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SPC - Statistical Process Control-SAP

The document discusses Statistical Process Control (SPC) tools in SAP, including control charts, Pareto diagrams, and histograms. It provides a step-by-step guide to setting up SPC in SAP, including activating inspection types, creating master inspection characteristics, sampling procedures, and inspection plans. It also describes recording inspection lot results and generating control charts to monitor the production process.

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piyushbose
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Download as PDF, TXT or read online on Scribd
148 views

SPC - Statistical Process Control-SAP

The document discusses Statistical Process Control (SPC) tools in SAP, including control charts, Pareto diagrams, and histograms. It provides a step-by-step guide to setting up SPC in SAP, including activating inspection types, creating master inspection characteristics, sampling procedures, and inspection plans. It also describes recording inspection lot results and generating control charts to monitor the production process.

Uploaded by

piyushbose
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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SPC – Statistical Process Control

SAP Business Scenario


Control Charts in SAP QM:
Theory of SPC
The SPC process is implemented to move a company from detection based to
prevention based quality controls. By monitoring the performance of a process in
real time the operator can detect trends or changes in the process before they
result in non-conforming product and scrap.

AUTOMOTIVE QUALITY-EU
SPC Tools
 Pareto Diagrams
 Histograms
 Control Charts “QGC3”
 Process Capability
 Scatter Diagrams
 MSA/Gage R&R
 Fishbone Diagram
 Distribution Fitting
 Data Transformations
 Multiple Linear Regression
 Experimental Design
 ANOVA
 One/Two Sample
 Comparing Processes
 Correction Analysis
 Nonparametric Methods
 Chi Square Test

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 1
SPC – Statistical Process Control
SAP Business Scenario
Step by Step:

1. MM01/MM02 – Activate required inspection type in the material master QM view as


shown below…here inspection type manual 89 as activated…

2. QS21 – Create MIC with indicator SPC characteristic activated in the control indicators
with UOM as mm and Lower limit as 1 mm and upper limit as 10 mm as shown below…

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 2
SPC – Statistical Process Control
SAP Business Scenario

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 3
SPC – Statistical Process Control
SAP Business Scenario

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 4
SPC – Statistical Process Control
SAP Business Scenario

then save….

3. QDV1 : Create Sampling Procedure with valuation mode as SPC inspection and select
the required control chart type.. here control chart type selected is

Shewhart chart for X bar / S / USA

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 5
SPC – Statistical Process Control
SAP Business Scenario

then save the sampling procedure..

4. QP01- Create inspection Plan and assign the MIC and sampling procedure created in the
previous steps..

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 6
SPC – Statistical Process Control
SAP Business Scenario

Create operation as shown below…

Select the operation assign the MIC to operation as shown below…

Select the SPC criterion as Master Inspection Charac./Material as shown below

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 7
SPC – Statistical Process Control
SAP Business Scenario

Finally save inspection Plan…

5. QA01/QA02 – Create inspection lots for the material and do the results recording and
Complete UD…Here 4 inspection lots are created manually and Results Recording done with
different values…Finally complete the Usage decision..

Inspection lot no : 890000000650 Result Value : 6 mm

Inspection lot no : 890000000651 Result Value : 7 mm

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 8
SPC – Statistical Process Control
SAP Business Scenario

Inspection lot no : 890000000652 Result Value : 8 mm

Inspection lot no : 890000000653 result Value : 5 mm

6. QGC3 : Generate the control chart for the MIC with entering following selection criteria on
the screen..Use SPC Criterion as 70.

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 9
SPC – Statistical Process Control
SAP Business Scenario

then execute. Following screen will be displayed.

Select the control chart and click on the button call control chart..Control chart will be
displayed as below…

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SPC – Statistical Process Control
SAP Business Scenario

then save the control chart..

Statistical Process Control (SPC) Test for Plant 1500 Piyush Bose Page 11

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