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4.5100333-01 - Salwico Cargo Addressable - Installation Manual - M - EN - 2013 - H

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0% found this document useful (0 votes)
692 views82 pages

4.5100333-01 - Salwico Cargo Addressable - Installation Manual - M - EN - 2013 - H

Uploaded by

Serhii
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Salwico Cargo

Addressable
Fire Detection System
Installation Manual
Consilium Marine & Safety AB
Fire & Gas Marine Division
Phone: +46 31 710 77 00
Fax: +46 31 710 78 00
E-mail: Service: [email protected]
Spares: [email protected]
 
Consilium Marine & Safety AB
Navigation Division
Phone: +46 8 563 05 100
Fax: +46 8 563 05 199
E-mail: Service, APT: [email protected]
Spares: [email protected]
 
Consilium Marine & Safety AB
Transport Division
Phone: +46 31 710 77 00
Fax: +46 31 710 78 00
E-mail: Service: [email protected]
Spares: [email protected]
 
The contents of this document are subject to revision without notice
due to continued progress in methodology, design and manufacturing.
Consilium assumes no legal responsibility for any error or damage
resulting from the usage of this document.
 
April 2013
Document no. 5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H
Part no. 5100333-01

© Copyright 2013, Consilium Marine & Safety AB


Table of contents

1 Introduction ...................................................................................... 1
1.1 About this Manual ........................................................................... 1
1.2 Symbols used in the manual ............................................................ 2
1.3 Approvals .......................................................................................... 3

2 General Description ......................................................................... 5


2.1 System Description ........................................................................... 5
2.2 System Block Diagram ..................................................................... 5
2.3 System Data ...................................................................................... 6

3 Installation ....................................................................................... 7
3.1 Prerequisites for Installation ........................................................... 7
3.2 Mechanical Installation ................................................................... 7
3.2.1 Installation Order ........................................................................... 7
3.2.2 Control Panels ................................................................................ 7
3.2.3 Loop Units ..................................................................................... 7
3.2.4 Mounting of Modules on a DIN rail .............................................. 7

3.3 Electrical Installation ...................................................................... 8


3.3.1 Cable Requirements ....................................................................... 8
3.3.2 Loop Lengths ................................................................................. 8
3.3.3 Detector Loops ............................................................................... 10
3.3.4 Connection to Loop Module, type Loop M X ............................... 12
3.3.5 Connection to Zone Module, type I/O M 70 .................................. 13
3.3.6 Test the Cable ................................................................................. 13
3.3.7 Setting the Address on Loop Units ................................................ 16
3.3.8 Instructions for Address Programming Tool .................................. 17
3.3.9 Setting the Address on Repeater M 4.3 ......................................... 18
3.3.10 Electrical Installation, Central Equipment ..................................... 18

4 Verification ....................................................................................... 21
4.1 Prerequisites for Verification ........................................................... 21
4.2 Loops ................................................................................................. 21
4.2.1 Verification of Loops ..................................................................... 21
4.2.2 Testing of System Parts .................................................................. 22

4.3 Trouble Shooting .............................................................................. 25


4.3.1 Polarity Fault .................................................................................. 25
4.3.2 Wrong Number of Loop Units (only for Addressable Loops on
Loop M X) ..................................................................................... 25
4.3.3 Cable Break .................................................................................... 26
4.3.4 Earth Fault ...................................................................................... 27
4.3.5 Short Circuit ................................................................................... 27
4.3.6 Muting Faults ................................................................................. 27
4.3.7 Reset Faults .................................................................................... 27
4.3.8 Installation Mode ........................................................................... 28
4.3.9 Upgrade Firmware ......................................................................... 28
Table of contents

4.3.10 Upgrading Large Systems .............................................................. 32


4.3.11 Save the system log to a USB memory stick ................................. 34
4.3.12 How to report a fault ...................................................................... 35

5 Commissioning Requirements ......................................................... 37


5.1 Prerequisite ....................................................................................... 37
5.2 Loop Requirements .......................................................................... 37
5.3 Part A: Loop Configuration ............................................................ 37
5.4 Part B: Loop Status .......................................................................... 37
5.5 Part C: Central Status ...................................................................... 38
5.6 Summary .......................................................................................... 38

6 Fire Detection Installation Guidelines ............................................ 39


6.1 Loop Units Installation Guidelines ................................................. 39
6.1.1 General Comments when Installing Fire Detectors ....................... 39
6.1.2 Smoke Detectors ............................................................................ 39
6.1.3 Heat Detectors ................................................................................ 40
6.1.4 Flame Detectors ............................................................................. 40
6.1.5 IS Smoke Detector for EX Areas ................................................... 41
6.1.6 Conventional High Temperature Heat Detectors ........................... 41
6.1.7 Cold Room Heat Detectors ............................................................ 42
6.1.8 Address Units ................................................................................. 42
6.1.9 Manual Call Points ......................................................................... 42
6.1.10 Short Circuit Isolator ...................................................................... 42
6.1.11 Timers ............................................................................................ 43
6.1.12 Bells ............................................................................................... 43
6.1.13 Electrical Siren ............................................................................... 43
6.1.14 Door Holder Magnet 65kp (650N) ................................................ 43
6.1.15 Door Holder Magnet 130kp (1300N) ............................................ 43
6.1.16 Door Release Switch ...................................................................... 43

6.2 Cabling and Electrical Installation ................................................. 44


6.2.1 Cable Types .................................................................................... 44
6.2.2 Cable Protective Tubes of Metal .................................................... 44
6.2.3 Cable Protective Tubes of Plastic .................................................. 44
6.2.4 Cabling ........................................................................................... 44
6.2.5 Cable Inlets to Equipment .............................................................. 45
6.2.6 Fixing of Cables ............................................................................. 45
6.2.7 Markings ........................................................................................ 46
6.2.8 Cable Ends ..................................................................................... 46
6.2.9 Protective Earthings ....................................................................... 46
6.2.10 Location of Electrical Equipment .................................................. 47

7 Appendix ........................................................................................... 49
7.1 General alarm on the CCP panel .................................................... 49
7.2 EN54 Functions ............................................................................... 50
7.3 Address List and Test Report ........................................................... 52
7.4 ID List ............................................................................................... 55
Table of contents

7.4.1 Prerequisite .................................................................................... 55


7.4.2 Setting the ID ................................................................................. 55
7.4.3 ID for NS-AIN type Address Units ............................................... 55
7.4.4 ID for AE type Address Units ........................................................ 56

7.5 Connections for Loop Units ............................................................. 56


7.6 Central Unit Terminal & Cabling Layout ....................................... 59
7.7 RS485 Termination .......................................................................... 61
7.7.1 General Recommendations for Installation of RS485 ................... 61
7.7.2 Application Examples for Installation of RS485 ........................... 61

7.8 Fault Code List ................................................................................. 64


7.9 Definitions of Terms ......................................................................... 70

Index ................................................................................................. 74
Table of contents
Installation Manual 1 Introduction

1 Introduction

1.1 About this Manual


This manual is intended for personnel installing a fire detection system.

NOTE!
This user guide has been revised based on version 1.6.0 but is valid for Control
panel software versions beginning with version 1.0.0.

Chapter General Description gives an overview of the system.

Chapter Installation describes the complete electrical installation process of the


loop units. The installation engineer does not need to have any previous knowledge
of this particular system to be able to perform an installation.

Chapter Verification describes how to test the installed system. After the
installation is completed, the system is verified, which must be performed by a
person with good knowledge of the various functions. This chapter also includes
verification and troubleshooting.

Chapter Commissioning Requirements describes the steps to be taken by the


installation organisation before a commissioning engineer can be sent from the
commissioning organisation.

Chapter Fire Detection Installation Guidelines gives general recommendations for


installing a fire detection system.

5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H 1


1 Introduction Installation Manual

Figure 1. Salwico Cargo Fire Detection System, an example.

1.2 Symbols used in the manual


DANGER!
Risk of serious or fatal injury to the user, and/or severe damage to the product, if
the instructions are not followed.

WARNING!
Risk of personal injury and/or damage to the product if the instructions are not
followed.

CAUTION!
Risk of minor or moderate personal injury. Risk of equipment damage, loss of data,
extra work, or unexpected results, if the instructions are not followed.

NOTE!
Note symbols alert you to important facts and conditions.

Hint!
Tip symbols direct you to specific instructions, such as where to find additional
information and tell you how to perform a certain operation in an easier way.

2 5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H


Installation Manual 1 Introduction

1.3 Approvals

5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H 3


1 Introduction Installation Manual

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Installation Manual 2 General Description

2 General Description

2.1 System Description


This Fire detection system is a state-of-the-art, analogue-addressable, fire-detection
system designed to meet marine, industrial and transport requirements. Special care
is given to ergonomics and user-friendliness with its logical and intuitive operator
panel.

2.2 System Block Diagram


The following figure shows a typical system and its connected components, see
Definitions of Terms, page 70 in the Appendix for explanation of terms and
abbreviations.

Figure 2. An example of a system block diagram.

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2 General Description Installation Manual

2.3 System Data


Table 1. System data for the system.
System Data Specifications
84–264 VAC /
Supply voltage
90-350 VDC
Power consumption.
Depending of system configuration.
Internal system voltage 19–30 VDC
Central panel ingress protection Depending on cabinet
Number of loop units in one central 16256
Number of loop units on one addressable detector loop Max 254
Number of addressable detector loops on loop module, Loop
1
MX
Number of conventional detector sections per module, I/O M
8
70
Number of inputs/outputs per module, I/O M 700 8
Number of modules in one central (max 64 Loop M X) max 125
MCS Multi Central System max 30 SCS
Number of control panels in one central max 8
Number of repeaters on BackBoneBus (type Control M 4.3,
Control/Repeater M 4.3, Control M 2.2, Control M X, max 8
Repeater M 4.3)
Number of repeaters on extension bus (type Repeater M 4.3) max 14 / external bus
Number of zones in a system 1-9999
Communication parameters for the external system channel RS485, 19200 Baud, Odd
parity, 8 data bits

NOTE!
System boot-time is kept to a minimum during normal operation, but it can be
extra-long after a new installation, commissioning or major maintenance work
(depending on the configuration of the data definition file).

Hint!
For detailed requirements, refer to the data sheets.

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Installation Manual 3 Installation

3 Installation

3.1 Prerequisites for Installation


CAUTION!
The installation of the Fire detection system must be performed according to
SOLAS and FSS requirements.

The different parts of the system, the control and system modules, should first be
mechanically installed. The different loop units are thereafter electrically installed
and set up according to the definition of the loops and drawings.

The cables must be tested separately before the loops are connected to the loop
module. This eliminates any problem with the cable and electrical installation of
the loop units.

The installation is completed with the electrical installation of the the control and
system modules.

3.2 Mechanical Installation


3.2.1 Installation Order
Install the control panel and central cabinet according to their drawings. The
Control Panel M 4.3 is delivered in one of two ways - installed in the Fire detection
cabinet or as a separate unit. Separate drawings are delivered with the system.

3.2.2 Control Panels


The external control panels are delivered in cabinets (IP32) for wall or console
mounting. Separate drawings are delivered with the system. Install the panels
indoors in areas in 0–80% RH non-condensing conditions and within a temperature
range of 0ºC to 50ºC.

3.2.3 Loop Units


A loop unit can be connected to a loop or to a conventional zone.

The mechanical installation of the different types of loop and zone units are
described in their respective data sheets.

3.2.4 Mounting of Modules on a DIN rail


Mount the module horizontally on a 35 mm DIN rail.

• Mount one module support on each side.


• Squeeze the whole package together and tighten the screws on the supports.

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3 Installation Installation Manual

3.3 Electrical Installation


3.3.1 Cable Requirements
Backbone Bus External (BBE)
See figure in section System Block Diagram, page 5.

The cables connecting from the backbone bus to the control panels or stretched
central part must meet the following requirements:

Channel 1 & 2
• Min 2 x 2 x 0.3 mm2, twisted pair shielded
(RS485 + backup signal, one conductor)
NOTE!
The backup signal is only needed for one channel. (The back up signal
is optional.)
• Max allowed cable length is 700 m
• Optional: Power supply (24 VDC) 1 x 2 x 0.75 mm2
Refer to the system connection drawing

NOTE!
Channel 1 and Channel 2 should be routed separately for improved safety if both
channels are used.

Detector loops
Detector loop cables must meet the following minimum requirements. We refer to
current regulations for the rest of the specification.

Loop: Min. 2 × 0.3 mm2


Sub-loop: Min. 2 × 0.3 mm2

3.3.2 Loop Lengths


A loop or sub-loop's length depends on three parameters:

• cable type
• shielded or unshielded cable
• power consumption

A cable is considered shielded if the shielded part is more than 10% of the cable's
total length.

CAUTION!
Never exceed the recommended cable lengths as listed in table Loop cable lengths.

Loop units are divided into three types. These types (1, 2 and 3) are based on the
individual load on the loop.

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Installation Manual 3 Installation

Type 1A: Max capacity


• ACPWP-Exn
• AIN2
• AOHS-Exn
• EV-BI, EV-DP, EV-DPH, EV-H 54, EV-H 84, EV-P, EV-PH and EV-PS
• EV-MCP2
• NS-ACP, NS-ACPWP, NS-AH/A1S, NS-AH/CS, NS-AIHS, NS-AIS,
NS-AOHS, NS-AOS and NS-TIMAC
• SPB-BI

Type 1B: Max capacity


• AC-IR-3Fq incl Addr Base
• ASP (The type class for the ASP unit will be the same as the included detector.)
• EV-PP (all variants)
• OA100-OA140
• IA100-IA140
• IA130 2T
• KS-2 and KS-2K
• LK-2 and LK-2K
• MCP-A
• NS-SCI
• RDJ-2
• RDO-2
• SCI-A
• SID-38
• UR-2K and UR-2K/N
• VE-2
• VL-2 and VL-2K

Type 2: Reduced capacity level 1


• AE-2 and AE-2K, configured as a sprinkler (ID 107, 120, 121, 125 and 126),
heat detector (127), door indication (117), manual call point (116) and sub
central (114)
• AE-2E with separate power supply
• AIN1/100 and NS-AIN1 ID3
• AIO21 and AIO21/DD
• CM 20-44
• CSS3300 rectifier

5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H 9


3 Installation Installation Manual

• NS-AOHS-IS, NS-AOS-IS, NS-AOS-IS-NA and NS-AUV


• RDJ-2T
• SID-38T
• TDT-2 and TDT-2K, rate-of-rise 57oC and rate-of-rise 86oC

Type 3: Reduced capacity level 2


• All address units with a constant voltage output on the sub-loop (except AE-2E
with separate power supply)
• AE-2 and AE-2K, configured as smoke detector (ID 111 and 124), flame
detector, IR, (ID 123) and heat detector with constant output on the sub-loop
(ID 118)
• AE-2K/I, configured as flame detector, UV, (ID 119) and ISIF (ID 99)
• NS-AIN1 ID2

Table 2. Loop cable lengths


Load Unshielded cable Shielded cable
Only type 1A units on Max. number of units = 254 Max. number of units = 254 units
the loop Max. cable length = 3000 m* Max. cable length = 2000 m
Loops with more than 50 Max. number of units = 150 Max. number of units = 150
pcs of type 1B Max. cable length = 3000 m* Max. cable length = 2000 m
Only type 1 and type 2 Max. number of units = 100 Max. number of units = 100
units on the loop Max. cable length = 3000 m* Max. cable length = 2000 m
Max. type 3 units = 10 Max. type 3 units = 3
Type 3 units on the loop Max. total units (any type) = 100 Max. total units (any type) = 100
Max. cable length = 2000 m** Max. cable length = 1000 m

* Using min. a 0.75 mm2 cable, otherwise max. 2000 m.

** Using min. a 0.75 mm2 cable, otherwise max. 1000 m.

NOTE!
When calculating the number of loop units, consider the future expansion of new
loop units. Make sure there are at least 10% in spare addresses evenly distributed
among the intervals between short circuit isolators.
For example, if using type 1A loop units:
254 addresses x 0.9 = Max. 228 loop units/loops.

CAUTION!
Short circuit isolators and sounders
Under investigation, preliminary limitations: The maximum no. of above units to
be mounted on any loop are 20 sounders and 35 devices of short circuit isolators
(short circuit isolators or units with built-in short circuit isolator).

3.3.3 Detector Loops


A loop may contain different types and different numbers of loop units. The
connection to the loop depends on the type of loop unit and the configuration of

10 5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H


Installation Manual 3 Installation

your system. Some of the loop units are connected directly to the loop and some
are connected through address units.

Figure 3.  Example of a detector loop with addressable loop units. illustrates an


addressable detector loop.

Figure 4.  Example of a detector zone with conventional non-addressable loop


units. illustrates a conventional detector zone.

For more details about their connection, see Connections for Loop Units, page
56.

The information about the electrical installation of each type of loop unit is
provided in its respective data sheet.

NOTE!
• Set the address switch on each loop unit before connecting them to the loop. If
an address unit is used, set its ID switch. See Setting the Address on Loop
Units, page 16 later in this chapter and also Address List and Test Report,
page 52 and ID List, page 55.
• Bypass all separate short circuit isolators (if there are any in the setup) before
testing the loop. Join the cores leading to terminals 2 and 4 and the cores
leading to terminals 1 and 3 using a temporary connector block inside the short
circuit isolators.

CAUTION!
Do not remove dust protection covers from the smoke detectors until all polluting
activities (such as construction work) are finished and the area has been cleaned.

5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H 11


3 Installation Installation Manual

3.3.4 Connection to Loop Module, type Loop M X

Figure 3. Example of a detector loop with addressable loop units.

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Installation Manual 3 Installation

3.3.5 Connection to Zone Module, type I/O M 70

Figure 4. Example of a detector zone with conventional non-addressable loop units.

A zone should in any case include no more than 50 enclosed spaces.

3.3.6 Test the Cable


3.3.6.1 Prerequisites for Testing the Cable
The cable should be tested for proper function after all the loop units are connected
and before the cable is connected to the central unit.

The cable can only be tested if all short circuit isolators are bypassed.

3.3.6.2 Test 1: Test for Cable Break


CAUTION!
When loop units are connected, it is not allowed to use an insulation tester with a
voltage exceeding 30 V.

Measure the resistance between the + and - poles. Connect an ohm-meter between
the + poles as shown in the following figure. Measure and repeat the procedure for
the - poles.

The measured value should be less then 185 Ohm for a cable with a maximum
length of 3 km.

5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H 13


3 Installation Installation Manual

Figure 5. Test for cable break

Proceed as follows to locate the cable break on addressable loops:

1 List the loop units for the current loop


under: Menu » 6 Service Menu » 5 Loops
2 Press “2” to list all loop units located on If the list reports (?/?) the
this loop. answering side status will be
Each loop unit will report on which side A updated if pressing “1. Update
(primary) or B (secondary) it answers: list”. The system will scan the
OK (A/B) = Answer on both sides. loop to determine answering
OK (A/-) = Answer only on A side. side. The loop is disabled
during the scan and the
OK (-/B) = Answer only on B side.
procedure may take several
OK (?/?) = The loop unit answers but the minutes (access code 3 is
loop module doesn’t know on required).
which side until an update is
made.
Press “1. Update list” to
perform an update.
No answer The loop unit does not answer
(-/-) = on either side.

The cable break is located between the “last” unit on the A side and the “first” unit
on the B side.

3.3.6.3 Test 2: Test for Short Circuits


CAUTION!
When loop units are connected, it is not allowed to use an insulation tester with a
voltage exceeding 30 V.

Measure the resistance between the + pole and the - pole. Connect an ohm-meter
between the two poles, as shown in the following figure.

The measured value should be more than 100 kOhm for a cable with a maximum
length of 3 km.

14 5100333-01_Salwico Cargo Addressable_Installation Manual_M_EN_2013_H


Installation Manual 3 Installation

Figure 6. Test for short circuit

The control unit will report which short circuit isolators have been activated. The
short circuit failure is located between the activated short circuit isolators.

3.3.6.4 Test 3: Test for Earth Failure


CAUTION!
When loop units are connected, it is not allowed to use an insulation tester with a
voltage exceeding 30 V.

Measure between the + and - pole and earth to detect an earth fault. Connect the
ohm meter between the + pole and earth as shown in the following figure. Measure
and repeat the procedure for the - pole.

The measured value should be more than 50 kOhm for a cable with a maximum
length of 3 km. Values below 8 kOhm (±2 kOhm) will be indicated as earth fault.

Figure 7. Test for earth failure

The control unit reports the detector loop or central where the earth failure occurs.

Proceed as follows when you want to locate an earth fault.

1 Divide the cable in two and locate the earth fault.


2 Divide each half in two and locate the earth fault.
3 Continue to divide the cable into halves until you have found the exact
position of the earth fault.

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3 Installation Installation Manual

3.3.7 Setting the Address on Loop Units


In order to become operational, all addressable loop units such as detectors, manual
call points, etc. that are connected to the Loop M loop module must be given an
address between 1-254. Loop units located on a single physical loop must be given
unique addresses.

Loop units without address switches


For addressable units without a DIP switch, the address is set with a special address
programming tool. For further instructions, see Instructions for Address
Programming Tool, page 17.

Loop units with address switches


On units with a DIP switch, the address is set using the 8 pole DIP switch located
on each addressable unit as shown in the following figure. The DIP switch values
follow the binary system.

Figure 8. DIP switch with 8 poles.

Refer to the Installation Manual Appendix for an address list.

The value of the address is set according to the switches set to ON position as
shown in the following figure:

Figure 9. Setting DIP switches.

By setting the switches numbered 1,2,3,4 and 6 to the ON position, the address is
configured as 1+2+4+8+32 = 47.

NOTE!
After setting the address, remove the label attached to the detector and use it to seal
the address switch.

Address units
In addition to the loop address, address units and I/O units are equipped with an ID
DIP switch. This ID DIP switch determines the unit’s functionality.

Refer to the Installation Manual Appendix for an ID list.

Addressable indication units


The address of addressable indication units is set identical to the loop address of
the detector it shall indicate.

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Installation Manual 3 Installation

Addressable timers
The addressable timers are located on the detector loop in the same way as any
loop unit.

For UR-2/UR-2K type timers, three DIP switches are set as follows:

• The loop address for the timer.


• Not used.
• Not used.

The disablement interval is defined in the Configuration program.

NOTE!
Timers do not affect the function of the manual call points or heat detectors.

Short circuit isolators


The separate short circuit isolators are given a unique loop address in the same way
as the other loop units.

3.3.8 Instructions for Address Programming Tool


To set address on loop units without address switch, please use suitable address
programming tool. One example is the Evolution Address Programmer (EV-AD2)
Part no. 5200123.

Figure 10. Evolution Address Programmer (EV-AD2)

1 For detailed information, refer to the data sheet for corresponding unit.

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3 Installation Installation Manual

3.3.9 Setting the Address on Repeater M 4.3

Follow this instruction to set address for the Repeater M 4.3 module in the system
and set the panel functions.

1 Press both arrow keys + to open the Use the arrow keys to scroll
Enter Access Code menu. and select the digits for the
Approximate 4-5 seconds. Access Code.
Confirm with the Local Mute
button (= Next digit or
Enter).
( = Previous.)
2 Proceed to choose address and layout for For all menu alternatives use
the Repeater module: the arrow keys to scroll and
• Enter Central Address select.
Confirm with the Local Mute
• Enter Module Address
button.
• Enter Layout Follow the instructions on the
Reboot the Repeater module (it will take lower part of the screen.
the module about 20 seconds to restart).

3.3.10 Electrical Installation, Central Equipment


Terminal layout
Since most systems are designed specifically for each customer, no standard for
connecting the different modules within the system exists.

Refer to Central Unit Terminal & Cabling Layout, page 59 for more information.

For other electrical installations, such as Printer and Basic Backup Signal (BBU),
refer to the specific project drawings.

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Installation Manual 3 Installation

Control Panel
If the Control Panel is placed outside of the Fire detection cabinet, connection to
the Central Unit is made via the external Backbone Bus channel (BBE), as shown
in the System Block Diagram, page 5. Each cable should be routed seperately
for maximum security.

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3 Installation Installation Manual

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Installation Manual 4 Verification

4 Verification

4.1 Prerequisites for Verification


NOTE!
The configuration of the loops must be performed by a person with good
knowledge of the system. This operator must have the authority to work in access
level 4.

The system is delivered with a complete system configuration or a test


configuration.

Hint!
To verify cable status and loop unit addresses, it is possible to confirm the
addressable detector loops with a SE3000 test device before making connections to
the central unit.

4.2 Loops
4.2.1 Verification of Loops
NOTE!
Once the loop cable has been tested and is free from faults, the next step is to
connect it to the central.

The verification procedure is described below:

1 Make sure that the system is connected to Refer to Installation, page


an external power supply. 7 for information on the
electrical connections.
2 Connect both the A- and B-side of one of
the loops to the Loop M X loop module.
3 Power up the system. For more information about
The Power LED lights and a text appears the fault codes, see Fault Code
on the display to show that the system is up List, page 64.
and running.
Wait for a few minutes to let the system
perform all system checks.
If the system detects a fault during the
start-up, a fault code is displayed in the
control panel.
4 Measure the voltage on the A-side in the If this is not the case, refer to
central unit. If all loop units are connected Polarity Fault, page 25.
correctly (no polarity fault), the voltage
range loop should be 30-37 VDC.

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5 Verify that the correct number and type of If the list reports (?/?) the
loop units are installed in the correct place. answering side status will be
The system will provide you with the updated if pressing “1. Update
requested information if you use the Menu list”. The system will scan the
» 6 Service Menu » 5 Loops, choose the loop to determine answering
relevant loop, and then press “2=Loop side. The loop is disabled
Units”. during the scan and the
Each loop unit will report on which side A procedure may take several
(primary) or B (secondary) it answers: minutes (access code 3 is
OK (A/B) = Answer on both sides. required).
OK (A/-) = Answer only on A side. If a loop unit is missing, see
Wrong Number of Loop Units
OK (-/B) = Answer only on B side.
(only for Addressable Loops
OK (?/?) = The loop unit answers but the on Loop M X), page 25.
loop module doesn’t know on
which side until an update is
made.
Press “1. Update list” to
perform an update.
No answer The loop unit does not answer
(-/-) = on either side.
6 One loop is now verified and tested. Repeat steps 3-5 for all other
Continue with the next loop. loops.
7 Make a fire detector test of the complete See Testing of System Parts,
Fire detection system. page 22.
Use appropriate test equipment (smoke
detector test gas, heat detector tester) to test
each detector and loop unit.
See section Recommended Test Equipment,
page 24.
Print out the “Fire alarm history list” found
under Menu » 7 History » 1 Fire History
List. This list contains the 500 latest fire
alarms, and is cleared each time the system
is restarted.
8 Use a top to bottom procedure if you have
any problem with the verification of the
loop function.
Start by solving the problems that affect the
whole loop and then continue with the
problems with each address.

4.2.2 Testing of System Parts


4.2.2.1 Prerequisites for Testing
After installation of the Fire detection system, test the different parts of the system
to assure that they function properly.

4.2.2.2 About Testing


For additional information about testing, please refer to the Service and
Maintenance Manual.

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4.2.2.3 Test Mode Overview


NOTE!
This section is only applicable for addressable units.

The system has a special test mode function which makes the testing easier.

When a zone is in test mode:

• External alarm devices and controls are by default not activated in case of a fire.
Hint!
This functionality can be turned off.

• The alarm level is lowered to give a quick response to detector test equipment.
• LED indicators on loop units begin to blink.
• Each tested loop unit will indicate activation by its LED indicator.
• If a printer is connected to the system, alarms will automatically be printed as a
result of the tested units.
• The units in alarm are automatically reset if the heat or smoke concentration is
under the alarm level, or if the manual call point is reset.

NOTE!
The system handles fire alarms from zones not in test mode in the usual way.
The tested zone will automatically return to normal operation after two hours.

4.2.2.4 Testing a Fire-detecting Zone


Consilium recommends that the fire detection system is tested at least once a year
to assure correct function.

CAUTION!
During system start-up Loop modules performs a 15 minutes calibration period for
pollution level of smoke. No tests should be done during this period.

1 Put the zone into test mode under: Menu »


3 Disablements » 1 New Disablement » 6
Test Mode.
2 Select a zone and confirm by pressing the The Disablements, Test, and
button. Zone/Unit indicators light to
confirm that they are in test
mode.

It is now safe to test each detector and manual call point in this fire zone during the
next two hours.

All alarms are listed under: Menu » 7 History » 1 Fire History List.

NOTE!
Use appropriate test equipment.
See section Recommended Test Equipment, page 24.

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4.2.2.5 Simulate a fire alarm in the system


The “Set in fire” function can only be activated for addressable loop units.

1 Add a disablement for a selected detector in


Menu » 3 Disablement » 1 New
disablement
2 Choose the relevant loop in Menu » 6
Service Menu » 5 Loops and find that
particular detector.
3 Press OK for details.
4 Push 2 to activate the “Set In Fire” Despite the existing
function. disablement the system will
sound the alarm.

4.2.2.6 Recommended Test Equipment


Table 3. List of recommended test equipment for Fire detecting systems
Product Description
Testifire Multi-stimulus Detector Tester
Salwico Solo 330 Smoke Detector Tester
Salwico SOLO 461 Heat Detector Tester
Salwico VD T-1 Heat Detector tester
Salwico IR Test lamp Flame Detector Tester
Salwico UV test lamp UV Flame detector test lamp
W8066 UV test lamp

For detailed information, please refer to the data sheets for the products.

4.2.2.7 Reset Test Mode


NOTE!
After testing is completed, return the tested zone to its normal condition.
Before exiting test mode, make sure there are no detectors or manual call points in
alarm condition.
The tested zone automatically returns to normal operation after two hours.

To reset test mode:

1 The zones in test mode are listed in the Disablement List, found under:
Menu » 3 Disablements » 2 List disablements.
2 Choose the zone in the disablement list and then press .

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4.2.2.8 Test the Control Panel Display


With the function Test display it is possible to test:

• The display
• All indications on the control panel

1 To test the control panel display, use: Menu » 5 Settings » 4 Test display.

4.3 Trouble Shooting


4.3.1 Polarity Fault
One or more loop units are not correctly installed if the measured voltage is much
less then 30 VDC. Proceed as follows to locate the loop units with polarity fault:

1 Divide the cable in two half lengths.


2 Locate the polarity fault on one of the
halves.
3 Divide this half of the cable again into two All the section units are
halves. Continue to divide the cable into correctly installed when the
halves until you have found the polarity measured voltage is around 30
fault. VDC.
4 Restart the loop.
5 Continue with the verification.

4.3.2 Wrong Number of Loop Units (only for


Addressable Loops on Loop M X)
If a limited number of loop units do not answer, the problem may depend on one of
the causes listed below.

Table 4. Loop unit troubleshooting.


Cause Remedy
Less loop units found than configured. Install the missing loop units or change the
configuration.*
More loop units found than configured. Compare the found loop units with the
configuration program.*
Wrong address for the loop unit. Set the correct address.
Two or more loop units with the same See the Address error paragraph below.
address.
Loop unit is defect. Replace the loop unit.

Hint!
* The system is equipped with a Hot Plug&Play function enabling the user to add
or delete detectors during normal operation without needing to change the
configuration file with a PC and restarting the system.

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The configuration file may be updated during normal operation from Service Menu
(Menu » 6 Service Menu » 5 Loops) or directly from the Fault List (Menu » 1 Fault
Alarms » 1 Fault List). For additional information, please refer to the Service and
Maintenance Manual.

Address error
Use Menu » 6 Service Menu » 5 Loops, choose the relevant loop, and then press
“2=Loops Units” to list all found units on the loop. Compare the found loop units
with the ones configured.

There is a possibility that two or more loop units with the same address will
answer. Possible reports include “double address”, “no answer”, “bad
communication” or “abnormal condition”.

4.3.3 Cable Break


NOTE!
A cable break fault cannot be reset in case a fire alarm is present on the loop.

List the Loop Units


Proceed as follows to locate the cable break on addressable loops:

1 List the loop units for the current loop


under: Menu » 6 Service Menu » 5 Loops
2 Press “2” to list all loop units located on If the list reports (?/?) the
this loop. answering side status will be
Each loop unit will report on which side A updated if pressing “1. Update
(primary) or B (secondary) it answers: list”. The system will scan the
OK (A/B) = Answer on both sides. loop to determine answering
OK (A/-) = Answer only on A side. side. The loop is disabled
during the scan and the
OK (-/B) = Answer only on B side.
procedure may take several
OK (?/?) = The loop unit answers but the minutes (access code 3 is
loop module doesn’t know on required).
which side until an update is
made.
Press “1. Update list” to
perform an update.
No answer The loop unit does not answer
(-/-) = on either side.

No Loop Units are Answering

1 No answer is received on a single fed loop? The cable is broken before the
first loop unit.
2 The loop is a double fed loop? The cable is broken before the
first loop unit and after the
last loop unit.

Refer to Test 1: Test for Cable Break, page 13, to measure the resistance with a
ohm-meter.

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Loop Units are Answering

1 The cable break is located between the “last” unit on the A side and the
“first” unit on the B side.

Refer to Test 1: Test for Cable Break, page 13, to measure the resistance with a
ohm-meter.

4.3.4 Earth Fault


The control panel displays which loop or central has the earth fault.

1 Examine the faulty loop to locate the earth Refer to Test 3: Test for Earth
fault. Failure, page 15 for more
details.

If the earth fault still remains after this step, examine the cables to all other devices
connected to the Fire detection system.

4.3.5 Short Circuit


No Loop Units Answer

1 Search for the short circuits between the Refer to Test 2: Test for Short
central unit and the first short circuit Circuits, page 14 for more
isolator. details.

If only some Loop Units Answer

1 The control unit displays which short Refer to Test 2: Test for Short
circuit isolators have been activated. Search Circuits, page 14 for more
for the short circuit between the fault details.
reported short circuit isolators to find the
exact location of the fault.

4.3.6 Muting Faults


1 Simultaneously mute all the faults by
pressing the Mute button.
2 The fault indication light stops flashing and The fault is put in a fault list
glows yellow. under Menu » 1 Fault Alarms
» 1 Fault List.

4.3.7 Reset Faults


NOTE!
The cause of the problem must disappear before a fault can be reset.

The faults are reset from the Fault list under Menu » 1 Fault Alarms » 1 Fault List.

The Fault is Reset

1 The fault is reset and it disappears from the fault list.

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The Fault is not Reset

1 The fault is not reset and the reason for this


is displayed.
2 Check the problem and deal with it. See Fault Code List, page
64 for more information.
3 Attempt to reset the fault.

4.3.8 Installation Mode


Loop units affected by Installation Mode will stop reporting faults of type ‘present
not configured’, ‘configured not present’ and ‘no answer’.

1 For zones use Menu » 6 Service Menu » 4 Installation Mode can be


Zones. activated for loops and zones
For loops use Menu » 6 Service Menu » 5 containing addressable loop
Loops. units.
2 Press 5 to activate the function Installation
Mode.

4.3.9 Upgrade Firmware


4.3.9.1 Upgrade Firmware in a Complete CCP System
This instruction describes how to upgrade firmware in a CCP System to Service
Pack 1.3.0 and later.

Hint!
Recommendations for centrals containing many control modules/repeaters and/or
distributed centrals can be found in section Upgrading Large Systems, page 32.

Follow all steps below:


A. Prepare the USB memory stick
B. Upgrade the firmware in a Control M 4.3, Repeater M 4.3 or Control M 2.2
C. Upgrade the firmware in the Control M X
D. Upgrade the firmware in the remaining CCP modules

Prerequisites
• USB memory stick
• CCP software release
• Laptop running Windows XP/2000/Vista/7 and an Ethernet Cable (necessary for
Control M X)

A. Prepare the USB memory stick

1 Copy the file Control M/vx.x.x/cm_firmware to the root catalogue of the


USB memory stick.

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B. Upgrade the firmware in a Control M 4.3, Repeater M 4.3 or Control


M 2.2

1 Insert the USB memory stick into the


control module.
2 Reboot the control module.
3 The control module will now boot from the The text CCP is shown for a
USB uImage and write a new Linux few minutes until the uImage
installation to the built-in FLASH Memory. has booted.
4 Firmware update of the application starts. An animation of a rotating
disc is shown during this
phase that is finished when the
word 'Success' is displayed.
5 Reboot the control module with the reset
button or by removing power.

C. Upgrade the firmware in the Control M X

1 Use the CCP Firmware Update Tool to See section Upgrade


update this module via the Ethernet Firmware in a Control Module
connector. via Ethernet (Control M X),
page 30 for details.

D. Upgrade the firmware in the remaining CCP modules

1 Select Menu » Service Menu » Firmware » NOTE!


Download Firmware to modules in the Access Level 4 is required to
Control M 4.3. upgrade firmware in the
system. You may be required
to login with correct
credentials during the
firmware upgrade process.
2 Wait for the system to compare firmware A list of centrals is displayed.
versions in the Service Pack with the
firmware versions in the Modules found by
the system.
3 Select the central you want to upgrade with
firmware and press 2 to get a list of
Modules found in that central.
4 Select the module you want to upgrade and
press 0 to start the upgrade.
5 Wait until the firmware download counter
has progressed to 100%.

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6 Repeat steps 4 and 5 for all the Modules Explanation of icons:


you want to upgrade. • = Invalid firmware
It is recommended to upgrade Modules
• = Upgrade available
marked with and .
• = Firmware OK
• = Service Pack or
Module missing –
firmware download not
available

4.3.9.2 Upgrade Firmware in a Control Module via Ethernet


(Control M X)
This instruction describes how to upgrade the firmware in a CCP Control Module
via Ethernet using the CCP Firmware Update Tool.

NOTE!
Primarily, use a USB memory stick to upgrade firmware in in a Control M 4.3,
Repeater M 4.3 or Control M 2.2.
To Control M X you have to use the Ethernet connection.

Follow all steps below:


A. Prepare the physical connection
B. Start the Firmware updater tool
C. Select network adapter
D. Establish connection with target
E. Update the firmware

Prerequisites
• Laptop running Windows XP/2000/Vista/7 and an Ethernet Cable.
• CCP software release image file (i.e. uImage).
• The Control Module must have at least Firmware 1.2.0 in order to support
update via Ethernet.

A. Prepare the physical connection

1 Connect the Ethernet cable between your CAUTION!


computer and the module you wish to You have to connect
update. the cable point to
point directly to the
module. If you
connect to a network,
the tool may serve all
the centrals and other
clients with
unexpected results.

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B. Start the Firmware updater tool

1 Execute the firmware update tool CAUTION!


“firmware_updater.exe” as administrator. You have to run the
• In Windows XP/2000. tool as administrator,
Shift+right click firmware_updater.exe. else the tool won't be
Then select Run As and enter your able to establish
admin login/password. proper communication
with the target.
• In Windows Vista.
Start firmware_updater.exe and you will
be prompted to login as administrator
automatically.

2 When the file dialog opens, select the


image you wish to download and select
Open.

C. Select network adapter

1 Go to Tools » Options.
2 Select manual configuration.
3 In the drop down list. Select the network adapter that you connect your
cable to.
4 Select OK to confirm your selection.

D. Establish connection with target

1 The tool should now automatically attempt to establish connection with the
target and print out detected Central and Card address together with current
flashed firmware version.
2 The tool should now be ready to download new firmware.

E. Update the firmware

1 Press the Program Firmware button and This may take some time to
wait. complete.
2 Target will reboot. If the target hardware has a
version before 1.2.0 you may
still be able to program it by
manually rebooting the target
when requested by the tool. (If
the bootloader supports
booting over Ethernet.)
3 Target will then re-establish connection
with the tool and start downloading the new
firmware.
4 Target will be reflashed.
5 Target will reboot and start the new
firmware.

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4.3.9.3 Troubleshooting for Firmware Update Tool


If the tool stops while attempting to start servers
• Check that you are running the tool with administrator rights
• Check that you have selected the correct Ethernet interface in Tools » Options
• Check so the target module is running (i.e. turned on)

If the tool stops while scanning for target hardware


• Check the physical cable connection
• Check so the target has U-boot 1.3.4 and firmware release at least 1.1.1
• Check so the target is running (i.e. turned on)

If the tool stops while establishing TFTP connection


• Try to re-run the program procedure from start, or
• Try to switch to another Ethernet adapter.

If the tool stops while requesting target reboot


• A target reboot may take some time, please be patient and wait awhile before
proceeding.
The tool should continue when a response is received from the target.
• The target hardware may be running a firmware before 1.1.1 and therefore can
not respond.
In this case you can try and reboot the target manually.

4.3.10 Upgrading Large Systems


4.3.10.1 Upgrade strategy
NOTE!
The following procedure is recommended for centrals containing many control
modules/repeaters and/or distributed centrals.

Hint!
Before following the instructions below it might be a good idea to understand the
basics of what the instructions are trying to achieve and that is to avoid excessive
master/slave switches and to minimize the traffic that occurs when the system is
trying to synchronize its state between all control modules.

To accomplish less traffic due to the configuration synchronization upgrade the


firmware and configuration at the same time for each control module using the
USB stick (repeaters must still be synchronized at the last step).

In order to reduce the number of master/slave switches the ordering of the upgrade
is to start with the control modules on the primary system bus and then proceed
with the control modules on the secondary system bus.

To further reduce traffic on extension buses. Upgrade and restart the control
modules owning an extension bus before the repeaters on the extension bus.

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Finally, for really large systems (more than 5000 detectors) it will further reduce
the traffic to disconnect the system buses completely at 1.1 and 1.2 during the
upgrade.

4.3.10.2 How to upgrade each control module


Preparation
Prepare a USB memory stick with the desired controlm_firmware file and
configuration file.

Upgrade for control panel modules (Control M4.3 and Control M2.2)

1 Insert the USB memory stick into the


control module.
2 Reboot the control module. Update starts. Wait until the
firmware update is finished.
3 Remove the USB memory stick.
4 Restart the control module. Wait until the control module
has restarted.
5 Insert the USB memory stick.
6 Copy the configuration file to the control Choose Menu » 6 Service
module via the menu system. menu » 6 Configuration » 2
Load configuration from USB
Memory.
7 Remove the USB memory stick.
8 Restart the control module again.

Upgrade for Control M X modules

1 Two alternatives for Control M X modules: For instructions to use CCP


• move the CPU module to a Control Firmware Update Tool, please
M4.3 or Control M2.2 and upgrade it as refer to Upgrade Firmware in
described above, or a Control Module via Ethernet
(Control M X), page 30
• connect a Ethernet cable to the Control
M X and use the firmware_updater
software (CCP Firmware Update Tool).

2 When the module is upgraded and restarted


use WinSCP (or similar) to copy the
configuration file to /app/rw.
3 Restart the module again.

4.3.10.3 Upgrade modules in the following order


NOTE!
Make sure to read How to upgrade each control module above before attempting to
follow these instructions!

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1 Disconnect power to all control


modules/repeaters in the system.
For really large systems (more than 5000
detectors) also disconnect the system buses
at 1.1 and 1.2.
2 Reconnect power and upgrade the modules This means 1.1, 2.1, 3.1, ...,
connected to the primary system bus. x.1. The ordering is not
important.
3 Reconnect power and upgrade the modules This means 1.2, 2.2, 3.2, ...,
connected to the secondary system bus. x.2. The ordering is not
important.
4 Now reconnect power and upgrade all other Since it is not possible to copy
control modules/repeaters within each the configuration file directly
central. to repeater modules it will be
If a control module has an extension bus synchronized later on.
with repeaters on it then make sure that the
control module itself is first upgraded
before upgrading its extension bus
modules.
5 All control modules/repeaters should now If the system buses were
be upgraded. disconnected at the first step
then reconnect them - starting
at the primary side - and wait
a couple of minutes for the
system to synchronize.
6 If repeater modules are present on
backbone or extension bus then go to 1.1
and synchronize the configuration via the
menu system, else the upgrade of repeater
modules are complete.
7 Upgrade all other system modules within For instructions, see section
each central. D. Upgrade the firmware in
the remaining CCP modules,
page 29.

4.3.11 Save the system log to a USB memory stick


If you want to control the information saved in the system log you can download it
from the Fire detection system.

The system log file can be downloaded using an approved USB memory stick
(available from an authorized dealer).

CAUTION!
Do not remove the USB memory stick until the download is finished.

1 Connect the USB memory stick to the USB port on the Control M 4.3
panel.
2 Choose Menu » 6 Service Menu » 8 System Log.

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3 Press OK to save the systems log to the USB memory stick.


4 The system will now download the system log file. Wait until this process
is complete!
5 Disconnect the USB memory stick and copy the system log file to a PC.
File name example: YYYY-MM-DD_xxxxxx_syslog.txt

4.3.12 How to report a fault


In case it is not possible to troubleshoot and solve a specific problem, please follow
these guidelines when contacting an authorized service office.

• Describe the fault symptom, be specific


• Describe how the fault situation can be generated
• Attach a system log file (instructions for download from the Fire detection
system can be found in section Save the system log to a USB memory stick,
page 34)
• Attach the configuration file (instructions for download from the Fire detection
system can be found in the Service & Maintenance manual or in the
Configuration manual)
• Attach the backbone log if applicable
• Add your contact information

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Installation Manual 5 Commissioning Requirements

5 Commissioning Requirements

5.1 Prerequisite
The procedure described below in Loop Requirements is to be followed by the
installation team.

If nothing else is agreed, no commissioning engineer will be sent before the steps
below are confirmed and the appropriate papers are signed and sent to your local
Consilium office or authorized representative.

5.2 Loop Requirements


The following specification is a checklist of requirements for the system loops. The
specification shall be used by the installation organisation of loop units and
cabling. Start with Part A: Loop Configuration, continue with Part B: Loop Status
and then Part C: Central Status. Part B: Loop Status must be used once for each
loop.

The list in Part A: Loop Configuration includes all data you need when configuring
the loops. Part B: Loop Status is more like a checklist - follow it point by point.
When you have completed this part you should have filled in, signed and faxed the
special document Address List and Test Report, page 52, one for each loop in the
system. Part C: Central Status is also a checklist, but it deals with the status of the
central unit.

5.3 Part A: Loop Configuration


Refer to Cable Requirements, page 8 and Loop Lengths, page 8 for cable
requirements and loop limitations.

5.4 Part B: Loop Status


1 All units shall be located at the proper place according to the drawings.
2 Fit detector heads, manual call points, address units, and control modules
into their bases.
3 Each loop unit shall be given a unique address. For analogue addressable
units, refer to Address List and Test Report, page 52.
4 Connect cables to loop unit terminals according to the data sheet for that
loop unit.
5 Remove all plastic covers, protective tape, or other devices preventing
detectors/loop units from being functionally tested.
CAUTION!
Do not remove dust covers from smoke detectors until all polluting
(e.g., dusty) construction work is finished and the area has been
cleaned.

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6 When testing loop units, follow the testing instructions provided with the
testing device.
NOTE!
Use appropriate test equipment.
See section Recommended Test Equipment, page 24.
7 Check the addresses of all loop units one at a time, according to Address
List and Test Report.
8 A test report must be filled in for each loop as described in Address List
and Test Report. Check each single detector and tick off on each checked
address.
9 After each loop is completely tested, the person in charge of the loop
installation must sign the test report as described in Address List and Test
Report.
10 Send one copy of the signed test protocol to your local Consilium office or
authorized representative.
11 When all loops are tested and all protocols are signed, your local Consilium
office or authorized representative may be requested to come and make the
final control and adjustment of the system.

5.5 Part C: Central Status


CAUTION!
The presence of an authorised engineer is required before power is connected to
the central unit to minimise the start-up costs for the yard and/or owner during
commissioning.

• All control and indication functions must be connected to relay outputs.


Connect all outputs and inputs according to the terminal drawings.
• Connect finalized loops to the central according to the terminal drawings.

NOTE!
Deviations from the above criteria may cause time delays. These time delays will
be invoiced.

5.6 Summary
For each loop, a test report as described in Address List and Test Report, page 52
must be filled in and sent to your local Consilium office or authorized
representative before commissioning of the system starts.

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Installation Manual 6 Fire Detection Installation Guidelines

6 Fire Detection Installation Guidelines

CAUTION!
Always refer to and act according to current local rules and regulations.

6.1 Loop Units Installation Guidelines


6.1.1 General Comments when Installing Fire Detectors
This chapter provides important information for installing protective fire detection
equipment.

• Prior to installation, program all addressable loop units with a loop address.
Refer to the Address List, page 52.
• After the loop address is set, place the adhesive label over the address's DIP
switch to seal it. (Only applicable for detectors equipped with DIP switch.)
• For conventional (non-addressable) detectors, an end of line resistor must be
installed in the last detector/unit base of each section. The type of resistor
depends mainly on how the fire detection system is configured.
• Make sure that smoke detectors maintain their protective dust covers until
polluting activities such as construction have been completed and the area have
been cleaned.
• Mark each loop unit with zone and address number. Suitable marking location
for a detector is on its base. Special adhesive labels for marking are available
from the authorized organization.
• Each unit requires an IP class suitable for its operational environment.
• To help maintain the correct IP class, plug any unused cable glands.
• Keep the detectors protection caps on as long as possible. The protection caps
should be removed after commissioning is completed and the system is handed
over.

NOTE!
For detailed connection and installation information, refer to the data sheet for each
unit.

6.1.2 Smoke Detectors


• If possible, install smoke detectors in the center of a supervised area or where
smoke most likely arises.
• A smoke detector covers a maximum area of 74 m2.
• To avoid unnecessary alarms, keep smoke detectors away from showers, saunas,
ovens, and toasters.
• Do not install a smoke detector behind an air duct or near ventilation inlets,
which could delay smoke from reaching the detector. The minimum distance for
placement of a smoke detector from a ventilation inlet is 0.5 m.

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6 Fire Detection Installation Guidelines Installation Manual

• Do not install a smoke detector in areas with temperature below 5°C or where
condensation is likely.
• A smoke detector shall not be installed where it may be exposed to direct air
flow > 20 m/s.
• A smoke detector’s minimum distance from a wall or a bulkhead is 0.5 m.

Figure 11. Smoke detector locations.

• The maximum distance for a smoke detector from a wall or a bulkhead is 5.5 m.
The maximum distance between two detectors is 11 m.
• When placed in engine spaces, smoke detectors shall have 2 m extra cable slack
to enable relocation within the space.
• In cabins and in lockers, mount the detector with its LEDs facing toward the
door.

6.1.3 Heat Detectors


• Install a heat detector in an area’s center and where it can work reliably and
provide the best protection.
• A heat detector covers a maximum area of 37 m2.
• The alarm temperature of the detector shall be set least 30ºC above normal
temperature.
• Avoid placing the detector near heat-generating devices, such as ovens or
saunas, which could cause unwanted alarms.
• A heat detector’s minimum distance from a bulkhead is 0.5 m.
• A heat detector is installed a maximum distance of 4.5 m from a wall or a
bulkhead. The maximum distance between two heat detectors is 9 m.
• In cabins and in lockers, mount the detector with its LEDs facing toward the
door.

6.1.4 Flame Detectors


• Install flame detectors where flames, in the initial stage of a fire, might arise.
• Mount the detector giving it wide access to the whole area where the flames are
expected. When placing the detector, try to “see” the area as the detector might.
• Mount the detector in such a way that vibrations are avoided as much as
possible.

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• Avoid shadow areas from objects in the room, by placing a second detector
facing the opposite side of the object, see Figure 12.  Flame detector mounting.
• Mount the flame detector to give it clear access to the location of the anticipated
fire. A detector has a typical cone of vision of 100° from the central axis, see
data sheet of flame detector for more information. Place the detector beside, but
not directly above, the protected object to prevent the risk that black smoke may
block the flames. Place the detector at an angle of 45° downwards. This way the
detector will project both downward and forward and catch the least amount of
dirt. For more information about its angle of projection, refer to the flame
detector’s data sheet.

Figure 12. Flame detector mounting

• A general rule is to install the detector on a height that is twice the height of the
highest object in the supervised area, if possible.
• Avoid sources for false alarm (e.g. flares) from entering the detector’s cone of
vision.

6.1.5 IS Smoke Detector for EX Areas


• Select the detector’s location as described under section Smoke Detectors, page
39.
• Detectors are connected to the fire detection loop through an isolator unit,
which should be located in a safe area directly outside of the protected EX area.
The smoke detector should be made easily accessible for service.

6.1.6 Conventional High Temperature Heat Detectors


• Saunas generally have ceiling-installed detectors.
• Install a heat detector in an area’s center and where it can work reliably and
provide the best protection.
• A heat detector’s minimum distance from a bulkhead is 0.5 m.
• The alarm temperature of the detector should be set at least 30ºC above normal
attainable temperature.

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• Connect the detector to an address unit located outside the hot area and in as
good of environment as possible, and where it can easily be accessed for
service. The maximum cable length between the detector and the address unit is
25 m.
• The address should be set on the address unit and the function ID switch (small
DIP switch) should be set.
• An end-of-line resistor shall be fitted inside the detector base if the detector is
the last unit on the line.

6.1.7 Cold Room Heat Detectors


• Install a heat detector in an area’s center and where it can work reliably and
provide the best protection.
• A heat detector’s minimum distance from a bulkhead is 0.5 m.
• Connect the detector to an address unit located outside the cold area and in as
good of environment as possible, and where it can easily be accessed for
service. The maximum cable length between the detector and the address unit is
25 m.
• The address should be set on the address unit and the function ID switch (small
DIP switch) should be set.
• An end-of-line resistor shall be fitted inside the detector base if the detector is
the last unit on the line.

6.1.8 Address Units


• The address unit is used to interface conventional detectors (or any dry closing
contact) to the addressable fire detection loop.
• In addition to the loop address, the address unit has one ID switch that has to be
set. For more information, refer to ID List, page 55.

6.1.9 Manual Call Points


• A manual call point shall be installed at each exit at a height of 1600 mm from
deck to the centre of the call point. No part of a corridor shall be more than 20
m away from a call point. Positions where risk for impact or physical damage is
likely to occur shall be avoided.
• In special category spaces call points shall be spaced so that no part of the space
is more than 20 m away from a call point, and one shall be placed close to each
exit from such spaces.
• A test key is supplied with each call point. Save these keys for future tests.

6.1.10 Short Circuit Isolator


• Short circuit isolators (SCIs) can be installed between each fire detection zone,
where the loop cable leaves or enters the zone. SCIs can also be installed
between decks. The location principle is to separate each fire detection zone
with an SCI. It is important to have the SCI close to where the cable changes to
a new fire detection zone.

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• Installation shall preferably be hidden from the public but easily accessible for
service.
• The short circuit isolators must be connected with correct polarity.

6.1.11 Timers
• The timer unit is used for the temporary disablement of detectors in areas where
smoke or heat can occur under normal circumstances.
• The timer should be mounted for easy access and operation and well marked
with its function.
• For UR-2 type timers:
In addition to the loop address, the address interval for the detectors to be
disabled must be set on the timer’s extra DIP switches.

6.1.12 Bells
• Installation height is normally 0.2 m from the ceiling and max 2.2 m from the
floor.
• After installation, make sure that the gong is free from the cables, otherwise the
sound output may be reduced.
• Should be mounted with cable entrance facing downwards.

6.1.13 Electrical Siren


• Make sure to programme the siren to the correct sound and intermittence using
the DIP switch inside the siren. More information about how to set the DIP
switch is found in the siren’s data sheet.
• Turn the volume control to max.
• Clearly label the siren with the alarm’s category (e.g., FIRE ALARM).

6.1.14 Door Holder Magnet 65kp (650N)


• Normally used for door leaves less than 1050 mm wide.

6.1.15 Door Holder Magnet 130kp (1300N)


• Normally used for door leaves more than 1050 mm wide.

6.1.16 Door Release Switch


• This switch is normally placed on both sides of each fire door. Make sure it is
not hidden behind the door leaf when the door is in open position.
• Installation height is normally 1.8 m above deck or floor level.

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6.2 Cabling and Electrical Installation


6.2.1 Cable Types
All cables must be approved for marine installations. Refer to section Cable
Requirements, page 8.

6.2.2 Cable Protective Tubes of Metal


When installing cable protective tubes – take into account that the cable easily can
be pulled through the tube and afterwards easily be changed or removed.

When installing metal cable tubes – following must be taken into account:

• If there is more than one cable in the same tube, the cross section (counted of
mutual external diameters) may be max 40% of the inner cross section of the
tube.
• If the tube is more than 10 m long, drafting holes has to be done.
• Tubes must be installed on support so that the background may be painted.
• Tube installation must be done by welding or by tube joints. Fastening distances
are located 100 mm from the tube end and afterwards every 1.5 m.
• Bending radius must be at least 6 times the external diameter of the tube.
• The upper tube end in open decks must be sealed up, this to prevent water from
coming in.

6.2.3 Cable Protective Tubes of Plastic


Plastic tubes will be used inside the wall linings and also in the ceiling, where
attachment directly to the supporting construction is not possible.

When installing plastic cable tubes – following must be taken into account:

• Bending radius must be at least six times external diameter of the tube.
• Installation must be done onto the warm side of a thermal insulation and at least
100 mm from a hot surface, preferably below it. Piping is not allowed inside a
thermal insulation.
• The tubes are tied with galvanized wire clips. The first clip is located
approximately 100 mm from the tube end and afterwards every 1 m.

6.2.4 Cabling
When installing the cables – take into account the minimum internal bending
radius, that has nominal value of six times the external diameter of the cable.

• If two separate routes for the cables are required – all supplies and involved
control cables must be passed by separate routes according to the drawings and
cable passing list.
• Do not bundle low voltage cables together with power cables, they have to be
separated from each other.

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• When cable bundles are mounted on trays this can be done as follows:
• On the trays along the ship – the power cables on the left side (Port-side)
and the low voltage cables on the right side (Starboard-side) of the tray.
• On the trays across the ship – the power cables to the fore side and the low
voltage cables in the stern side of the tray.
• On the fore or stem bulkhead trays in vertical shaft – the power cables to the
Port-side or the Starboard-side bulkhead trays, the power cables to the fore
side and the low voltage cables to the stern side of the tray.

• In cable junctions and when exiting the cable trays bridges with fastening bolts
have to be used – low voltage cables for alarm, communication, navigational
and measuring equipment have to be installed in their own bundles.
• Each fire detector installed in engine room areas shall have two (2) meters extra
cables, this to make it possible to relocate the detector position when
performing “real” smoke tests with fans etc. running.

6.2.5 Cable Inlets to Equipment


When installing – the following must be taken into account.

• Wet spaces:
• Cables are penetrated from the bellow or from the side with diaphragm
seals.
• Let the cables enter the sealing at a right angle (or as near a right angle as
possible).

• Dry spaces:
• Free entering

No cables are to be installed below 50 mm distance from bottom or fuel oil tank,
except cables ending in these spaces.

6.2.6 Fixing of Cables


When fixing the cables – the following must be taken into account.

• When cable bundles are mounted on trays the fixing is as follow:


• Cables above a tray:
- a few small cables with a normal bundle tie
- bigger bundles with wide bundle ties
• Cables under a tray, vertical trays and tray installed in their angle side:
- plastic bundle ties can be used, however every fourth tie shall be of metal

• Outdoor cables shall be mounted with stainless steel band or bundle-ties of


steel.
• Cable fixing is to be done at every ladder rung, max 400 mm.
• Cable fixing in device penetrations/switchboards/desks etc. are to be fixed so
that possible mechanical strain do not pass over to penetrations or connection
points.

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• When installing cables without plastic tube inside the lining, the cables are
fastened to supporting construction of the ceiling with plastic bundle-ties.

6.2.7 Markings
• Cables entering terminal boxes and equals shall be marked with identification
markings.
• The cable identification is to be done with a metal dymo-tape – on open decks
the dymo-tape must be of stainless steel.
• Cable markings are the same as the identification marks in the drawings.

6.2.8 Cable Ends


When terminating the cables – the following must be taken into account:

• The cable is passed in switchboards, decks and terminals unpeeled as near the
connection place as possible.
• Mark extra wires (not used) and do not cut them.
• Earthing wire is marked with yellow/green sleeve.
• Cable wire ends of 0.5–2.5 mm2 shall be equipped with compression-type
collar, if the contact screw presses direct wires.
• A cable eye shall be installed at the end of a conductor, connected by means of
a screw or a bolt.
• No more than two conductors shall be connected onto one side of the same
terminal.

6.2.9 Protective Earthings


• All metal casings of electrical equipment over 24 V are to be earthed to the
ships hull. When the earthing is done with cable conductors – yellow/green
conductors are to be used or last conductor wire of the cable covered along the
whole length with yellow/green hose. Yellow/green is used only for earthings.
• A separate earthing conductor is connected to the earthing point on the external
enclosure of the equipment and on the ships hull by means of a screw
connection.
• Devices shall not be earthed by means of a separate earthing conductor through
another installation (serial earthing).
• The door of a metal casing containing electrical equipment (voltage over 24 V)
must be earthed to the casings body with one earthing conductor. The earthing
fastening screw shall have a diameter of at least 6 mm with the exception of the
screws mounted by the manufacturer. The earthing screw shall not be used for
any other purpose than earthing.
• Electrical equipment is to be earthed by S-conductor (yellow/green) of supply
cable with a cross section area of 1.5–16 mm2.

Other equipment earthings - see table below.

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Table 5. Protective earthings for other equipment.


Cross section of supply
1.5 2.5 4 6 10 16 25 35 50
cable (mm2)
S-conductur (mm2)
6 6 6 6 6 10 16 25 35
(yellow/green)

6.2.10 Location of Electrical Equipment


The mounting heights are according to the table below, unless otherwise specified
in the drawings.

Table 6. Mounting heights of electrical equipment.


Interior spaces
Machinery spaces Outdoor decks
Centre (mm) From the deck From the ceiling Down edge (mm)
(mm) (mm)
Switches 1500 1100
Fire door release buttons 1800
Fire alarms bells max 2200 200 2200
Fire alarm buttons 1600 1600
Fire damper buttons 1500 2000 2200

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7 Appendix

7.1 General alarm on the CCP panel


The Fire alarm panel type Salwico CCP Cargo will be used as the General alarm
system. The general alarm functionality is type approved by Det Norske Veritas.

In addition to meeting the DNV requirements and regulation 6.4.2 of Chapter III in
the SOLAS the general alarm functionality meets the requirements of paragraph
7.2.1 of the LSA Code and IMO Resolution A.830(19): Code on Alarms and
Indicators, 1995. The CCP fire alarm system also conforms to the requirements in
IEC-90945.

In general, the sound level during general alarm should be a least 10 dB(A) above
the ambient noise level in all accommodation spaces, service spaces, control
stations and engine room spaces. Inside the cabins, the sound level should be at
least 75dB(A) at the sleeping position. In no case should alarm level in a space
exceed 120dB(A).

To comply with the DNV requirements the alarm devices must either have one
fused alarm circuit pr. deck or be connected to a ring loop as shown in Figure 13. 

Figure 13. Ring loop.

Figure 14.  shows the redundancy in power supply to all units in the system. The
system is power supplied both from the main 230 V supply and the emergency 230
V supply. The backup batteries must be calculated to last for at least 30 minutes.

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Figure 14. The redundancy in power supply.

Figure 15.  shows the functionality of the general alarm system and the priority of
alarms.

Figure 15. The general alarm system.

7.2 EN54 Functions


Optional functions with requirements
The following optional functions with requirements are available in the Fire
detection system:

The paragraphs in the tables below refer to EN54-2:1997/AC:1999, A1:2006.

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Table 7. Optional functions.


Paragraph Function description
7.8 Output to fire alarm devices (Item C)
7.9.1 Output to fire alarm routing equipment (Item E)
Delays to outputs (Item C+E)
7.11.1-2
Note! Max allowed alarm delay time is 10 minutes acc. to EN54-2.
7.12.3 Co-incidence detection (Item C)
8.3 Fault signals from points
8.9 Fault warning routing equipment (Item J)
9.5 Disablement of addressable points
10 Test condition

Functions relating to other parts of the EN54 standard


The system includes an integrated power supply that meets all mandatory functions
of EN54-4:1997/AC:1999 and A2:2006.

Ancillary functions not required by EN54


• Earth failure
The Fire detection system has the capability to indicate earth failure
individually per fire detection loop and power supply.
• Control panel
It is possible to mount the control panel separately from the central. See the
block diagram in section System Block Diagram, page 5.

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7.3 Address List and Test Report

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Installation Manual 7 Appendix

7.4 ID List
7.4.1 Prerequisite
The ID switch must be set on the address unit type AE and NS-AIN. The ID
defines the function and the type of the unit connected to the address unit.

7.4.2 Setting the ID


The ID is set by the 4-pole (NS-AIN type) or 5-pole (AE type) DIP switch located
on the address units. The DIP switch value follows the binary system as shown in
the following figure.

Figure 16. 5-pole DIP switch.

The value of the ID is according to the switches set to the “ON” position as shown
in the following figure:

Figure 17. Setting the 5-pole DIP switch.

The switches numbered 1 and 3 are set to the ON position. The values for these
switches are 1+4=5.

7.4.3 ID for NS-AIN type Address Units


The IDs for NS-AIN address units are listed in the table below:

Table 8. ID for NS-AIN type address units.


ID no. Type of NS-AIN Type of connected device Switches set to
unit “ON”
1 AIN2 Sprinkler 1
2 AIN1 Intrinsically safe unit 2
3 AIN1 Conventional detectors 1,2
4 AIN2 Conventional detectors 3
5 AIN1 Intrinsically safe unit (industry) 1,3
6 AIN1 Detector (industry) 2,3
7 AIN2 Sprinkler & valve 1,2,3
8 AIN2 Indication 4

(NS-AIN1 has constant sub-loop voltage, while NS-AIN2 has pulse voltage).

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7.4.4 ID for AE type Address Units


The IDs for AE address units are listed in the table below:

Table 9. ID for AE type address units.


Switches set to
ID no. Type of connected device “ON”
0 Heat detector -
1 Sprinkler, water 1
2 Sprinkler, CO2 2
3* Smoke detector, ion 1,2
4* Flame detector, IR 3
6 Sprinkler, foam 2,3
8* Flame detector, UV 4
9* Heat detector, constant sub-loop voltage 1,4
10 Door indication unit 2,4
11 Manual call point 1,2,4
13 Fire alarm from sub-central 1,3,4
16* Smoke detector, optical 5
20 Sprinkler, halon 3,5
29 Intrinsically safe unit 1,3,4,5

* Constant sub-loop voltage

7.5 Connections for Loop Units

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7.6 Central Unit Terminal & Cabling Layout


Description of System Modules
The Fire detection system is based on standard modules. Below is a list of some
common modules:

Control Panel M 4.3


A Control Panel with a 4.3” display that manages and supervises a system and
can act as bus master or slave.
Repeater M 4.3
A Repeater Panel with 4.3” display that can act as bus slave.
Control M 2.2
A Control Panel with a 2.2” display that manages and supervises a system and
can act as bus master or slave.
Control M X
A Control Module without display that can act as bus master or slave. It is used
for providing additional communication channels in the system.
Loop M X
A module that supplies one Addressable Loop.
I/O M 70
A Module that provides 8 I/Os of type I/O 70. Each I/O can be programmed for
use as: an input (max 70 mA), an output for buzzers, relays etc (max 70 mA) or
a conventional detector zone.
I/O M 700
A Module that provides 8 I/Os of type I/O 700. Each I/O can be programmed
for use as: an input or an output for magnets, power supply etc (max 700 mA).
Relay M 8
A Module that provides 8 potential free contacts.

Charger M
A Module that supervises and controls the power and battery functions.

Change Over M Ext


A change-over module that monitors mains and emergency power inputs.
Bus Isolator M
Is used for dividing the system backbone bus into segments. Can provide power
to Control Panel M 4.3 and Control M 2.2.
PSU M AC/DC 5A
A 5 ampere 115/230 VAC/VDC Power Supply.
PSU units can be used in pairs to supply 5+5 A.

For complete information, see the data sheet for each module.

An example of a central unit terminal layout with cabling


Since all Fire detection systems are tailored to each customer installation, no
standard exists for how the different modules are to be connected in the system.
However, in the figure below you will find an example with one module of each
type showing the connection terminals.

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Figure 18. An example of a central unit terminal layout with cabling.

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7.7 RS485 Termination


7.7.1 General Recommendations for Installation of
RS485
General recommendations for RS485 installation:

• Twisted pair wire should be used


• Shielded cables
• Star networks are not permitted
• Termination shall be made at each end of the bus with a 120 ohm resistor
• Max 700 m cable in one communications segment
• Two-wire connection shall be used when nodes have a common ground (-)
• Three-wire connection shall be used when nodes have a different ground (-), for
example between Isolator M.

7.7.2 Application Examples for Installation of RS485


Activate the built-in terminator (120 ohm).
=
See datasheet for location of the DIP switch.
= Terminator 120 ohm

7.7.2.1 Terminating of BBE and Extensions bus

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7.7.2.2 Terminating of BBE example 1

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7.7.2.3 Terminating of BBE example 2

7.7.2.4 Terminating of modules (BBI) mounted on single DIN rail

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7.7.2.5 Terminating of modules (BBI) mounted on more then one


DIN rail

7.8 Fault Code List


Listed in the table below are all fault codes, their causes, and how an operator with
knowledge of the system can solve the problem.

Table 10. Fault Codes with cause and remedy


Fault Code Cause Remedy
Explanation: Lost communication. The system has recognized a unit but lost
contact.
Wrong type of loop unit Switch to the correct loop unit
Two loop units have the same address (a Check address of the units. Rescan
secondary fault appears) the loop.
Replace the unit.
Refer to the Installation manual or
Service & Maintenance manual:
128 NO ANSWER Defect unit
Setting the Address on Loop Units
Instructions for Address
Programming Tool
Locate the cable break or short
circuit.
Cable break or short circuit in a loop (a Refer to the Installation manual or
secondary fault appears) Service & Maintenance manual:
Cable Break
Short Circuit

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Fault Code Cause Remedy


Replace the unit.
Refer to the Installation manual or
Service & Maintenance manual:
The detector has a faulty sensor element
Setting the Address on Loop Units
129 SENSOR FAULT Instructions for Address
Programming Tool
The smoke detector is exposed to strong Protect the detector from the airflow
airflow or consider repositioning the detector.
Replace the detector.
Refer to the Installation manual or
The detector has a dirty (polluted) sensor Service & Maintenance manual:
130 DIRTY SENSOR
element Setting the Address on Loop Units
Instructions for Address
Programming Tool
Check the loop configuration or
reconfigure the system
Fewer loop units found than configured. Address the unit correctly.
Loop units not correctly installed or Refer to the Installation manual or
addressed. Service & Maintenance manual:
Wrong Number of Loop Units (only
TOO FEW LOOP UNITS
131 for Addressable Loops on Loop M X)
FOUND
Check address (possible double
address). Otherwise replace the unit.
Refer to the Installation manual or
Missing answer from a unit
Service & Maintenance manual:
Wrong Number of Loop Units (only
for Addressable Loops on Loop M X)
Check the specification or reconfigure
the system.
Refer to the Installation manual or
More loop units found than configured
Service & Maintenance manual:
Wrong Number of Loop Units (only
TOO MANY LOOP for Addressable Loops on Loop M X)
132
UNITS FOUND
Address the unit correctly.
Refer to the Installation manual or
Loop units not correctly installed Service & Maintenance manual:
Wrong Number of Loop Units (only
for Addressable Loops on Loop M X)
Check that the cable between input
133 IN1 CABLE BREAK There is a cable break on input 1
and end of line resistor is complete
Check that the cable between input
134 IN2 CABLE BREAK There is a cable break on input 2
and end of line resistor is complete
External 24V power source missing or Check the local power supply unit and
135 EXT 24V FAIL
the local power supply unit is defective consider replacing
136 FEEDBACK FAULT External load is missing Check the cable and the external load
A supervised unit (for example, a door
137 POSITION FAULT Check for obstructions
or damper) is in the wrong position
Locate the short circuit.
Refer to the Installation manual or
138 LOOP SHORT CIRCUIT A short circuit in the detector loop cable
Service & Maintenance manual:
Short Circuit

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Fault Code Cause Remedy


Locate the short circuit.
LOOP A SHORT Short circuit on the A-side of a detector Refer to the Installation manual or
139
CIRCUIT loop Service & Maintenance manual:
Short Circuit
Locate the short circuit.
LOOP B SHORT Short circuit on the B-side of a detector Refer to the Installation manual or
140
CIRCUIT loop Service & Maintenance manual:
Short Circuit
Locate the cable break.
CABLE BREAK A cable break on the positive conductor Refer to the Installation manual or
141
POSITIVE has been detected Service & Maintenance manual:
Cable Break
Locate the cable break.
CABLE BREAK A cable break on the negative conductor Refer to the Installation manual or
142
NEGATIVE has been detected Service & Maintenance manual:
Cable Break
Explanation: The communication with a unit is deficient
Check the loop unit addresses.
Refer to the Installation manual or
Service & Maintenance manual:
Two units have the same address
Setting the Address on Loop Units
Instructions for Address
Programming Tool
COMMUNICATION Replace the unit.
143
ERROR Refer to the Installation manual or
Service & Maintenance manual:
Faulty loop unit
Setting the Address on Loop Units
Instructions for Address
Programming Tool
Locate interference source.
Interference from external source If not possible to solve the problem,
contact an authorized service office
The type of unit found in the loop is
LOOP UNIT TYPE Accept the unit found or replace to
144 different from the original type
CHANGED original type
configured
Explanation: The type of unit found is not recognized by the system
UNKNOWN TYPE OF Faulty unit Replace the unit
145
LOOP UNIT FOUND Wrong type of detector has been Install the correct type and restart the
installed loop
The timer has been activated for too
146 TIMER STUCK Reset the timer to zero
long
Change one of the addresses.
Rescan or restart the loop.
Two units with the same address on a Refer to the Installation manual or
148 DOUBLE ADDRESS
loop has been found Service & Maintenance manual:
Wrong Number of Loop Units (only
for Addressable Loops on Loop M X)
Locate the short circuit and restore
149 SHORT CIRCUIT Short circuit detected
operation
150 VALVE CLOSED The valve is closed Open the valve

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Fault Code Cause Remedy


Verify if unit address is correct.
CONFIGURED NOT
151 Unit is configured but not found Verify there is power to the module.
PRESENT
Contact an authorized service office.
Verify if unit address is correct.
PRESENT NOT
152 Unit present but not configured Verify there is power to the module.
CONFIGURED
Contact an authorized service office.
Check if there are too many units
connected to the loop.
HIGH CURRENT ON The high current has exceeded
153 Refer to the Installation manual or
LOOP acceptable levels
Service & Maintenance manual:
Loop Lengths
Locate the earth fault.
EARTH FAULT Refer to the Installation manual or
155 Earth fault on the positive conductor
POSITIVE Service & Maintenance manual:
Earth Fault
Locate the earth fault.
EARTH FAULT Refer to the Installation manual or
156 Earth fault on the negative conductor
NEGATIVE Service & Maintenance manual:
Earth Fault
157 FUSE FAULT A blown fuse Replace the fuse
BATTERY CABLE FUSE A battery fuse has blown or a cable to
158 Replace fuse or restore the cable
FAULT the battery is broken
159 CABLE BREAK A cable break has been detected Restore the cable
160 CABLE OVERLOAD Too high current on the output Check external loads
EMERGENCY POWER
162 Emergency power is lost Check the emergency power supply
FAULT
Charge the battery. If the fault
remains, replace the battery.
163 BATTERY FAULT Low battery voltage detected
Refer to the Service & Maintenance
manual:
The battery charger is unable to charge
164 BATTERY CHARGER Replace the battery charger
the battery
165 EXTERNAL FAULT External equipment is indicating a fault Check the external equipment
EARTH DETECTION The module is unable to detect earth
166 Contact an authorized service office
FAULT fault
167 CHECKSUM EEP Incorrect EPROM checksum Contact an authorized service office
If restarts happen repeatedly, contact
168 RESTARTED A module has restarted
an authorized service office
TOO LONG BOOT A module has been in state validating or
169 Contact an authorized service office
TIME configuration for too long
There is too high external load on a
170 EXTERNAL LOAD Check the load and reduce if possible
conventional zone
EXTERNAL POWER Unexpected voltage detected in a
171 Locate and remove the source
SOURCE conventional zone
Low voltage on the primary 28VDC
LOW POWER SUPPLY
172 power supply to the internal system Contact an authorized service office
PSU 1
modules

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Fault Code Cause Remedy


Low voltage on the secondary 28VDC
LOW POWER SUPPLY
173 power supply to the internal system Contact an authorized service office
PSU 2
modules
LOW INTERNAL Too low voltage on the 3.3V/5V feeding
174 Replace the module
POWER to the internal circuit boards
LOW POWER SUPPLY Too low incoming 24VDC supply to the
175 Contact an authorized service office
OPERATING internal circuit boards
SYSTEM The configuration file is corrupt
176 CONFIGURATION An error has occurred during Contact an authorized service office
FAULT downloading of the configuration file
External equipment indicates low Check the pressure on the supervised
177 LOW PRESSURE
pressure unit
Check cables to actuator 1. If the
178 ACTUATOR 1 Missing feedback from actuator 1
cables are OK, change the actuator.
Check cables to actuator 2. If the
179 ACTUATOR 2 Missing feedback from actuator 2
cables are OK, change the actuator.
180 MAINS POWER The main power supply is lost Check the main power supply
181 INTERNAL FAULT Internal system fault Contact an authorized service office
182 EXTERNAL FIRE Contact an authorized service office
Fault code generated when a module
NO ANSWER CH 1
183 stops answering on channel 1 on the Contact an authorized service office
BACKBONE
Backbone Bus
Fault code generated when a module
NO ANSWER CH 2
184 stops answering on channel 2 on the Contact an authorized service office
BACKBONE
Backbone Bus
WRONG TYPE OF The type of loop unit found is different Change the loop unit and re-scan the
209
LOOP UNIT FOUND from the type configured loop
CAUSE/EFFECT
210 Fault detected in the configuration Contact an authorized service office
ERROR
SYNCHRONISATION The synchronisation signal in the
212 Contact an authorized service office
SIGNAL backbone is corrupt
The configuration file’s in the system Synchronise the configuration files
are not the same everywhere between all panels
CONFIG NOT
213 Central X Module Y settings in
SYNCHRONIZED
configuration file compared to Check configuration and DIP-settings.
DIP-settings are not OK.
The PSU charges with a current that
POWER SUPPLY LIMIT Check the number of modules
214 exeeds the maximum allowed current for
EXCEEDED configured or check the external load
a charger module
CHARGING CURRENT The battery is charged with more than
215 Change the battery externally
EXCEEDED the allowed charging current
The firmware in a module does not
INCOMPATIBLE comply with the modules hardware
216 Contact an authorized service office
FIRMWARE version. (Fault code generated by the
faulty module.)
The voltage from PSU 1 is too high.
217 HIGH VOLTAGE PSU 1 (Fault code generated by the Charger M Adjust the voltage from the PSU 1
modules.)

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The voltage from PSU 2 is too high.
218 HIGH VOLTAGE PSU 2 (Fault code generated by the Charger M Adjust the voltage from the PSU 2
modules.)
The fuse protecting the PSU 1 voltage
219 FUSE FAULT PSU 1 input is broken. (Fault code generated by Contact an authorized service office
the Charger M modules.)
The fuse protecting the PSU 2 voltage
220 FUSE FAULT PSU 2 input is broken. (Fault code generated by Contact an authorized service office
the Charger M modules.)
PSU 1 is found but not configured in the
PSU1 PRESENT NOT
221 configuration file. (Fault code generated Check the configuration file
CONFIGURED
by the Charger M modules.)
PSU 2 is found but not configured in the
PSU2 PRESENT NOT
222 configuration file. (Fault code generated Check the configuration file
CONFIGURED
by the Charger M modules.)
The voltage level from the Charger M is
INTERNAL VOLTAGE
223 too low. (Fault code generated by the Contact an authorized service office
LOW
Charger M modules.)
The voltage level from the Charger M is
INTERNAL VOLTAGE
224 too high. (Fault code generated by the Contact an authorized service office
HIGH
Charger M modules.)
The XFIRE signal in the backbone is
225 XFIRE SIGNAL Contact an authorized service office
corrupt
No traffic is detected on the Primary
226 PRIMARY SYSTEM BUS Contact an authorized service office
System Bus
SECONDARY SYSTEM No traffic is detected on the Secondary
227 Contact an authorized service office
BUS System Bus
NO ANSWER SYSTEM The module has stopped answering on
228 Replace the module
BUS the system bus
The battery or Charger M is too hot.
229 OVERHEATED (Fault code generated by the Charger M Contact an authorized service office
module.)
Too low voltage detected on the
LOW VOLTAGE CH A Backbone Bus Power Supply, channel
230 Contact an authorized service office
BACKBONE A. (Fault code generated by the Charger
M modules.)
Too low voltage detected on the
LOW VOLTAGE CH B Backbone Bus Power Supply, channel B.
231 Contact an authorized service office
BACKBONE (Fault code generated by the Charger M
modules.)
232 CORRUPT FIRMWARE Contact an authorized service office
A relay is broken or in a state that
233 RELAY OUTPUT damages the relay. (The voltage over the Replace the module
relay coil is too high.)
WRONG TYPE OF The type of module found is different Change the module or the system
236
MODULE FOUND from the type configured configuration
Generated by a Control module which
First step: Replace the SD card.
237 HISTORY detected that it has an SD memory card
Contact an authorized service office.
but fail to write history log to it.

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Fault Code Cause Remedy


Generated by the Loop M X when the
First step: Check the power supply to
fan in an aspiration detector don’t rotate.
238 FLOW FAULT the aspiration detector.
NOTE: Critical error, can cause the
Contact an authorized service office.
detector does not alarm.
Generated by modules that have
GA-defined function and the voltage on
First step: Check that Charger M puts
the bus for the GA (General Alarm) is
239 GA ERROR out a monitoring voltage on the BBI.
too low (BBI).
Contact an authorized service office.
NOTE: Critical error, can cause the GA
stops working.
255 ILLEGAL Internal system error Contact an authorized service office

7.9 Definitions of Terms


Alarm Condition The state of the system when a fire or gas alarm is detected.
When activated the activation of Alarm Devices will be delayed for a preset time
Alarm Delay
(normally 2 minutes).
Device that is activated in case of fire, for example audible and optical alarms like
Alarm Device
bells, sirens and flashlights.
A supervised output for signalling that a fire has occurred. The Alarm Transfer Output
Alarm Transfer Output
is usually used in onshore systems for alerting the Fire Brigade.
The main bus outside a Central cabinet used for communication between Modules and
Backbone Bus External
stretched central parts. It consists of two redundant RS485 channels, two 24 VDC
(BBE)
power lines and the Basic Backup (BBU) signal and Synchronisation Signal (SYNC).
The main bus inside a Central Cabinet used for communication between Modules. It
Backbone Bus Internal (BBI) consists of two redundant RS-485 channels, two 24 VDC power lines and the Basic
Backup (BBU) signal and Synchronisation Signal (SYNC).
A Backbone Bus may be split in several Segments. Power feeding can be separate for
Backbone Segment each segment by using one Charger M per segment. Communication can be isolated
between segments by using Isolator Modules.
A signal in the Backbone Bus that is used for transmitting the Central's alarm status.
Basic Backup Signal (BBU) The signal is only used when a module in Managed mode loses communication with
its Controller Module.
The Cause/Effect program defines how the inputs and outputs of the system should
Cause/Effect
react.
An umbrella name for all the Modules and Devices that can be connected together, e.g.
CCP Platform
“the Control M 4.3 Module is a member of the CCP Platform”.
A Central is a complete system that can operate autonomously; monitor its detectors
and inputs, activate its outputs and display its faults and alarms. If connected to other
Central centrals, it exchanges information with the other centrals via the System Bus, thus
allowing all centrals to act as one System.
Each central can only have one Backbone Bus.
Central Cabinet Enclosure to contain a complete or part of a central.
Central Cabinet including basic functionality of Fire Detection System such as:
Compact Central Control Panel, Power supply, Battery backup, Basic I/Os and at least one analogue
addressable loop. The Cabinet supplies limited expansion possibilities.
The Control M 4.3, the Control M 2.2 and the Control M X can all act as Controller
Control Module
Modules, i.e. be in Controller Mode.

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The Control M 4.3 and Control M 2.2 can act as a Control Panel, i.e. they have an
Control Panel
HMI and the rights to manipulate and supervise the System.
Control Modules can run in Controller Mode, i.e. being Master or Hot Standby Master
within a central. Control Modules can also be in managed mode, that is being a module
Controller Mode
that is managed by the master. All other modules are always running in managed
mode.
A Control Module that is in Controller Mode (master or hot standby) in a Central or
Controller Module
System.
DCS Distributed Central System (see also Stretched Central).
Detector A device capable of detecting fire or gas alarms.
Disablement of devices such as a Zones or Detectors. Alarms from disabled devices
Disablement
will be inhibited.
Emergency Shut Down System, embedded system taking care of safety procedures in
ESD System
case of emergency, for example shut down of fire doors, ventilation etc.
An additional (RS485) bus used inside a central for intra-central communication. The
Extension Bus is typically used for connecting Repeater Modules (that does not require
Extension Bus
redundant communication and power) and should not be confused with the Backbone
Bus.
Communication to external entities is called external communication, using for
External Communication
example MODBUS, NMEA or TCMS protocols.
External Control Outputs used to control external equipment, for example fire doors.
Fault Condition The state of the system when a fault is detected.
Automatically generated signal according to a pre-defined pattern (e.g. 7 short 1 long
GA-auto
signal) for alarm devices or the PA system.
GA-Morse Signal pattern generated manually via the GA button.
GA General alarm, common activation of alarm devices and activation of the PA system.
Controller Modules in Hot Standby Mode can take over the responsibilities of the
Hot Standby Mode
Controller Module managing a Central.
An Input/Output type providing a different function depending on the configuration of
the system. The programmable functions are:
• General Input
I/O 70 • Fault Input
• Conventional Fire Alarm Zone
• Output (24 VDC/70 mA)

An Input/Output type providing a different function depending on the configuration of


the system. The programmable functions are:
• General Input
I/O 700
• Fault Input
• Output (24 VDC/700 mA)

A module with inputs and/or outputs. I/O modules always run in Managed Mode, that
I/O Module
is they must be managed by a Controller Module.
I/O Pin or I/O Signal An I/O Pin or an I/O Signal is a logical signal, compare to terminal.
Inter-central Communication Communication between centrals is called inter-central communication.
A communication channel used to interface the systems with external devices.
Interface Channel
Interface channels can be configured to communicate on different protocols.

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Communication within a central is called intra-central communication. This


Intra-central Communication
communication is between modules.
A common name for the cable, loop devices and other equipment connected to a loop
Loop
module.
Fire Detectors, Gas Detectors, Manual Call Points and other devices that can be
Loop Device
connected to the Loop.
Loop Module A Module supplying power and is in charge of communication to the loop devices.
The opposite of Controller Mode. All modules that are managed by a Controller
Managed Mode
Module are in Managed Mode.
MCS Multi Central System. A System consisting of more then one Central.
MFZ Main Fire Zone.
Modules in the System can take on different roles. Connected to the Backbone Bus
they can be in:
• Central Controller Mode (Master or Hot Standby)
• Central Managed Mode
Mode of operation
Modules connected to the System Bus can be in:
• System Controller Mode (Master or Hot Standby)
• System Managed Mode

A module that is a part of the Platform, that is can be used to build Centrals. Modules
Module within the platform generally supply a Backbone Bus interface. Controller Modules
also have a System Bus Interface.
Module Address Module Addresses are set via DIP switches on the Modules.
Mute Acknowledge and silence the local buzzer and in some cases the alarm devices.
PA Public Addressing.
Power Output Output providing power supply, normally used to power external devices.
A condition preceding the Alarm Condition to give early warning for potentially
Pre-Alarm Condition
dangerous situations like a smouldering fire.
Programmable Output Output which signal behaviour is configurable via the Configuration Program.
PSU Power Supply Unit.
Rate of Rise functionality by using C/E commands for setting of a different alarm
Rate of Rise
threshold and temperature rise threshold for heat detectors.
Refers to the quality or state of being redundant, that is exceeding what is necessary or
Redundancy normal. In the System the term is used to describe backup functionality like in Hot
Standby Controller Modules.
Electrically operated switch output, normally providing C/NO/NC contacts for
Relay
connection of signal receiver.
The main attribute for Repeater Panels is that they can show information but not affect
Repeater Panel
the Central (or System) they belong to. The Repeater M 4.3 is a Repeater Panel.
Modules enter 'safe state' when they detect system faults. Modules in Safe State put
Safe State their I/O in a predefined state and stop all communication in order to avoid disturbing
system integrity.
SCS Single Central System.
Salwico Safety Management interactive graphics, a PC-based software package
SMig system
providing graphical presentation and control of the System.

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A central that is physically distributed to two or more physical locations. One location
Stretched central (DCS) may or may not supply power to another location (segmented) and two locations may
or may not have isolated communication lines.
A signal in the Backbone Bus that is used for transmitting synchronization signal used
Synchronization Signal
by system Modules to synchronize there behaviour.
System A System consists of one or more Centrals.
The communication bus used for connecting multi-central systems. The System Bus is
used for inter-central communication but can also be used for external communication.
System Bus
If inter-central communication redundancy is required, the system bus will consist of a
primary and a secondary System Bus.
Terminal A Terminal is a physical point of connection, compare I/O pin.
Detectors put in the Test Condition (or Test Mode) are inhibited from generating the
Test Condition Alarm Condition but the alarms are displayed on the Control Panels to prove that the
tested Detectors are operational.
Universal Serial Bus, a communications bus that may be used to connect flash
USB
memories, keyboards, mice or other devices.
The state of the system when a warning is detected. Warnings are not as serious as
Warning Condition faults and only of informative nature, for example that a Gas Detector is in need of
calibration.
Zone A group of detectors located in a geographical area.

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Index

Index
A F
About testing.......................................................... 22 Fault list ................................................................. 26
Address programming tool, Instructions for.......... 17 Fault list ................................................................. 27
Address units, Setting the address ......................... 16 Fault report............................................................. 35
Address units, ID for AE type................................ 56 Fault list ................................................................. 27
Address units, ID for NS-AIN type ....................... 55 Fire detection system, System description............. 5
Address units, Installation guidelines .................... 42 Fire detection system, System data........................ 6
Addressable indication units, Setting the address.. 16 Fire history list ....................................................... 22
Addressable timers, Setting the address................. 17 Fire history list ....................................................... 23
  Firmware Update Tool, Troubleshooting............... 32
Firmware, Upgrade in a complete CCP system ..... 28
B Firmware, Upgrade in a control module via
Backbone Bus External (BBE), Electrical
Ethernet .................................................................. 30
installation.............................................................. 8
Flame detectors, Installation guidelines................. 40
Bells, Installation guidelines.................................. 43
Bus Isolator M........................................................ 59
 
  G
Guidelines, Loop units installation ........................ 39
C
Cable break, Trouble shooting ............................... 26
 
Cable requirements, Electrical installation ............ 8 H
Cabling, Installation guidelines ............................. 44 Heat detector, Installation guidelines..................... 40
Central status.......................................................... 38  
Central unit terminal layout with cabling .............. 59
Change Over M Ext ............................................... 59
I
I/O M 70................................................................. 59
Charger M .............................................................. 59
I/O M 70, Connection to ........................................ 13
Cold room Heat detectors, Installation guidelines. 42
I/O M 700............................................................... 59
Commissioning requirements ................................ 37
Installation guidelines, Cabling and electrical
Control M 2.2......................................................... 59
installation.............................................................. 44
Control M X........................................................... 59
Installation order, Mechanical installation............. 7
Control Panel M 4.3............................................... 59
IS Smoke detector for EX areas, Installation
Control Panel M 4.3, Installation order ................. 7
guidelines ............................................................... 41
Control panel display, Testing................................ 25
Control panels, Mechanical installation................. 7
 
Control panels, Electrical installation .................... 19 L
Conventional high temperature Heat detectors, Loop lengths, Electrical installation ...................... 8
Installation guidelines ............................................ 41 Loop M X............................................................... 59
  Loop M X, Connection to ...................................... 12
Loop units without address switches, Setting the
D address.................................................................... 16
Detector loops, Cable requirements....................... 8
Loop units, Setting the address .............................. 16
Detector loops, Electrical installation .................... 10
Loop configuration................................................. 37
DIP switch, Setting the ID ..................................... 55
Loop status ............................................................. 37
Disablement list ..................................................... 24
Loop units with address switches, Setting the
Door holder magnet 130kp, Installation
address.................................................................... 16
guidelines ............................................................... 43
Loop units, Connections for................................... 56
Door holder magnet 65kp, Installation guidelines. 43
Loop units, Mechanical installation....................... 7
Door release switch, Installation guidelines .......... 43
Loops, Verification of ............................................ 21
Download system log file ...................................... 34
 
 
E M
Manual call points, Installation guidelines ............ 42
Earth fault, Trouble shooting ................................. 27
Muting faults, Trouble shooting............................. 27
Electrical siren, Installation guidelines .................. 43
Electrical equipment, Location of.......................... 47
 
  P
Polarity fault........................................................... 25
PSU M AC/DC 5A ................................................ 59

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Index

 
R
Relay M 8............................................................... 59
Repeater M 4.3....................................................... 59
Report a fault.......................................................... 35
Reset faults, Trouble shooting ............................... 27
Reset test mode ...................................................... 24
RS485 Termination ................................................ 61
RS485, Application examples for installation ....... 61
 
S
Short circuit isolators, Setting the address............. 17
Short circuit, Trouble shooting .............................. 27
Short circuit isolator, Installation guidelines ......... 42
Smoke detector, Installation guidelines ................. 39
Start the Firmware updater tool ............................. 30
System log file ....................................................... 34
System modules, Description................................. 59
 
T
Terminal layout, Electrical installation .................. 18
Test Equipment ...................................................... 24
Test for earth failure............................................... 15
Test for short circuits ............................................. 14
Test mode overview ............................................... 23
Test for cable break ................................................ 13
Test the control panel display ................................ 25
Testing a fire-detecting zone .................................. 23
Timers, Installation guidelines............................... 43
 
U
Upgrade firmware in Control M 4.3, Repeater M
4.3, Control M 2.2.................................................. 28
Upgrade firmware in Control M X ........................ 28
Upgrade firmware in remaining CCP modules...... 28
Upgrade for control modules i large systems ........ 33
Upgrade modules in the following order in large
systems................................................................... 33
Upgrade strategy large systems ............................. 32
 
W
Wrong number of loop units, Trouble shooting..... 25
 
Z
Zone, Test mode..................................................... 23
 

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service and support. Today Consilium has established own companies in
16 countries plus sales and service representatives in more than 50 countries.
You will find updated contact information on our web-site www.consilium.se.

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