PS740 Series P/N 60250

Gas September 28, 2012

Domestic & Std. Export
ENGLISH

PS740 Series Gas Ovens

Model: Combinations:
• PS740G Gas • Single Oven
• Double Oven (Two-Stack)
• Triple Oven (Three-Stack)

OWNER'S OPERATING AND

INSTALLATION MANUAL
for domestic and standard export ovens

©2012 Middleby Marshall Inc.

is a registered trademark of Middleby Marshall, Inc. All rights reserved.

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406
NOTICE:
This Owner's Operating and Installation Manual should be given to the user. The operator of the oven should be
familiar with the functions and operation of the oven.
This manual must be kept in a prominent, easily reachable location near the oven.
Ovens are shipped from the factory configured for use with natural gas. If permitted by local, national and international
codes, at the time of installation the oven may be converted to propane gas operation. This conversion requires the
use of at Gas Conversion Kit that is supplied with the oven. For CE-approved ovens, the conversion is described
in the Installation section of this Manual. For domestic and standard export ovens, instructions are included in the
Gas Conversion Kit.
It is suggested to obtain a service contract with a Middleby Marshall Authorized Service Agent.
WARNING
POST, IN A PROMINENT LOCATION, THE EMERGENCY TELEPHONE NUMBER OF YOUR LOCAL
GAS SUPPLIER AND INSTRUCTIONS TO BE FOLLOWED IN THE EVENT YOU SMELL GAS.
Instructions to be followed in the event the user smells gas shall be obtained by consulting the local gas
supplier. If the smell of gas is detected, immediately call the emergency phone number of your local Gas
Company. They will have personnel and provisions available to correct the problem.
WARNING
FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause
property damage, injury, or death. Read the installation, operation, and maintenance instructions
thoroughly before installing or servicing this equipment.
WARNING
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
IMPORTANT
An electrical wiring diagram for the oven is located inside the machinery compartment.
IMPORTANT
It is the customer’s responsibility to report any concealed or non-concealed damage to the
freight company. Retain all shipping materials until it is certain that the equipment has
not suffered concealed shipping damage.
NOTICE
CONTACT YOUR MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT TO INSTALL AND
PERFORM MAINTENANCE AND REPAIRS AND IF NECESSARY TO CONVERT EQUIPMENT
FOR USE WITH OTHER GASES. AN AUTHORIZED SERVICE AGENCY DIRECTORY IS
SUPPLIED WITH YOUR OVEN.
NOTICE
Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manufacturer
of all warranty and liability.
NOTICE
Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.
NOTICE
The equipment warranty is not valid unless the oven is installed, started and demonstrated under the
supervision of a factory certified installer.
NOTICE
THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE AND SHALL BE USED
BY QUALIFIED PERSONNEL.

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 USA • (847)741-3300 • FAX (847) 741-4406
www.middleby.com

P/N 60250 September 28, 2012 II

Model No. Serial No. Installation Date
Modéle No. Serié No. Date d'installation

MIDDLEBY MARSHALL MIDDLEBY MARSHALL INC.

No Quibble Limited Warranty OVEN LIMITED WARRANTY
(U.S.A. Only) (Non U.S.A.)
The Seller warrants equipment manufactured by it to be free from
MIDDLEBY MARSHALL, HEREINAFTER REFERRED TO defects in material and workmanship for which it is responsible. The
Seller’s obligation under this warranty shall be limited to replacing or
AS “THE SELLER”, WARRANTS EQUIPMENT MANUFAC-
repairing, at Seller’s option, without charge, F.O.B. Seller’s factory,
TURED BY IT TO BE FREE FROM DEFECTS IN MATERIAL
any part found to be defective and any labor and material expense
AND WORKMANSHIP FOR WHICH IT IS RESPONSIBLE. incurred by Seller in repairing or replacing such part. Such warranty
THE SELLER’S OBLIGATION UNDER THIS WARRANTY is limited to a period of one year from date of original installation or
SHALL BE LIMITED TO REPLACING OR REPAIRING, 15 months from date of shipment from Seller’s factory, whichever
AT SELLER’S OPTION, WITHOUT CHARGE, ANY PART is earlier, provided that terms of payment have been fully met. All
FOUND TO BE DEFECTIVE AND ANY LABOR AND MATE- labor shall be performed during regular working hours. Overtime
RIAL EXPENSE INCURRED BY SELLER IN REPAIRING premium will be charged to the Buyer.
OR REPLACING SUCH PART. SUCH WARRANTY SHALL
BE LIMITED TO THE ORIGINAL PURCHASER ONLY This warranty is not valid unless equipment is installed,
AND SHALL BE EFFECTIVE FOR A PERIOD OF ONE started, and demonstrated under the supervision of a factory-
YEAR FROM DATE OF ORIGINAL INSTALLATION, OR 18 authorized installer.
MONTHS FROM DATE OF PURCHASE, WHICHEVER IS
EARLIER, PROVIDED THAT TERMS OF PAYMENT HAVE Normal maintenance functions, including lubrication, adjustment of
BEEN FULLY MET. airflow, thermostats, door mechanisms, microswitches, burners and
pilot burners, and replacement of light bulbs, fuses and indicating
lights, are not covered by warranty.
This warranty is valid only if the equipment is installed,
started, and demonstrated under the supervision of a factory-
Any repairs or replacements of defective parts shall be performed by
authorized installer. Seller’s authorized service personnel. Seller shall not be responsible
for any costs incurred if the work is performed by other than Seller’s
Normal maintenance functions, including lubrication, clean- authorized service personnel.
ing, or customer abuse, are not covered by this no quibble
warranty. When returning any part under warranty, the part must be intact
and complete, without evidence of misuse or abuse, freight prepaid.
Seller shall be responsible only for repairs or replacements of
defective parts performed by Seller’s authorized service per- Seller shall not be liable for consequential damages of any kind
sonnel. Authorized service agencies are located in principal which occur during the course of installation of equipment, or which
cities throughout the contiguous United States, Alaska, and result from the use or misuse by Buyer, its employees or others of
Hawaii. This warranty is valid in the 50 United States and the equipment supplied hereunder, and Buyer’s sole and exclusive
is void elsewhere unless the product is purchased through remedy against Seller for any breach of the foregoing warranty or
Middleby International with warranty included. otherwise shall be for the repair or replacement of the equipment
or parts thereof affected by such breach.
The foregoing warranty is exclusive and in lieu of all
The foregoing warranty shall be valid and binding upon Seller if and
other warranties, expressed or implied. There are no
only if Buyer loads, operates and maintains the equipment supplied
implied warranties of merchantability or of fitness for a hereunder in accordance with the instruction manual provided to
particular purpose. Buyer. Seller does not guarantee the process of manufacture by
Buyer or the quality of product to be produced by the equipment
The foregoing shall be Seller’s sole and exclusive obliga- supplied hereunder and Seller shall not be liable for any prospective
tion and Buyer’s sole and exclusive remedy for any action, or lost profits of Buyer.
including breach of contract or negligence. In no event shall
Seller be liable for a sum in excess of the purchase price of THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF
the item. Seller shall not be liable for any prospective or lost ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSO-
profits of Buyer. EVER. SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES
OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
This warranty is effective on Middleby Marshall equip- PURPOSE.
ment sold on, or after, February 15, 1995.
The foregoing shall be Seller’s sole and exclusive obligation and
Buyer’s sole and exclusive remedy for any action, whether in breach
of contract or negligence. In no event shall seller be liable for a sum
in excess of the purchase price of the item.

© 2012 - Middleby Marshall, A Middleby Company.

The Middleby Marshall logo is a registered trademark of Middleby Marshall, A Middleby Company.

Middleby Marshall Inc. • 1400 Toastmaster Drive • Elgin, Illinois 60120-9272 U.S.A. • (847) 741-3300 • FAX: (847) 741 4406

III P/N 60250 September 28, 2012

 TABLE OF CONTENTS
Page
Page
SECTION 1 – DESCRIPTION ............................................. 1
I. OVEN USES.............................................................. 1 SECTION 3 – OPERATION .............................................. 20
II. OVEN COMPONENTS.............................................. 1 I. LOCATION AND DESCRIPTION OF CONTROLS. 20
A. Conveyor Motor Drive.................................... 1 II. NORMAL OPERATION, STEP-BY-STEP................. 21
B. Crumb Pans................................................... 1 A. Main Screen................................................. 21
C. Conveyor........................................................ 1 B. Daily Startup Procedure............................... 21
D. End Plugs....................................................... 1 C. Daily Shutdown Procedure........................... 21
E. Eyebrows........................................................ 1 III. QUICK REFERENCE: TROUBLESHOOTING........ 22
F. Window........................................................... 1 IV. SCREEN ALERTS................................................... 22
G. Machinery Compartment Access Panel......... 1
H. Serial Plate..................................................... 1 SECTION 4 – MAINTENANCE ......................................... 23
I. Control Panel.................................................. 1 I. MAINTENANCE – DAILY........................................ 23
J. Photo Cell....................................................... 1 II. MAINTENANCE – MONTHLY................................. 24
K. Gas Burner..................................................... 1 III. MAINTENANCE – EVERY 3 MONTHS................... 25
L. Blowers........................................................... 1 IV. MAINTENANCE – EVERY 6 MONTHS.................. 26
M. ........................................................ Air Fingers V. KEY SPARE PARTS KIT......................................... 27
1
III. OVEN SPECIFICATIONS.......................................... 2 SECTION 5 – ELECTRICAL WIRING DIAGRAM............. 28
A. Dimensions..................................................... 2 I. WIRING DIAGRAM, 740 GAS OVEN, 208/240V,
B. General Specifications................................... 2 50/60 Hz, 1 Ph......................................................... 28
C. Electrical Specifications for
PS740 Gas Ovens.......................................... 2
D. Gas Orifice and Pressure Specifications
for PS740 Gas Ovens.................................... 2

SECTION 2 – INSTALLATION ........................................... 3

I. BASE PAD KIT.......................................................... 4
II. INSTALLATION KIT................................................... 6
III. VENTILATION SYSTEM......................................... 12
A. Requirements............................................... 12
B. Recommendations....................................... 12
C. Other Ventilation Concerns.......................... 12
IV. ASSEMBLY............................................................. 13
A. Base Pad, Legs, Casters.............................. 13
B. Stacking........................................................ 14
C. Restraint Cable Installation.......................... 14
D. Conveyor Installation.................................... 15
E. Standoff Installation...................................... 15
V. FINAL ASSEMBLY.................................................. 16
VI. ELECTRICAL SUPPLY........................................... 16
Connection........................................................ 17 NOTE
VII. GAS SUPPLY.................................................... 17 Wiring Diagrams are in Section 5 of this Manual.
A. Gas Utility Rough-In Recommendations...... 17
The diagram for each oven is also on the lower
B. Connection................................................... 18
C. Gas Conversion............................................ 18 inner surface of its Control Console.
D. Propane Conversion..................................... 18
E. Adjusting the Maximum Pressure Setting.... 18
F. Adjusting the Minimum Pressure Setting..... 19
G. Checkout...................................................... 19
H. Maintenance................................................. 19

P/N 60250 September 28, 2012 IV

 SECTION 1 – DESCRIPTION
I. OVEN USES Figure 1-1. Oven Components

PS740 Series Ovens can be used to bake and/or cook a wide

variety of food products, such as pizza, pizza –type products,
cookies, sandwiches and others.

II. OVEN COMPONENTS – see Figure 1-1.

A. Conveyor Drive Motor: Moves the conveyor.
B. Crumb Pans: Catch crumbs and other materials that drop
through the conveyor belt. One crumb pan is located at
each end of the conveyor.
C. Conveyor: Moves the food product through the oven.
D. End Plugs: Allow access to the oven’s interior.
E. Eyebrows: Can be adjusted to various heights to prevent
heat loss into the environment.
F. Window: Allows the user to access food products inside
the baking chamber.
G. Machinery Compartment Access Panel: Allows access
to the oven’s interior and control components. No user ser-
viceable parts are located in the machinery compartment.
H. Serial Plate: Provides specifications for the oven that affect
installation and operation. Refer to Section 2, Installation
for details.
I. Control Panel: Location of the operating controls for the
oven. Refer to Section 3, Operation, for details.
J. Photo Cell: Turns oven On when beam is interrupted.
Not Shown:
K. Gas Burner (gas ovens): Heat air, which is then projected
to the air fingers by the blowers.
L. Blowers: Project hot air from the burner or heating element
to the air fingers.
M. Air Fingers: Project streams of hot air onto the food product.

1 P/N 60250 September 28, 2012

I. OVEN SPECIFICATIONS
Table 1-1 Dimensions Single Oven Double Oven Triple Ove
Overall Height 48-3/16″ (1219mm) 62-3/4″ (1575mm) 78-11/16″ (1981mm)
Overall Depth 60″ (1524mm) 60″ (1524mm) 60″ (1524mm)
Overall Length 76-1/2″ (1930mm) 76-1/2″ (1930mm) 76-1/2″ (1930mm)
Conveyor Width – belt width is 32″ 33-1/2″ (838mm) 33-1/2″ (838mm) 33-1/2″ (838mm)
or 2 × 15″ (381mm) or 2 × 15″ (381mm) or 2 × 15″ (381mm)
Shortened Exit Conveyor - 24″ Single Oven Double Oven Triple Ove
Overall Depth 52.75″ (1340mm) 52.75″ (1340mm) 52.75″ (1340mm)
Overall Length 69″ (1753mm) 69″ (1753mm) 69″ (1753mm)
* All other dimension are the same
Recommended Minimum Clearances
Rear of Oven to Wall 3″ (76mm) 3″ (76mm) 3″ (76mm)
Control end of conveyor to Wall 1″ (25.4mm) 1″ (25.4mm) 1″ (25.4mm)
Non-control end of conveyor to Wall) 1″ (25.4mm) 1″ (25.4mm) 1″ (25.4mm)

Table 1-2: General Specifications PS740 GAS 32″ Belt 24″ Belt
Weight 1150 lbs. (522kg) 1150 lbs. (522kg)
Rated Heat Input 99,000 BTU (25,000kcal, 29 kW/hr) 99,000 BTU (25,000kcal, 29 kW/hr)
Maximum Operation Temperature 600°F / 315°C 600°F / 315°C
Air Blowers Two Blowers at 1900 RPM Two Blowers at 1900 RPM
Warmup Time 15 min. 15 min.
Table 1-3: Electrical specifications for PS740G gas ovens
Main Blower Control Circuit Phase Freq Current Poles Wires
Voltage Voltage Draw
208-240VAC 208-240VAC 1Ph 50/60Hz 11-9.6 Amp 2 Pole 3 Wire (2 hot, 1 gd)
Table 1-4: Gas orifice and pressure specifications for PS740G gas ovens
Gas Main Orifice I.D. Supply (Inlet) Orifice (Manifold) Bypass
Type PS740G Pressure Pressure Pressure
Natural 0.1065″ (0.120mm) 8-12″ W.C. (19.9 - 29.9mbar) 3.5″ W.C. (8.7mbar) 0.25-0.3″ W.C. (0.6-0.8 mbar)
Propane 0.067″ (1.9mm) 11-14″ W.C. (27.4 - 34.9mbar) 10.0″ W.C. (24.9mbar) 0.9-1.0″ W.C. (2.2-2.5 mbar)
IMPORTANT – Additional electrical information is provided on the oven’s serial plate, and on the wiring diagram inside the
machinery compartment.

GAS ORIFICE AND PRESSURE SPECIFICATIONS (PER OVEN CAVITY) - CE OVENS

Supply (Inlet) Pressure
IT,PT,ES,SE,
Main UK,CH,IT,AT, SE,CH,AT,DK,
BE,IE,IT,PT, Orifice Rated
Gas Orifice DK,FI NL DE BE,FR FI,DE,NL ES,UK (Manifold) Heat
Type dia. I2H I2L I2E I2E+ I3B/P I3+ Pressure Input

G20 0.120″ 20 -- 20 20 -- -- 11.21 22.36

(3.05 mm) mbar mbar mbar mbar kW-hr.
G25 0.120″ -- 25 -- -- -- -- 16.19 22.36
(3.05 mm) mbar mbar kW-hr.
G30 0.075″ -- -- -- -- 29 or 50 28-30, 37 26.2 22.59
(1.9 mm) mbar or 50 mbar mbar kW-hr.

NOTE
Wiring Diagrams are contained in Section 5 of this Manual
and are also located inside the oven at the
bottom of the Control Panel.
Additional electrical information is provided on the oven's serial plate.

This Manual Must Be Kept For Future Reference

P/N 60250 September 28, 2012 2

 SECTION 2 – INSTALLATION

WARNING – After any conversions, readjustments, or service work on the oven:

• Perform a gas leak test. • Test for proper combustion and gas supply.
• Test for correct air supply, particularly to the • Check that the ventilation system is in operation.
burner blower.

WARNING - Keep the appliance area free and clear of combustibles.

WARNING – The oven must be installed on an even (level) non-flammable flooring and any adjacent walls
must be non-flammable. Recommended minimum clearances are specified in the Description section
of this manual.

WARNING – Do not obstruct the flow of combustion and ventilation air to and from your oven. There
must be no obstructions around or underneath the oven. Constructional changes to the area where the
oven is installed shall not affect the air supply to the oven.

CAUTION: To reduce the risk of fire, the appliance is to be mounted on floors of noncombustible construction
with noncombustible flooring and surface finish and with no combustible material against the underside thereof,
or on noncombustible slabs or arches having no combustible material against the underside thereof, such con-
struction shall in all cases extend not less than 12 inches (304mm) beyond the equipment on all sides.

CAUTION: For additional installation information, contact your local Authorized Service Agent.

NOTE – There must be adequate clearance between the oven and combustible construction. Clearance must
also be provided for servicing and for proper operation.

NOTE – An electrical wiring diagram for the oven is located inside the machinery compartment.

NOTE: All aspects of the oven installation, including placement, utility connections, and ventilation requirements,
must conform with any applicable local, national, or international codes. These codes supersede the require-
ments and guidelines provided in this manual.

NOTE: In the USA, the oven installation must conform to local codes. In the absence of local codes, gas oven
installations must conform with the National Fuel Gas Code, ANSI Z223.1. Gas and electric ovens, when installed,
must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National
Electrical Code (NEC), or ANSI/NFPA70.

NOTE: In Canada, the oven installation must conform with local codes. In the absence of local codes, gas
oven installations must conform with the Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Gas
Installation Code, CAN/CGA-B149.2, as applicable. Gas and electric ovens, when installed, must be electrically
grounded in accordance with local codes, or in the absence of local codes, with the Canadian Electrical Code
CSA C22.2.
NOTE: In Australia, the oven installation must conform with local codes. In the absence of local codes, gas
oven installations must conform with the requirements of AS5601/AG601, Gas, Electricity, and any other relevant
statutory regulations.

3 P/N 60250 September 28, 2012

 PS740 24″ OVEN INSTALLATION
REQUIRED KITS AND EQUIPMENT

PS740 PS740 PS740 PS740

Gas Oven Single Oven DoubleOven TripleOven
Installation Option Base w/ OptionBase w/ OptionBase w/
TYPE OF INSTALLATION Kit 15″ Legs, 6″ Legs, Casters& Top
Casters & Top Casters & Top Kit
Kit Kit
P/N61452 P/N61123 P/N61457 P/N61458
PS740 Single Gas Oven 1 1
PS740 Double Gas Oven 2 1
PS740 Triple Gas Oven 3 1

PARTS LIST FOR SERIES PS740 GAS OVEN

INSTALLATION KIT
P/N 61452
(Two required for double oven)
(Three required for triple oven)

ITEM
NO. QTY PART NO. DESCRIPTION
1 1 22361-0001 FLEXIBLE GAS HOSE
2 1 61823 CONVEYOR END STOP
3 1 31461 CONVEYOR LEFT REAR STOP
4 1 42612 SERVICE AGENCY DIRECTORY
5 1 22500-0080 LABEL, MM
6 1 51054 ASSY, HANDLE & DOOR

Figure 2-1A. PS740-Series Gas Oven Installation Parts

1 3

6
5
4

P/N 60250 September 28, 2012 4

 PS740 OVEN INSTALLATION
REQUIRED KITS AND EQUIPMENT

PS740 PS740 PS740 PS740

Gas Oven Single Oven DoubleOven TripleOven
Installation Option Base w/ OptionBase w/ OptionBase w/
TYPE OF INSTALLATION Kit 15″ Legs, 6″ Legs, Casters& Top
Casters & Top Casters & Top Kit
Kit Kit
P/N61033 P/N67025 P/N67026 P/N66164
PS740 Single Gas Oven 1 1
PS740 Double Gas Oven 2 1
PS740 Triple Gas Oven 3 1

PARTS LIST FOR SERIES PS740 GAS OVEN

INSTALLATION KIT
P/N 61033
(Two required for double oven)
(Three required for triple oven)

ITEM
NO. QTY PART NO. DESCRIPTION
1 1 22361-0001 FLEXIBLE GAS HOSE
2 1 61823 CONVEYOR END STOP
3 1 55027 CONVEYOR LEFT REAR STOP
4 1 42612 SERVICE AGENCY DIRECTORY
5 1 22500-0080 LABEL, MM
6 1 51054 ASSY, HANDLE & DOOR

Figure 2-1B. PS740-Series Gas Oven Installation Parts

1 3

6
5
4

5 P/N 60250 September 28, 2012

 Figure 2-2A. Model PS740 24″ Single Oven
Option Base with Legs and Top
1
8
HARDWARE BAG
5, 6, 7, 10 & 11

PARTS LIST FOR PS740 SERIES 24″ SINGLE OVEN OPTION - BASE w/15″ LEGS & TOP
P/N 67027

ITEM NO. QTY PART NO. DESCRIPTION

1 1 64943 COMPLETE BASE WELDMENT
2 4 66851 TOP PLATE, LEG WELDMENT
4 4 58930 SWIVEL CASTER FLAT PLATE
5 32 2000531 3/8″-16 × 1″ HEX SCREW, SST
6 32 21416-0001 3/8″ FLAT WASHER, SS
7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP
8 1 22450-0228 RESTRAINT CABLE ASSEMBLY
9 1 61125 TOP COVER
10 2 59677 SCR, MS SL TR HD 10-32 × 2-1/2″
11 2 7A2S15 SCR, MS STR TRSHD 10-32 × 3/4″

P/N 60250 September 28, 2012 6

 Figure 2-2B. Model PS740 32″ Single Oven
Option Base with Legs and Top
1
8
HARDWARE BAG
5, 6, 7, 10 & 11

PARTS LIST FOR PS740 SERIES 32″ SINGLE OVEN OPTION - BASE w/15″ LEGS & TOP
P/N 67025

ITEM NO. QTY PART NO. DESCRIPTION

1 1 66159 COMPLETE BASE WELDMENT
2 4 66851 TOP PLATE, LEG WELDMENT
4 4 58930 SWIVEL CASTER FLAT PLATE
5 32 2000531 3/8″-16 × 1″ HEX SCREW, SST
6 32 21416-0001 3/8″ FLAT WASHER, SS
7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP
8 1 22450-0228 RESTRAINT CABLE ASSEMBLY
9 1 59560 TOP COVER
10 2 59677 SCR, MS SL TR HD 10-32 × 2-1/2″
11 2 7A2S15 SCR, MS STR TRSHD 10-32 × 3/4″

7 P/N 60250 September 28, 2012

 Figure 2-3A. Model PS740 24″ Double Oven
Option Base with Legs and Top

1
8
HARDWARE BAG
5, 6, 7, 10 & 11

PARTS LIST FOR PS740 SERIES 24″ DOUBLE OVEN OPTION - BASE w/6″ LEGS & TOP
P/N 67028

ITEM NO. QTY PART NO. DESCRIPTION

1 1 64943 COMPLETE BASE WELDMENT
2 4 66853 TOP PLATE, LEG WELDMENT
4 4 58930 SWIVEL CASTER FLAT PLATE
5 32 2000531 3/8″-16 × 1 HEX SCREW, SST
6 32 21416-0001 3/8″ FLAT WASHER, SS
7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP
8 1 22450-0228 RESTRAINT CABLE ASSEMBLY
9 1 61125 TOP COVER
10 2 59677 SCR, MS SL TR HD 10-32 × 2-1/2″
11 2 7A2S15 SCR, MS STR TRSHD 10-32 × 3/4″

P/N 60250 September 28, 2012 8

 Figure 2-3B. Model PS740 32" Double Oven
Option Base with Legs and Top

1
8
HARDWARE BAG
5, 6, 7, 10 & 11

PARTS LIST FOR PS740 SERIES 32″ DOUBLE OVEN OPTION - BASE w/6″ LEGS & TOP
P/N 67026

ITEM NO. QTY PART NO. DESCRIPTION

1 1 66159 COMPLETE BASE WELDMENT
2 4 66853 TOP PLATE, LEG WELDMENT
4 4 58930 SWIVEL CASTER FLAT PLATE
5 32 2000531 3/8″-16 × 1 HEX SCREW, SST
6 32 21416-0001 3/8″ FLAT WASHER, SS
7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP
8 1 22450-0228 RESTRAINT CABLE ASSEMBLY
9 1 59560 TOP COVER
10 2 59677 SCR, MS SL TR HD 10-32 × 2-1/2″
11 2 7A2S15 SCR, MS STR TRSHD 10-32 × 3/4″

9 P/N 60250 September 28, 2012

 Figure 2-4A. Model PS740 24″ Triple Oven
Option Base with Outriggers and Top
1
HARDWARE BAG 15
7, 8, 9, 10, 11, 12,
13, 14, & 17

5
3
6

16

PARTS LIST FOR PS740 SERIES 24″ TRIPLE OVEN OPTION - BASE w/CASTERS & TOP
P/N 64946
ITEM NO. QTY PART NO. DESCRIPTION
1 1 64943 COMPLETE BASE WELDMENT
2 4 45209 QUAD OUTRIGGER WELDMENT
3 2 22290-0010 SWIVEL CASTER, FLAT PLATE
4 2 22290-0009 SWIVEL CASTER, FLAT PLATE, W/BRAKE
5 4 45206 INSERT,QUAD ADJUSTMENT FOOT
6 4 45205 SPACER,QUAD CASTER
7 32 A27727 3/83 -16x1-1/4 HEX BOLT
8 32 A21924 3/83 FLAT WASHER, SS
9 32 21422-0001 3/83 SPLIT LOCK WASHER, ZP
10 16 21172-0004 3/83 -16 NYLON INSULATED LOCKNUT, ZC
11 8 2001048 1/23 -13 x 1-3/8 18-8 HEX CAPSCREW
12 8 A27750 1/23 18-8 FLAT WASHER
13 8 21422-0016 1/23 18-8 LOCK WASHER
14 2 59677 SCR, MS SL TR HD 10-32X2-1/2
15 1 22450-0228 RESTRAINT CABLE ASSEMBLY
16 1 61125 TOP COVER
17 2 7A2S15 SCR, MS STR TRSHD 10-32X3/4″

P/N 60250 September 28, 2012 10

 Figure 2-4B. Model PS740 32″ Triple Oven
Option Base with Outriggers and Top

1
HARDWARE BAG 15
7, 8, 9, 10, 11, 12,
13, 14, & 17

5
3
6

16

PARTS LIST FOR PS740 SERIES 32″ TRIPLE OVEN OPTION - BASE w/CASTERS & TOP
P/N 66164
ITEM NO. QTY PART NO. DESCRIPTION
1 1 66159 COMPLETE BASE WELDMENT
2 4 45209 QUAD OUTRIGGER WELDMENT
3 2 22290-0010 SWIVEL CASTER, FLAT PLATE
4 2 22290-0009 SWIVEL CASTER, FLAT PLATE, W/BRAKE
5 4 45206 INSERT,QUAD ADJUSTMENT FOOT
6 4 45205 SPACER,QUAD CASTER
7 32 A27727 3/83 -16x1-1/4 HEX BOLT
8 32 A21924 3/83 FLAT WASHER, SS
9 32 21422-0001 3/83 SPLIT LOCK WASHER, ZP
10 16 21172-0004 3/83 -16 NYLON INSULATED LOCKNUT, ZC
11 8 2001048 1/23 -13 x 1-3/8 18-8 HEX CAPSCREW
12 8 A27750 1/23 18-8 FLAT WASHER
13 8 21422-0016 1/23 18-8 LOCK WASHER
14 2 59677 SCR, MS SL TR HD 10-32X2-1/2
15 1 22450-0228 RESTRAINT CABLE ASSEMBLY
16 1 59560 TOP COVER
17 2 7A2S15 SCR, MS STR TRSHD 10-32X3/4″

11 P/N 60250 September 28, 2012

III. VENTILATION SYSTEM B. Recommendations
NOTE THAT THE HOOD DIMENSIONS SHOWN IN
FIGURE 2-5 ARE RECOMMENDATIONS ONLY.
IMPORTANT LOCAL, NATIONAL AND INTERNATIONAL CODES
MUST BE FOLLOWED WHEN INSTALLING THE
Where national or local codes re- VENTILATION SYSTEM. ANY APPLICABLE CODES
quire the installation of fire sup- SUPERSEDE THE RECOMMENDATIONS SHOWN IN THIS
MANUAL. IN AUSTRALIA COMPLIANCE TO REGULATIONS
pression equipment or other AS5601/AG601 IS MANDATORY.
supplementary equipment, DO NOT The rate of air flow exhausted through the ventilation system
mount the may vary depending on the oven configuration and hood de-
equipment directly to the oven. sign. Consult the hood manufacturer or ventilation engineer
for these specifications.
MOUNTING SUCH EQUIPMENT ON To avoid a negative pressure condition in the kitchen area,
THE OVEN MAY: return air must be brought back to replenish the air that was
exhausted. A negative pressure in the kitchen can cause
• VOID AGENCY CERTIFICATIONS heat- related problems to the oven components as if there
• RESTRICT SERVICE ACCESS were no ventilation at all. The best method of supplying return
• LEAD TO INCREASED SERVICE air is through the heating, ventilation and air conditioning
(HVAC) system. Through the HVAC system, the air can be
EXPENSES FOR THE OWNER temperature-controlled for summer and winter. Return air can
also be brought in directly from outside the building, but detri-
mental effects can result from extreme seasonal hot and cold
temperatures from the outdoors.
A. Requirements
NOTE: Return air from the mechanically driven system must
CAUTION: Gas oven installations REQUIRE a mechanically not blow at the opening of the baking chamber. Poor
driven ventilation system with electrical exhaust oven baking performance will result.
air sensing control.
C. Other ventilation concerns
A mechanically driven ventilation system is STRONGLY • Special locations, conditions, or problems may require the
RECOMMENDED for electric oven installations. services of a ventilation engineer or specialist.
PROPER VENTILATION OF THE OVEN IS THE RESPON- • Inadequate ventilation can inhibit oven performance.
SIBILITY OF THE OWNER.
• It is recommended that the ventilation system and duct
work be checked at prevailing intervals as specified by the
hood manufacturer and/or HVAC engineer or specialist.

Figure 2-5. Ventilation System

18″ (458mm)
minimum
(Typical - both 2″ (51mm) 8″ (203mm) 3″ (76mm)
ends of oven) minimum minimum minimum

P/N 60250 September 28, 2012 12

IV. ASSEMBLY Figure 2-6. Leg extension and casters installation
A. Top Panel and Base Pad Assembly
1. Install the four leg extensions onto the base pad using
the 3/8″-16 × 1″ screws, 3/8″ flat washers, and
3/8″ lockwashers supplied in the Base Pad Kit. See
Figure 2-6. Check that the finished sides of each leg exten-
sion face OUTWARDS. One rear leg should be attached
using three 3/8″-16 × 1″ screws and the 3/4″ eyebolt, as
1/2″ flat
shown in Figure 2-6. This eyebolt acts as the anchor point washer
for the restraint cable assembly (see Part C, Restraint
Cable Installation). 1/2″ lock
washer
2. If your oven is equipped with the lower shelf, position it
in place as shown in Figure 2-6. Check that the lip on the
1/2″-13 × 1-1/4″
shelf faces DOWN. Seal joint between leg and shelf with hex screw
NSF listed silicone.
3. Install one caster onto each leg extension, as shown in
Figure 2-7. Use the 3/8″-16 × 1″ screws, 3/8″ flat wash-
ers, and 3/8″ lockwashers supplied in the Installation Kit.
The locking casters should be installed at the FRONT of
the oven. The non-locking casters should be installed at
the REAR of the oven.
4. Install the lower oven cavity onto the base pad.
See Fig 2-7.
5. For single ovens ONLY:
Install the top panel using the screws included in the base
pad kit, as shown in Figure 2-8. Then, skip ahead to Part
C, Restraint Cable Installation.
For double or triple ovens:
Continue on to Part B, Stacking. Note that the top panel
should NOT be installed for double and triple ovens until
after stacking the oven cavities.

Figure 2-7. Base pad Installation

Figure 2-8. Top panel installation
Bottom oven�
cavity
#10-32 × 2-1/2″
screw length Top
panel
#10-32 × 3/4″
screw length

Assembled�
base pad

13 P/N 60250 September 28, 2012

NOTE: DO NOT install top panel onto double or triple C. Restraint Cable Installation
ovens until AFTER stacking the oven cavities. See Because the oven is equipped with casters, a restraint cable
Part B, Stacking. assembly must be installed to limit the movement of the appli-
ance without depending on the connector and the quick discon-
B. Stacking
nect device or its associated piping. One end of the cable is
For single ovens, skip ahead to Part C, Restraint Cable anchored to the eyebolt on the rear surface of the oven’s base
Installation. pad, while the other is anchored to the wall. See Figure 2-11.
After connecting the restraint cable, move the oven to its final
IMPORTANT
location. Adjust the bottom (hex) sections of the feet so that
Middleby Marshall STRONGLY RECOMMENDS that PS740 the casters are off the floor. For quad ovens, lock the two
Gas oven cavities be stacked BY AUTHORIZED PERSONEL. front casters.
Contact your Middleby Marshall Authorized Service Agent for
complete stacking instructions. Figure 2-10. Top panel installation
1. Stack an oven cavity on top of the lower oven. Check
the following: #10-32 × 2-1/2″
screw length Top
• All four sides of the lower lip (on the bottom edge of panel
#10-32 × 3/4″
the oven cavity) overlap the top of the lower oven
screw length
• The oven is level
• The oven is firmly seated
See Figure 2-9.
2. For triple ovens, repeat Step 1 to install the top
oven cavity.
3. Install the top panel using the screws included in the base
pad kit, as shown in Figure 2-10.

Figure 2-9. Stacking

Figure 2-11. Installing the Restraint Cable

Restraint cable assembly

3/8″-18 × 1″
eyebolt on
rear leg
extension

3/4″ (19mm)
eyebolt

Wall of structure

P/N 60250 September 28, 2012 14

D. Conveyor Installation Figure 2-13. Conveyor placement
1. Unfold the conveyor as shown in Figure 2-12. Then,
begin to slide the conveyor into the end of the oven. The
conveyor can only be installed from the end of the oven
with the drive motor. Crumb tray
support
2. Continue moving the conveyor into the oven until the frame bracket
protrudes equally from each end of the oven. Check that
the crumb tray supports located on the underside of the
conveyor frame rest firmly against the lower end plugs,
as shown in Figure 2-13. End plug

3. When the conveyor is positioned properly, check for

freedom of movement of the conveyor belt by pulling it
for about 2-3 feet (0.6-1.0m) with your fingers. The drive
and idler shafts must rotate smoothly, and the belt must
move freely without rubbing on the inside of the oven.
4. Check the tension of the conveyor belt as shown in
Figure 2-14. The belt should lift about 1″ (25mm).
DO NOT OVERTIGHTEN THE CONVEYOR BELT.

NOTE: If necessary, the belt tension can be adjusted by Conveyor

placed in
turning the conveyor adjustment screws, located oven
at the idler (non-control) end of the conveyor. See
Figure 2-14.

Figure 2-12. Conveyor installation

Folded
frame

Figure 2-14. Conveyor Belt tension

Idler end (with belt tension

adjustment screws)

1″ (25mm) verti-
cal deflection

Adjustment
Drive end (with screws (2) on
drive sprocket) idler end of
conveyor

15 P/N 60250 September 28, 2012

5. If it is necessary to add or remove conveyor links to achieve REVERSING THE CONVEYOR BELT
the correct tension, OR if it is necessary to reverse the
conveyor belt for correct orientation, the belt will need to Remove the conveyor from the oven and find the master link
be removed from the conveyor frame. If this is necessary, location. Remove master links and remove the belt from the
perform the following procedure: conveyor frame. Reassemble the belt back onto the frame (in
the reverse direction) and reinstall the master links. Replace
• Remove the conveyor assembly from the oven and place the conveyor assembly in the oven.
it flat on the floor.
• Remove the master links using long-nose pliers. Then, RESETTING DIRECTION JUMPER
roll up the belt along the length of the conveyor frame. Locate Jumper P1 on the conveyor control board. Move jumper
• Add or remove belt links as necessary to achieve the from terminals 1 and 2, and replace onto terminals 2 and 3.
correct belt tension.
CAUTION: Shock hazard in compartments electrical filters
• Replace the belt on the conveyor frame. Check that the
are electrically alive.
conveyor belt links are oriented as shown in Figure 2-15,
and that the smooth side of the conveyor belt faces UP.
• Connect the inside master links. Check that the links
SWITCHING PHOTO DETECTOR
are oriented as shown in Figure 2-15.
• Connect the outside master links. Note that the outside CAUTION: Disconnect Power Before Switching Photo eye.
master links each have an open hook on one side. This
hook aligns with the hooks along the sides of the other
conveyor links. See Figure 2-15. Remove the three screws securing the access door to the unit.
• Replace the conveyor into the oven. Open the access door and disconnect the connector fitting to
the photo eye assembly. Remove the two screws securing the
Figure 2-15. Conveyor and Master Link orientation
photo eye assembly to the control box. Remove the four nuts
Direction CORRECT securing the photo eye to the housing. Rotate the photo eye
of travel master link 180 degrees and resecure the photo eye with the four nuts.
position
On the opposite control box, remove the two screws holding the
cover where the photo eye assembly will be positioned. Secure
Incorrect the photo eye assembly in position with the two screws. Place
master link the photo eye cover on the opposite control box, where the
position photo eye assembly was removed, and secure the two screws.
Secure the access door with the three screws.
Remove the three screws securing the access door on the
E. Final Assembly
opposite side. Open the access door, where the photo eye is
1. Install the crumb trays underneath the conveyor as shown now positioned, and connect the photo eye connector fitting.
in Figure 2-16. Secure the access door with the three screws.
Apply power to the unit. Adjust the photo eye height by loosening
Figure 2-16. Crumb Trays the two screws securing the photo eye assembly and sliding
the photo eye assembly either up or down, such that the beam
is approximately 1/4 inch above the belt.

Note: This is MUCH easier in reduced light.

Replace all covers.
VI. ELECTRICAL SUPPLY
WARNING: Authorized installation personnel normally ac-
complish the connections for the ventilation
system, electric supply, and gas supply, as
arranged by the customer. Following these
connections, the factory-authorized installer
Crumb tray can perform the initial startup of the oven.
insertion
NOTE: The electric supply installation must satisfy the require-
ments of the appropriate statutory authority such as the
CONVEYOR BELT REVERSAL National Electrical Code, CSA C22.2; the Australian
Code AG601; or other applicable regulations.
Conveyor belt reversal consists of three steps:
NOTE: The electric supply connection must meet all national
1. Physically reversing the conveyor belt.
and local electrical code requirements.
2. Resetting direction jumper on the conveyor control board.
Check the oven serial plate before making any electric supply
3. Switching the photo detector. connections. Electric supply connections must agree with data

P/N 60250 September 28, 2012 16

 Figure 2-17. Utility Connection Locations for Gas Ovens
Strain-relief
fitting

Gas Inlet
Electrical Junction Box (One per Single, Double,
(One per oven cavity) or Triple Oven)

on the oven serial plate. The location of the serial plate is shown VII. GAS SUPPLY
in Figure 1-1 (in Section 1, Description).
A fused disconnect switch or a main circuit breaker (customer CAUTION: DURING PRESSURE TESTING NOTE ONE OF
furnished) MUST be installed in the electric supply line for each THE FOLLOWING:
oven cavity. It is recommended that the switch/circuit breaker
have Lockout/Tagout capability.
1. The oven and its individual shutoff valve must be discon-
The supply conductors must be of the size and material (cop- nected from the gas supply piping system during any
per) recommended. Refer to the wiring diagram inside the pressure testing of that system at test pressure in excess
machinery compartment of the oven. Electrical specifications of ½ psi (3.45 kPa).
are also listed on the oven’s serial plate and in Table 1-3,
2. The oven must be isolated from the gas supply piping
Electrical Specifications (in Section 1, Description).
system by closing its individual manual shutoff valve dur-
The oven requires a ground connection to the oven ground ing any pressure testing of the gas supply piping system
screw. For gas ovens, the screw is located in the electrical at test pressure equal to or less than ½ psi (3.45 kPa).
junction box (see Figure 2-14). If necessary, have the electri-
cian supply the ground wire. Do NOT use the wiring conduit 3. If incoming pressure is over 14″ W.C. (35mbar),
or other piping for ground connections. a separate regulator MUST be installed in the line BEFORE
the individual shutoff valve for the oven.
Incoming electrical power lines are fed through the strain-relief
fitting, shown in Figure 2-14. The electrical supply connections WARNING: To prevent damage to the control valve regu-
are made inside the electrical junction box. The power lines lator during initial turn-on of gas, it is very
then connect to the oven circuits through safety switches important to open the manual shutoff valve
located inside the machinery compartment and each blower very slowly.
motor compartment. These switches interrupt electrical power
to the oven when the Machinery Compartment Access Panel After the initial gas turn-on, the manual
is opened, OR when the rear panel is removed. shutoff valve must remain open except
during pressure testing as outlined in the
Connection above steps or when necessary during
service maintenance.
Refer to the wiring diagram inside the machinery compart-
ment of the oven to determine the correct connections for the A. Gas Utility Rough-In Recommendations
electrical supply lines. Connect the supply as indicated on the The following gas system specifications are STRONGLY
wiring diagram. RECOMMENDED. Deviating from these recommendations
may affect the baking performance of the oven.
CAUTION: The terms of the oven’s warranty require all
start-ups, conversions and service work to be Gas Meter
performed by a Middleby Marshall Authorized • One or two cavities: 750 cfh meter
Service Agent. • Three oven cavities: 1200 cfh meter
Gas Line
• DEDICATED LINE from the gas meter to the oven
• 2″ (50.8mm) pipe for natural gas
• 2″ (50.8mm) pipe for propane
• Maximum length: 2002 (61m). Each 90°elbow
equals 7″ (2.13m) of pipe.

17 P/N 60250 September 28, 2012

B. Connection Figure 2-18. Flexible Gas Hose Installation
Check the oven’s gas supply requirements before making the
gas utility connection. Gas supply requirement are listed on the
oven’s serial plate and in Table 1-4. Gas Orifice and Pressure
Specifications (in Section 1, Description). 1/2″ gas
Check the serial plate to determine the type of gas (Propane pipe nipple 3/4″-1/2″
gas pipe To Gas
or Natural) to be used with the oven. reducer Supply
Refer to the instructions in the gas hose package (included Pipe
in the Installation Kit) before connecting the gas line. 3/4″ gas
One gas line connection method is shown in Figure 2-18; pipe nipple
however, compliance with the applicable standards and regula- 1/2″ gas
tions is mandatory. line tee with 90°
pressure tap Elbow
Inlet, regulated, and pilot gas pressure readings can be
taken using a digital tube manometer at the tap location shown
in Figure 2-19. Figure 2-19 shows the burner assembly and Full-Flow
Figure 2-21 shows the gas valve. Gas
Shutoff
Valve
NOTE: The installation must conform with local codes or in
the absence of local codes, with the National Fuel Gas
Individual gas
Code, ANSI Z223.1-latest edition. Flexible connection
Quick- Gas Hose
disconnect for each oven
Certain safety code requirements exist for the installation of device cavity
gas ovens; refer to the beginning of Section 2 for a list of the
installation standards. In addition, because the oven is equipped
with casters, the gas line connection shall be made with a
connector that complies with the Standard for Connectors for
Movable Gas Appliances, ANSI Z21.69 (in U.S.A.), as well Figure 2-19. Gas Burner Assembly
as a quick-disconnect device that complies with the Standard
for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Gas Burner
Z21.41 (in U.S.A.).

C. Gas Conversion
Where permitted by local and national codes, it is possible to
convert ovens from natural to propane gas, or from propane
to natural gas. Use the appropriate Middleby Gas Conversion
Kit for the specific oven model.

CAUTION: The terms of the oven’s warranty require all

start-ups, conversions and service work to be
performed by a Middleby Authorized Service
Agent.

D. PS740 Propane Conversion

Two items have to be changed, to change the oven to LP:
Manifold Pressure Tap
1. Replace main orifices.
3. Make sure that the appliance is in operation and the Mo-
2. Adjust main gas regulator per instructions below. duplus® coil is energized with maximum current.
Disconnect the manifold union closest to the main burner, and 4. If maximum rate pressure needs adjustment, use an 8
remove the manifold assembly (four screws). Slide out the mm wrench to turn adjustment screw for maximum pres-
manifold assembly (leaving the ignition and sense wires con- sure setting (clockwise to increase or counter-clockwise
nected). Replace the main orifices. to decrease pressure), until the desired maximum outlet
pressure is obtained.
Replace the main orifices on the manifold assemblies with the LP
units, and replace the manifold assembly. Reconnect the union. 5. Disconnect electrical connection of the Moduplus®.
E. Adjusting the Maximum Pressure Setting 6. Check minimum pressure setting and readjust if neces-
sary. (See Adjusting Minimum Pressure Setting for proper
1. Disconnect pressure feedback connection (if applicable). adjusting procedure.)
2. Connect a suitable pressure gauge to pipe line or to outlet 7. Reconnect pressure feedback connection (if applicable).
pressure tap of gas control concerned, to measure burner 8. If minimum and maximum pressures are set, wire the
pressure (measuring point must be as near to burner as Moduplus® in circuit.
possible).
9. Close pressure tap screw.

P/N 60250 September 28, 2012 18

 Figure 2-20. Burner Assembly F. Adjusting the Minimum Pressure Setting
1. Disconnect pressure feedback connection (if appcable).
2. Connect a suitable pressure gauge to pipe line or to outlet
pressure tap of gas control concerned, to measure burner
pressure (measuring point must be as near to burner as
possible).
3. Disconnect electrical connection of the Moduplus®.
4. Energize operator, set control in operation and wait until
an outlet pressure is recorded on pressure gauge.
5. If minimum rate pressure needs adjustment, use a 5 mm
wrench to turn adjustment screw for minimum pressure
setting (clockwise to increase or counter-clockwise to
decrease pressure), until the desired minimum outlet
pressure is obtained.
6. Check if main burner lights easily and reliable at minimum
pressure.
7. Reconnect pressure feedback connection (if appcable).
8. Close pressure tap screw.
G. Checkout
After any adjustment, set appliance in operation and observe
through a component cycle to ensure that burner system com-
ponents function correctly.

NOTE: The installer MUST verify oven operation prior to put-

ting oven into service.

H. Maintenance
It is recommended to check yearly the minimum and the maxi-
mum setting and readjust them if necessary.

Figure 2-21. Gas Valve

Adjustment Screw (5 mm) Adjustment Screw

for minimum pressure (8 mm) for maxi-
setting mum
pressure
setting

19 P/N 60250 September 28, 2012

 SECTION 3 - OPERATION
WARNING
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C. Temperature Control/Display D. Message Bar

E. Energy Level E. Energy Level

Indicators Indicators

B. Conveyor Time Setting A. Main On/Off Button

I. LOCATION AND DESCRIPTION OF CONTROLS

A. Main On/Off Button Displays the average set point of both right and left sides of
Turns all oven functions on or off. If the oven is below the set the oven. Pressing on the display allows individual temperature
point, it will rise to the set point and turn the conveyor on. If displays and adjustments.
it is turned off and the oven is above 200° F, the blowers will D. Message Bar
remain on until the oven drops below 200° F. Displays messages during oven operation.
B. Conveyor Time Setting E. Energy Level Indicators
Adjusts and displays the conveyor bake time. Dual belt ovens Displays energy usage on left and right sides of the oven.
have two displays, single units have one.
C. Temperature Control/Display

P/N 60250 September 28, 2012 20

 II. NORMAL OPERATION - STEP-BY-STEP-
A. Daily Startup Procedure NOTE: Right to Left temperature settings should not exceed
1. Check that the circuit breaker/fused disconnect is in the a differential of 20 °F.
On position. Check that the window is closed. The touch 3. Right Set point temperature - Pressing on this value allows
panel display should be lit. the user to adjust the set point for the right side of the oven.
2. Adjust the conveyor to the desired bake time. 4. Left Set point temperature - Pressing on this value allows
3. Press the temperature button to display right and left hand the user to adjust the set point for the left side of the oven.
oven settings. Set temperatures as desired. 5. Exit - Returns to the main screen.
4. Press the ON button to activate the oven. The conveyor
will not run, until the oven temperature has reached the C. Energy Modes
set points.
Energy Mode One - This mode is automatic, and starts (bake
B. Daily Shutdown Procedure time +1 minute) after the last product has entered the oven.
1. Make certain there are no products left on the conveyor In this mode, the main oven blowers will lower to 1500 RPM,
in the oven. while the oven maintains temperature and belt speed.
2. Press the ON square to turn the oven off. Energy Mode Two - The oven lowers its set point by 100°
3. Open the window to allow the oven to cool faster. F, and stops the belt. Anytime that the oven is more than 10
degrees over its set point, the burners will completely shut off,
4. After the oven has cooled and the blowers have turned off,
allowing the oven to cool and the burners are on minimum
the circuit breaker/fused disconnect may be turned off.
flow. The main blowers will continue to run at 1500 RPM in this
Quick Reference – Touch Screen Controller mode. Placing any article on the input belt will cause normal
A. Main Screen operation of the oven to resume, and bring the set point back
1. On/Off button - Used to turn oven On and Off. to its original level. The belt will resume operation once both
sides of the oven are within 5° F of the set point.
2. Conveyor speed - Pressing on either the minutes or seconds
allows a new value to be input for the conveyor speed. Energy Mode Three - The oven will turn off completely and
Split belt ovens have two inputs (front and rear belts). shut off the circulation blowers once the oven temperature has
dropped below 200° F. Placing any article on the input belt will
3. Oven temperature - Pressing on the set temperature shifts cause normal operation of the oven to resume, and bring the
the user to the oven temperature set point/indicator screen. set point back to its original level. The belt will resume opera-
4. Energy level indicators - Indicators to either side of the tion once both sides of the over are within 5° F of the set point.
screen indicate the energy input to that side of the oven. Energy Mode Four - This is a complete oven shut down. Plac-
5. Message bar - Indicates various messages pertaining to ing anything on the belt will NOT return the oven to Operation.
current oven conditions. The ON button on the main screen has to be pressed to restart
B. Oven Temperature/Set Point/Indicator Screen the oven.
1. Right actual temperature - Indicates current average tem-
perature of the right side of the oven.
2. Left actual temperature - Indicates current average tem-
perature of the left side of the oven.

21 P/N 60250 September 28, 2012

III. QUICK REFERENCE: TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
Oven will not No electrical power • Check that the circuit breaker/fused disconnect is on. Make
turn On. sure the emergenct stop button is on.

Oven will not No gas pressure • Make sure main gas is on.
heat.

Burner did not light • Turn oven off, and restart. If it still does not light, call for
service.

Oven is operating, but little Air fingers may be as- • Turn oven off, and allow to cool. Reassemble fingers correctly.
or no air is coming from sembled incorrectly after
the fingers. cleaning.

Conveyor will not move. Oven is not up to operating • Allow oven to preheat.
temperature.

Conveyor may be jammed. • Turn oven off, and allow to cool. Check conveyor for blockage.

SCREEN ALERTS

SYMPTOM PROBLEM SOLUTION

High Control Compartment Clean and replace the front • Failure to do this will eventually shut down the oven due to
Temperature fan filters. excessive temperature.

Main Blower problem The computer has detected • This should be corrected by a qualified service technician.
or Combustion Blower a problem with either the
problem. main, or burner blowers.

Control Over Temp Front filters are clogged • Clean or replace filters.

Front belt jammed Front belt has stopped • Remove obstruction, and restart oven.
• If no obstruction, call service.

Rear Belt jammed Rear belt has stopped • Remove obstruction, and restart oven.
• If no obstruction, call service.

High Temp Error Thermocouple or • Call service

PLC malfunction

Belt off-Oven not Normal operation until
in temperature Oven reaches operating
temperature

Energy Saving Mode 1 Normal operation

Energy saving mode 2 Normal Operation

Energy saving Mode 3 Normal operation

P/N 60250 September 28, 2012 22

 SECTION 4 - MAINTENANCE
WARNING
Before ANY cleaning or servicing of the oven, perform the following procedure:
1. Switch off the oven and allow it to cool. Do NOT service the oven while it is warm.
2. Turn off the electric supply circuit breaker(s) and disconnect the electric supply to the oven.
3. If it is necessary to move a gas oven for cleaning or servicing, disconnect the gas supply before moving the
oven.

When all cleaning and servicing is complete: 4. Reconnect the electrical supply.
1. If the oven was moved for servicing, return the oven 5. Turn on the full-flow gas safety valve. Test the gas
to its original location. line connections for leaks using approved leak test
2. If the restraint cable was disconnected to clean or substances or thick soap suds.
service the oven, reconnect it at this time. 6. Turn on the electric supply circuit breaker(s).
3. Reconnect the gas supply. 7. Perform the normal startup procedure.

WARNING
Possibility of injury from moving parts and electrical shock exists in this oven. Switch off and lockout/tagout the
electric supply BEFORE beginning to disassemble, clean, or service any oven. Never disassemble or clean an
oven with the BLOWER ( ) switch or any other circuit of the oven switched on.

CAUTION
NEVER use a water hose or pressurized steam-cleaning equipment when cleaning this oven. To avoid saturating the oven
insulation, DO NOT use excessive amounts of water. DO NOT use a caustic oven cleaner, which can damage the bake
chamber surfaces.

NOTE
ANY replacement parts that require access to the interior of the oven may ONLY be replaced by a Middleby Marshall Autho-
rized Service Agent. It is also strongly recommended that the 3-Month Maintenance and 6-Month Maintenance procedures
in this section be performed ONLY by a Middleby Marshall Authorized Service Agent.

I. MAINTENANCE - DAILY Figure 4-1. Cooling Vents and Grills

A. Check that the oven is cool and the power is disconnected,
as described in the warning at the beginning of this Section.
B. Clean ALL of the cooling fan grills and vent openings with
a stiff nylon brush. Refer to Figure 4-1 for the locations of
the grills and vents.
C. Clean the outside of the oven with a soft cloth and mild
detergent.
D. Check that ALL cooling fans are operating properly.

CAUTION: If a cooling fan is not operating correctly, it must Vents on

be replaced IMMEDIATELY. Operating the oven front panel
of oven
without adequate cooling can seriously damage
the oven's internal components.

E. Clean the conveyor belts with a stiff nylon brush. This

is more easily accomplished by allowing the conveyor to
run while you stand at the exit end of the conveyor. Then,
brush the crumbs off the conveyor as it moves.
F. Remove and clean the crumb trays. If necessary, refer to
Figure 2-16 (in Section 2, Installation) when replacing the
crumb trays into the oven.
G. Clean the window in place.
Fan grills (2) on rear Vent (1) on rear
of oven and control of machinery
compartment compartment

23 P/N 60250 September 28, 2012

II. MAINTENANCE – MONTHLY Figure 4-2. Removing Air Fingers and Plates

NOTE: When removing the conveyor, refer to Figure 2-12 (in

Section 2, Installation).

A. Check that the oven is cool and the power is disconnected,

as described in the warning at the beginning of this Sec-
tion.
B. Remove the crumb trays from the oven.
C. Lift the drive end of the conveyor slightly, and push it
forward into the oven. This removes the tension from the
drive chain. Then, remove the drive chain from the conveyor
sprocket.
D. Slide the conveyor out of the oven, folding it as it is removed.
E. Remove the end plugs from the oven. The end plugs are
shown in Figure 1-1 (in Section 1, Description).
F. Slide the air fingers and blank plates out of the oven, as
shown in Figure 4-2. AS EACH FINGER OR PLATE IS
REMOVED, WRITE A “LOCATION CODE” ON IT WITH A
MARKER to make sure that it can be reinstalled correctly.

Example of markings: Figure 4-3. Disassembling the Air Fingers

(Top Row) T1 T2 T3 T4 T5 T6
(Bottom Row) B1 B2 B3 B4 B5 B6

G. Disassemble the air fingers as shown in Figure 4-3. AS

EACH FINGER IS DISASSEMBLED, WRITE THE “LOCA-
TION CODE” FOR THE FINGER ON ALL THREE OF ITS
PIECES. This will help you in correctly reassembling the
air fingers.

CAUTION: Incorrect reassembly of the air fingers will change

the baking properties of the oven.

H. Clean the air finger components and the interior of the baking
chamber using a vacuum cleaner and a damp cloth. Refer
to the boxed warnings at the beginning of this Section for
cleaning precautions.
I. Reassemble the air fingers. Then, replace them in the
oven, using the “location guide” as a guide.
J. Replace the end plugs on the oven.
K. Reassemble the conveyor into the oven. If the drive sprocket
was removed when installing the conveyor, replace it at
this time.
L. Reattach the drive chain.
M. Check the tension of the conveyor belt as shown in Fig-
ure 2-14 (in Section 2, Installation). The belt should lift
between 3 - 4″ (75-100mm). DO NOT OVERTIGHTEN
THE CONVEYOR BELT. If necessary, the belt tension can
be adjusted by turning the conveyor adjustment screws,
located at the idler (right) end of the conveyor.
N. Replace the crumb trays.

P/N 60250 September 28, 2012 24

III. MAINTENANCE – EVERY 3 MONTHS two sections of the shaft. See Figure 4-4.

A. Check that the oven is cool and the power is disconnected, 9. Replace the conveyor adjustment screws as shown in
as described in the warning at the beginning of this Section. Figure 4-4. To allow the conveyor belt to be reinstalled
later, do not tighten the screws at this time.
B. Vacuum both of the blower mounts, and their surrounding
compartments, using a shop vacuum. 10. Loosen the set screw on both of the conveyor drive
sprockets. Then, remove the sprockets from the shaft.
C. Tighten all electrical terminal screws.
11. Check the conveyor configuration as follows:
D. Split Belt Disassembly and Cleaning
High-speed conveyors are equipped with large flange
1. Refer to Part D, Conveyor Installation, in the Installa- bearings at both ends of the shaft, as shown in
tion section of this Manual. Then, remove the following Figure 4-5. For these conveyors, remove the two
components from the oven: screws that hold each bearing to the conveyor frame.
• Conveyor end stop With the screws removed, lift the end of the shaft at
the front of the oven, and pull the entire assembly free
• Crumb trays of the conveyor frame.
• Chain cover Standard conveyors are equipped with bronze bush-
ings mounted on spacers at both ends of the shaft,
• Drive chains as shown in Figure 4-5. For these convey­ors, remove
• End plugs the two screws that hold the bracket to the conveyor
frame. With the screws removed, lift the end of the
• Conveyor assembly
shaft at the front of the oven, and pull the entire as-
2. Remove the master links from each conveyor belt. sembly free of the conveyor frame. The brackets will
Then, roll the belts up along the length of the conveyor be removed along with the drive shaft assembly.
to remove them from the frame.
12. Disassemble and lubricate the two sections of the
3. Remove the two conveyor adjustment screws from the drive shaft as described for the idler shaft, above.
idler end of the conveyor frame, as shown in Figure
13. Before reassembling the shafts into the conveyor
4-4.
frame, check that they are oriented properly.
4. Remove the idler shaft assembly from the conveyor.
14. Reassemble the drive shaft into the conveyor. Make
5. Pull apart the two sections of the idler shaft. sure that the bronze washer is in place between the
6. Clean the shafts thoroughly using a rag. Then, lubri­ two sections of the shaft. See Figure 4-4.
cate both the extended shaft and the interior of the 15. Replace the drive sprockets. Reassemble the belts
hollow shaft using a light food-grade lubricant. DO NOT and master links onto the conveyor.
lubricate the shafts using WD40 or a similar product.
16. Reinstall the end plugs and conveyor onto the oven.
This can cause the shafts to wear rapidly.
17. Reattach the drive chains. Replace the chain cover.
7. Before reassembling the shafts into the conveyor
frame, check that they are oriented properly. 18. Check the tension of the conveyor belt as shown in
Figure 2-14 (in Section 2, Installation). The belt should
8. Reassemble the idler shaft into the conveyor. Make
lift about 1″ (25mm). If necessary, adjust the belt ten-
sure that the bronze washer is in place between the
sion by turning the conveyor adjustment screws.
Figure 4-4. Disassembling the idler shaft 19. Replace all components onto the oven.

Figure 4-5. Drive shaft configurations

25 P/N 60250 September 28, 2012

 Figure 4-6. Disassembling the drive shaft Figure 4-7. Rear panel access

Remove eight (8)

screws to remove
rear panel

Bearings
(2 total)

Blower belt

Blower motor

Loosen four (4) screws to adjust mo-

tor position and belt tension

E. Blower Belt IV. MAINTENANCE - EVERY 6 MONTHS

1. Remove the six screws shown in Figure 4-7. Then, remove A. Check that the oven is cool and the power is disconnected,
the rear panel from the oven. as described in the warning at the beginning of this Section.
2. Check the blower belt for the proper 1/4″ (6mm) deflection B. Check for excessive wear on the conveyor drive motor
at the center, and for cracking or excessive wear. brushes. The brushes should be replaced if they have
See Figure 4-7. Overtightening the belt will cause premature worn to less than 1/4" (6mm) in length. Be sure to replace
bearing failure and possible vibrations. A loose belt may also the brushes in exactly the same position.
cause vibrations. C. For gas ovens, inspect and clean the burner nozzle and
3. If necessary, adjust the tension of the belt by loosening the spark electrode assembly.
the four motor mounting bolts. Reposition the motor as D. Check the conveyor drive shaft bushings and spacers.
neccessary until the correct 1/4″ (6mm) deflection is Replace the components if they are worn.
reached, then tighten the bolts.

P/N 60250 September 28, 2012 26

V. KEY SPARE PARTS – Available separately. See Figure 4-8.
1 2 3 4 5

10

15
16, 17, 18

22 24
23

19
20 21

Figure 4-8. Key Spare Parts

KEY SPARE PARTS PS740 GAS
ITEM QTY. P/N DESCRIPTION
1 1 60190 Digital Display, Programmed
2 1 58920 Motor, Conveyor Drive
3 1 58679 Conveyor Control Board
4 1 60194 Inverter, Programmed
5 1 M9608 Power Supply
6 1 60196 Kit, Thermocouple
7 1 97525 Fan Cooling Control
8 1 51399 Fan Cooling Rear
9 1 62044 Air Switch
10 1 57288 Motor, Blower
11 1 61602 Ignition Module
12 1 60679 Assy, Valve Gas Modulating
13 1 60671 Board, Signal Cond. 0-15VDC
14 1 33983 High Limit Control Module,240V
15 2 32108 Transformer,240Vp:24Vs
16 1 60684 Control,C14RS Programmed
17 1 58668 Thermocouple Module
18 1 58669 Current Module
19 1 60250 PhotoCell
20 2 59132 Relay, DPDT 24V Coil
21 1 59668 Belt, Blower
22 1 62288 Ignitor, Single Rod
23 1 50240 Ignition Cable, 25″
24 1 64106 Bearing, PB 5/8 B

27 P/N 60250 September 28, 2012

P/N 60250 September 28, 2012
28
SECTION 5 - WIRING DIAGRAM

Middleby-Marshall Model Number G208-240 Volt 50/60 Hz, 1 Phase 59324 Rev. E
NOTES

29 P/N 60250 September 28, 2012

 NOTES

P/N 60250 September 28, 2012 30

NOTES

31 P/N 60250 September 28, 2012

 WARNING
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, op-
erating and maintenance instructions thoroughly before
installing or servicing this equipment.

NOTICE
During the warranty period, ALL parts replacement and servicing should be performed
by your Middleby Marshall Authorized Service Agent. Service that is performed by par-
ties other than your Middleby Marshall Authorized Service Agent may void your war-
ranty.
NOTICE
Using any parts other than genuine Middleby Marshall factory manufactured parts re-
lieves the manufacturer of all warranty and liability.
NOTICE
Middleby Marshall reserves the right to change specifications at any time.

Middleby is proud to support the Commercial Food Equipment

Service Association (CFESA). We recognize and applaud
CFESA's ongoing efforts to improve the quality of technical
service in the industry.

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406

www.middleby.com

P/N 60250 September 28, 2012