(P) AD AM
. 20151084 FRONT2163AV/3H W/H&J SLV285S(P)(PW/S)2SK AR BC
. 40012331 RUBBER PAD (RC 1542) AD AL
. 40016859 RUBBER WASHER 2163RF (I) SHARP AA AB
. 40016871 DOOR SPACER (M10) AA AA
10
21LF-90N
3. Login: 101278
4. Password: SHPII278
By this access you can consult the latest schematic diagram or request the Parts Listing of a concrete Production
Date / Serial Number.
By this way it can be also consulted the issued Technical Reports (Service Bulletins).
11
21LF-90N
Vestel Electronik AS
PRINTED BY: ON:
Think Ecology, please use
Technical information re-issued:
12
AK - 44
CHASSIS
SERVICE MANUAL
SE00AK44CHA00
Issued: 9th March 2004
CHASSIS AK-44
CONTENTS
TABLE OF CONTENTS ....................................................................................................... 3
INTRODUCTION .................................................................................................................. 6
CIRCUIT DESCRIPTIONS ................................................................................................... 6
INTEGRATED CIRCUIT DESCRIPTIONS ....................................................................... 13
BLOCK DIAGRAM ................................................................................................................ 22
SERVICE MODE ADJUSTMENTS ...................................................................................... 23
HOTEL MODE FUNCTIONS ................................................................................................ 30
CIRCUIT DIAGRAMS ..................................................................................................... 31
HOW TO UPDATE THE TECHNICAL INFORMATION ...................................................... 41
Use this page to keep any special servicing information as Technical Report (Bulletin), Technical Information, etc.
If only part number changes are required, just change part number directly the part number in the Parts Listing Section.
If you need more information, please refer to the Technical Report (Bulletin).
2
AK - 44
CHASSIS
TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................................................................................................................................... 5
TV set switched off ............................................................................................................................................... .....5
Measurements ....................................................................................................................................................... 5
PERI-TV SOCKET ........................................................................................................................................................... 5
SCART 1........................................................................................................................................................................... 5
1. INTRODUCTION ......................................................................................................................................................... 6
3. TUNER ....................................................................................................................................................................... 9
4. DIGITAL TV SOUND PROCESSOR MSP34X0 ........................................................................................................ 10
5. SOUND OUTPUT STAGE TDA7266L/TDA7266 ...................................................................................................... 10
6. VERTICAL OUTPUT STAGE WITH TDA8174A ....................................................................................................... 10
7. VIDEO OUTPUT AMPLIFIER TDA6107 ................................................................................................................... 11
8. POWER SUPPLY (SMPS) .......................................................................................................................................... 11
8.1 Start Up ......................................................................................................................................................... 11
8.2 Voltage Regulation .......................................................................................................................................... 11
8.3 Voltage Protection .......................................................................................................................................... 11
8.4 Current Regulation .......................................................................................................................................... 11
8.5 Standby operation .......................................................................................................................................... 12
8.6 Mode transition ............................................................................................................................................. 12
8.7 SMPS Switch Off .......................................................................................................................................... 12
9. LINE CIRCUIT ............................................................................................................................................................ 12
9.1 B.C.L. Circuit (Beam Current Limiter) ........................................................................................................... 13
10. SERIAL ACCESS CMOS 8K EEPROM 24C08 ...................................................................................................... 13
11. SAW FILTERS .......................................................................................................................................................... 13
12. IC DESCRIPTIONS AND INTERNAL BLOCK DIAGRAM ..................................................................................... 13
ST92195 ................................................................................................................................................................ 14
STV224X ............................................................................................................................................................... 15
UV1315, UV1316, UV1336 .................................................................................................................................. 15
TDA7266/TDA7266L .......................................................................................................................................... 17
TDA8174 ..................................................................................................................................................................18
TDA6107 ................................................................................................................................................................ 18
MC44608 .................................................................................................................................................................19
MSP34X0G ..............................................................................................................................................................19
24C08 .................................................................................................................................................................... 20
3
AK - 44
CHASSIS
TDA1308 ................................................................................................................................................................ 21
SAW FILTERS ....................................................................................................................................................... 21
13. GENERAL BLOCK DIAGRAM of 11AK44 ..................................................................................................................22
4
AK - 44
CHASSIS
SAFETY PRECAUTIONS
The service of this TV set must be carried out by qualified persons only. Components marked with the warning symbol
on the circuit diagram or on the Parts Listing, are critical for safety and must only be replaced with an identical component.
- Power resistor and fused resistors must be mounted in an identical manner to the original component.
- When servicing this TV, check that the EHT does not exceed 26kV.
Do not try to test Q801 gate source junction if C809 is charged, your meter will turn on the transistor which will discharge
the capacitor resulting in a drain source short circuit. Do not discharge C809 quickly with a screwdriver etc. The very
high current produced can damage the internal connections of the capacitor causing failure at a later date. Remember
when checking voltages to use a return path on the same side of TR802 for the Voltmeter earth to obtain the correct
readings.
Measurements:
Voltage readings and oscilloscope traces are measured under the following conditions:
Antenna signal’s level is 60dB at the color bar pattern from the TV pattern generator. (100% white, 75% color saturation)
Brightness, contrast, and color are adjusted for normal picture performance.
Mains supply, 220VAC, 50Hz.
PERI-TV SOCKET
20 18 16 14 12 10 8 6 4 2
21 19 17 15 13 11 9 7 5 3
21 1
SCART PINING
1 Audio right output 0.5 Vrms / 1K
2 Audio right input 0.5 Vrms / 10K
3 Audio left output 0.5 Vrms / 1K
4 Ground AF
5 Ground Blue
6 Audio left input 0.5 Vrms / 10K
7 Blue input 0.7 Vpp / 75 ohm
8 AV switching input 0-12 VDC / 10 K
9 Ground Green
10 -
11 Green input 0.7 Vpp / 75 ohm
12 -
13 Ground Red
14 Ground Blanking
15 Red input 0.7 Vpp / 75 ohm
16 Blanking input 0-0.4 VDC, 1-3 VDC / 75 Ohm
17 Ground CVBS output
18 Ground CVBS input
19 CVBS output 1 Vpp / 75 ohm
20 CVBS input 1 Vpp / 75 ohm
21 Ground
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CHASSIS
1. INTRODUCTION
11AK44 is a 90° chassis capable of driving 20"/21" tubes at the appropriate currents. The chassis is capable of operating
in PAL, SECAM and NTSC standards. The sound system is capable of giving 4 watts RMS output into a load of 16
ohms. 7 page SIMPLETEXT is provided. The chassis is equipped with a single-deck 21 pin Scart connector.
CIRCUIT DESCRIPTIONS
2. SMALL SIGNAL PART WITH STV2248
STV2248 video processor is essential for realizing all small signal functions for a color TV receiver.
2.3 AM Demodulator
The AM demodulated signal results from multiplying the input signal by itself, it is available on AM/FM output.
composed of an integrated VCO (12 MHz) that requires the chroma Reference frequency (4.43 MHz or 3.58 MHz
crystal oscillator reference signal), a divider by 768, a line decoder, and a phase comparator.
• PLL2: The second phase locked loop that controls the phase of the horizontal output (Compensation of horizontal
deflection transistor storage time variation). Also the horizontal position adjustment is also performed in PLL2.
• A vertical pulse extractor.
• A vertical countdown system to generate all vertical windows (vertical synchronization window, frame blanking pulses,
50/60 Hz identification window...).
• Automatic identification of 50/60 Hz scanning.
• PLL1 time constant control.
• Noise detector, video identification circuits, and horizontal coincidence detector.
• Vertical output stage including de-interlace function, vertical position control.
• Vertical amplitude control voltage output (combined with chroma reference output and Xtal 1 indication).
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CHASSIS
2.9 µ-Controller
The ST92195 is the micro-controller, which is required for a color TV receiver. ST92195D1 is the version with one page
Teletext and ST92195D7 is the one with 7 page Teletext. The IC has the supply voltage of 5 V and they are mounted in
PSDIP package with 56 pins.
IC 501 controls all the functions of the receiver operated by the remote control and the front panel customer controls. It
produces the on screen graphics, operates tuning, customers controls and engineering controls, and also incorporates
all of the Teletext functions. It also controls the video processor, the audio processor, and the tuner. The circuits just
mentioned are controlled via the I²C bus. Also IC501 controls the video source switching, vertical position adjustment
and the vertical linearity adjustment via its ports.
An external 8K EEPROM is used by the micro. The EEPROM comes fully programmed. The main clock oscillator is 4.0
MHz crystal X501 on pins 50 and 51. Reset is provided on pin 2 via Q504. On switching on pin 2 becomes high and the
controller gets reset which stays valid till a low signal comes on that pin.
2.9.1 Controls
Command information from the infrared remote controller is fed through the sensor IC502 to pin 1 of the micro-
processor. Operation of the customer front panel keys is detected by pin 8 that is an ADC (analogue to digital
converter). Pressing a switch will connect the 5V to the ground through a particular resistor that determines the
value of the voltage on pin8 at that instant. This obtained value is comprehended by the micro and the corre-
sponding operation is performed. Refer to the following table:
IC501 automatically switches from TV mode to AV1 by detecting the signal from or pin8 at the Scart connector,
through it 56 pins. The picture mode is determined according to the following table:
2.9.2 Teletext
The microprocessor IC501 performs all of the Teletext functions internally. The Composite blanking video and
Sync signal (CBVS) is input to pin 33 of the micro from pin 29 of IC403. When text is selected the text graphics
are output as R.G.B signals on pins 15/16/17 of the micro and fed to pins 34/35/36 of IC403. At the same time
pin 18 of the micro goes high taking pin 37 of IC403 high, blanking the picture and selecting text R.G.B. input.
Note: mixed mode is available and fast text with 8-page memory.
8
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CHASSIS
2.12.2 R.G.B
The R.G.B signals from pins 7,11 and 15 of the Scart connector are fed to the R.G.B input pins (25,26,27) of
IC403.
R.G.B operation can be enabled by either taking pin 16 of the Scart connector high, this high is fed to Pin 28 of
IC403, or via the l²C bus the microprocessor sets IC403 to forced R.G.B mode in which the video processor
generates its own fast blank signal. This puts the IC into external R.G.B mode and selects the inputs on pins 25,26
and 27, overriding the video input on pin 20/22.
Note: when using R.G.B input the contrast, brightness and colour controls will still operate.
3. TUNER
Either a PLL or a VST tuner is used as a tuner.
UV1316 (VHF/UHF) is used as a PLL tuner. For only PALM/N, NTSC M applications UV 1336 is used as the PLL
tuner. UV 1315 (VHF/UHF) is used as a VST Tuner.
9
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CHASSIS
10
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CHASSIS
8.1 Start Up
The switch on the mains supply is fed through the mains filter network TR801, the surge limiter resistor R828, the bridge
rectifier diodes D811/13/37/38, and reservoir capacitor producing approx. 320 volts D.C. to feed the switching MOSFET
Q801 via the primary winding of TR802 pins 6 and 7.
Start up resistor R801 feeds from a 500V coming from the mains through the adder diodes D809, D890 to pin 8 of
IC800, the IC uses 9mA current source and connects it internally to VCC at pin6 allowing a rapid charge enough for
start up. Then IC800 responds with the oscillator starting to oscillate at a 40 KHz frequency fixed by the IC manufac-
turer.
The IC then produces, pulse width modulation pulses, at this frequency on pin 5 to drive the base of the switching FET
Q801, that will then switch current on and off through the primary of TR802, which will in turn provides voltages in the
secondary windings. The secondary winding voltages being proportional to the length of time that Q801 is turned on in
each cycle. The voltage produced between pins 4 and 3 of TR802 is rectified by D804 developing aprox. 12 volts on
C810, which takes over from the start up resistor to supply pin 8 of IC800.
The Demag pin at pin1 offers 3 different functions: Zero voltage crossing detection (50mV), 24mA current detection and
120mA current detection. The 24mA level is used to detect the secondary reconfiguration status and the 120mA level
to detect an Over Voltage status called Quick OVP.
The VCC at pin6 operates between 6,6V and 13V in normal operation, when this voltage exceeds 15V then the IC
output is disabled.
11
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CHASSIS
This Current Sense pin senses the voltage developed on the series resistor R806 inserted in the source of the power
MOSFET. When I sense reaches 1V, the Driver output (pin 5) is disabled. This is known as the Over Current Protection
function. A 200mA current source is flowing out of the pin 3 during the start–up phase and during the switching phase
in case of the Pulsed Mode of operation. A resistor can be inserted between the sense resistor and the pin 3, thus a
programmable peak current detection can be performed during the SMPS stand–by mode.
9. LINE CIRCUIT
Line and frame drive are generated by IC403. The sync pulses are separated from the incoming video signal at pin 18/
20/22 and used to control the internal circuitry of the IC. Line drive is produced by counting down the external 4.43 MHz
crystal at pin 40 to 15.625 KHz locked to the incoming sync. This drive is output on pin 48 and feeds directly to the line
drive transistor Q601. Note. That the output of IC403 Pin 48 is an open-collector and requires a pull up resistor, if the pin
is open circuited for test no waveform will be seen. Q601 collector feeds the line output transistor Q603.
The line output stage is conventional with a transformer containing a split diode winding for EHT generation. Fifth
harmonic tuning is achieved by capacitor C618/619.
A fly-back pulse is taken from pin 1 of the FBT transformer. This is required by IC403 (Pin 49) for burst / sync gating, and
RGB line blanking. The ver_sync signal is output from the pin47 and fed to Pin41 of IC501. The H_sync pulse is taken
from pin 1 of the FBT and fed to the micro at pin 40. These two signals are required by the micro for graphics timing and
also for text.
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CHASSIS
EEPROM Initialisation
If the E²PROM IC500 is replaced it will come fully programmed and therefore it is not necessary to initialise the new
device. In some circumstances the E²PROM may become corrupted in use i.e. static discharge or lightning strike. If this
happens, it is advised that the E²PROM is replaced.
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CHASSIS
ST92195
The ST92195 is a member of the ST9+ family of micro-controllers, completely developed and produced by
STMicroelectronics using a proprietary n-well HCMOS process. The nucleus of the ST92195 is the advanced Core,
which includes the Central Processing Unit (CPU), the ALU, the Register File and the interrupt controller. The Core has
independent memory and register buses to add to the efficiency of the code. A set
of on-chip peripherals form a complete system for TV set and VCR applications:
– Voltage Synthesis
– VPS/WSS Slicer
– Teletext Slicer
– Teletext Display RAM
– OSD
Additional peripherals include a watchdog timer , a serial peripheral interface (SPI), a 16-bit timer and an A/D converter.
g g
INT7/P2.0 1 56 P2.1/INT5/AIN1
RESET 2 55 P2.2/INT0/AIN2
P0.7 3 54 P2.3/INT6/VS01
P0.6 4 53 P2.4/NMI
P0.5 5 52 P2.5/AIN3/INT4/VS02
P0.4 6 51 OSCIN
P0.3 7 50 OSCOUT
AIN4/P0.2 8 49 P4.7/PWM7/EXTRG/STOUT0
P0.1 9 48 P4.6/PWM6
P0.0 10 47 P4.5/PWM5/SDA2
CSO/RESET0/P3.7 11 46 P4.4/PWM4/SCL2
P3.6 12 45 P4.3/PWM3/TSLU/HT
P3.5 13 44 P4.2/PWM2
P3.4 14 43 P4.1/PWM1
B 15 42 P4.0/PWM0
G 16 41 VSYNC
R 17 40 HSYNC/CSYNC
FB 18 39 AVDD1
SDA1/SDI/SDO/P5.1 19 38 PXFM
SCL1/SCK/INT2/P5.0 20 37 JTRSTO
VDD 21 36 GND
JTDO 22 35 AGND
WSCF 23 34 CVBS1
VPP/WSCR 24 33 CVBS2
AVDD3 25 32 JTMS
TEST0 26 31 AVDD2
MCFM 27 30 CVBSO
JTCK 28 29 TXCF
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CHASSIS
SIFIN1 1 56 FMCAP
SIFIN2 2 55 AUDIOOUT
AGCSIFCAP 3 54 GNDD
V REFIF 4 53 V CCD
AGCPIFCAP 5 52 SDA
PIFIN1 6 51 SCL
PIFIN2 7 50 SLPF
TUNERAGCOUT 8 49 LFB/SSC
IFPLL 9 48 HOUT
GNDIF 10 47 VERT
AM/FMOUT/SC 11 46 BCL/SAF
V CCIF 12 45 V CC1
INTCVBSOUT 13 44 CVBSOUT2
EXTAUDIOIN 14 43 GND1
PIFLC1 15 42 X1/VAMP/CHROUT
PIFLC2 16 41 CLPF
VCC2 17 40 XTAL1
CVBSIN1 18 39 XTAL2
GND2 19 38 XTAL3/BTUN
CVBSIN2 20 37 FBOSD/HC
BS 21 36 ROSD
Y/CVBSIN3 22 35 GOSD
CHR 23 34 BOSD
APR 24 33 ICATH
BEXT/Cb 25 32 ROUT
GEXT/Y 26 31 GOUT
REXT/Cr 27 30 BOUT
FBEXT 28 29 NTBC/CVBSOUT1
Features of UV1315
Member of the UV1300 family small sized UHF/VHF tuners
Systems CCIR: B/G, H, L, L’, I and I’; OIRT: D/K
Voltage synthesized tuning (VST)
Off-air channels, S-cable channels and Hyper-band
Standardized mechanical dimensions and pinning
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CHASSIS
8. Not connected
9. Not connected
10. Symmetrical IF output 1
11. Symmetrical IF output 2
Features of UV1316
Member of the UV1300 family small sized UHF/VHF tuners
Systems CCIR: B/G, H, L, L’, I and I’; OIRT: D/K
Digitally controlled (PLL) tuning via I²C-bus
Off-air channels, S-cable channels and Hyper-band
World standardized mechanical dimensions and world standard pinning
Complies to “CENELEC EN55020” and “EN55013”
Features of UV1336
Global standard pinning
Integrated Mixer-Oscillator & PLL function
Conforms to CISPR 13, FCC and DOC (Canada) regulations
Low power consumption
Both Phono connector and ‘F’ connector are available
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CHASSIS
TDA7266/TDA7266L
General Description of TDA7266L
The TDA7266L is a mono bridge amplifier specially designed for TV and Portable Radio applications. Requires very
few external components
WIDE SUPPLY VOLTAGE RANGE (3-18 V)
MINIMUM EXTERNAL COMPONENTS.
– NO SVR CAPACITOR
– NO BOOTSTRAP
– NO BOUCHEROT CELLS
– INTERNALLY FIXED GAIN
STAND-BY & MUTE FUNCTIONS
SHORT CIRCUIT PROTECTION
THERMAL OVERLOAD PROTECTION
Pinnig
1 N.C.
2 N.C.
3 MUTE
4 ST-BY
5 PW-GND
6 S-GND
7 IN
8 VCC
9 OUT+
10 OUT -
Pinnig
1. OUT1 +
2. OUT1 –
3. VCC
4. IN1
5. N.C.
6. MUTE
7. ST-BY
8. PW-GND
9. S-GND
10. N.C.
11. N.C.
12. IN2
13. VCC
14. OUT2 -
15. OUT2 +
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CHASSIS
TDA8174AW
General Description
TDA8174A and TDA8174AW are a monolithic integrated circuits. It is a full performance and very efficient vertical
deflection circuit intended for direct drive of a TV picture tube in Color and B & W television as well as in Monitor and
Data displays.
Pinning
1. POWER OUTPUT
2. OUTPUT STAGE Vs
3. TRIGGER INPUT
4. HEIGHT ADJUSTMENT
5. VOLTAGE REF DECOUPLING
6. GROUND
7. RAMP GENERATOR
8. BUFFER OUTPUT
9. INVERTING INPUT
10. Vs
11. FLYBACK GENERATOR
TDA6107
Features
· Typical bandwidth of 5.5 MHz for an output signal of 60 V (p-p)
· High slew rate of 900 V/ms
· No external components required
· Very simple application
· Single supply voltage of 200 V
· Internal reference voltage of 2.5 V
· Fixed gain of 50
· Black-Current Stabilization (BCS) circuit with voltage window from 1.8 to 6 V and current window from -100
mA to 10 mA
· Thermal protection
· Internal protection against positive flashover discharges appearing on the CRT.
General Description
The TDA6107JF includes three video output amplifiers and is intended to drive the three cathodes of a colour CRT
directly. The device is contained in a plastic DIL-bent-SIL 9-pin medium power (DBS9MPF) package, and uses high-
voltage DMOS technology. To obtain maximum performance, the amplifier should be used with black-current control.
MC44608
General description
The MC44608 is a high performance voltage-mode controller designed for off–line converters. This high voltage circuit
that integrates the start–up current source and the oscillator capacitor, requires few external components while offering
a high flexibility and reliability.
The device also features a very high efficiency stand–by management consisting of an effective Pulsed Mode operation.
This technique enables the reduction of the stand–by power consumption to approximately 1 W while delivering 300
mW in a 150 W SMPS.
General Features
• Flexibility
• Duty cycle control
• On chip oscillator switching frequency 40, or 75 KHz
• Secondary control with few external components
Protections
• Maximum duty cycle limitation
• Cycle by cycle current limitation
• Demagnetization (Zero current detection) protection
• “Over V CC protection” against open loop
• Programmable low inertia over voltage protection against open loop
• Internal thermal protection
GreenLine Controller
• Pulsed mode techniques for a very high efficiency low power mode
• Lossless start-up
• Low dV/dT for low EMI radiation
MSP34X0G
The MSP 34x0G family of single-chip Multistandard Sound Processors covers the sound processing of all analog TV-
Standards worldwide, as well as the NICAM digital sound standards. The full TV sound processing, starting with analog
sound IF signal-in, down to processed analog AF-out, is performed on a single chip. Figure 3 shows a simplified
functional block diagram of the MSP 34x0G. This new generation of TV sound processing ICs now includes versions for
processing the multichannel television sound (MTS) signal conforming to the standard recommended by the Broadcast
Television Systems Committee (BTSC). The DBX noise reduction, or alternatively, Micronas Noise Reduction (MNR) is
performed alignment free.
Other processed standards are the Japanese FM-FM multiplex standard (EIA-J) and the FM Stereo Radio standard.
Current ICs have to perform adjustment procedures in order to achieve good stereo separation for BTSC and EIA-J.
The MSP 34x0G has optimum stereo performance without any adjustments. All MSP 34xxG versions are pin compatible
to the MSP 34xxD. Only minor modifications are necessary to adapt a MSP 34xxD controlling software to the MSP
34xxG. The MSP 34x0G further simplifies controlling software.
Standard selection requires a single I2C transmission only. The MSP 34x0G has built-in automatic functions: The IC is
able to detect the actual sound standard automatically (Automatic Standard Detection).
19
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CHASSIS
Furthermore, pilot levels and identification signals can be evaluated internally with subsequent switching between
mono/ stereo/bilingual; no I2C interaction is necessary (Automatic Sound Selection). The MSP 34x0G can handle very
high FM deviations even in conjunction with NICAM processing. This is especially important for the introduction of
NICAM in China. The ICs are produced in submicron CMOS technology.
Headphone
Source Select
Sound DAC Headphone
I2S1 Processing
Prescale
I2S2
I2S
SCART1
DAC
SCART2 SCART
DSP SCART1
SCART3 Input ADC Prescale
Select SCART
DAC Output
SCART4 Select
MONO
SCART2
24C08
General description
The 24C08 is a 8 Kbit electrically erasable programmable memory (EEPROM), organized as 4 blocks of 256 * 08 bits.
The memory operates with a power supply value as low as 2.5 V.
Features
Minimum 1 million ERASE / WRITE cycles with over 10 years data retention
Single supply voltage: 4.5 to 5.5 V
Two wire serial interface, fully I²C-bus compatible
Byte and Multi-byte write (up to 8 bytes)
Page write (up to 16 bytes)
Byte, random and sequential read modes
Self timed programming cycle
20
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CHASSIS
TDA1308
Features
Wide temperature range
Excellent power supply ripple rejection
Low power consumption
Short-circuit resistant
High performance
high signal-to-noise ratio
low distortion
VIDEO AUDIO
PAL BG G1975M
PSBG DK K2966M
MONO PAL II' J1981
PSBGDKK' II' K2966M
PSBGDKK' LL' K2962M L9653
VIDEO AUDIO
PAL BG G3967M G9353M
PAL II' K3958M K9356
STR PSBGDKK' II' K3958M K9356
PSBGDKK' LL' K3958M K9656
Pinning
1. Input
2. Input-ground
3. Chip carrier-ground
4. Output
5. Output
K9656M, L9653M
Pinnig
1. Input
2. Switching Input
3. Chip carrier-ground
4. Output
5. Output
21
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CHASSIS
MSP 34X0G
STEREO SOUND L AU.
AMP
PLL/VST TUNER
UV1315/1316 R
TDA7266/7266L
2 HP. AMP.
IC
TDA1308
QSS
SERVICE MONO
CONNECTOR RGB CRT
AMP
NVM
ST92195 STV2248C TDA6107
KEYPAD
MICRO VIDEO
22
CONTROLLER PROCESSOR
IF VER
AMP
IR SENSOR
13. GENERAL BLOCK DIAGRAM of 11AK44
TDA8174AW
115V
SMPS VIDEO
+12V AUD.
SWITCHING CIRCUITS
MC +8V HORIZONTAL
+5V FBT
44608 DRIVE
+5V St-by BU808DF
SCART1 FAV
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CHASSIS
All system, geometry and white balance alignments are performed in Service Mode. Before starting the service
mode alignments, make sure that all manual adjustments are done correctly.
When the Service Mode is entered the following On Screen Display appears (figure 4):
23
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CHASSIS
Default Values
Register Parameter Notes
A51EFS13X191 A51ELD032X001
APR APR Threshold 10 4
BRI Factory Setting Brightness 31 31
CON Factory Setting Contrast 49 49
COL Factory Setting Colour 26 26
SHA Factory Setting Sharpness 6 6
HUE Factory Setting Hue 31 31
VOL Factory Setting Volume 9 9
WR-R White Point Adjust for Red (RGB mode) 48 30
WG-R White Point Adjust for Green (RGB 53 40
mode)
WB-R White Point Adjust for Blue (RGB mode) 37 40
FMP1 FM Prescaler when AVL is OFF STEREO ONLY 11 11
NIP1 NICAM Prescaler when AVL is OFF STEREO ONLY 25 25
SCP1 SCART Prescaler when AVL is OFF 11 11
SEC1 SCART Prescaler when AVL is OFF for 11 11
SECAM L/L’ MONO
FMP2 FM Prescaler when AVL is ON 16 16
NIP2 NICAM Prescaler when AVL is ON STEREO ONLY 37 37
SCP2 SCART Prescaler when AVL is ON STEREO ONLY 17 17
SEC2 SCART Prescaler when AVL is ON for 17 17
SECAM L/L’ MONO
F1H High Byte of crossover frequency for Meaningful for only PLL See “15.1 Service Registers
VHF1-VHF3 Tuner Updating regarding the Tuner”
on Page 27.
F1L Low Byte of crossover frequency for Meaningful for only PLL See “15.1 Service Registers Updating
VHF1-VHF3 Tuner regarding the Tuner”
on Page 27.
F2H High Byte of crossover frequency for Meaningful for only PLL See “15.1 Service Registers Updating
VHF3-UHF Tuner regarding the Tuner”
on Page 27.
F2L Low Byte of crossover frequency for Meaningful for only PLL See “15.1 Service Registers Updating
VHF3-UHF Tuner regarding the Tuner”
on Page 27.
BS1 Band Switch Byte for VHF1 Meaningful for only PLL See “15.1 Service Registers Updating
Tuner regarding the Tuner”
on Page 27.
BS2 Band Switch Byte for VHF3 Meaningful for only PLL See “15.1 Service Registers Updating
Tuner regarding the Tuner”
on Page 27.
BS3 Band Switch Byte for UHF Meaningful for only PLL See “15.1 Service Registers Updating
Tuner regarding the Tuner”
on Page 27.
CB Control Byte Meaningful for only PLL See “15.1 Service Registers Updating
Tuner regarding the Tuner”
on Page 27.
OP1 Option 1 (see the Option List) x x
OP2 Option 2 (see the Option List) x x
OP3 Option 3 (see the Option List) x x
OP4 Option 4 (see the Option List) x x
OP5 Option 5 (see the Option List) x x
TX1 Teletext Option 1 (see the Option List) x x
GEOM Geometry Menu See Geometry Table on Page 25.
OP8 Not used x x
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CHASSIS
14.3.1 AVL
Press the RED button (23) to activate or deactivate the AVL (Automatic Volume Level, between different broadcast
channels).
In the bottom area of this Menu, it can be seen “AUTO”. By pressing the WIDE MODE button (8) it changes to 4:3
or 16:9 format. To perform the Geometry adjustments select the most suitable option:
- AUTO, entering 4:3 or 16:9 signal and proceeding with adjustments as below.
- 4:3, entering 4:3 signal and proceeding with adjustments as below.
- 16:9, entering 16:9 signal and proceeding with adjustments as below.
25
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CHASSIS
Default Values
Register Param eter A51EFS13X191 A51ELD032X001
4:3 16:9 4:3 16:9
VSIZ Vertical Size 35 62 24 50
VPO S Vertical Position 11 16 12 16
VSCO Not used 14 14 14 14
VCCO Not used 7 7 7 7
HSIZ Not used 10 9 30 11
HPO S Horizontal Position 33 33 40 39
HPIN Not used 19 15 27 15
HCCO Not used 0 0 0 0
HTRP Not used 10 10 3 10
VZSZ Not used 3 2 7 2
• Use the CURSOR LEFT (32) / RIGHT (3) buttons to change the data.
See figure 5.
Figure 9
• Use the CURSOR LEFT (32) / RIGHT (3) buttons to change the data.
See figure 5. Figure 10
• Use the CURSOR LEFT (32) / RIGHT (3) buttons to change the data.
See figure 5.
Figure 11
.
14.3.3 Screen Adjustment
Press the YELLOW button (13) in order to prepare the system for screen-adjustments (Vertical Scan disable).
Adjust horizontal line, via screen potentiometer, as thin as possible. To return to the Main Service Menu it should
be pressed the Menu button (30).
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CHASSIS
14.3.4 IF Adjustment
Select IF1, IF2, IF3 or IF4. When the blue button (14) is pressed the before selected IF register is automatically
adjusted.
1. Description
In case the TV set should be serviced, there is the possibility of returning the set with the A.P.S. (Auto Programming
System) activated in order to make easy the first start up to the customer. See the below figure.
If this Feature is activated the Picture and Sound Menus will be automatically memorized to the default values.
2. Before start
It is necessary let the TV set in the program number that will appear for the first time, because the A.P.S does not
preset this selection.
3. Procedure
3.1 Enter the Service Mode. See Page 23.
3.2 Access to TXT1 Register by CURSOR UP / DOWN.
3.3 Press 7 button on the remote control in order to activate the Auto Programming System.
3.4 Exit the Service Mode by the Menu button (30).
3.5 Switch the TV off using the mains switch.
Explanations
F1H High byte of VHF1-VHF3 cross-over frequency
F1L Low byte of VHF1-VHF3 cross-over frequency
F2H High byte of VHF3-UHF cross-over frequency
F2L Low byte of VHF3-UHF cross-over frequency
BS1 Band switching byte for VHF1
BS2 Band switching byte for VHF3
BS3 Band switching byte for UHF
CB Control byte
27
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CHASSIS
7 NOT USED
6 1, Display “AV-3” as “F-AV”
0, Display “AV-3” as “B-AV”
5 1, Turn back TV mode after the last AV (with AV key)
0, Turn back first AV mode after the last AV
4 1, SVHS is available in AV key stream
0, SVHS is NOT available in AV key stream
3 1, RGB is available in AV key stream
0, RGB is NOT available in AV key stream
2 1, AV-3 is available in AV key stream
0, AV-3 is NOT available in AV key stream
1 1, AV-2 is available in AV key stream
0, AV-2 is NOT available in AV key stream
0 0 1, AV-1 is available in AV key stream
0, AV-1 is NOT available in AV key stream
7 6 Xtal Configuration
00, 1 Xtal PAL 4.43
01, 2 Xtal PAL/NTSC 4.43/3.58
10, 1 Xtal PAL/SEC/NTSC 4.43
11, 2 Xtal PAL/SEC/NTSC 4.43/3.58
5 1, Enable Blue back when no signal in AV modes
0, No blue back in AV modes
4 1, White Insertion is ON
0, White Insertion is OFF
3 1, Blue Background when no signal
0, Disable Blue Background
2 1, Semi-transparent background for menu
0, Solid Menu background for menu
1 1, Black Stretch is ON
0, Black Stretch is OFF
0 1, APR is ON
0, APR is OFF
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OP4 – TV Features
7 1, Extra 150 msec blanking more for VST (if OP4.b0 = 1, to SECAM color problem)
0, no-extra blanking
6 1, “Programme” item in AUTOSTORE menu is visible
0, “Programme” item in AUTOSTORE menu is invisible
5 NOT USED
4 1, French OS Channel Table is available
0, French OS Channel Table is not available
3 1, French Channel Table is available
0, French Channel Table is not available
2 1, England Channel Table is available
0, England Channel Table is not available
1 1, East Europe Channel Table is available
0, East Europe Channel Table is not available
0 1, West Europe Channel Table is available
0, West Europe Channel Table is not available
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16. LANGUAGES
GROUP 1 GROUP 2
German English
Italian Polish
Dutch Slovak
French Hungarian
Spanish Russian
Portuguese Bulgarian
Swedish Czech
Norwegian Rumanian
Finnish Croatian
Dannish
English
Greek
Turkish
The following procedure details how to set up the Hotel Mode Functions.
1. Description
The Hotel Mode deactivates Install and Program Features from the Main Features Menu. By other hand it can be
reduced the Maximum Volume Level.
2. Before Start
It is necessary to program the channel setting (tuning and sorting) because after that this features will be
deactivated.
3. Procedure
3.1 Enter the Service Mode. See Page 23.
3.2 Access to OP4 Register by CURSOR UP / DOWN.
3.3 Press 4 button on the remote control in order to activate the Hotel Mode.
3.4 Exit the Service Mode by the Menu button (30).
3.5 Enter again the Service Mode but with a new sequence of numbers: 1, 3, 2 and 5 consecutively. The following
On Screen Display appears (figure on the left):
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CHASSIS
1 2 3 4 5 6 7
31
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CHASSIS
B
Page 33
1 2 3 4 5 6 7
32
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CHASSIS
B
Page 32
8 9 10 11 12 13 14
33
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CHASSIS
B
Page 35
1 2 3 4 5 6 7
34
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CHASSIS
B
Page 34
8 9 10 11 12 13 14
35
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CHASSIS
1 2 3 4 5 6 7
36
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CHASSIS
8 9 10 11 12 13 14
37
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CHASSIS
B
Page 39
1 2 3 4 5 6 7
38
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CHASSIS
B
Page 38
8 9 10 11 12 13 14
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CHASSIS
1 2 3 4 5 6 7
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CHASSIS
19.1 How to update the Technical Information appeared on this Service Manual (and
relatives)
By this access you can consult the latest schematic diagram or request the Parts Listing of a concrete Produc-
tion Date / Serial Number.
By this way it can be also consulted the issued Technical Reports (Service Bulletins).
It can be found a Label in every chassis with additional information, i.e. the used EEPROM. See below.
On the next page are given details about the Code Bar Label.
Description: MD.ASY.PONYPROG
This EEPROM recorder uses the free software “Pony” available at http://www.lancos.com/ppwin95.html
Note: In case of Windows platform it is recommended the PonyProg v1.17h version.
B+ Voltage
Batch number
EEPROM number
Production line
number
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CHASSIS
Month
Year
Consecutive number
Consecutive number
Year
Batch number
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Notes:
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Vestel Electronik AS
PRINTED BY: ON:
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