Part Katalog A035d897 - I1 - 201101 C1250 C1400 C1500 C1675
Part Katalog A035d897 - I1 - 201101 C1250 C1400 C1500 C1675
C1250 D6
C1500 D6
C1400 D5
C1675 D5
C1675 D5A
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Generator Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Accessories − PCC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine Accessories − PCC 3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Coolant Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Air Cleaner − Standard Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air Cleaner − Heavy Duty (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Low Coolant Level Sender − PCC3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Low Coolant Level Sender − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Generator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Generator Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Terminal Box − P7 Alternators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Entrance Box (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fuel Tank − 700 litres (Single Wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuel Tank − 1000 litres (Single Wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Battery Charger (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Low Fuel Level − Shutdown/Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Control − PCC3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Control Heater − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Safety Precautions
The following symbols are used in Cummins Power Generation manuals to alert users to the potentially
dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and
observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Related Literature
The related literature that is appropriate to your generator set includes:
S Operator/Service Manual − Digital Paralleling (900−0519)
S Operator Manual for Generator Set with PCC2100 (J0960−0026)
S Operator Manual for Generator Set with PCC3100 (J0960−0059)
S Service Manual for Generator Set with PCC3100 (960−0507)
S Service Manual for Generator Set with PCC2100 (960−0519)
Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With
Labels
1
3
4
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No. Part No. Description Qty
13,15 J0503−0006 Line, Fuel − Flexible (Fuel In) 1
13,15 J0503−0007 Line, Fuel − Flexible (Fuel Out) 1
21 3099012 Cleaner, Air − Standard Duty 2
23 AH1907600 Cleaner, Air − Heavy Duty (Includes Elements) 2
27 J0130−8434 Belt, Fan 1
1 2 4
3
1 2 4
Engine
11
13
7
12
10
14
9
8
18 19
1 2
5 2
6
3 4
15
16
17
Engine
11
13
17
1 2
12
10
14
9
15
16
19 20
7
6 5
1 2
8 2
18
21
3 4
1 2
22
23
24
Starting System
6 7
5 5 1
3
4
2
2
10
3
11
5
7
12
8
11 3
8 12
10
1 7 11 10
2
4
9
8
8
11 3
8
10
1 7 11 10 5
2
24
1
25
3 27
4 26
3 1 25 24
5 6
3
3
4
8 3 16
2 14
7 19 15
23 19
5 11
3 11 13
8 22
13
2
10
9 27
21
14
21
12
18
18
17
17
20 20
13 1
14
2
6 3
8 7 8
4
9 5
8
12 11
6 1
8 7
10
2
11 8
12
28
15
20 29
16 30
24
28
18
29
26 30
26
19
25
27 17
21
25 22 23 24 19
Radiator
16
17
9
3
4
15
1
14
18 7
10
11
13
12 8
5
19
22
20 21
Radiator
17
23
16
18
4 19
5
6
15
20
7 21
14
22
13
2 9
12 10
8 11
3
5
24
27
25 26
Radiator
13
10
18
17
16
4
11
1
12
9 7
14
15
7 8
5
19
22
20 21
Radiator
18 19 21
20 22
17
2 23
3
16
4
5
24
15 6
25
26
9
14 10
12 11
13
28 8 7
29 30 27
30
28 29
5
3
6
Generator Installation
5 1
2
17 14
4
2 15
11
20 12
19
4
9
8
18
16
1 7
3
13
10
Alternator Guard
1
1
1
9
3
5
1
5
6
20 17
12 7
10 19 8
15
4
21 16 18
14 18
23 19
Skid
4
1 Skid
J0403−1029 C1675 D5, C1675 D5A, C1500 D6 (40C Ambient) 1
J0403−1043 C1675 D5, C1675 D5A, C1500 D6 (50C Ambient) 1
2 J0402−0005−04 Isolator, P5/13MF 3
3 J0402−0005−02 Isolator, P5/4MF 2
4 J0402−0005−05 Isolator, P5/14MF 4
17
3
11
4
7
8
18 1
9
3
7
2 8
5
10
13
14
5
3
6 12 15
12
13
16
18 17
3
19 11
7
8 4
1
9
3
2
5
13
14 8
15 10
5
3
7
12 12 6
13
16
XXXX LITRES
2 3 4 5 6 7 8 13 8 7 9 10 11 12 13 12 11
Battery Charger
11
18 13
33
4
10
5
20 6 14
2 21 12
22
27 19
3
26
8 6 34
12
16
24
29
7 17 19
25
1
28
9
35
Control
20
32 24
12
25 9
2
33 4
3
10
11
5 1
26 17
26 15
6 23
29
16
30 26
19
13
34 31 27
22
28
35 21
7
Ó
Ó
36
8
18
14
Ó
Control − PCC2100
Control
Control − PCC3100
2
3
2
3
7
6
5
1
2
4
4
1
2
1
Current Transformer
1 3
2
4
7
3 4
4
5
6
7
8
9
10
18
19
2
16
3
4
17
6 7
8 5
20
11
10
12
15
14
13
13
16 18
30
3 20
10
2
14 17 23
21
9
32
5 11
15 24
26 4
7 29
31
12 28
8
6 27
19 22
25
* = 12V System
# = 24V System
Topical Index
A Cap, Rain, 23
Cartridge, Heater, 37
Alarm, Trip, 63
Charger, Battery, 51
Alternator, 10 , 11
Cleaner, Air − Heavy Duty, 23
Cleaner, Air − Standard Duty, 21
B Contact, Auxiliary, 63
Control − PCC2100, 55
Band, Mounting, 23
Control − PCC3100, 56
Battery, 16
Control, PowerCommand, 10 , 11
Bearing, Fan, 25 , 29 , 31
Cover, Breaker Box, 63
Belt, Fan, 27
Cover, Entrance Box, 42
Block, Terminal, 37
Cover, Terminal Box, 37
Board, Printed Circuit − Bargraph, 55
Board, Printed Circuit − Base, 55
Board, Printed Circuit − LED, 55 D
Board, Printed Circuit − Lonworks, 55 Display, Digital − Control − PCC 2100, 55
Box, Circuit Breaker, 63
Box, Control − PCC 2100, 55
E
Box, Entrance, 42
Engine, 10 , 11
Box, Heater Control, 18
Engine Accessories − PCC 2100, 13
Box, Junction, 52
Engine Accessories − PCC 3100, 15
Box, Terminal − Generator Heater, 37
Exhaust System (Open Set), 17
Box, Terminal − P7 Alternators, 41
Box, Terminal Installation, 41
Bracket, Air Cleaner, 21 F
Bracket, Battery Charger, 51 Fan, Impeller, 25 , 27 , 29 , 31
Bracket, Coolant, 18 Flange, Exhaust, 17
Bracket, End − Terminal, 52 Fuel, Low Level − Shutdown/Warning, 52
Bracket, Heater Mounting, 37
Breaker, Circuit, 63
G
Gasket, Exhaust, 17
C Gasket, Tank, 47
Cable, Battery, 16 Gasket, Terminal Box, 37
Cable, Control Heater, 57 Generator Installation, 34
Cable, Starter, 13 Governor, PCB − Potted, 62
Cap, Fill − Fuel, 45 , 47 Guard, Alternator, 38
Cap, Radiator, 25 , 27 , 29 , 31 Guard, Belt, 38
Index (Continued)
H Muffler, 17
I R
Radiator, 10 , 11
Indicator, Restriction, 21
Radiator − C1400 D5, C1250 D6 − 40DegC, 25 , 29
Isolator, Vibration, 13 , 15
Radiator − C2000 D6 − 40DegC, 60 Hz, 27 , 31
Regulator, 62
K Relay, Base, 52
Kit, Heater − Coolant Heater, 18 Relay, Control − PCC2100, 57 , 58
L S
Line, Fuel, 13 , 15 Sender, Low Coolant Level − PCC2100, 33
Sender, Low Coolant Level − PCC3100, 32
Sender, Oil Pressure, 13 , 15
M Sensor, Temperature, 13 , 15
Main Components − C1400 D5, C1250 D6, 10 Service Consumables, 9
Main Components − C1675, C1675 D5A, C1500 D6, 11 Shaft, Fan, 25 , 29 , 31
Minder, Gauge, 23 Shield, Heat, 21
Module, Alarm, 59 Shunt Trip, 63
Module, Alarm (Option), 59 Skid, 43
Module, Bus PT, 62 Solenoid, Pilot, 13 , 15
Index (Continued)
Starting System, 16 Tray, Battery, 16
Strainer, Fuel, 45 , 47 Tube, Air Inlet, 21 , 23
Strap, Air Cleaner, 21
Switch, Float, 45 , 47
Switch, Key Operator, 60
V
Switch, Murphy, 31 Valve, Ball, 18 , 25 , 27 , 29 , 31 , 45 , 47
Valve, Check, 31
Valve, Gate, 45 , 47
T Valve, Shutoff, 13 , 15
Tank, Fuel − 1000 litres (Single Wall), 47
Tank, Fuel − 700 litres (Single Wall), 45
Tank, Subbase Fuel, 48
W
Transformer, Current, 61 Wrapper, Control Box, 41
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
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