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Part Katalog A035d897 - I1 - 201101 C1250 C1400 C1500 C1675

cummins

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100% found this document useful (3 votes)
1K views83 pages

Part Katalog A035d897 - I1 - 201101 C1250 C1400 C1500 C1675

cummins

Uploaded by

Ibay Shut
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 83

Parts Manual

Generator Set with Engine K50G3,G8,GS8,G9


with PowerCommand 2100 and 3100 Controller

C1250 D6
C1500 D6
C1400 D5
C1675 D5
C1675 D5A

English − Original Instructions 1−2011 A035D897 (Issue 1)


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Table of Contents
Description Page

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Generator Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Accessories − PCC 2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine Accessories − PCC 3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Coolant Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Air Cleaner − Standard Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air Cleaner − Heavy Duty (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Low Coolant Level Sender − PCC3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Low Coolant Level Sender − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Generator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Generator Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Terminal Box − P7 Alternators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Entrance Box (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fuel Tank − 700 litres (Single Wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fuel Tank − 1000 litres (Single Wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Battery Charger (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Low Fuel Level − Shutdown/Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Control − PCC3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Control Heater − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

E 2011 Copyright Cummins Power Generation Page 1


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Table of Contents (continued)


Description Page
Control Relay − PCC2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Alarm Module (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Key Operator Switch (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Regulator and PCB − Potted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Circuit Breaker (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Wiring Harness − AC (PCC2100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Wiring Harness − AC (PCC3100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Wiring Harness − Components Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Wiring Harness − Engine Extension (PCC2100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Wiring Harness − Engine Extension (PCC3100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Page 2 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Safety Precautions
The following symbols are used in Cummins Power Generation manuals to alert users to the potentially
dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and
observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.

This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.

This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.

Product Safety Precautions


Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note: It is in the Operator’s interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.

Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.

Service and repair of Cummins Power Generation equipment must be performed by


trained, experienced personnel only. Improper service, repair or replacement of parts
may result in damage to equipment & property, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPOR-
TANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you
are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!

E 2011 Copyright Cummins Power Generation Page 3


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

About This Manual


This manual applies to the generator models C1250 D6 − C1675 D5A. Parts illustrations are arranged in
groups relating to their position and function on the generator set. Each part illustrated is identified by a refer-
ence number corresponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Power Generation are identified
in this catalogue. Contact your nearest authorized distributor for assistance in ordering replacement parts.
All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item
nameplate and supplying all available information.

Standby Ratings Prime Ratings


Model Frequency Engine Battery
Name Hz Model Voltage
kVA kW kVA kW

C1250 D6 1587 1270 1400 1120 60 KTA50G3 24VDC

C1500 D6 1931 1545 1608 1286 60 KTA50G9 24VDC

C1400 D5 1400 1120 1256 1005 50 KTA50G3 24VDC

C1675 D5 1675 1340 1406 1125 50 KTA50G8 24VDC

C1675 D5A 1675 1340 1500 1200 50 KTA50GS8 24VDC

Replacement parts not identified in this manual can be ordered by contacting:

Engine Parts: Alternator Parts:


Cummins Engine Company, Ltd Cummins Generator Technologies
+1 (800) 343−7357 Within the US: 1−763−528−7301
Web: http://www.quickserve.cummins.com Outside the US: +44 (0) 1780−484744
Web: http://www.cumminsgeneratortechnolo -
gies.com

Page 4 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Quick Serve Online (QSOL)


Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Power Generation policy of continuous development and improvement, information may
change at any time without notice. Obtain the most up to date version available on QuickServe Online or con-
tact your authorized distributor for assistance.

Related Literature
The related literature that is appropriate to your generator set includes:
S Operator/Service Manual − Digital Paralleling (900−0519)
S Operator Manual for Generator Set with PCC2100 (J0960−0026)
S Operator Manual for Generator Set with PCC3100 (J0960−0059)
S Service Manual for Generator Set with PCC3100 (960−0507)
S Service Manual for Generator Set with PCC2100 (960−0519)

If further information is required, contact your authorized distributor.

E 2011 Copyright Cummins Power Generation Page 5


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.

The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.

For reference document your genset information in the spaces below.

Generator Model Number: _________________________________

Generator Set Serial Number: _________________________________

Generator Spec Letter: _________________________________

Engine Serial Number: _________________________________

Digital Control Software: _________________________________

Page 6 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With

E 2011 Copyright Cummins Power Generation Page 7


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Labels
1

3
4

Item Part No. Description Qty


1 0098−7902−05 Label, Logo (White) 2
2 0098−8505−02 Label, URL (White) 2
3 0098−7895−C Label, Warning (Do Not Lift) 6
4 0098−8101−B Label, Lifting Eye 4

Page 8 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Consumables
The following is a list of consumables associated with the generator models covered in this manual:

Service Consumables

Ref.
Page No. Part No. Description Qty
13,15 J0503−0006 Line, Fuel − Flexible (Fuel In) 1
13,15 J0503−0007 Line, Fuel − Flexible (Fuel Out) 1
21 3099012 Cleaner, Air − Standard Duty 2
23 AH1907600 Cleaner, Air − Heavy Duty (Includes Elements) 2
27 J0130−8434 Belt, Fan 1

Paint and Thread Sealant

Item Part No. Description Qty


1 0525−0305 Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can n/a
2 0518−0601 Sealant, Thread (6 ml Tube) n/a

E 2011 Copyright Cummins Power Generation Page 9


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Main Components − C1400 D5, C1250 D6


Generator Set

1 2 4

Item Part No. Description Qty


1 Engine
KTA50G3 C1400 D5 (50Hz) 1
KTA50G3 C1250 D6 (60Hz) 1
2 Alternator
J:PI734B1 P7B 1
3 Radiator
J0130−0149 40C Ambient 1
J0130−0145 50C Ambient 1
4 PowerCommand Control
0300−5459−02 PCC 2100 1
0300−5127−02 PCC 3100 1

Page 10 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Main Components − C1675 D5, C1675 D5A, C1500 D6

3
1 2 4

Item Part No. Description Qty


1 Engine
KTA50G8 C1675 D5 (50Hz) 1
KTA50GS8 C1675 D5A (50Hz) 1
KTA50G9 C1500 D6 (60Hz) 1
2 Alternator
J:PI734D1 P7D 1
3 Radiator
J0130−0143 40C Ambient 1
J0130−0146 50C Ambient 1
4 PowerCommand Control
0300−5459−02 PCC 2100 1
0300−5127−02 PCC 3100 1

E 2011 Copyright Cummins Power Generation Page 11


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Engine

11
13
7

12

10
14
9
8

18 19

1 2

5 2
6

3 4

15
16
17

Page 12 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Engine Accessories − PCC 2100

Item Part No. Description Qty


1 0193−0529−01 Sensor, Temperature 1
2 0505−0019−01 Bushing, Pipe − Reducer (1/2” to 3/8”) 2
3 0193−0444 Sender, Oil Pressure 1
4 J0505−0034 Bushing, Reducer (1/4” x 1/8”) 1
5 0504−00280 Cock, Drain 1
6 J0150−0020 Pickup, Magnetic 1
7 0416−0680 Cable, Starter 3
8 J0332−0110 Boot, Terminal 4
9 0307−2621−02 Solenoid, Pilot − Starter 1
10 0319−2236 Bracket, Solenoid − Pilot 1
11 0402−0610 Isolator, Vibration 2
12 0812−0067 Screw, Machine − Round Head (#6−32 x 7/8”) 2
13 0870−0212 Nut, Lock (1/4−20) 4
14 0870−0183 Nut, Hex − W/ET (#6−32) 2
15 J0505−0009−01 Nipple, Drain 1
16 J0504−0006−05 Valve, Shutoff 1
17 J0505−0014−06 Plug, Oil Drain 1
18 J0503−0006 Line, Fuel − Flexible (Fuel In) 1
19 J0503−0007 Line, Fuel − Flexible (Fuel Out) 1

E 2011 Copyright Cummins Power Generation Page 13


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Engine

11
13
17
1 2
12

10
14
9
15
16

19 20
7
6 5
1 2

8 2
18

21

3 4

1 2
22
23
24

Page 14 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Engine Accessories − PCC 3100

Item Part No. Description Qty


1 0193−0432 Sensor, Temperature 3
2 0505−0019−01 Bushing, Pipe − Reducer (1/2” to 3/8”) 3
3 0193−0444 Sender, Oil Pressure 1
4 J0505−0034 Bushing, Reducer (1/4” x 1/8”) 1
5 0309−0269 Switch, Low Engine Temperature 1
6 0800−0052 Screw, Cap − Hex Head (3/8−16 x 1/2”) 1
7 0850−0050 Washer, Lock − Spring (3/8”) 1
8 0504−00280 Cock, Drain 1
9 0307−2621−02 Solenoid, Pilot − Starter 1
10 0319−2236 Bracket, Solenoid − Pilot 1
11 0402−0610 Isolator, Vibration 2
12 0812−0067 Screw, Machine − Round Head (#6−32 x 7/8”) 2
13 0870−0212 Nut, Lock (1/4−20) 4
14 0870−0183 Nut, Hex − W/ET (#6−32) 2
15 J0332−0110 Boot, Terminal 4
16 J0332−0001−01 Boot, Terminal 5
17 0416−0680 Cable, Starter 3
18 J0150−0020 Pickup, Magnetic 1
19 J0503−0006 Line, Fuel − Flexible (Fuel In) 1
20 J0503−0007 Line, Fuel − Flexible (Fuel Out) 1
21 J0416−0130 Cover, Battery Terminal 3
22 J0505−0009−01 Nipple, Drain 1
23 J0504−0006−05 Valve, Shutoff 1
24 J0505−0014−06 Plug, Oil Drain 1

E 2011 Copyright Cummins Power Generation Page 15


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Starting System
6 7

5 5 1

3
4
2

Item Part No. Description Qty


1 J0416−0015−04 Battery 4
2 J0416−0138−04 Tray, Battery 2
3 J0416−0003 Cap, Terminal (Black) 4
4 J0416−0111 Cap, Terminal (Red) 4
5 J0416−0001−02 Cable, Battery (Includes Parts Marked *) 2
* Cable, Jumper (0.3 Meter) 1
* Cable, Battery (1.5 Meter) 2
6 J0334−0204 Cable Triangle 110C 70mm2 1 MTR
7 J0334−0185−01 Cable 120mm2 Grn/Yel Earth 1 MTR

Page 16 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Exhaust System (Open Set)


1
4 9
6
8
13

2
10
3

11

5
7

12

Item Part No. Description Qty


SKEX00−0012 Exhaust
(No Option)
1 J0155−0031 Flange, Exhaust (6”) 2
2 A034C080 Gasket, Exhaust (6”) 2
SKEX08−0012 Exhaust (With Option)
3 J0155−0029−10 Flange, Exhaust (10”) 2
4 J0155−0479−03 Gasket, Exhaust (10”) 2
KE01 Exhaust Silencer − Industrial, End-In/End Out (Option)
5 J0155−0001−07 Mufflers (10”) 2
6 J0155−0479−03 Gasket, Exhaust (10”) 2
KE03 Exhaust Silencer − Residential, End-In/End Out (Option)
7 J0155−0011−08 Mufflers (10”) 2
8 J0155−0479−03 Gasket, Exhaust (10”) 2
KEX06−0012 (Option)
9 J0155−0039−03 Bellow, Exhaust (SS304) 2
10 A034C080 Gasket, Exhaust (6”) 2
KEX07−0011 (Fixing Kit)
11 J0541−0002−07 Pipe, Exhaust (500 Length) 2
12 J0541−0003−07 Elbow, Exhaust (10”) 2
13 J0155−0479−03 Gasket, Exhaust (10”) 4

E 2011 Copyright Cummins Power Generation Page 17


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Coolant Heater (Option)

8
11 3

8 12
10

1 7 11 10
2
4

9
8
8
11 3
8
10

1 7 11 10 5
2

Item Part No. Description Qty


1 J0333−0052 Heater, Water (2KW) 2
2 J0333−0044 Bracket, Coolant 4
J0541−0220 Kit, Heater (Includes Parts Marked *) 1
3 * Hose Assembly, 35” Length 2
4 * Hose Assembly, 70” Length 1
5 * Hose Assembly, 51” Length 1
6 * Flange Tapping to 1/2 NPT (Supplied With Engine) 2
7 * Nipple 2
8 * Elbow 6
9 * Bushing, Reducer 2
10 J0505−0003−05 Nipple 4
11 J0504−0006−04 Valve, Ball 4
12 J0319−0069 Box, Heater Control 1

Page 18 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

This page is Intentionally blank.

E 2011 Copyright Cummins Power Generation Page 19


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Air Cleaner − Standard Duty


26

24
1
25

3 27

4 26
3 1 25 24

5 6
3
3
4
8 3 16
2 14
7 19 15
23 19
5 11
3 11 13
8 22
13
2
10

9 27
21
14
21
12
18
18
17
17

20 20

Page 20 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Air Cleaner − Standard Duty

Item Part No. Description Qty


1 3099012 Cleaner, Air 2
2 3633971 Clamp, T Bolt 2
3 140314 Clamp, T Bolt 6
4 3030792 Hose, Hump 2
5 3628604 Plug, Pipe 2
6 3631981 Tube, Air Inlet 1
7 3631983 Tube, Air Inlet 1
8 3630688 Hose, Reducing 2
9 3630836 Shield, Heat 2
10 3631822 Shield, Heat 2
11 S 195 Screw, Hexagon Head Cap 4
12 S 217 Nut, Heavy Hexagon 2
13 S 608 Washer, Lock 4
14 S 610 Washer, Lock 4
15 103009 Screw, Hexagon Head Cap 2
16 185804 Screw, Hexagon Head Cap 2
17 205059 Washer, Plain 2
18 206028 Screw, Socket Head Cap 2
19 3000082 Washer, Plain 4
20 3051793 Support, Turbocharger 2
21 3179692 Spacer, Mounting 2
22 3179693 Bracket, Air Cleaner 1
23 3179694 Support, Air Cleaner 1
24 S 112 Screw, Hexagon Head Cap 8
25 S 604 Washer, Lock 8
26 3050499 Strap, Air Cleaner 4
27 3201128 Nut, Regular Hexagon 8
17895700 Indicator, Restriction 2

E 2011 Copyright Cummins Power Generation Page 21


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Air Cleaner − Heavy Duty (Option)


3
8
4
5

13 1
14
2
6 3
8 7 8

4
9 5
8
12 11
6 1
8 7

10
2
11 8
12
28

15
20 29

16 30
24
28
18

29
26 30
26
19
25
27 17

21
25 22 23 24 19

Page 22 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Air Cleaner − Heavy Duty (Option)

Item Part No. Description Qty


1 AH1907600 Cleaner, Air (Includes Elements) 2
2 391823700 S Band, Mounting 4
3 391820900 S Cap, Rain 2
4 J0140−0038 Adapter 2
5 J0155−0244−34 Clamp, T-Bolt 2
6 89588K−20 Clamp (8”) 2
7 89852K−20 Reducer (8” x 7”) 2
8 89587K−20 Clamp (7”) 6
9 J0140−0090−02 Tube, Air Inlet (RHS) 1
10 J0140−0090−01 Tube, Air Inlet (LHS) 1
11 363068800 Hose, Reducer 2
12 89585K−20 Clamp, Hose − T-Bolt 2
13 Q458047−20 NPT Connection 2
14 390516100 S Minder, Gauge 2
15 J0140−0137 Bracket, Mounting 1
16 S 195 Screw, Hexagon Head Cap 4
17 S 217 Nut, Heavy Hexagon 2
18 S 608 Washer, Lock 4
19 S 610 Washer, Lock 4
20 103009 Screw, Hexagon Head Cap 2
21 185804 Screw, Hexagon Head Cap 2
22 205059 Washer, Plain 2
23 206028 Screw, Socket Head Cap 2
24 3000082 Washer, Plain 4
25 3051793 Support, Turbocharger 2
26 3179692 Spacer, Mounting 2
27 3179694 Support, Air Cleaner 1
28 S 112 Screw, Socket Head Cap 8
29 S 604 Washer, Lock 8
30 3201128 Nut, Regular Hexagon 8

E 2011 Copyright Cummins Power Generation Page 23


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Radiator
16

17

9
3
4
15
1
14
18 7
10
11

13

12 8
5

19
22
20 21

Page 24 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Radiator − C1400 D5, C1250 D6 − 40C

Item Part No. Description Qty


J0130−0149 Radiator 1
1 J0503−0207−03 Hose, Jacket Water Inlet (3”) 4
2 J0503−0205−01 Hose, Jacket Water Outlet (5”) 2
3 J0503−0196−02 Hose, Vent Line (1/4”) 2
4 J0503−0167−06 Clamp, Hose 8
5 J0503−0167−09 Clamp, Hose 4
6 J0503−0168−01 Clamp, Hose 4
7 J0130−8340 Top Pipe, Jacket Water 2
8 J0130−8341 Bottom Pipe, Jacket Water 1
9 J0503−0197−04 Hose, Overflow 2
10 J0502−0062−02 Swivel, Radiator Vent Line (1/4” x 1/4”) 4
11 J0502−0062−02 Swivel, Engine Vent Line (1/4” x 1/4”) 4
12 J0130−8689 Core 2
13 J0130−8690 Center Tank 1
14 J0130−8124 Shaft, Fan 1
15 J0130−8122 Bearing, Fan (SNL513TG) 2
16 J0130−8679 Fan, Impeller 1
17 J0130−8296 Pulley, Fan 1
18 J0130−8110 Cap, Radiator 1
19 J0505−0026−04 Elbow, Drain 1
20 J0505−0003−04 Nipple, Drain (1/2”) 1
21 J0504−0006−03 Valve, Ball (1/2”) 1
22 J0505−0014−04 Plug, Drain (1/2”) 1

E 2011 Copyright Cummins Power Generation Page 25


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Radiator
17
23

16

18
4 19

5
6

15
20
7 21

14

22

13
2 9
12 10

8 11

3
5

24
27
25 26

Page 26 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Radiator − C1675 D5, C1500 D6 − 40C

Item Part No. Description Qty


J0130−0143 Radiator 1
1 J0130−8110 Cap, Radiator 1
2 J0503−0207−03 Hose, Jacket Water Outlet 4
3 J0503−0195−01 Hose, Aftercooler 4
4 J0503−0167−06 Clamp, Hose − Jacket Water Inlet 8
5 J0503−0167−03 Clamp, Hose − Aftercooler 8
6 J0130−8438 Top Pipe, Jacket Water 2
7 J0130−8439 Top Pipe, Aftercooler 1
8 J0130−8440 Bottom Pipe, Aftercooler 1
9 J0130−8441 Bottom Pipe, Jacket Water 1
10 J0503−0167−09 Clamp, Hose − Jacket Water Outlet 4
11 J0503−0205−01 Hose, Jacket Water Outlet 2
12 Core, Radiator
J0130−8435 Jacket Water 2
J0130−8436 Aftercooler 2
13 Center Tank, Radiator
J0130−8438 Jacket Water 1
J0130−8437 Aftercooler, Water 1
14 J0130−8433 Pulley, Fan 1
15 J0130−8122 Bearing, Fan (SNL513TG) 2
16 J0130−8378 Shaft, Fan 1
17 J0130−8432 Fan, Impeller 1
18 J0502−0062−02 Swivel, Radiator Vent Line (1/4” x 1/4”) 2
19 J0502−0062−02 Swivel, Engine Vent Line (1/4” x 1/4”) 2
20 J0503−0196−10 Hose, Vent Line (1/4”) 2
21 J0503−0197−07 Hose, Overflow 1
22 J0503−0168−01 Clamp, Hose Vent Line No. 4 4
23 J0130−8434 Belt, Fan 1
24 J0505−0026−04 Elbow, Drain (1/2”) 1
25 J0505−0003−04 Nipple, Drain (1/2”) 2
26 J0504−0006−03 Valve, Ball (1/2”) 2
27 J0505−0014−04 Plug, Drain (1/2”) 2

E 2011 Copyright Cummins Power Generation Page 27


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Radiator
13

10

18

17
16
4
11
1
12
9 7
14
15

7 8
5

19
22
20 21

Page 28 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Radiator − C1400 D5, C1250 D6 − 50C

Item Part No. Description Qty


J0130−0145 Radiator 1
1 J0503−0167−06 Clamp, Hose 8
2 J0503−0207−03 Hose 4
3 J0130−8742 Top Pipe 2
4 J0130−8743 Bottom Pipe 1
5 J0503−0167−09 Clamp, Hose 4
6 J0503−0205−01 Hose 2
7 J0130−8744 Core 2
8 J0130−8745 Center Tank 1
9 J0130−8110 Cap, Radiator 1
10 J0130−8746 Pulley, Fan 1
11 J0130−8122 Bearing, Fan (SNL513TG) 2
12 J0130−8113 Shaft, Fan 1
13 J0130−8696 Fan, Impeller 1
14 J0502−0062−02 Swivel, Radiator Vent Line (1/4” x 1/4”) 2
15 J0502−0062−02 Swivel, Engine Vent Line (1/4” x 1/4”) 2
16 J0503−0196−18 Hose, Vent Line (1/4”) 2
17 J0503−0197−05 Hose, Overflow 1
18 J0503−0168−01 Clamp, Hose 4
19 J0505−0026−04 Elbow, Drain 1
20 J0505−0003−04 Nipple, Drain (1/2”) 1
21 J0504−0006−03 Valve, Ball (1/2”) 1
22 J0505−0014−04 Plug, Drain (1/2”) 1

E 2011 Copyright Cummins Power Generation Page 29


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Radiator
18 19 21
20 22

17

2 23

3
16
4

5
24
15 6

25

26
9

14 10

12 11
13

28 8 7

29 30 27
30
28 29

Page 30 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Radiator − C1675 D5, C1675 D5A − 50C

Item Part No. Description Qty


J0130−0146 Radiator 1
1 J0130−8110 Cap, Radiator 1
2 J0503−0167−03 Clamp, Hose − Aftercooler (Inlet/Outlet) 8
3 J0503−0195−01 Hose, Aftercooler (Inlet/Outlet) 4
4 J0130−8734 Top Pipe, Jacket Water (Inlet) 2
5 J0130−8735 Top Pipe, Aftercooler (Inlet) 1
6 J0130−8736 Top Pipe, Aftercooler (Outlet) 1
7 J0503−0167−06 Clamp, Hose Aftercooler (Inlet) 8
8 J0503−0207−03 Hose, Aftercooler (Inlet) 4
9 J0503−0167−09 Clamp, Hose Jacket Water (Outlet) 4
10 J0503−0205−01 Hose, Jacket Water (Outlet) 2
11 J0130−8737 Bottom Pipe, Jacket Water (Outlet) 1
12 J0130−8738 Core, Jacket Water 2
13 J0130−8739 Core, Aftercooler 2
14 J0130−8740 Center Tank, Jacket Water 1
J0130−8740 Center Tank, Aftercooler Water 1
15 J0130−8741 Pulley, Fan 1
16 J0130−8122 Bearing, Fan (SNL513TG) 2
17 J0130−8113 Shaft, Fan 1
18 J0130−8607 Fan, Impeller 1
19 J0502−0062−02 Swivel, Radiator Vent Line (1/4” x 1/4”) 2
20 J0502−0062−02 Swivel, Engine Vent Line (1/4” x 1/4”) 2
21 J0503−0196−09 Hose, Vent Line (1/4”) 2
22 J0503−0197−12 Hose, Overflow 1
23 J0503−0168−01 Clamp, Hose Vent Line No. 4 4
24 J0130−8166−01 U-Bolt 1
25 J0130−8379 Valve, Check 1
26 J0130−8281 Murphy Switch L-150 1
27 J0505−0026−04 Elbow, Drain (1/2”) 1
28 J0505−0003−04 Nipple, Drain (1/2”) 2
29 J0504−0006−03 Valve, Ball (1/2”) 2
30 J0505−0014−04 Plug, Drain 2

E 2011 Copyright Cummins Power Generation Page 31


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Low Coolant Level Sender − PCC3100

5
3
6

Item Part No. Description Qty


1 0193−0468 Sender, Low Coolant Level (S7) 1
2 0338−3594 Harness, Wiring − Low Coolant Level Sender (Pigtail−6”) (Includes Parts 1
Marked *)
3 0323−1765 * Connector, Housing − 4 Pin (S3) (Station 20) 1
4 0323−1709 * Socket, Contact 4
5 0323−1708 * Seal, Cable 4
6 0332−1389 Tie, Cable (Quantity Used as Required) 1

* − Parts Included In 0338−3594 Pigtail Harness

Page 32 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Low Coolant Level Sender − PCC2100

Item Part No. Description Qty


1 0193−0468 Sender, Low Coolant Level 1

E 2011 Copyright Cummins Power Generation Page 33


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Generator Installation

5 1
2

Item Part No. Description Qty


0249−0798 Kit, Varistor 1
1 0850−2012 Washer, Lock − Split (M12) 16
2 0800−2543−07 Screw, Cap − Hex Head (M12) 16
3 0526−0416 Washer, Flat (5/8) 6
4 0805−2022 Bolt, Place 6
5 0332−3196 Clamp, “J” 1

Page 34 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

This page is Intentionally blank.

E 2011 Copyright Cummins Power Generation Page 35


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Generator Heater (Option)


6
5

17 14

4
2 15
11
20 12
19

4
9
8

18

16

1 7
3

13
10

Page 36 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Generator Heater (Option)

Item Part No. Description Qty


1 J0191−0014−07 Cartridge, Heater (220 Volts) 1
2 0232−3849 Bracket, Heater Mounting 1
3 0332−3024−14 Clamp, Loop 2
4 0822−3075 Screw, Machine − Slotted Pan Head (M4 x 16mm) 6
5 0850−2004 Washer, Lock − Spring (M4) 2
6 0860−2005 Nut, Hex (M4) 2
7 0332−1389 Tie, Cable 4
8 0850−2005 Washer, Lock − Spring (M5) 2
9 0860−2006 Nut, Hex (M5) 2
10 0800−2008 Screw, Cap − Hex Head (M5 x 16mm) 2
11 0850−2003 Washer, Lock − Spring (M3) 1
12 0822−3047 Screw, Machine − Pan Head (M3 x 20mm) 1
13 0098−7281 Label, Heater Warning 1
14 0508−0228 Grommet 1
15 0332−3023 Block, Terminal 1
16 0898−1254−25 Sleeving − Heater Leads (59”) 1
17 0330−0142 Box, Terminal − Heater 1
18 0517−0021 Plug, Dot Button 1
19 0330−0141−03 Cover, Terminal Box 1
20 0330−0141−04 Gasket, Terminal Box 1

E 2011 Copyright Cummins Power Generation Page 37


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Alternator Guard

1
1
1

Item Part No. Description Qty


1 J0191−0071 Guard, Belt 1
2 0098−4732 Label, Warning − Automatic or Remote Control 1

Page 38 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

This page is Intentionally blank.

E 2011 Copyright Cummins Power Generation Page 39


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Terminal Box − P7 Alternators


22
11 13

9
3
5

1
5

6
20 17
12 7
10 19 8
15
4
21 16 18
14 18
23 19

Page 40 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Terminal Box − P7 Alternators

Item Part No. Description Qty


0179−3446−03 Box, Terminal Installation 1
1 0319−5082−02 Panel, Terminal − Left 1
2 0319−5085−02 Panel, Terminal − Right 1
3 0319−5083−02 Panel, Terminal − Top 1
4 Screw, Hex Head (M8 x 1.25 x 20)
0821−6003−02 Without Enclosure 79
0821−6003−02 With Enclosure 70
5 0319−5097−02 Panel, Terminal 2
6 0319−5488−02 Box, Terminal − Spacer 4
7 0800−2061 Screw, Hex Head (M8 x 40) 12
8 0526−0399−60 Washer, Flat (M8) 12
9 0319−5183−02 Panel, Terminal − Front Without Enclosure 1
10 0319−5190−02 Panel, Terminal − Back 1
11 0319−5181−02 Bracket, Control − Without Enclosure 2
12 Grommet
0508−1090 Without Enclosure 3
0508−1090 With Enclosure 2
13 0821−0014 Screw, Hex Head − Locking (5/16−18 x .50) − With Enclosure 4
14 Wrapper, Control Box
0319−3277 Without Enclosure 2
0319−3277 With Enclosure 1
15 Nut, Locking − Flange (M8 x 1.25)
0870−2055 Without Enclosure 5
0870−2055 With Enclosure 2
16 16 Washer, Flat (5/16)
0526−1115 Without Enclosure 3
0526−1115 With Enclosure 2
17 0517−0131 Plug, Hole − Without Enclosure 1
18 0332−2634 Clamp, J 2
19 Clamp, Hose
0518−0548−42 Without Enclosure 3
0518−0548−42 With Enclosure 2
20 0319−5655−02 Wrapper, Control Box − With Enclosure 1
21 0518−0548−44 Clamp, Hose − With Enclosure 1
22 0856−0010 Washer, Lock − W/EIT − Without Enclosure 2
23 0518−0548−24 Clamp, Hose − Without Enclosure 3

E 2011 Copyright Cummins Power Generation Page 41


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Entrance Box (Option)

Item Part No. Description Qty


1 J0319−0634 Box, Entrance (Includes Parts Mared *) 1
2 * Cover, Entrance Box (Top) 1
3 * Cover, Entrance Box (Bottom) 1
4 * Cover, Entrance Box (Front) 1
5 * Bracket, Entrance Box (Side) 2
6 * Bracket, Entrance Box 1

Page 42 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Skid
4

Item Part No. Description Qty


1 Skid
J0403−1018 C1400 D5, C1250 D6 (40C Ambient) 1
J0403−1037 C1400 D5, C1250 D6 (50C Ambient) 1
2 J0402−0005−04 Isolator, P5/13MF 3
3 J0402−0005−02 Isolator, P5/4MF 2
4 J0402−0005−04 Isolator, P5/13MF 4

1 Skid
J0403−1029 C1675 D5, C1675 D5A, C1500 D6 (40C Ambient) 1
J0403−1043 C1675 D5, C1675 D5A, C1500 D6 (50C Ambient) 1
2 J0402−0005−04 Isolator, P5/13MF 3
3 J0402−0005−02 Isolator, P5/4MF 2
4 J0402−0005−05 Isolator, P5/14MF 4

E 2011 Copyright Cummins Power Generation Page 43


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Fuel Tank − 700 litres (Single Wall)

17

3
11
4
7
8
18 1
9
3
7
2 8
5
10

13
14

5
3

6 12 15
12
13

16

Page 44 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Fuel Tank − 700 litres (Single Wall)

Item Part No. Description Qty


1 J0159−0073 Tank, Fuel 1
2 J0149−0046 Pump, Hand 1
3 J0503−0005−06 Clamp, Hose 3
4 J0503−0135−01 Hose, Fuel (1” x 0.7 Meter) 1
5 J0505−0012−01 Nipple (1”) 2
6 J0503−0135−01 Hose, Fuel (1” x 2 Meter) 1
7 J0505−0026−02 Elbow (M/F 1/4”) 2
8 J0520−0001 Stud, Male (10mm x 1/4”) 2
9 J0503−0135−01 Tube, Tank 1
10 J0504−0005−01 Valve, Ball (MF 1/4”) 1
11 J0159−0006 Panel, Tank (1211 x 144 x 3 MM) 1
12 J0505−0003−06 Nipple (1”) 3
13 J0504−0004−03 Valve, Gate (1”) 2
14 J0149−0021−03 Strainer, Fuel (1”) 1
15 J0505−0026−06 Elbow (M/F 1”) 1
16 J0309−0003 Switch, Float (Horizontal Mounting) A/R
17 J0159−0001 Cap, Fill − Fuel 1
18 J0099−0001−07 Name Plate (700 litres) 1

E 2011 Copyright Cummins Power Generation Page 45


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Fuel Tank − 1000 litres (Single Wall)

18 17

3
19 11
7
8 4

1
9
3
2
5

13
14 8

15 10
5

3
7
12 12 6

13

16

Page 46 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Fuel Tank − 1000 litres (Single Wall)

Item Part No. Description Qty


1 J0159−0089 Tank, Fuel 1
2 J0149−0046 Pump, Hand 1
3 J0503−0005−06 Clamp, Hose 3
4 J0503−0135−01 Hose, Fuel (1” x 0.7 Meter) 1
5 J0505−0012−01 Nipple (1”) 2
6 J0503−0135−01 Hose, Fuel (1” x 2 Meter) 1
7 J0505−0026−02 Elbow (M/F 1/4”) 2
8 J0520−0001 Stud, Male (10mm x 1/4”) 2
9 J0503−0135−01 Tube, Tank 1
10 J0504−0005−01 Valve, Ball (MF 1/4”) 1
11 J0159−0006 Panel, Tank (1211 x 144 x 3 MM) 1
12 J0505−0003−06 Nipple (1”) 3
13 J0504−0004−03 Valve, Gate (1”) 2
14 J0149−0021−03 Strainer, Fuel (1”) 1
15 J0505−0026−06 Elbow (M/F 1”) 1
16 J0309−0003 Switch, Float (Horizontal Mounting) A/R
17 J0159−0001 Cap, Fill − Fuel 1
18 J0405−0018 Gasket, Tank 3
19 J0099−0001−09 Name Plate (1000 litres) 1

E 2011 Copyright Cummins Power Generation Page 47


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Subbase Fuel Tank

XXXX LITRES

2 3 4 5 6 7 8 13 8 7 9 10 11 12 13 12 11

Item Part No. Description Qty


1 Tank, Subbase
J0159−0082 1350 Litres (Single Wall Tank) 1
J0159−0422 2000 Litres (Single Wall Tank) 1
2 J0193−0050−03 Gauge, Level 1
3 J0159−0001 Cap, Fuel 1
4 Name Plate
J0099−0001−10 1350 Litres 1
J0099−0001−12 2000 Litres 1
5 J0504−0002−02 Valve, Check (1”) 1
6 J0502−0003−07 Adapter 1
7 J0502−0005−06 Hose End, Fuel Line 2
8 J0503−0005−06 Clamp, Hose 2
9 J0505−0017−06 Bushing, Reducer (1” x 1/2”) 1
10 J0502−0003−05 Adapter 1
11 J0502−0006−03 Hose End, Fuel Line 2
12 J0503−0005−04 Clamp, Hose 2
13 Hose, Fuel 2

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Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

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E 2011 Copyright Cummins Power Generation Page 49


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Battery Charger

11
18 13
33

4
10
5
20 6 14
2 21 12
22
27 19
3
26
8 6 34
12
16

24

29
7 17 19
25
1

28
9

35

Page 50 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Battery Charger (Option)

Item Part No. Description Qty


A001P142 Battery Charger Assy (Includes Parts Marked *) 1
1 0404−0010 * Chassis Base, Enclosure 1
2 0327−1403 * PCB Assy 1
3 0315−1634 * Transformer, Power 1
4 0404−0009 * Cover, Enclosure 1
5 0205−0309 * Fan Assy 1
6 0404−0568 * Cover Assy 1
7 0823−1001−01 * Screw, PNH Mach 12
8 0306−5281 * Bracket, Terminal Block 1
9 0338−4444 * Harness, PCB 1
10 0300−6430 * Panel, Control 1
11 0300−5877 * Display, Control 1
12 0327−1713 * PCB Assy 1
13 0812−0003 * Screw, RHM 4
14 0321−0237 * Holder, Fuse 0
15 0323−1678−02 * Connection, Plug 1
16 0856−0002 * Washer, Lock − W/EIT 2
17 0098−8866 * Label, Information 1
18 0098−8244 * Label, Warning 1
19 0823−1001−02 * Screw, PNH Mach 0
20 0823−0002−08 * Screw, PH Torx 2
21 0860−2005 * Nut, Hex 2
22 * Fuse 0
23 0332−1794 * Tie, Cable 2
24 0404−0569 * Cover, Access 1
25 0814−2145 * Screw, Flat 4
26 0860−0008 * Nut, Hex 1
27 0815−0959−03 * Screw, PH 4
28 0338−4510 * Harness, Battery Charger 0
29 0508−0071 * Grommet, Rubber 2
30 000C−0672 * Instruction Sheet 1
31 0901−0107 * Operators Manual 1
32 OTS9−9291 * Test Spec−Stress 1
33 0098−8809 * Label, Certification 1
34 0405−9057 * Bracket, Enclosure 0
35 J0319−0852 Bracket, Battery Charger 1
36 J0321−0001 Holder, Fuse (Not Illustrated) 1
37 J0321−0002−03 Fuse 16A (Not Illustrated) 1

E 2011 Copyright Cummins Power Generation Page 51


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Low Fuel Level − Shutdown/Warning

Item Part No. Description Qty


1 J0307−0002 Relay, Base (2 Pole) 1
2 J0307−0008−02 Relay, Timer (24 Volt) 1
3 0332−2878 Bracket, End − Terminal 2
J0319−0741 Box, Junction(Not Illustrated) 1

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Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

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E 2011 Copyright Cummins Power Generation Page 53


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Control
20
32 24
12
25 9
2
33 4

3
10
11

5 1

26 17
26 15
6 23
29
16
30 26
19
13
34 31 27
22

28
35 21

7
Ó
Ó
36
8

18
14
Ó

Page 54 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Control − PCC2100

Item Part No. Description Qty


1 0319−4487 Box, Control 1
2 0319−4488 Door Control 1
3 0300−5467 Display, Digital 1
4 0332−3896 Clamp, Cable 4
5 0300−5180 Board, Printed Circuit − Bargraph 1
6 0300−5383 Board, Printed Circuit − LED 1
7 0819−1137−02 Screw, Pan Head − Cross Recessed (M3 x 8) 4
8 0098−7904 Label, Danger 2
9 0338−3991 Harness, Control − Door 1
10 0402−0764−01 Mount, Isolator 4
11 0406−0845 Pin, Hinge 1
12 0322−0491 Lamp, LED 3
13 0327−1379−01 Board, Printed Circuit − Base 1
14 0319−4497 Guard, Electrical 1
15 0517−0356 Plug, Hole (Fits 22.5mm DIA. Hole) 1
16 0517−0357 Plug, Hole (Fits 38mm DIA. Hole) 1
17 0517−0355 Plug, Hole (Fits 16mm DIA. Hole) 2
18 0815−0792−02 Screw, Machine − Pan Head (M4 x 0.7 x 8) 2
19 0819−1144 Screw, Pan Head − Cross Recessed (M6 x 8) 2
20 0300−5446 Panel, Membrane With Bargraph 1
21 0332−2420 Mount, Cable Tie 2
22 0327−1275 Board, Printed Circuit − NCM 1
23 0870−2213−02 Standoff, Hex Threaded − With NCM 4
24 0338−5027 Kit, Control Harness 1
25 0322−0488 Lens, LED 3
26 0819−1137−01 Screw, Pan Head − Cross Recessed (M3 x 6) 17
27 0335−0189 Cable, Ribbon 1
28 0332−1445 Tie, Cable 3
29 0098−7918 Label, Information 1
30 0098−7961−01 Label, Information − Panel Insert 1
31 0098−7989 Label, Instruction − Torque 1
32 0308−0999 Switch, Emergency Stop 1
33 0308−1085 Switch, Selector 1
34 0098−8057 Label, Information − Rating 1
35 0098−6984 Label, UL 1
36 0337−0049 Strap, Bond 1

E 2011 Copyright Cummins Power Generation Page 55


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Control

Control − PCC3100

Item Part No. Description Qty


1 Control, PowerCommand 1

Note: For PowerCommand Control Service Replacement Parts,


Order PowerCommand Control For Generator Sets Parts Manual Number
0960−0205.

Page 56 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Control Heater − PCC2100

2
3

2
3

7
6

Item Part No. Description Qty


1 0300−4515−02 Heater Assembly, Control − 100 Watt, 240 Volt 1
2 0332−2420 Mount, Cable Tie 3
3 0332−1445 Tie, Cable 3
4 0335−0173−02 Cable, Control Heater − 240V 1
5 0098−6928 6 Tag, Heater 240V 1
6 0098−6195 Label, Caution 1
7 0323−2003−02 Strain Relief 1

E 2011 Copyright Cummins Power Generation Page 57


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Control Relay − PCC2100

5
1

2
4

Item Part No. Description Qty


1 0332−3842 Rail, Terminal Block 1
2 0823−1006−02 Screw, Pan Head (M5) 2
3 0307−2874 Relay, Control − 24V 3
4 0332−2878 Bracket, End − Terminal 2
5 0338−4209 Harness, Relay 1

Page 58 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Alarm Module (Option)

4
1

Item Part No. Description Qty


1 0300−4000 Module, Alarm (24V) 1
2 0800−0006 Screw, Cap − Hex Head (1/4−20 x 7/8) 2
3 0850−0040 Washer, Lock (1/4) 2
4 0862−0001 Nut, Hex (1/4−20) 2
5 0323−2003−01 Strain Relief 1

E 2011 Copyright Cummins Power Generation Page 59


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Key Operator Switch (Option)

2
1

Item Part No. Description Qty


1 0308−1045 Switch, Key Operator 1
2 0308−1046 Key 2

Page 60 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Current Transformer

Item Part No. Description Qty


1 Transformer, Current (CT21, CT22, CT23)
0302−2058−13 Ratio 3943/1 3
0302−2058−16 Ratio 4731/1 3
0302−2058−32 Ratio 5750/1 3

E 2011 Copyright Cummins Power Generation Page 61


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Regulator and PCB − Potted

1 3
2
4

Item Part No. Description Qty


1 0300−4985−02 Bus PT Module 240 Volts 1
2 0300−4307 PCB−Potted Governor, 24V 1
3 0300−4308−02 PCB−Potted PT/CT Module 240 Volts 1
4 0300−4306 Regulator−Auto Volt (24V) 1

Page 62 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Circuit Breaker (Option)

7
3 4

Item Part No. Description Qty


1 J0319−0579 Box, Circuit Breaker (Includes Parts Marked *) 1
2 * Cover, Breaker Box (Top) 1
3 * Cover, Breaker Box (Bottom) 1
4 * Cover, Breaker Box (Front) 1
5 * Bracket, Side 2
6 * Bracket, Circuit Breaker Mounting 1
7 Breaker, Circuit (Includes Mounting Screws)
J0320−0130−05 Standard, 3P MCCB 2000A 1
J0320−0416 With Shunt Trip, 24Vdc 1
J0320−0417 With Auxiliary Contacts and Trip Alarm 2

E 2011 Copyright Cummins Power Generation Page 63


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Wiring Harness − AC (PCC2100)

Item Part No. Description Qty


1 0338−4186 Harness, Wiring − PMG (Includes Plug) 1
2 0323−1523 Plug, Connector (24 Place) 1

Page 64 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Wiring Harness − AC (PCC3100)

Item Part No. Description Qty


1 0338−3019 Harness, Wiring − PCC3100 (Includes Parts Listed Below) 1
2 0323−1644−03 Plug, Connector (12 Place) 1
3 0323−1648 Socket, Terminal 10

E 2011 Copyright Cummins Power Generation Page 65


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Wiring Harness − Components Interconnection

4
5

6
7

8
9

10

Page 66 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Wiring Harness − Components Interconnection


Item Part No. Description Qty
1 Harness, Wiring − Interconnect
0338−3199 Used With Model HC4, HC5 Generators − Single Set (Includes Parts 1
Marked *)
0338−3201 Used With Model HC6, HC7 Generators − Single Set (Includes Parts 1
Marked #)
0338−3202 Used With Model HC6, HC7 Generators − Paralleling Sets (Includes Parts 1
Marked +)
0338−3525 Used With Model UC22, UCD22, UC27, UCD27 Generators − Single Set 1
(Includes Parts Marked ^)
2 Plug, Connector − 23 Place
0323−1605−01 *#+^ Colored Black (P1) 1
0323−1605−03 *#+^ Colored Grey (P2) 1
0323−1605−04 *#+^ Colored Blue (P3) 1
3 Socket, Contact (Used In P1, P2, P3, P8)
0323−1614−01 *^ Model HC4, HC5, UC22, UCD22, UC27, UCD27 Generators Model 57
HC6, HC7 Generators
0323−1614−01 # Single Set 54
0323−1614−01 + Paralleling Sets 75
4 Socket, Contact
0323−1492 *^ Model HC4, HC5, UC22, UCD22, UC27, UCD27 Generators (Used 7
In P12)
0323−1492 #+ Model HC6, HC7 Generators (Used In P1, P12) 9
5 0323−1582 *#+^ Plug, Connector − 12 Place (Colored Grey) (P12) 1
6 0323−1583 *#+^ Wedge (Used In P12) 1
7 Block, Terminal (Used In TB1)
0332−3125−02 *^ Model HC4, HC5, UC22, UCD22, UC27, UCD27 Generators 4
(10 Pole Block, Single Level)
Model HC6, HC7 Generators
0332−3125−02 # Single Set (10 Pole Block, Single Level) 4
Paralleling Sets
0332−3125−02 + 10 Pole Block, Single Level 5
0332−3125−04 + Single Pole, Double Level 10
8 Tag, Terminal (Used In TB1)
0332−2842−21 *^ Model HC4, HC5, UC22, UCD22, UC27, UCD27 Generators 1
(Numbered 1 Through 50)
Model HC6, HC7 Generators
0332−2842−21 # Single Set − Numbered 1 Through 50 1
Paralleling Sets
0332−2842−21 + Numbered 1 Through 50 1
0332−2842−22 + Numbered 51 Through 100 1
9 0332−2840−02 *#^ Partition, Terminal − Single Set (Used On TB1) 2
10 Jumper, Terminal (Used On TB1)
0332−2843−01 *#^ Used On Single Level Terminal Blocks 1
0332−2843−05 + Used On Double Level Terminal Blocks 1
* − Parts Included In 338−3199
338 3199 Interconnect Wiring Harness
# − Parts Included In 338
338−3201
3201 Interconnect Wiring Harness
+ − Parts Included In 338
338−3202
3202 Interconnect Wiring Harness
^ − Parts Included In 338−3525 Interconnect Wiring Harness

E 2011 Copyright Cummins Power Generation Page 67


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Wiring Harness − Engine Extension (PCC2100)

18

19

2
16
3
4
17

6 7

8 5
20

11
10

12
15
14

13

Page 68 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Wiring Harness − Engine Extension (PCC2100)

Item Part No. Description Qty


1 0338−4232 Harness, Wiring − Engine to Control (Includes Parts Listed Below) 1
2 0323−1493 Plug, Connector (3 Place) 1
3 0323−1503 Wedge, Plug 1
4 0338−2592−03 Cable, Magnetic Pickup 1
5 0323−1492 Socket, Contact 3
6 0323−1708 Seal, Cable 4
7 0323−1666 Socket, Connector (3 Place) 1
8 0323−1667 Socket, Contact 3
9 0319−2006−05 Bracket, Mounting − Terminal 1
10 0332−0604 Block, Terminal (5 Place) 1
11 0332−1043 Jumper 4
12 0815−0538 Screw, Machine − Round Head − Cross Recessed − W/IT (#8−32 x 1/2”) 2
13 0321−0371 Holder, Fuse 1
14 0321−0372−01 Fuse − 3 Amp 1
15 0416−1021−03 Boot 2
16 0323−1525 Connector − 36 Pin 1
17 0323−1755 Connector, Socket − Housing 2
18 0332−3792−01 Cover, Terminal Block (Includes Spring Clips) 1
19 0323−1765 Housing, Connector − 4 Pin 1
20 0307−2817−02 Relay − 24V 1

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Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Wiring Harness − Engine Extension (PCC3100)

13

16 18
30

3 20

10

2
14 17 23

21
9
32

5 11
15 24
26 4

7 29

31
12 28
8
6 27

19 22
25

Page 70 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Wiring Harness − Engine Extension (PCC3100)

Item Part No. Description Qty


1 0338−2607 Harness, Wiring − Engine 1
2 0338−3285 Harness, Jumper 1
3 0321−0339 Holder Assembly, Fuse (Includes Fuse) 1
4 0402−0510 Isolator, Vibration 1
5 0321−0307−07 *# Fuse (20 Amp) 1
6 0332−0604 *# Block, Terminal − 5 Place (B1) 4
7 0815−0538 * Screw, Machine − Round Head − Cross Recessed W/IT (#8−32 x 1/2”) 6
8 0815−0839 * Screw, Pan Head − Cross Recessed W/ET (#10−32 x 3/8”) 2
9 0319−2006−01 *# Bracket, Mounting − Terminal −26 1
10 0319−2006−02 *# Bracket, Mounting − Terminal (GND) 1
11 0323−1667 *# Socket, Terminal (E1) 1
12 0323−1666 Connector, Socket (E1) 1
13 0323−1643−01 *# Housing, Plug − 6 Circuit 1
14 0323−1444 *# Socket, Terminal (E6) A/R
15 0332−3096−01 *# Terminal, Socket (E2,E4) A/R
16 0323−1540 16 Connector, Socket (E2,E3,E4) 3
17 0323−1637 17 Connector, Socket 1
18 0323−1615 *# Plug (P4, 5 & 6) A/R
19 0323−1492 *# Socket, Female (P7) A/R
20 0323−1623 *# Plug (6 Pin) (P7) 1
21 0323−1624 *# Wedge, Plug−6 Pin (P7) 1
22 0323−1648 *# Socket, Terminal A/R
23 0323−1491 *# Pin, Terminal A/R
24 0323−1581 *# Wedge, Receptacle (12 Pin) 1
25 0323−1580 *# Housing, Receptacle (J12) 1
26 0307−2817−01 * Relay 1
27 0319−3180 * Bracket, Mounting 1
28 0323−1614−01 *# Socket, Contact (P4,P5,P6) A/R
29 0323−1605−02 *# Connector, Plug − 23 Pin (P4,P6) 2
30 0323−1605−03 *# Connector, Plug − 23 Pin (P5) 1
31 0332−1043 *# Jumper 4
32 0338−2592−01 Cable, Magnetic Pickup 1

* = 12V System
# = 24V System

E 2011 Copyright Cummins Power Generation Page 71


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

This page is Intentionally blank.

Page 72 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Topical Index

A Cap, Rain, 23
Cartridge, Heater, 37
Alarm, Trip, 63
Charger, Battery, 51
Alternator, 10 , 11
Cleaner, Air − Heavy Duty, 23
Cleaner, Air − Standard Duty, 21
B Contact, Auxiliary, 63
Control − PCC2100, 55
Band, Mounting, 23
Control − PCC3100, 56
Battery, 16
Control, PowerCommand, 10 , 11
Bearing, Fan, 25 , 29 , 31
Cover, Breaker Box, 63
Belt, Fan, 27
Cover, Entrance Box, 42
Block, Terminal, 37
Cover, Terminal Box, 37
Board, Printed Circuit − Bargraph, 55
Board, Printed Circuit − Base, 55
Board, Printed Circuit − LED, 55 D
Board, Printed Circuit − Lonworks, 55 Display, Digital − Control − PCC 2100, 55
Box, Circuit Breaker, 63
Box, Control − PCC 2100, 55
E
Box, Entrance, 42
Engine, 10 , 11
Box, Heater Control, 18
Engine Accessories − PCC 2100, 13
Box, Junction, 52
Engine Accessories − PCC 3100, 15
Box, Terminal − Generator Heater, 37
Exhaust System (Open Set), 17
Box, Terminal − P7 Alternators, 41
Box, Terminal Installation, 41
Bracket, Air Cleaner, 21 F
Bracket, Battery Charger, 51 Fan, Impeller, 25 , 27 , 29 , 31
Bracket, Coolant, 18 Flange, Exhaust, 17
Bracket, End − Terminal, 52 Fuel, Low Level − Shutdown/Warning, 52
Bracket, Heater Mounting, 37
Breaker, Circuit, 63
G
Gasket, Exhaust, 17
C Gasket, Tank, 47
Cable, Battery, 16 Gasket, Terminal Box, 37
Cable, Control Heater, 57 Generator Installation, 34
Cable, Starter, 13 Governor, PCB − Potted, 62
Cap, Fill − Fuel, 45 , 47 Guard, Alternator, 38
Cap, Radiator, 25 , 27 , 29 , 31 Guard, Belt, 38

E 2011 Copyright Cummins Power Generation Page 73


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Index (Continued)

H Muffler, 17

Harness, Battery Charger, 51


Harness, Relay, 58
N
Harness, Wiring − AC (PCC2100), 64 NPT Connection, 23
Harness, Wiring − AC (PCC3100), 65
Harness, Wiring − Engine Extension (PCC2100), 69
P
Harness, Wiring − Engine Extension (PCC3100), 71
Paint and Thread Sealant, 9
Harness, Wiring − Engine to Control (PCC2100), 69
Panel, Tank, 45 , 47
Harness, Wiring − Interconnection, 67
Pickup, Magnetic, 13 , 15
Harness, Wiring − Low Coolant Level Sender, 32
Pipe, Bottom, 25
Heater, Coolant, 18
Pipe, Top, 25 , 27
Heater, Generator (Option), 37
Plug, Drain, 25 , 27 , 29
Hose, Fuel, 45 , 47
Plug, Oil Drain, 13 , 15
Hose, Hump, 21
Pulley, Fan, 25 , 27 , 29 , 31
Hose, Jacket Water Inlet, 25
Pump, Hand, 45 , 47
Hose, Jacket Water Outlet, 25 , 27

I R
Radiator, 10 , 11
Indicator, Restriction, 21
Radiator − C1400 D5, C1250 D6 − 40DegC, 25 , 29
Isolator, Vibration, 13 , 15
Radiator − C2000 D6 − 40DegC, 60 Hz, 27 , 31
Regulator, 62
K Relay, Base, 52
Kit, Heater − Coolant Heater, 18 Relay, Control − PCC2100, 57 , 58

Kit, Varistor, 34 Relay, Timer, 52

L S
Line, Fuel, 13 , 15 Sender, Low Coolant Level − PCC2100, 33
Sender, Low Coolant Level − PCC3100, 32
Sender, Oil Pressure, 13 , 15
M Sensor, Temperature, 13 , 15
Main Components − C1400 D5, C1250 D6, 10 Service Consumables, 9
Main Components − C1675, C1675 D5A, C1500 D6, 11 Shaft, Fan, 25 , 29 , 31
Minder, Gauge, 23 Shield, Heat, 21
Module, Alarm, 59 Shunt Trip, 63
Module, Alarm (Option), 59 Skid, 43
Module, Bus PT, 62 Solenoid, Pilot, 13 , 15

Page 74 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Index (Continued)
Starting System, 16 Tray, Battery, 16
Strainer, Fuel, 45 , 47 Tube, Air Inlet, 21 , 23
Strap, Air Cleaner, 21
Switch, Float, 45 , 47
Switch, Key Operator, 60
V
Switch, Murphy, 31 Valve, Ball, 18 , 25 , 27 , 29 , 31 , 45 , 47
Valve, Check, 31
Valve, Gate, 45 , 47
T Valve, Shutoff, 13 , 15
Tank, Fuel − 1000 litres (Single Wall), 47
Tank, Fuel − 700 litres (Single Wall), 45
Tank, Subbase Fuel, 48
W
Transformer, Current, 61 Wrapper, Control Box, 41

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Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

This page is Intentionally blank.

Page 76 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page

000C−0672, 51 0302−2058−16, 61 0323−1493, 69 0332−1794, 51


0098−4732, 38 0302−2058−32, 61 0323−1503, 69 0332−2420, 55 , 57
0098−6195, 57 0306−5281, 51 0323−1523, 64 0332−2634, 41
0098−6928, 57 0307−2621−02, 13 , 15 0323−1525, 69 0332−2840−02, 67
0098−6984, 55 0307−2817−01, 71 0323−1540, 71
0332−2842−21, 67
0098−7281, 37 0307−2817−02, 69 0323−1580, 71
0332−2842−22, 67
0098−7895−C, 8 0307−2874, 58 0323−1581, 71
0332−2843−01, 67
0098−7902−05, 8 0308−0999, 55 0323−1582, 67
0332−2843−05, 67
0098−7904, 55 0308−1045, 60 0323−1583, 67
0332−2878, 52 , 58
0098−7918, 55 0308−1046, 60 0323−1605−01, 67
0098−7961−01, 55 0308−1085, 55 0323−1605−02, 71 0332−3023, 37

0098−7989, 55 0309−0269, 15 0323−1605−03, 67 , 71 0332−3024−14, 37

0098−8057, 55 0315−1634, 51 0323−1605−04, 67 0332−3096−01, 71


0098−8101−B, 8 0319−2006−01, 71 0323−1614−01, 67 , 71 0332−3125−02, 67
0098−8244, 51 0319−2006−02, 71 0323−1615, 71 0332−3125−04, 67
0098−8505−02, 8 0319−2006−05, 69 0323−1623, 71 0332−3196, 34
0098−8809, 51 0319−2236, 13 , 15 0323−1624, 71 0332−3792−01, 69
0098−8866, 51 0319−3180, 71 0323−1637, 71
0332−3842, 58
0179−3446−03, 41 0319−3277, 41 0323−1643−01, 71
0332−3896, 55
0193−0432, 15 0319−4487, 55 0323−1644−03, 65
0335−0173−02, 57
0193−0444, 13 , 15 0319−4488, 55 0323−1648, 65 , 71
0335−0189, 55
0193−0468, 32 , 33 0319−4497, 55 0323−1666, 69 , 71
0337−0049, 55
0193−0529−01, 13 0319−5082−02, 41 0323−1667, 69 , 71
0338−2592−01, 71
0205−0309, 51 0319−5083−02, 41 0323−1678−02, 51
0232−3849, 37 0319−5085−02, 41 0323−1708, 32 , 69 0338−2592−03, 69

0249−0798, 34 0319−5097−02, 41 0323−1709, 32 0338−2607, 71


0300−4000, 59 0319−5181−02, 41 0323−1755, 69 0338−3019, 65
0300−4306, 62 0319−5183−02, 41 0323−1765, 32 , 69 0338−3199, 67
0300−4307, 62 0319−5190−02, 41 0323−2003−01, 59 0338−3201, 67
0300−4308−02, 62 0319−5488−02, 41 0323−2003−02, 57 0338−3202, 67
0300−4515−02, 57 0319−5655−02, 41 0327−1275, 55 0338−3285, 71
0300−4985−02, 62 0321−0237, 51 0327−1379−01, 55
0338−3525, 67
0300−5127−02, 10 , 11 0321−0307−07, 71 0327−1403, 51
0338−3594, 32
0300−5180, 55 0321−0339, 71 0327−1713, 51
0338−3991, 55
0300−5383, 55 0321−0371, 69 0330−0141−03, 37
0338−4186, 64
0300−5446, 55 0321−0372−01, 69 0330−0141−04, 37
0338−4209, 58
0300−5459−02, 10 , 11 0322−0488, 55 0330−0142, 37
0300−5467, 55 0322−0491, 55 0332−0604, 69 , 71 0338−4232, 69

0300−5877, 51 0323−1444, 71 0332−1043, 69 , 71 0338−4444, 51


0300−6430, 51 0323−1491, 71 0332−1389, 32 , 37 0338−4510, 51
0302−2058−13, 61 0323−1492, 67 , 69 , 71 0332−1445, 55 , 57 0338−5027, 55

E 2011 Copyright Cummins Power Generation Page 77


Parts Manual Publication A035D897
Model: C1250 D6−C1675 D5A Issue 1 − 1-2011

Numerical Index (Continued)


Part No. Page Part No. Page Part No. Page Part No. Page

0402−0510, 71 0815−0959−03, 51 3179692, 21 , 23 J0130−8124, 25


0402−0610, 13 , 15 0819−1137−01, 55 3179693, 21 J0130−8166−01, 31
0402−0764−01, 55 0819−1137−02, 55 3179694, 21 , 23 J0130−8281, 31
0404−0009, 51 0819−1144, 55 3201128, 21 , 23 J0130−8296, 25
0404−0010, 51 0821−0014, 41 3628604, 21 J0130−8340, 25
0404−0568, 51 0821−6003−02, 41 3630688, 21 J0130−8341, 25
0404−0569, 51 0822−3047, 37 363068800, 23 J0130−8378, 27
0405−9057, 51 0822−3075, 37 3630836, 21
J0130−8379, 31
0406−0845, 55 0823−0002−08, 51 3631822, 21
J0130−8432, 27
0416−0680, 13 , 15 0823−1001−01, 51 3631981, 21
J0130−8433, 27
0416−1021−03, 69 0823−1001−02, 51 3631983, 21
J0130−8434, 9 , 27
0504−00280, 13 , 15 0823−1006−02, 58 3633971, 21
J0130−8435, 27
0505−0019−01, 13 , 15 0850−0040, 59 390516100, 23
J0130−8436, 27
0508−0071, 51 0850−0050, 15 391820900 S, 23
J0130−8437, 27
0508−0228, 37 0850−2003, 37 391823700 S, 23
0508−1090, 41 0850−2004, 37 J0130−8438, 27
89585K−20, 23
0517−0021, 37 0850−2005, 37 J0130−8439, 27
89587K−20, 23
0517−0131, 41 0850−2012, 34 89588K−20, 23 J0130−8440, 27
0517−0355, 55 0856−0002, 51 89852K−20, 23 J0130−8441, 27
0517−0356, 55 0856−0010, 41 J0130−8607, 31
0517−0357, 55 0860−0008, 51 J0130−8679, 25
0518−0548−24, 41 0860−2005, 37 , 51
A J0130−8689, 25
0518−0548−42, 41 0860−2006, 37 A001P142, 51 J0130−8690, 25
0518−0548−44, 41 0862−0001, 59 A034C080, 17 J0130−8696, 29
0518−0601, 9 0870−0183, 13 , 15 AH1907600, 9 , 23 J0130−8734, 31
0525−0305, 9 0870−0212, 13 , 15 J0130−8735, 31
0526−0399−60, 41
0526−0416, 34
0870−2055, 41
0870−2213−02, 55
J J0130−8736, 31
J0130−8737, 31
0526−1115, 41 0898−1254−25, 37 J:PI734B1, 10
J0130−8738, 31
0800−0006, 59 0901−0107, 51 J:PI734D1, 11
J0130−8739, 31
0800−0052, 15 103009, 21 , 23 J0099−0001−07, 45
J0130−8740, 31
0800−2008, 37 140314, 21 J0099−0001−09, 47
J0130−8741, 31
0800−2061, 41 17895700, 21 J0099−0001−10, 48
J0130−8742, 29
0800−2543−07, 34 185804, 21 , 23 J0099−0001−12, 48
J0130−0143, 11 , 27 J0130−8743, 29
0805−2022, 34 205059, 21 , 23
0812−0003, 51 206028, 21 , 23 J0130−0145, 10 , 29 J0130−8744, 29

0812−0067, 13 , 15 3000082, 21 , 23 J0130−0146, 11 , 31 J0130−8745, 29

0814−2145, 51 3030774, 9 , 21 J0130−0149, 10 , 25 J0130−8746, 29


0815−0538, 69 , 71 3030792, 21 J0130−8110, 25 , 27 , 29 , 31 J0140−0038, 23
0815−0792−02, 55 3050499, 21 J0130−8113, 29 , 31 J0140−0090−01, 23
0815−0839, 71 3051793, 21 , 23 J0130−8122, 25 , 27 , 29 , 31 J0140−0090−02, 23

Page 78 E 2011 Copyright Cummins Power Generation


Publication A035D897 Parts Manual
Issue 1 − 1-2011 Model: C1250 D6−C1675 D5A

Numerical Index (Continued)


Part No. Page Part No. Page Part No. Page Part No. Page

J0140−0137, 23 J0321−0002−03, 51 J0503−0167−06, 25 , 27 , 29 , J0505−0026−02, 45 , 47


31
J0149−0021−03, 45 , 47 J0332−0001−01, 15 J0505−0026−04, 25 , 27 , 29 ,
J0503−0167−09, 25 , 27 , 29 , 31
J0149−0046, 45 , 47 J0332−0110, 13 , 15 31
J0150−0020, 13 , 15 J0333−0044, 18 J0505−0026−06, 45 , 47
J0503−0168−01, 25 , 27 , 29 ,
J0155−0001−07, 17 J0333−0052, 18 31 J0505−0034, 13 , 15

J0155−0011−08, 17 J0334−0185−01, 16 J0503−0195−01, 27 , 31 J0520−0001, 45 , 47


J0155−0029−10, 17 J0334−0204, 16 J0503−0196−02, 25 J0541−0002−07, 17
J0155−0031, 17 J0402−0005−02, 43 J0503−0196−09, 31 J0541−0003−07, 17
J0155−0039−03, 17 J0402−0005−04, 43 J0503−0196−10, 27
J0155−0244−34, 23 J0503−0196−18, 29
J0155−0479, 17
J0402−0005−05, 43
J0403−1018, 43 J0503−0197−04, 25 K
J0155−0479−03, 17 J0403−1029, 43 J0503−0197−05, 29 KTA50G3, 10
J0159−0001, 45 , 47 , 48 J0403−1037, 43 J0503−0197−07, 27 KTA50G8, 11
J0159−0006, 45 , 47 J0403−1043, 43 J0503−0197−12, 31
KTA50G9, 11
J0159−0073, 45 J0503−0205−01, 25 , 27 , 29 ,
J0405−0018, 47 KTA50GS8, 11
31
J0159−0082, 48 J0416−0001−02, 16
J0503−0207−03, 25 , 27 , 29 ,
J0159−0089, 47 J0416−0003, 16 31
J0159−0422, 48 J0416−0015−04, 16 J0504−0002−02, 48 O
J0191−0014−07, 37 J0416−0111, 16 J0504−0004−03, 45 , 47
OTS9−9291, 51
J0191−0071, 38 J0416−0130, 15 J0504−0005−01, 45 , 47
J0193−0050−03, 48 J0416−0138−04, 16 J0504−0006−03, 25 , 27 , 29 ,
J0307−0002, 52 J0502−0003−05, 48
31
Q
J0307−0008−02, 52 J0504−0006−04, 18
J0502−0003−07, 48
J0504−0006−05, 13 , 15 Q458047−20, 23
J0309−0003, 45 , 47 J0502−0005−06, 48
J0319−0069, 18 J0505−0003−04, 25 , 27 , 29 ,
J0502−0006−03, 48 31
J0319−0579, 63
J0502−0062−02, 25 , 27 , 29 , J0505−0003−05, 18 S
J0319−0634, 42 31
J0505−0003−06, 45 , 47
J0319−0741, 52 J0503−0005−04, 48 S 112, 21 , 23
J0505−0009−01, 13 , 15
J0319−0852, 51 J0503−0005−06, 45 , 47 , 48 S 195, 21 , 23
J0505−0012−01, 45 , 47
J0320−0130−05, 63 J0503−0006, 9 , 13 , 15 S 217, 21 , 23
J0505−0014−04, 25 , 27 , 29 ,
J0320−0416, 63 J0503−0007, 9 , 13 , 15 31 S 604, 21 , 23
J0320−0417, 63 J0503−0135−01, 45 , 47 J0505−0014−06, 13 , 15 S 608, 21 , 23
J0321−0001, 51 J0503−0167−03, 27 , 31 J0505−0017−06, 48 S 610, 23

E 2011 Copyright Cummins Power Generation Page 79


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