ASSIGNMENTS 2

INTRO TO IE
Ardia Bintang Fajar Kusuma
004202000029
 DEFECT DEFECTS OF
OCCURENCES Use pareto analysis to investigate the following
Components not 143 data collected on a printed circuit board
adhering assembly line
Excess adhesive 71
Misplaced 601
transistors a. Prepare a graph data
Defective board 146 b. What conclusions do you reach?
dimensions
Mounting holes 12
improperly
positioned
Circuitry problems 90
on final test
Wrong 212
component
 CUMULATIVE
NUMBER OF
PERCENT CUMULATIVE PERCENT
DEFECT
NUMBER NUMBER OF NUMBER OF
DEFECT OCCURENCE
OF DEFECT DEFECT DEFECT
S
OCCURANCES OCCURENCES OCCURENCE
S

Misplaced transistor 601 47% 601 47%

Wrong component 212 17% 813 64%

Defective board dimension 146 11% 959 75%

CONCLUSION :
Components not adhering 143 11% 1102 86% From the pareto diagram we
can conclude in which to
Circuirity problems on final test 90 7% 1192 93%
reduce disability we must
Excess adhesive 71 6% 1263 99% solve the dominant factor
problem in misplaced
Mounting holes improperly
positiones
12 1% 1275 100% transistor.
 No. of No. of Incorrect Incorrect Damage Truck

6.13
We
Shipmen Shipments Bill of Truckloa d s
ek
ts with Defects Loading d Product Lates

1 23 5 2 2 1 0
2 31 8 1 4 1 2 Southwest Wood Treating has been getting many complaints
3 28 6 2 3 1 0
from its major customer, Home Station about the quality of its
4 37 11 4 4 1 2
5 35 10 3 4 2 1
shipments of pressure-treated products. Rick Summers. The
6 40 14 5 6 3 0 plant manager, is alarmed that a customer is providing him
7 41 12 3 5 3 1 with the only information the company has on shipment
8 44 15 4 7 2 2 quality. He decides to collect information on defective
shipments through a form he has asked his drivers to
complete on arrirval at customer’s stores. The forms for the first
284 shipments have been turned in. They show the following
No. of New Total No. of
Week
Hires
No. of Terminations
Workers over the last 8 weeks.
1 1 0 30
2 2 1 31 Even though Rick increased his capacity by adding more
3 3 2 32 workers to his normal contingent of 30, he knew that for many
4 2 0 34 weeks he exceeded his regular his regular output of 30
5 2 2 34 shipments per week. A review of his turnover over the last 8
6 2 4 32 weeks shows the following
7 4 1 35
8 3 2 36
Question :
a. Develop a scatter diagram using total number of shipments and number of
defective shipments . Does there appear to be any relationship?
b. Develop a scatter diagram using the variable “turnover” (number of new hires plus
number of terminations) and the number of defective shipments. Does the
diagram depict a relationship between the two variables?
c. Develop a Pareto chart for the type of defects that have occurred.
d. Draw a fish-bone chart showing the possible causes of the defective shipments
 a. Develop a scatter diagram
using total number of shipments
No. of Shipments and No. of Shipments with and number of defective
Defects shipments . Does there appear
50 to be any relationship?
40

30

20

10

0
0 1 2 3 4 5 6 7 8 9
 b. Develop a scatter diagram using
the variable “turnover” (number of
Turnover & No. of Shipment with Defects new hires plus number of
16 terminations) and the number of
14
defective shipments. Does the
diagram depict a relationship
12 between the two variables?
10

0
0 2 4 6 8 10 12
d. Develop a Pareto chart for the type
of defects that have occurred.
 Material
Method
(Packaging)
(Defect Shipment)
Cardboard Box Incorect Incorect
Woods Bill Of Lading Truckload
Styrofoam Damaged
Bubble wrap Product Truck Late

Shipments
With
Tire was leaked Defects
Training worker Courier Delivery
Accident
Uncareful Stuck in traffic
The vehicle is rarely
Wrong recording bring to services
Manpower
(Truck Driver Machine
and Labor) (Vehicle)