GENERATOR CONTROLLER

GCU104

Description:
GCU-104 is a 3-phase Automatic / Manual Generator controller module including protection for (STANDBY) GEN-SETS. It uses an ad-
vanced single chip microcomputer for an easy and trouble free GEN-SET control in case of mains power failures. If mains fail (over /
under voltage, loss of mains voltage), GCU-104 initiates an automatic GEN-SET start cycle including load transfer to the generator by
switching the generator contactors. After the main is restored the load will be automatically transferred back to mains and the GEN-
SET will stop after a cool down time. During all cycles, generator is fully protected against malfunction. All alarms occurring at abnor-
mal GEN-SET conditions are computed and displayed either by LED or by LCD display and if necessary the GEN-SET gets stopped.
Values of over/under voltage, frequency and overload current, cooling down time is programmable. The GCU-104 has 30 powerful
programmable parameters to fit the program flow to customer needs.
FEATURES:
SPECIFICATION:
♦ Display of Generator Phase1,2,3Voltages, & Frequency . SUPPLY
♦ Display of Mains Phase 1,2,3 Voltages. 8 – 16 Volts reverse polarity protected.
♦ Display of Date & Time, Load Current. CURRENTTRANSFORMER
♦ Display of Mains & DG KWH 5 Amp.
♦ Display of Power Factor of R,Y,B VAC INPUTS RATINGS
♦ Display of DG Log data, Fault log data , KWH Log Register. 90 - 300 V @ 50Hz.
♦ 30 programmable parameters.( Programming Protected with Password ) VAC MAXIMUM OVER VOLTAGE
♦ Current transformer ratio programmable. 600 V
♦ Site Code & Site ID is Programmable. SOLID STATE OUTPUT
♦ 12 Digital inputs, 12 relay outputs. 500 mA
♦ Relay outputs for mains and generator contactor. DIGITALINPUTS
♦ Total Mains, DG run hours counter. 16V Dcmax/Engine Ground
♦ Display of load current. WEIGHT
♦ DG Run time & Rest time programmable. 800 gms
♦ Service Due message provision. OPERATING TEMPRATURE
0 to 70 degree Cent.
♦ TCP/ IP Protocol for Measuring & Monitoring the Parameters.
DISPLAY ACCURACY
+ / - 2% of F.S.D.
Control & Fault inputs with front panel visual indication
WARRANTY
♦ Mains Supply ON
1 Year.
♦ Mains Contactor ON Enclosure
♦ DG Supply ON BOX DIMENTION
♦ DG Contactor ON 270 X 148 X 65 mm
♦ Battery low voltage CUT OUT DIMENSION
♦ Low oil pressure 232 X 139 mm
♦ High engine temperature
♦ Generator fail to start
♦ Low fuel level
♦ Generator over speed fault
♦ Emergency Stop
♦ Alarm indication
 GENERATOR CONTROLLER

GCU104 Electrical Drawing for 3Ø

GCU104
A44
LLOP
A26 A43
+12V HCT
SUPLLY A42
LOW FUEL
A27 A41
GROUND (-Ve) EMERGENCY STOP
A40
AUTO/MANUAL MODE
A39
REMOTE START
A38
DG CONTACTOR ON
A29 A37
+12V FIRE ALARM
A36
DOOR OPEN
A35 HALF FUEL
A34
CANOPY TEMP. HIGH
A33
A7 LOW WATER LEVEL
R PHASE
A6 GROUND
NON CONNECTED
A25
Y PHASE A5 +12V
MAINS ENGINE START
A4
NON CONNECTED A24
A3 ENGINE STOP
B PHASE
A2 A23
NON CONNECTED
ENGINE PREHEAT
NEUTRAL A1
A22
A51 HOOTER
L1R
A50 A21
NON CONNECTED MAINS CONTACTOR

L2Y A49
A20
GENERATOR A48 DG CONTACTOR ON
NON CONNECTED
A47 A19
L3B LLOP
A46
NON CONNECTED
A18
A45 MAINS FAIL SPECIAL NOTE:-
NEUTRAL
* DG Body (Battery -Ve) should be earth properly.
A17
DG FAIL TO START * Use seperate +Ve & -Ve supply from DG battery terminal for
A8
C.T.1 IN A16 GCU104module.Do not Loop this wires to any other wires in
A9 LOW FUEL side the control panel.
C.T.1 OUT
A10 A15 * Use RC snubber networks across contactor coil.
LOAD C.T.2 IN FIRE ALARM
* Use RC filter across Start & Stop relay contacts.
A11 A14
C.T.2 OUT * Use seperate trays for AC & DC wirings.
HCT
A12 * Please make sure that all above conditions are fulfilled
C.T.3 IN
A13
properly for trouble free operations of the GCU104 module.
C.T.3 OUT A28
A
* Put free wheeling diodes across relay coil.

W POINT +Ve
A31 ( AC )
N/C
A32 T FUEL GAUGE METER Cutout Dimension :- 232 x 139 x 60 mm
Box Dimension :- 270 x 148 x 65 mm

FUEL LEVEL SENSOR

UTOPIA AUTOMATION & CONTROL

PROJECT NAME APPROVED BY PREPARED BY REV.NO. - 07 DOC.NO. - QF/MR/34B
FINAL PRODUCT
GCU104 REV DATE - 01/06/08 INDEX NO. - PP/GCU104/PD
CONNECTION DIAGRAM
CONNECTION DIAGRAM
PAGE - 1 OF 2

Utopia Automation & Control Pvt. Ltd.

P-4/5, Information Technology Park, MIDC, Satara – 415004.

Maharashtra. INDIA. Tele.Fax: +91- 21 62 – 24 68 21,24 68 29.

Website: www.utopiacontrol.com
All rights are reserved by UACPL; no part of this broacher should be changed in any form or by any means, Electronic, Including Photocopying for any purpose without prior consent in writing from UACPL.