109144-3062 F 019 Z1D 007 ME190711 INJECTION-PUMP ASSEMBLY
ZEXEL Page 1 Date: 11.09.14
Time: 21:37:09
SERVICE PARTS
Product: 109144-3062 F 019 Z1D 007 ME190711 INJECTION-PUMP ASSEMBLY
Item ZEXEL No. BOSCH No. Info Piece Designation
2 149520-0120 9 443 612 798 1 BLEEDER SCREW
3 149420-0001 9 461 629 313 1 INTERMEDIATE PLATE
5 149555-0000 9 443 612 800 1 COVER
6 149550-0020 9 443 612 799 1 SUPPLY PUMP
7 149911-0000 9 443 612 857 1 O-RING
8 149556-0000 9 443 612 801 1 COVER
9 149912-0200 9 443 612 864 1 SEAL RING
10 149916-0300 9 443 612 873 3 TORX SCREW
11 149916-0400 9 443 612 874 1 TORX SCREW
15 149600-0000 9 443 612 807 1 DRIVE SHAFT
16 149601-0000 9 443 612 808 1 KEY
17 149602-0000 9 443 612 809 A 1 PLAIN WASHER
17B 149602-0100 9 443 612 810 A 1 PLAIN WASHER
17C 149602-0200 9 443 612 811 A 1 PLAIN WASHER
17D 149602-0300 9 443 612 812 A 1 PLAIN WASHER
17E 149602-0400 9 443 612 813 A 1 PLAIN WASHER
17F 149602-0500 9 443 612 814 A 1 PLAIN WASHER
17G 149602-0600 9 443 612 815 A 1 PLAIN WASHER
17H 149602-0700 9 443 612 816 A 1 PLAIN WASHER
17I 149602-0800 9 443 612 817 A 1 PLAIN WASHER
17J 149602-0900 9 443 612 818 A 1 PLAIN WASHER
17K 149602-1000 9 443 612 819 A 1 PLAIN WASHER
18 149604-0000 9 443 612 820 1 LOCKING WASHER
20 149605-0000 9 443 612 821 1 BEARING PLATE
22 149606-0000 9 443 612 822 1 COILED SPRING
25 149610-0200 9 443 612 823 1 CAM RING
26 149615-0001 9 443 612 824 A 1 PLATE
26B 149615-0101 9 443 612 825 A 1 PLATE
26C 149615-0201 9 443 612 826 A 1 PLATE
26D 149615-0301 9 443 612 827 A 1 PLATE
26E 149615-0401 9 443 612 828 A 1 PLATE
26F 149615-0501 9 443 612 829 A 1 PLATE
26G 149615-0601 9 443 612 830 A 1 PLATE
26H 149615-0701 9 443 612 831 A 1 PLATE
26I 149615-0801 9 443 612 832 A 1 PLATE
26J 149615-0901 9 443 612 833 A 1 PLATE
26K 149615-1001 9 443 612 834 A 1 PLATE
26L 149615-1101 9 443 612 835 A 1 PLATE
26M 149615-1201 9 443 612 836 A 1 PLATE
27 149915-0000 9 443 612 867 2 TORX BOLT
31 149651-0000 9 443 612 839 1 SLIDING PIECE
33 149652-0000 9 443 612 840 1 COILED SPRING
Service parts: 109144-3062 F019Z1D007 Page 2 Date: 11.09.14
34 149653-0600 9 443 612 842 1 SHIM
35 149911-0100 9 443 612 858 2 O-RING
36 149670-0001 9 443 613 892 1 PLATE
37 479765-6720 9 443 612 895 1 TIMER PISTON SENSOR
38 149917-1300 9 443 612 877 2 BLEEDER SCREW
40 149911-0200 9 443 612 859 1 O-RING
41 149911-0300 9 443 612 860 1 O-RING
42 149660-1020 9 443 612 843 1 COVER
43 149915-0600 9 443 612 871 4 TORX BOLT
45 149620-0000 9 443 612 837 2 ROLLER
46 149621-0000 9 443 612 838 2 SHOE
50 149701-0520 9 443 612 846 1 HYDRAULIC HEAD
51 146600-0000 9 461 610 413 2 O-RING
53 149720-0000 9 443 612 851 A 1 SHIM
53B 149720-0100 9 443 612 852 A 1 SHIM
53C 149720-0200 9 443 612 853 A 1 SHIM
53D 149720-0300 9 443 612 854 A 1 SHIM
54 016020-1410 9 442 611 911 1 LOCKING WASHER
55 146433-0100 9 461 610 239 4 GASKET:D12&6.4T1.00
56 149300-0421 9 443 612 797 4 PRESSURE-CONTROL VALVE
60 149915-0100 9 443 612 868 4 TORX BOLT
61 149722-0020 9 443 614 012 1 CAPSULE
61/2 146600-0500 9 461 610 418 1 O-RING
65 149805-0621 9 443 613 373 1 GOVERNOR;ELECTRIC
66 149915-0900 9 443 612 872 6 TORX BOLT
80 106144-1130 9 461 627 023 1 TIMING CONTROL VALVE
80/7 161440-3800 9 443 610 357 1 O-RING
80/8 161440-3700 9 443 610 356 1 O-RING
82 149913-0100 9 443 612 866 1 BACKUP RING
83 149915-0300 9 443 612 869 2 TORX BOLT
100 149571-0200 9 443 612 805 1 EYE BOLT
101 139512-0500 9 411 611 625 2 GASKET
102 149920-1620 9 443 612 883 1 INLET UNION
110 149570-0521 9 443 613 372 1 OVER FLOW VALVE
111 139512-0500 9 411 611 625 2 GASKET
112 149920-1720 9 443 612 884 1 INLET UNION
120 149570-0320 9 443 612 803 1 OVER FLOW VALVE
121 139512-0500 9 411 611 625 2 GASKET
122 149920-1520 9 443 612 882 1 INLET UNION
130 149560-0120 9 443 612 802 1 CONTROL VALVE
150 149900-0220 9 443 612 770 1 PULLING ELECTROMAGNET
150/9 149912-0500 9 443 612 771 1 SEAL RING
151 149575-0001 9 443 612 806 1 FILTER
153 146621-1000 9 461 611 665 1 UNION NUT
160 479778-6421 9 443 613 438 1 EEPROM ASSY
161 149915-0500 9 443 612 870 4 TORX BOLT
205 149935-0000 9 443 612 891 1 WOODRUFF KEY
255 148650-0000 9 461 611 958 1 BINDER
256 148650-1500 9 461 627 081 1 TUBE
Service parts: 109144-3062 F019Z1D007 Page 3 Date: 11.09.14
258 148650-1700 9 461 627 090 1 PAD
800S 149500-0420 9 443 613 486 1 PUMP HOUSING
810S 149960-0020 9 443 612 894 1 REPAIR SET
856S 148851-4410 9 461 626 610 1 CONNECTOR
878S 149912-0800 9 443 612 865 1 SEAL RING
905 149950-5000 9 443 613 393 1 NAMEPLATE
910 149930-0620 9 443 612 888 1 :ORDER ONLY FROM OEM
911 149911-0600 9 443 612 863 1 :ORDER ONLY FROM OEM
912 149919-0000 9 461 626 742 3 :ORDER ONLY FROM OEM
914 149918-0000 9 443 612 879 3 :ORDER ONLY FROM OEM
920 149931-1920 9 443 612 890 1 :ORDER ONLY FROM OEM
922 149918-0400 9 443 612 880 1 :ORDER ONLY FROM OEM
923 149931-0600 9 443 612 889 1 :ORDER ONLY FROM OEM
925 149917-1400 9 443 612 878 4 :ORDER ONLY FROM OEM
930 149925-0600 9 443 613 392 1 :ORDER ONLY FROM OEM
931 149917-1600 9 443 613 391 3 :ORDER ONLY FROM OEM
948 149921-0200 9 443 612 885 1 :ORDER ONLY FROM OEM
949 149922-0000 9 443 612 886 2 :ORDER ONLY FROM OEM
950 148650-1600 9 461 627 089 1 TUBE
955 149945-0220 9 443 612 892 2 :ORDER ONLY FROM OEM
956 149917-0700 9 443 612 875 2 :ORDER ONLY FROM OEM
109144-3062 ZEXEL test values diesel fuel-injection equipment 11.09.14 21:32:34 Page 1
ZEXEL Ass'y No. 109144-3062
Bosch Ass'y No. F 019 Z1D 007
Bosch Typecode
Engine Type 4M41TC
Manufacturer MITSUBISHI
Edition date 25.01.06
1 Adjustment conditions
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO4113
Nozzle and nozzle holder assembly 1 688 901 035
P Opening pressure bar 207 207 210
Injection pipe 157808-4720
P Injection pipe mm 1.6-6-450
Inside diameter - outside diameter - length (mm)
Cooling unit 1 687 010 130
Joint assembly 157641-6820
P Transfer pump pressure kPa 40 40 40
P Transfer pump pressure kgf/cm2 0.4 0.4 0.4
Direction of rotation (viewed from drive side) R
Right
Manual controller assembly 157966-4020
ECU assembly 157966-3820
Manual controller main harness 157966-4920
Manual controller intermediate harness 157966-5720
ROM harness 157966-5020
ROM intermediate harness 157966-2421
2 Assembly dimension
CAT Designation Unit Set value min. max. Actual values OT
S Pre-stroke deg. 2.5 2 3
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
109144-3062 ZEXEL test values diesel fuel-injection equipment 11.09.14 21:32:34 Page 2
3 Key groove position at pressure delivery.
Name INJECTION PUMP PRE-STROKE
a=163.5deg
Key groove position at cylinder B's beginning of injection
A = key
B = B cylinder's beginning of static injection
C = when viewed from drive side
4 Magnet
CAT Designation Unit Set value min. max. Actual values OT
C Max. applied voltage V 8 8 8
P Test voltage V 13 12 14
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
