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Specification of MIG Welding Machine

This document specifies the requirements for a MIG/MAG welding machine, including: - It is suitable for all position welding of metals like carbon steel, stainless steel, and aluminum with shielding gases. - The main equipment includes a power source, wire feed unit, welding torch, cables, accessories, consumables, and spares. - The power source and wire feed unit are to maintain a stable welding output despite input voltage fluctuations.

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2K views3 pages

Specification of MIG Welding Machine

This document specifies the requirements for a MIG/MAG welding machine, including: - It is suitable for all position welding of metals like carbon steel, stainless steel, and aluminum with shielding gases. - The main equipment includes a power source, wire feed unit, welding torch, cables, accessories, consumables, and spares. - The power source and wire feed unit are to maintain a stable welding output despite input voltage fluctuations.

Uploaded by

nyaungzin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Specification of MIG/MAG Welding Machine

1. Purpose
It is suitable for ALL position MIG / MAG welding applications -both within shop floor
as well as at open yards and project sites (with due protection or shield against windy air). It is
also suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's
alloys, with appropriate or recommended consumable. The equipment shall be suitable for
welding with pure argon, carbon-di-oxide or argon plus carbon di-oxide gas mixture as shielding
gas and also for welding with self-shielded flux-cored wires.
2. Main Equipments & Accessories
(a) Power source
(b) Wire feed unit
(c) Welding torch
(d) Cables and hoses
(e) Accessories
(f) Consumables
(g) Spares
3. Main Technical Characteristics
3.1 Power Source
 Type - Inverter based, digitally controlled, programmable
 Supply voltage - 415±15%
 Phase - 3 P, 50/60 Hz
 Input KVA@100% duty cycle - Min.13 kVA
 Welding current rate - 40 ~ 400 A
 Open circuit voltage - 55V
 Welding current / volts @ 60% Duty cycle - 400 A
 Welding current / volts @ 100% Duty cycle- 310 A
 Type of cooling - Forced air
 Insulation class -H
 Main Features of Power Source
 Maintains stable output at fluctuation of main voltage by up to ±15%.
 Maintains consistent feeding speed at a drop of voltage due to longer secondary
welding cable or fluctuation of load current of the feeder motor.
3.2 Wire Feed Unit
 Wire feed speed - 12 ~18 m/min
 Suitable wire size - 0.8~ 1.6 Ø mm
 Wire roll drive - 4 roll drive
 Torch connection type - Standard
 Drive motor - 42V, 90W
 Main Features of Wire Feed Unit
 Stable wire feeding with fluctuation of primal input power
 Precise Feed-Back with motor
 Zero wire sleepage

3.3 Welding Torch


 Max. current capacity@60% duty cycle-under CO2 - 400 A
 Max. current capacity@60% duty cycle-under Argon - 300 A
 Length -3m
 Cooling type - Gas
 Torch end connector type - Standard
 Suitable for wires - 0.8~ 1.6 Ø mm

3.4 Cables and Hoses


 Interconnecting cable/hose assembly (15.0 m long) between Power Source and Wire
Feeder Unit.
 Earthing cable (5.0 m long) with Plug/Connector.
 Input cable (10.0 m long) with Plug.
 All Cables will be made of Copper

3.5 Accessories
 Pressure regulators and flow meters built-in with unit. (CO2, CO2+Ar)
 Trolley with Handle for portability of the unit.
 Any other accessories as recommended by vendor for better efficiency and maximum
utilization.
 Tool Kit consisting of Nozzle Cleaner, Alley keys, Pliers for cutting wire etc.

3.6 Consumables
Following consumables shall be applicable for offered Torch model.
 Gas nozzles - 5 Sets
 consumables
(i) Steel solid wire (0.8, 1.2, 1.6) - 12.5 kg spool each
(ii)Stainless steel solid wire (0.8, 1.2) - 12.5 kg spool each
(iii)Aluminum solid wire (0.8, 1.2) - 12.5 kg spool each

3.7 Spares
 Standard mechanical and electrical spare parts for main power source, wire feeder,
torch, regulators, etc. The vendor shall be clearly specified the name of supplied spare
parts and its quantities.

3.8 Country of Origin


 India or Korea or Japan

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