Air Cooled Scroll Chiller Unit

Climate 5000
ASSH-035D3AE | ASSH-070D3AE | ASSH-135D3AE |

en Installation, Operation and Maintenance Manual

8736862413(20 17/05)CN

Read the manual carefully prior to installation and operation of the unit!

Observe the warnings in the manual!

Installation by an authorised person only!

 WELCOME

WELCOME
Distinguished users:

Thank you for choosing and using the products of

our company!

Our products have high quality and excellent

performance. For ease of use, please read the
manual carefully and operate as per the steps as
described in the manual. We will be with you all
along. Please feel free to contact us at the number
and address on the Warranty Card whenever you
have any problems. We are ready to serve you.

Due to product improvement, the product you have

purchased may be slightly different from those
introduced in the Manual. We hereby apologize for
the trouble we cause.

Important prompt:

Any illustrations and information in this

manual are only for reference

• Air cooled scroll chiller unit= is the important part

of the air conditioning system, which requires
expertise and has strict specifications and
requirements. Therefore, it must be installed,
commissioned, operated and managed by
professionally trained technical personnel.
• The air conditioner can be used widely, except
wet zone, outdoors, the environment with blowing
dust and corrosion, and the site with explosion
hazard.
• Operating conditions:
- Power supply: 380V/ 3N~/ 50Hz

Our company adheres to the principle of commit-

ment to excellence, and may not inform you of
certain improvement in specification, performance,
material and structure of such products. Sorry for
the inconvenience. Please contact us for obtaining
the latest information.

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 Table of contents | 2

Table of contents

1 Key to symbols and safety instructions ..... 3 5.4 Error query interface ................................ 33
1.1 Explanation of symbols ............................. 3 5.5 Parameter check interface ....................... 33
1.2 Safety information ..................................... 3
1.3 Product description ................................... 3 6 Unit commissioning and operation ............ 35
1.4 Operating limits ......................................... 4 6.1 Preparation .............................................. 35
6.2 Single unit commissioning ....................... 35
2 Unit information............................................. 5 6.3 Joint commissioning................................. 35
2.1 Naming rule............................................... 5
2.2 Working principle....................................... 5 7 Maintenance.................................................. 36
2.2.1 Cooling ............................................... 5
2.2.2 Heating............................................... 5 8 Common faults and solutions ..................... 38
2.3 Unit characteristics.................................... 6
2.4 Component characteristics ....................... 6 9 Error code and dialed code setting ............ 41
2.5 Specifications ............................................ 8 9.1 Error code ................................................ 41
2.6 Performance correction table.................... 9 9.2 Dialed code setting .................................. 42
2.6.1 Cooling capacity and power correction 9.2.1 Address code setting SM1 (DIP1~DIP4)
table ................................................... 9 ........................................................... 42
2.6.2 Heating capacity and power correction 9.2.2 Unit type setting SM1 (DIP5~DIP8) .. 42
table ................................................... 9 9.2.3 Unit model setting SM2 (DIP1~DIP2) 42
2.7 Operating range ....................................... 10
2.8 Curves of loss of pressure at the water side 11 10 Packing list ................................................. 43
2.9 Outlines and dimensions.......................... 12
2.10 Installation foundation ............................ 13

3 Engineering installation............................... 15
3.1 Unit installation......................................... 15
3.1.1 Preparation before installation .......... 15
3.1.2 Installation position ........................... 15
3.1.3 Handling and lifting ........................... 17
3.2 Electrical installation ................................ 18
3.3 Equipment installation.............................. 23
3.3.1 Water pipe installation....................... 23
3.3.2 Installation of filter............................. 23
3.3.3 Installation of flow switch .................. 24
3.4 Water pipe connection diagram ............... 24

4 Equipment selection .................................... 29

4.1 Selection of water pipe............................. 29
4.2 Selection of water pump .......................... 29
4.3 Selection of electrical heater.................... 29
4.4 Selection of expansion tank ..................... 29

5 Electrical control .......................................... 30

5.1 Description of Handset............................. 30
5.1.1 Basic performance of the handset .... 30
5.1.2 Description of Handset keys ............. 30
5.1.3 Description of basic operation of the
handset ............................................. 30
5.2 Initial interface .......................................... 31
5.3 Setting interface ....................................... 31
5.3.1 Time setting interface........................ 31
5.3.2 Timing mode setting.......................... 31
5.3.3 Timing setting interfacet .................... 32

Climate 5000 8736862413(2017/05)en

 3 | Key to symbols and safety introductions

1 Key to symbols and safety introductions

1.1 Explanation of symbols misconduct or misoperation, personal injury, even

death may occur. The operation/ maintenance
Warnings personnel shall be responsible and obligated to
Warnings in this document are framed recognize and confirm such potential risks to
and identified by a warning triangle protect themselves from hazard. Nonobservance
which is printed on a grey back- ground. of these safety requirements may result in serious
The additional information words indi- damage of equipment and property and even
cate the possible consequence and casualties of themselves and other personnel at
severity due to failure to comply with the site.
measures for hazard prevention.
The Manual is applicable to the operation/ main-
Keywords indicate the seriousness of the hazard tenance personnel that have been trained spe-
in terms of the consequences of not following the cially and are authorized by the Owner so as to
safety instructions. work safely and correctly. What's particularly
• Notice Indicates that material damage may important is that the Manual, other reference data
occur. shall be carefully read and well understood before
• Caution Indicates that minor to medium injury any operation on equipment. The operation
may occur. personnel must be familiar with obey all stan-
dards and specifications related to operation. The
• Warning Indicates that serious injury may operation/ maintenance personnel shall be
occur. obligated to confirm the applicability of these
• Danger Indicates possible risk to life. documents to relevant equipment. In case of any
doubt before equipment operation, confirm with
relevant departments whether equipment has
Important information
been updated, whether there are latest available
Important information in cases where documents.
there is no risk of personal injury or
material losses is identified by the symbol Bosch Thermotechnology Corp. adheres to the
shown on the left. It is bordered by strategy of continuous product update.
horizontal lines above and below the text. There-fore, the information included in the docu-
ment may be updated without notice. Bosch
Thermotechnology Corp. does not commit to
Additional symbols provide the latest information to the holders of the
Symbol Definition Manual actively. However, the user can contact
the local Bosch Thermotechnology
► a step in an action sequence Corp. for updated information.
a reference to a related part in the doc- 1.3 Product description
ument or to other related documents
・ a list entry BOSCH Climate 5000 air cooled scroll chiller unit
was designed and manufactured by ISO9000
– a list entry (second level) approved Bosch Thermotechnology (Shandong)
Table 1: Additional symbols Co., Ltd. in accordance with strict design and
manufacturing standards. It is within the limit
specified by the Manual. The quality, reliability
1.2 Safety information and flexibility of various air-condition engineering
projects can be ensured effectively. The unit can
The equipment involved in the Manual is very be used for air-condition in the commercial place
complex, and workers may be exposed to the and is not applicable to other cases unmentioned
following environments or risks caused by compo- by the Manual.
nents during installation, operation, maintenance
or repair, including but not limited to refrigerant, The Manual includes all data and operation and
machine oil, pressure bearing materials, rotating maintenance guidances necessary for correct unit
parts as well as high and low voltage. In case of installation and commissioning. Please read the

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 Key to symbols and safety introductions | 4

Manual carefully before unit operation and main-

tenance. All the work (including installation,
commissioning and maintenance) that is de-
scribed in the Manual detailedly shall only be
conducted by the professional technical person-
nel that go through training.

The manufacturer shall not take any responsibility

for damage or destruction due to incorrect instal-
lation, commissioning, operation or maintenance
or nonobservance of process and guidance
required in the Manual.

1.4 Operating limits

Warning:
Please be sure to make a request to the
distributor if the user will have the unit
operating with return water temperature
lower than above lowest setting values.
Donot use before necessary protective
measures are taken.
• Voltage range:
- The power supply standard: 380VAC/3N/50Hz
- The lowest allowable voltage is 342V
- The highest allowable voltage is 418V
• The range of unit operating ambient tempera-
ture:
- Cooling mode: 15°C~46°C
- Heating mode: -15°C~25°C
- If the ambient temperature is over, the unit
would not operate and display P01
• Water temperature control range(Control of
return water temperature):
- Cooling: lowest 10°C, highest 25°C
- Heating: lowest 25°C, highest 50°C
• Operating environment:
Humidity should be less than 90%, and the
height should below 2000 meters above sea
level.

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 5 | Unit introduction

2 Unit introduction
The air cooled scroll chiller system is used to cool Fin heat exchanger
down and heat up with the principle of reverse
Carnot cycle by making use of cheap air and a
small amount of power.

2.1 Nomenclature
Bosch Climate 5000 AS S H - Four-way
valve
1 2 3 4 5 6 Water inlet

Plate HEx

Compressor
135 D 3 A E

7 8 9 10 11 12 13 Water
outlet
1 Bosch: brand
Figure 1: Cooling operation diagram
2 Climate: category
Drain the high-temperature and high-pressure
3 5000: value level
refrigerant gas compressed by compressor to fin
Energy: AS - air source; WL - water loop; GW - heat exchanger through four-way valve. In the
4
ground water; GL - ground loop process, heat is drained to the atmosphere and
Compressor: R - rotary; S - scroll; W - screw; C intermediate-temperate and high-pressure liquid
5
- centrifugal; T - turbolor refrigerant is generated. Then throttle with the
electronic expansion valve to generate low-tem-
6 Unit function: C - cooling only; H - heat pump
perature and low-pressure gas liquid mixture, and
7
Cooling capacity: kW (double digit at least, such exchange it with circulating water in the plate heat
as 08 = 8 kW) exchanger to return to the compressor. A cycle is
Heat recovery: PHx– partial heat recovery x%; completed. After exchange with refrigerant, the
8 TH -total heat recovery100%; omit - no heat circulating water reaches the temperature required
recovery
and then exchanges with indoor air. Cooling is
Refrigerant: A-R22; B-R407C; C-R134a; D- realized.
9
R410A
Power supply: 2.2.2 Heating
• 220～230V/50Hz/1 Phase
Fin heat exchanger
• 220~230V/60Hz/1 Phase
10 • 380~400V/50Hz/ 3 Phase
• 380~400V/60Hz/ 3 Phase
• 110~115V/60Hz/ 1 Phase
• 460V/60Hz/ 3 Phase
Product sequence: A, B, C, D…N; A1, B1, C1, D1…N1
11
Nx=customized product, x=null,1,2,3… Four-way
valve
12 Climate condition: T-T3; T1- omit
Water inlet
Plate HEx

13 Export (out of CN)

Compressor

Table 2: Nomenclature table

Water
outler
2.2 Working principle
Figure 2: Heating operation diagram
2.2.1 Cooling
Drain the high-temperature and high-pressure
refrigerant gas compressed by compressor to plate
heat exchanger through four-way valve. After heat

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 Unit introduction | 6

exchange with indoor circulating water, heat is • Intelligent defrosting

drained to the water. The circulating water that The unit is designed with high precision of
has reached the required temperature exchanges temperature sensor which can accurately sense
with indoor air to realize heating. The high-tem- the changes of system pressure and temperature
perate and high-pressure refrigerant is condensed in the frosting condition and select the optimum
to intermediate-temperature and high-pressure defrosting time intelligently to avoid incomplete or
liquid refrigerant which is throttled to fin heat frequent defrosting and other problems. The
exchanger with the electronic expansion valve to intelligent defrosting through reversing of
generate low-temperature and low-pressure gas four-way valve can ensure reliable, safe and
liquid mixture. After heat exchange with air and thorough defrosting and complete drainage.
absorbing heat in the air, it returns to the com-
pressor. A cycle is completed. • Balanced compressor operation
The unit can monitor the operation of each
compressor in real time, regulate and balance
2.3 Unit characteristics the operating time of each compressor intelli-
• Environmental-friendly refrigerant R410A gently and prolong the whole unit life.
The refrigerant is R410A that is environmen- • Support access to centralized building control
tal-friendly and has no damage to ozone sphere system
is used. The unit is set with RS485 signal control port to
• 16 module combinations at most access and integrate into the centralized building
control system through Modbus protocol.
The whole series adopt modular design with 16
module combinations at most and maximum • Compressor liquid hammer prevention
capacity of 2128 kW. Combinations between Each compressor of the unit is designed with
different capacity models can be realized for electrical crankcase heating element. In winter,
convenience of design, installation and trans- the refrigerant oil in the compressor of standby
portation. unit can also be in good lubrication state and the
• Heating without shutdown during defrosting liquid refrigerant can be separated from the
refrigerant oil by gasification to prevent liquid
The defrosting conditions and time among
compression during unit startup and compressor
modules are mutually independent during
damage.
operation of module combination. When certain
module is in defrosting state, other modules out • Forced defrosting
of the defrosting state can still heat water For heating under severe environment, the unit is
normally to avoid synchronous defrosting of also designed with forced defrosting function in
module combination and ensure comfortability. addition to intelligent defrosting. In case of thick
• Multilevel capacity adjustment frost due to high ambient humidity or ice due to
extremely low temperature, the forced defrosting
Each module is designed with multiple indepen-
function can be activated to remove the frost or
dent refrigerant circuits. Multilevel capacity
ice thoroughly.
adjustment of single unit can be realized
through operating adjustment of compressor. • Protection function
• Broad operating range The unit is provided with function of protection for
power supply, high pressure, low pressure,
The unit can make refrigeration at the upper
discharge, over current, antifreezing in winter,
limit of 46°C and heat up at the lower limit of
antifreezing during cooling, water flow, etc., to
-15°C, so it meets the operating conditions in
ensure normal operation of the unit all day.
most areas of the earth.
• Convenient installation
2.4 Component characteristics
The unit can be installed in the open areas of
roof and ground, instead of special room. • High efficiency of scroll compressor
The unit is provided with high efficiency of R410A
Furthermore, with the integral design, the unit special scroll compressor. It is designed with
can be put into use after connection of water low-pressure chamber. The motor chamber and
loop and power supply. The fluorine loop can crankcase are located in the lower temperature
switch automatically. area. The motor is cooled efficiently by low tem-

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 7 | Unit introduction

temperature refrigerant gas to prolong the life.

The high- temperature and high-pressure
refrigerant can be exhausted directly after
compression to reduce pressure and heat loss
and increase energy efficiency. The flexible
scroll design increases the capability of liquid
hammer prevention and decreases the noise of
compressor.
• Plate type heat exchanger
The plate type heat exchanger is used as
evaporator. The system has no sealing gasket
structure that exchanges heat through shell and
tube. Therefore, the problem of invalid gasket
resulting in refrigerant leakage will not occur
and it is suitable for long-term use.
• Galvanized plate structure
The plastic-sprayed hot galvanized plate looks
more beautiful and increases corrosion resis-
tance.
• Throttling of electronic expansion valve
It is throttled with electronic expansion valve.
Compared with capillary tube and thermostatic
expansion valve, it has broader throttling range.
Throttling is normal from -15°C to 46°C, which
can ensure compressor operating in optimum
state, thereby prolonging the service life of
compressor.
• Crankcase heating element
The heating element is provided with stainless
steel knitted round belt type structure which has
faster heat conduction speed and longer
service life than the belt type heating element
commonly used in the air-condition of the
market.

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 Unit introduction | 8

2.5 Specifications
Model ASSH-035D3AE ASSH-070D3AE ASSH-135D3AE
Cooling capacity kW 32.5 66.5 133
Heating capacity kW 33 67.5 135
Power supply V/Ph/Hz 380V/3Ph/50Hz 380V/3Ph/50Hz 380V/3Ph/50Hz
Cooling kW 10.2 19.9 39.8
Input power
Heating kW 10.3 20.2 40.4
Rated current A 18.4 35.9 71.8
Startup
A 128 152.1 200.3
Current current
Maximum operating
A 24 45.8 92.5
current
Type Scroll
Compressor
Quantity 1 2 4
Refrigerant R410A kg 9.85 9.5×2 9.5×4
Internally ribbed tube and high-efficiency hydrophilic type
Type
louvered aluminum fin
Type of fan Axial flow fan
Air side
Quantity of fans 1 2 4
3
Air volume m /h 13000 13000×2 13000×4
Fan motor input kW 0.75 0.75×2 0.75×4
Type Plate
Water flow volume m3/h 5.6 11.4 22.9
water resistance loss kPa 28 36 36

Water side Connection type of

External thread Flange
water pipe
Diameter of
mm DN40 DN50 DN80
connecting pipe
Working pressure MPa 1.6
Net weight kg 399 642 1150
Weight Gross weight kg 406 652 1160
Operating weight kg 431 693 1242

Net dimension
Dimension mm 1050*1293*2030 1050*2150*2030 1909*2150*2030
(W* D* H)

Table 3: Performance parameter table

• Please pay attention to the followings:

- The working conditions of standerd cooling capacity are 12°C of inlet water temperature, 7°C of out-
let water temperature and 35°C of outdoor environmental dry-bulb temperature.
- The working conditions of standerd heating capacity are inlet water temperature 40°C, outlet water
temperature 45°C, outdoor environmental dry-bulb temperature 7°C and wet-bulb temperature 6°C.
- The specification parameters in the table may vary with the changes of manufacturer's product
design without notice.

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 9 | Unit introduction

2.6 Performance correction table

2.6.1 Cooling capacity and power correction table

Environment temperature °C
Water
outlet 15 20 25 30 35 40 46
temp.
°C
Cap- Cap- Cap- Cap- Cap- Cap- Cap-
Power acity Power Power acity Power Power Power acity Power
acity acity acity acity

5 1.11 0.75 1.05 0.80 1.00 0.85 0.96 0.92 0.91 0.98 0.84 1.08 0.77 1.17

7 1.18 0.77 1.13 0.82 1.07 0.87 1.04 0.94 1.00 1.00 0.91 1.09 0.83 1.19

9 1.25 0.79 1.20 0.84 1.14 0.89 1.10 0.96 1.06 1.02 0.98 1.12 0.89 1.21

12 1.35 0.83 1.30 0.88 1.25 0.92 1.20 0.99 1.16 1.06 1.07 1.15 0.98 1.24

15 1.45 0.86 1.40 0.91 1.35 0.95 1.30 1.02 1.26 1.09 1.17 1.19 1.08 1.28

Table 4:Cooling capacity and power correction table

2.6.2 Heating capacity and power correction table

• Capacity corrective table

Environment temperature °C
Water
outlet -15 -10 -5 0 7 10 15 21 25
temp.
°C
Cap- Cap- Cap- Cap- Cap- Cap- Cap- Cap- Cap-
Power Power Power Power Power Power Power Power Power
acity acity acity acity acity acity acity acity acity

30 0.54 0.72 0.64 0.73 0.72 0.74 0.83 0.75 1.06 0.76 1.08 0.76 1.10 0.77 1.22 0.77 1.27 0.78

35 0.52 0.80 0.62 0.80 0.70 0.81 0.82 0.82 1.04 0.83 1.06 0.84 1.08 0.84 1.21 0.85 1.26 0.87

40 0.50 0.87 0.60 0.88 0.68 0.88 0.79 0.90 1.02 0.91 1.04 0.92 1.06 0.92 1.19 0.93 1.24 0.96

45 0.48 0.96 0.58 0.97 0.66 0.98 0.77 0.99 1.00 1.00 1.02 1.01 1.04 1.02 1.17 1.03 1.22 1.06

50 - - - - - - 0.75 1.09 0.97 1.10 0.98 1.10 1.02 1.11 1.14 1.13 1.19 1.17

55 - - - - - - - - 0.93 1.20 0.95 1.21 0.99 1.21 1.12 1.24 1.16 1.25

Table 5:Heating capacity and power correction table

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 Unit introduction | 10

2.7 Performance correction curves

• Cooling operating range

25
15, 20 46, 20
Outlet water temperature(°C)

20

15

10
15, 5 46, 5
5

0
10 15 20 25 30 35 40 45 50
Ambient temperature (°C)

Figure 3: Power correction curve - heating

• Heating operating range

60
10, 55 25, 55
55
Outlet water temperature(°C)

50
-15, 45
45

40

35
-15, 30 25, 30
30

25
-20 -10 0 10 20 30
Ambient temperature (°C)

Figure 4: Power correction curve - heating

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 11 | Unit introduction

2.8 Curves of loss of pressure at the

water side
• ASSH-035D3AE curve of water resistance loss

ASSH-035D3AE Water flow-loss of pressure (water temperature 9.5°C)

60
water resistance loss (KPa)

55
50
45
40
35
30
25
20
15
10
3 5 7 9
Water flow (m /h)
3

Figure 5: ASSH-035D3AE curves of loss of pressure at the water side

• ASSH-070D3AE curve of water resistance loss

ASSH-070D3AE Water flow-loss of pressure (water temperature 9.5°C)

50
water resistance loss (KPa)

45

40

35

30

25

20
8 9 10 11 12 13 14
Water flow (m3/h)
Figure 6: ASSH-070D3AE curves of loss of pressure at the water side

• ASSH-135D3AE curve of loss of water resistance loss

ASSH-135D3AE Water flow-loss of pressure (water temperature 9.5°C)

50
water resistance loss (KPa)

45

40

35

30

25

20
16 18 20 22 24 26 28
Water flow (m3/h)
Figure 7: ASSH-135D3AE curves of loss of pressure at the water side

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 Unit introduction | 12

2.9 Outlines and dimensions

Dimension (mm) Diameter Connec-
Model of water tion
A B C D E F G H I pipe mode

ASSH-035D3AE 68 162.5 900 1293 1050 470 154 2030 645 DN40 Thread
ASSH-070D3AE 100 450 1150 2150 1050 470 153 2030 645 DN50
Flange
ASSH-135D3AE 100 330 1390 2150 1909 398 154 2030 986 DN80
Table 6: Outline and dimension table

Water inlet

Unit bolt hole Water outlet

Figure 8: ASSH-035D3AE demension

Water inlet

Unit bolt hole Water outlet

Figure 9: ASSH-070D3AE demension

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 13 | Unit introduction

Water inlet
Unit bolt hole Water outlet

Figure 10: ASSH-135D3AE demension

2.10 Installation foundation

• Please pay attention to the followings:
- The basement is subject to concrete structure or channel steel frame which can bear the operating
weight.
- Each unit is fixed with four M12 bolts. The unit of dimension in the drawings is mm.
- The unit basement is provided with 40 mm of rubber pad for shock absorption.
- The foundation bolt holes of unit are located on the unit chassis. Drawings only show the locations
of foundation bolt holes for the convenience of engineer construction.
- If the unit is installed on the roof, then you must install the corresponding spring shock absorber.

Water inlet
Water outlet
300

Unit bolt M12×220

Unit bolt hole M12
≥400 990 ≥450 990 990 ≥400
≥100
900 ≥262.5
≥1425
≥262.5

≥100
≥（n-1）x1440+1790

Figure 11: ASSH-035D3AE installation foundation

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 Unit introduction | 14

Water inlet
Water outlet
300

Unit bolt
Unit bolt hole M12 M12×220
≥400 970 ≥450 970 970 ≥400
≥100
≥550
≥2250
1150
≥550

≥100
≥（n-1）x1420+1770

Figure 12: ASSH-070D3AE installation foundation

Water inlet
Water outlet
300

Unit bolt M12×220

Unit bolt hole M12
≥400 1821 ≥450 1821 1821 ≥400

≥100
≥430 1390 ≥430
≥2250

≥100
≥（n-1）x2271+2621

Figure 13: ASSH-135D3AE installation foundation

Climate 5000 8736862413(2017/05)en

 15 | Engineering installation

3 Engineering installation

• Installation of single unit

3.1 Unit installation

The unit installation shall be conducted by profes- ≥1800mm ≥1800mm

sionals.

3.1.1 Preparation before installation

► Check the unit and relevant fittings for integrity.
In case of missing, contact the local distributor
timely.
► Inspect the unit carefully to verify whether the
goods are damaged due to transportation.
► Prepare the tools for installation, such as
pressure guage, thermal container, etc.

3.1.2 Installation position

The walls should not exceed two sides
when install the unit, the chart just one

≥3000mm
form of install, and the distance between
unit and walls should exceed 1800mm in
order to get more airflow.
The installation position of module unit shall be
selected reasonably to ensure its operating
efficiency meets the objectives and requirements.
It shall be selected from the following aspects:
• Air cooled sroll chiller unit shall be installed on
steady and firm bearing surface.
• Air cooled sroll chiller unit and indoor heat
exchanger shall be as close as possible to
reduce the length of cooling pipe and the ≥1800mm ≥1800mm
quantity of bends as far as possible. However,
certain distance is required.
• Air cooled sroll chiller unit shall not be installed
by the window or among buildings to prevent
normal operating noise from entering rooms. Figure 14: Single unit installation

• Airflow at the inlet and outlet shall be free from Notice:

obstruction. During single installation, the quantity of
the wall shouldn’ t more than two faces.
• The area with good ventilation condition shall The figures below are one of the instal-
be selected so that the unit can absorb and lation forms for reference only. The
exhaust sufficient air. distance between the unit and the wall
• =Units shall be away from the area with inflam- should less than 1800mm. Otherwise, it
mables, explosives, severe dust, salt mist and will influence the air flow.
other polluted air.

A module unit can be installed in a place inde-

pendently or several units can also share one
place. See the figure below for detailed installa-
tion space (the following figures show the same
unit but the installation dimension is applicable to
all types of units).

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 Engineering installation | 17

• Installation of modular unit • Please pay attention to the followings:

- There have several install forms for module
D C ≥1000mm unit install are listed on above, more walls is
unreasonable.
- When the distance (H) between airflow outlet
B and celling exceed 2300, the C and D bigger

Row R
than 2000mm, when H Less than or equal
2300, the C and D bigger than (H-300) mm.
- When N=1, 2 and R≥2 or 2≤R≤4 and N≥3, the
B is 400mm.
Column N
When N=3 and R≥5, the B is 600mm.
When N=4 and R≥5 or N=5 and R≥5, the B is
800mm.
When R=6 and N≥5, the B is1200mm.
When N=5 and R≥7 or R=8 and N≥7, the B is
1600mm.
When N=7, 8 and R≥8 or R=9 and N≥9, the B
is 2000mm.
- When the two walls connect each other, like
the first chart, the row need plus 2 and the
column need plus 1 on original numerical.

3.1.3 Handling and lifting

All units have gone through strict inspections and

tests before leaving factory to ensure the unit
performance and quality. The user shall be very
careful during installation and handling to avoid
damage of control system and piping components.

Before unpacking, the unit shall be transported to

the place as close to the final installation position
as possible and then kept upwards. The unit that
has been unpacked shall be handled with the
following methods:

Lifting hook

Lifting sling

Lifting bar

Figure 15: Modular unit installation Figure 16: Handling and lifting

Climate 5000 8736862413(2017/05)en

 18 | Engineering installation

• Control for electrical assisted heater

3.2 Electrical installation Notice:
• Wiring On control cabinet there is only control
contact port is necessary to install
► The rated voltage and the circuit specially used individual power and safety protection
for air-condition shall be adopted. device for the electrical assisted heater.
► The power line shall be free from forced pulling. The electrical assisted heater starts to provide
► Allelectrical installations shall be conducted by auxiliary heating function when in low temperature
professionals in accordance with local laws, condition. Connect the inlet and outlet of electrical
rules and the Manual. assisted heater serially to the outlet mains of air
cooled scroll chiller unit. The electrical control
► The diameter of flexible power line shall be
cabinet of main unit module provides controlled
large enough. The damaged flexible power line
contacts to assisted heater (only on-off output
and connecting line shall be replaced with
control signal is provided and the control of electric
special flexible line.
heater will be provided by the user). The electric
► Wires shall be grounded to the special ground- heater will start after the compressor starts and
ing device of building reliably by professionals. when the actual ambient temperature is lower than
the starting ambient temperature and the outlet
• Connection diagram of power supply line
water temperature is lower than starting outlet water
temperature. When the actual ambient temperature
or outlet water temperature is higher than shutdown
Slave unit 15
I?

R S T N

temperature or after the compressor shuts down,

the corresponding electric heater stops.
• Control for water pump operation (effective only
* Please install current leakage protective circuit-breaker of input-wire for each unit.

when the water pump and air-condition are in the

linkage control condition).
Notice:
Water pump choose need meet the
requirement of the unit, the toleration of
Slave unit 2
I?

water pump water flow is 85%-120%

R S T N

compared with nameplate.

The control cabinet of air-condition provides linkage
control contact of chilled water pump (only on-off
output control signal is provided and the control of
water pump will be provided by the user). In the
shutdown state, when the return water temperature
is lower than or equal to 5°C and the ambient
I?

Slave unit 1
R S T N

temperature is lower than 10°C, start the water

pump and a module for heating. Then start or shut
modules as required. Stop heating and antifreezing
when the return water temperature is up to 25°C.
- Please pay attention to the followings:
When multiple units share a set of water pipe
I?

system, all water pumps (except for the standby

R S T N
Master unit

ones) will start once the unit starts. It is prohibited

to determine the quantity of water pumps to be
breaker of input-wire

operated based on the quantity of units under

protective circuit-
Current leakage

operation. The selection of water pump shall

meet the unit requirement: the water flow and
nominal values on nameplate shall not exceed
85%-120%.
X1
L1
L2
L3
N

• Terminal linkage control

Figure 17: Electrical connection diagram Connect the passive normally open contact of ter-

8736862413(2017/05)en Climate 5000

 Engineering installation | 19

minal controller (it is disconnected when the • Circuit installation diagram

terminal is not started while connected when the
Warning:
terminal is started) to the linkage contact inside
There is high voltage in control cabinet,
the control cabinet of main module. In the startup
make sure do not touch any live parts
state, the air-condition will start up automatically
except the control panel, or open the control
when one terminal starts at least, while it will shut
cabinet, before cut off the power supply.
down after delay automatically when all terminals
are closed.

The linkage contact inside the control cabinet shall

be in short circuit if the terminal linkage control of
unit is not used Considerations during electrical
wiring:
► The unit wiring only refers to the arrangement
of power supply line and communication
control line. The control line inside the electri-
cal control cabinet attached to the unit has
been well connected in factory and shall not
be changed by the user at will.
► The unit wires are connected with earrings.
The selection of power line and circuit breaker
is closely related to local climate, soil proper-
ties, cable laying modes and so on. Such unit
engineering project is generally designed by
designing institute and finally subject to the
calculation and selection results of the design-
ing institute based on maximum unit power
(current).
► The communication line shall not be grounded
at a single point before the unit is grounded
reliably. Otherwise, the single point grounding
will be disturbed. The distance between
AWG20-22 communication line and strong
current shall be over 10cm.
► The unit working current is shown in the
following table. Wiring must ensure the unit
can work normally.

current(A) line (mm2)

Unit model
Start- Ground-
Rated Max. Firing Null
ing ing

ASSH-
18.4 24 128 10×3 6 10
035D3AE
ASSH-
35.9 45.8 152.1 25×3 6 16
070D3AE
ASSH-
71.8 92.5 200.3 70×3 6 35
135D3AE

Table 7: Working current control table

Climate 5000 8736862413(2017/05)en

 线束规格 Wire Specifications 线束规格 Wire Specifications 线束规格 Wire Specifications
380V～400V/50Hz/3PH
1 黄色 Yellow,4.0m㎡ 6 黄/绿色 Y/G,4.0m㎡ B 绿色 Green,0.75m㎡
L1 L2 L3 N PE 2 绿色 Green,4.0m㎡ 7 黄色 Yellow,1.5m㎡ C 红色 Red,0.75m㎡ 导线标识 Wire Graphic
供应商接线 Supplier Wiring
3 红色 Red,4.0m㎡ 8 绿色 Green,1.5m㎡
R S T N
工厂接线 Factory Wiring
X1 6 4 4 蓝色 Blue,1.5m㎡ 9 红色 Red,1.5m㎡
用户接线 User Wiring
5 蓝色 Blue,0.75m㎡ A 黄色 Yellow,0.75m㎡

代号ABR 对照表 Table

系统A曲轴加热

TSa
3

TCa

TDa
Te
TOa
Tr
CC-Ha
1
Crankcase Heater System A
5 1 2
• ASSH-035D3A

空调辅助电加热
AH
PSc/TH1 TH3 TH5 TH7 TH9 TH11 TH13 TH15 TH17 TH19 TH21 TH23 TH24 TH26
Eletrical Assisted Heater
1 2 3 T PSd/TH2 TH4 TH6 TH8 TH10 TH12 TH14 TH16 TH18 TH20 TH22 TH25

8736862413(2017/05)en
S CN401 系统A四通阀
A B C R 4WVa
4 Way Valve System A

EVd
B N 6.3A/250VAC
7 主板
8 9
2 CT1
输出报警信号
电源指示灯 2 CT2
CN432 ALARM
Main Board

EVc
5 A 5 Output Alarm
Power Light A2 L1 ON
20 | Engineering installation

A2 L1 21 CT3
CN434
SW1
CT4 1 2 3 4 5 6 7 8
U14
ON

EVb

KM1

KM2
CT5 1 2 3 4 5 6 7 8

A1 A1 CN433
CT6 SW2 代号ABR 对照表 Table
CT7

EVa
CN435 接上位机监控 To PC 系统A低压开关
A B C CT8
5
LPa

GND
CN426 CN439 Low Pressure Switch System A

D_IN1
D_IN2
D_IN3
D_IN4
D_IN5
D_IN6
D_IN7
PSa
CN427
CN451 CN469 CN466 CN462 CN457 CN450 CN443 系统A高压开关
8 HPa

D_OUT9
D_OUT8
D_OUT7
D_OUT6
D_OUT5
D_OUT4
D_OUT3
D_OUT2
D_OUT1
1 CN440 CN441 4 High Pressure Switch System A

D_OUT23
D_OUT22
D_OUT21
D_OUT20
D_OUT19
D_OUT18
D_OUT17
D_OUT16
D_OUT15
D_OUT14
D_OUT13
D_OUT12
D_OUT11
D_OUT10
PSb
2 CN431
3 2
系统A风机保护
2 FPa
3 4 4 4 Fan Protection System A

FANa
COMPa
CT1 联动开关
CT2 EVa
LS Line Switch
A 空调测流量开关

COMPa
FS
Flow Switch

4 8 3 备选件 Optional
4 4

Figure 18: ASSH-035D3AE Circuit installation diagram

代号ABR 对照表 Table
AC_N
系统A压力传感器
PSa
CN5 CN4 CN3 CN2 CN1 4
Pressure Sensor System A
CN14 CN13 CN12 CN11 CN10 CN9 CN8 CN7 CN6 BA板 系统A定频排气温传

FPa
LS
FS
端子排接口板 Terminal Interface Board 2 BA Board TDa
4
Discharge Comp Temp System A

PSa
CN27 CN29
A-L1 A-L2 A-L3 B-L1 B-L2 B-L3 CN28 室外环境温传

N
Wpump
WAH
4WVa2
Eva3
N

N
PUMP
N
ALARM
N
4WVb2
Eva1
N
Eva2
Evb1
N
Evb2
Evb3
N

CC-Ha
N
4WVa
4WVb
Eva4
Evb4

CC-Hb
AH
Te

FPab
FS

OV
LS
OV
OV
A1
B1

GND
+5V

WCV
DIN9
DIN10
GND

Aout
+12V
WIREC
Ambient Temp

MOUDBUS通讯接口
MOUDBUS Communication
Interface
MODBUS 系统回水温传

B2

OV
A2

OV
GND

+5V

OV
+5V

GND
Tr

HPb
Bout

LPb

LPa
HPa
CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22 CN23 CN24 CN25 CN26 Water In Temp

DIN11
DIN12
SW1地址设置： 系统A出水温传
TOa Water Out Temp System A
手操器 (Address Set:)
Handset DIP1 DIP2 DIP3 DIP4 地址(Address) 系统A室外盘管出口温传
TCa
ON ON ON ON 主机0(master0) Coli Out Temp System A

NEXT

HPa
LPa
ON ON ON OFF 从机1(slave1) 系统A吸气温传

AH

CC-Ha
4WVa
ALARM
备注 ON ON OFF ON 从机2(slave2) TSa
Suction Temp System A

FANa
Remarks ON ON OFF OFF 从机3(slave3)
1.正常出厂设置：联动开关短接
ON OFF ON ON 从机4(slave4)
水泵接触器线圈 ON OFF ON OFF 从机5(slave5)
EX-factory setting: Air terminal unit interlock
Pump Contactor Coil ON OFF OFF ON 从机6(slave6)
control short connected，
ON OFF OFF OFF 从机7(slave7)
2.拨码设置 Dialed code setting: OFF ON ON ON 从机8(slave8)
DIP1-4:地址设置 address setting, OFF ON ON OFF 从机9(slave9)
代号ABR 对照表 Table DIP5: ON-单冷 cooling only、OFF-热泵 heat pump OFF ON OFF ON 从机10(slave10) ASSH035D3AE 模块机线路图
CT Current Sampling Board DIP : 6 7 8 机型 type OFF ON OFF OFF 从机11(slave11) ASSH035D3AE Module Wiring Diagram
电流采样板
OFF OFF OFF 35 OFF OFF ON ON 从机12(slave12)
COMPa 系统A压缩机 Compresser System A OFF OFF ON OFF 从机13(slave13)
3.后期如有改动，不另通知
FANa 系统A风机 Fan Motor System A OFF OFF OFF ON 从机14(slave14) 博世热力技术（山东）有限公司
No special notice is given if there is any change Bosch Thermo Technology (Shandong) Co., Ltd.
EVa 系统A电子膨胀阀 Electronic Expansion Valve System A OFF OFF OFF OFF 从机15(slave15)

Climate 5000
 代号ABR 对照表 Table
线束规格 Wire Specifications 线束规格 Wire Specifications 线束规格 Wire Specifications
380V～400V/50Hz/3PH 系统A曲轴加热
1 黄色 Yellow,4.0m㎡ 6 黄/绿色 Y/G,4.0m㎡ B 绿色 Green,0.75m㎡
L1 L2 L3 N PE 导线标识 Wire Graphic
CC-Ha
2 绿色 Green,4.0m㎡ 7 黄色 Yellow,1.5m㎡ C 红色 Red,0.75m㎡ Crankcase Heater System A
供应商接线 Supplier Wiring
3 红色 Red,4.0m㎡ 8 绿色 Green,1.5m㎡
工厂接线 Factory Wiring 系统B曲轴加热
X1 R S T N 4 蓝色 Blue,1.5m㎡ 9 红色 Red,1.5m㎡ CC-Hb
6 4

Climate 5000
5 蓝色 Blue,0.75m㎡ A 黄色 Yellow,0.75m㎡
用户接线 User Wiring Crankcase Heater System B
空调辅助电加热
AH
Eletrical Assisted Heater

TSa
TSb

TCa

TDa
TDb
TCb

Te
TOab
Tr
系统A四通阀
5
4WVa
1 2 3 4 Way Valve System A
• ASSH-070D3A

1 1
系统B四通阀
A B C PSc/TH1 TH3 TH5 TH7 TH9 TH11 TH13 TH15 TH17 TH19 TH21 TH23 TH24 TH26 4WVb
PSd/TH2 TH4 TH6 TH8 TH10 TH12 TH14 TH16 TH18 TH20 TH22 TH25 4 Way Valve System B

QF1
T

QF2
S CN401
1 2 3 R 输出报警信号
ALARM

EVd
B N 6.3A/250VAC
7 A 5 1 主板 Output Alarm
2 CT1
2 CT1
电源指示灯 2 CN432 系统A低压开关
3 5 CT2 Main Board LPa

EVc
8 9 5 Low Pressure Switch System A
Power Light A2 L1 A2 2 CT3 ON SW1
L1 21 A
A2 L1
21 CN434
2 CT4 1 2 3 4 5 6 7 8

ON
U14 系统A高压开关

EVb

KM1
HPa

KM3
KM2
CT5 1 2 3 4 5 6 7 8 High Pressure Switch System A
A1 A1 A1 CN433
CT6 SW2 5
CT7
系统B低压开关

EVa
CN435 接上位机监控 To PC LPb
A B C CT8 Low Pressure Switch System B

GND
CN426 CN439 5

D_IN1
D_IN2
D_IN3
D_IN4
D_IN5
D_IN6
D_IN7
PSa 系统B高压开关
CN427
CN451 CN469 CN466 CN462 CN457 CN450 CN443 HPb
8 High Pressure Switch System B

D_OUT9
D_OUT8
D_OUT7
D_OUT6
D_OUT5
D_OUT4
D_OUT3
D_OUT2
D_OUT1
1 1 CN440 CN441 4

D_OUT23
D_OUT22
D_OUT21
D_OUT20
D_OUT19
D_OUT18
D_OUT17
D_OUT16
D_OUT15
D_OUT14
D_OUT13
D_OUT12
D_OUT11
D_OUT10
PSb 系统AB风机保护
2 2 CN431
FPab
3 2 3 2
Fan Protection System AB
2 2
3 3 4 4 4
联动开关

COMPb
FANa
COMPa
LS
CT1 CT3 Line Switch
CT2 CT4 空调测流量开关
EVb
EVa
FS
A A Flow Switch

COMPb

COMPa
系统A压力传感器
C PSa
B Pressure Sensor System A
A
4 8 3 3 备选件 Optional 系统B压力传感器
4 4 PSb

Figure 19: ASSH-070D3AE Circuit installation diagram

Pressure Sensor System B
AC_N
系统A定频排气温传
TDa
CN5 CN4 CN3 CN2 CN1 4
Discharge Comp Temp System A
CN14 CN13 CN12 CN11 CN10 CN9 CN8 CN7 CN6 BA板 系统B定频排气温传
TDb

FPab
LS
FS
Discharge Comp Temp System B

PSa
端子排接口板 Terminal Interface Board 2 BA Board
4
CN27 CN29 室外环境温传
A-L1 A-L2 A-L3 B-L1 B-L2 B-L3 CN28 Te

N
Wpump
WAH
4WVa2
Eva3
N

N
PUMP
N
N
4WVb2
Eva1
N
Eva2

N
ALARM
Evb1
N
Evb2
Evb3
N

CC-Ha
N
4WVa
4WVb
Eva4
Evb4

CC-Hb
AH
FPab
OV
LS
FS
OV
OV
A1
B1
Ambient Temp

WCV
GND
+5V

DIN9
DIN10
GND

Aout
+12V
WIREC
MOUDBUS通讯接口
MOUDBUS Communication
Interface
MODBUS
系统回水温传
Tr

OV
B2
A2

OV
GND

+5V

OV
+5V

GND
Water In Temp

HPb
Bout

LPb

LPa
HPa
CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22 CN23 CN24 CN25 CN26

DIN11
DIN12
系统出AB水温传
SW1地址设置： TOab
Water Out Temp System AB
水泵接触器线圈 手操器 (Address Set:) 系统A室外盘管出口温传
TCa

PSb
Pump Contactor Coil Handset DIP1 DIP2 DIP3 DIP4 地址(Address) Coli Out Temp System A
ON ON ON ON 主机0(master0)

NEXT
系统B室外盘管出口温传

HPb

HPa
LPb

LPa
ON ON ON OFF 从机1(slave1) TCb

AH
Coli Out Temp System B

CC-Ha
CC-Hb
4WVa
4WVb
ALARM
ON ON OFF ON 从机2(slave2)

FANb
系统A吸气温传

FANa
水泵接触器线圈 备注 ON ON OFF OFF 从机3(slave3) TSa
Pump Contactor Coil Remarks ON OFF ON ON 从机4(slave4) Suction Temp System A
代号ABR 对照表 Table 1.正常出厂设置：联动开关短接 ON OFF ON OFF 从机5(slave5) 系统B吸气温传
EX-factory setting: Air terminal unit interlock ON OFF OFF ON 从机6(slave6) TSb
Suction Temp System B
CT 电流采样板 Current Sampling Board control short connected， ON OFF OFF OFF 从机7(slave7)
COMPa 系统A压缩机 Compresser System A 2.拨码设置 Dialed code setting: OFF ON ON ON 从机8(slave8)
COMPb Compresser System B DIP1-4:地址设置 address setting, OFF ON ON OFF 从机9(slave9)
系统B压缩机 OFF ON OFF ON 从机10(slave10)
DIP5: ON-单冷 cooling only、OFF-热泵 heat pump ASSH070D3AE模块机线路图
FANa 系统A风机 Fan Motor System A OFF ON OFF OFF 从机11(slave11) ASSH070D3AE Module Wiring Diagram
DIP : 6 7 8 机型 type OFF OFF ON ON 从机12(slave12)
FANb 系统B风机 Fan Motor System B OFF OFF ON 70 OFF OFF ON OFF 从机13(slave13)
EVa 系统A电子膨胀阀 Electronic Expansion Valve System A 3.后期如有改动，不另通知 OFF OFF OFF ON 从机14(slave14) 博世热力技术（山东）有限公司
EVb Electronic Expansion Valve System B No special notice is given if there is any change OFF OFF OFF OFF 从机15(slave15) Bosch Thermo Technology (Shandong) Co., Ltd.
系统B电子膨胀阀
Engineering installation | 21

8736862413(2017/05)en
 380V～400V/50Hz/3PH 线束规格 Wire Specifications 线束规格 Wire Specifications 线束规格 Wire Specifications
L1 L2 L3 N PE 1 黄色 Yellow,4.0m ㎡ 6 黄/绿色 Y/G,4.0m ㎡ B 绿色 Green,0.75m ㎡ 导线标识 Wire Graphic
2 绿色 Green,4.0m ㎡ 7 黄色 Yellow,1.5m ㎡ C 红色 Red,0.75m ㎡ 供应商接线 Supplier wiring
代号ABR 对照表 Table
3 红色 Red,4.0m ㎡ 8 绿色 Green,1.5m ㎡ 工厂接线 Factory wiring
X1 R S T N CC-Ha Crankcase Heater System A
6
系统A曲轴加热
4 蓝色 Blue,1.5m ㎡ 9 红色 Red,1.5m ㎡ 用户接线 User wiring
3 4 5 蓝色 Blue,0.75m ㎡ A 黄色 Yellow,0.75m ㎡
CC-Hb 系统B曲轴加热 Crankcase Heater System B
A B C 5
CC-Hc 系统C曲轴加热 Crankcase Heater System C
CC-Hd 系统D曲轴加热 Crankcase Heater System D
7

EVd
EVc
EVb
EVa
5 AH Eletrical Assisted Heater

TDd
TCa
TCc

TDb
TOcd
空调辅助电加热

TDa
TDc
TCb
TCd

TOab

Te
Tr
TSa
TSb
TSc
TSd
8 4WVa A系统四通阀 4 Way Valve System A
4WVb B系统四通阀 4 Way Valve System B
• ASSH-135D3A

9
4WVc C系统四通阀 4 Way Valve System C
TH3 TH5 TH7 TH9 TH11 TH13 TH15 TH17 TH19 TH21 TH23 TH24 TH26
1 1 1 1 1 T TH4 TH6 TH8 TH10 TH12 TH14 TH16 TH18 TH20 TH22 TH25 5 5 5 5 4WVd D系统四通阀 4 Way Valve System D

8736862413(2017/05)en
1 2 S CN401 EVc EVd ALARM Output Alarm
R
输出报警信号
B QF1 QF2 QF3 QF4 QF5 N 6.3A/250VAC 主板
2 4
3 CT1
2 2 CN432
电源指示灯 1 CT2 Main Board 代号ABR 对照表 Table
2 4
Power Light 3 CT3 ON
SW1
2 2 2 2 2 2 CN434 EVa EVb FPab 系统AB风机保护 Fan Protection System AB
1 3 1 3 1 3 1 3 7 1
CT4 1 2 3 4 5 6 7 8
22 | Engineering installation

8 ON
U14
2 4 FPcd Fan Protection System CD
1 4 5 8

CT1 CT2 CT3 CT4 9 5 7 8 9 3 CT5 CN433 2 3 6 7

4
系统CD风机保护
2 2 SW2 CN426 CN440
1 CT6 LS Line Switch
2 2 2 2 联动开关
2 4 接上位机监控 To PC
4 3
CT7
2
CN435 FS 空调测流量 Flow Switch
A2 L1 A2 L1 2 CT8 4
1 CN439
CN1 CN2 CN3 CN4 LPa 系统A低压开关 Low Pressure Switch System A

GND

KM5
KM6
2 2 2 2

D_IN1
D_IN2
D_IN3
D_IN4
D_IN5
D_IN6
D_IN7
A A A A PSa PSc/TH1 CN441
5 5 5 5 A1 A1 CN427 HPa 系统A高压开关 High Pressure Switch System A
21 21 A2 L1 21 CN451 CN469 CN466 CN462 CN457 CN450 CN443 4
A2 L1 A2 L1 A2 L1 21 LPb 系统B低压开关 Low Pressure Switch System B
8

KM5-A1
KM6-A1
GND
D_OUT9
D_OUT8
D_OUT7
D_OUT6
D_OUT5
D_OUT4
D_OUT3
D_OUT2
D_OUT1
PSb PSd/TH2

D_OUT14
CT

D_OUT19
D_OUT15
D_OUT13
D_OUT12
D_OUT10

D_OUT23
D_OUT22
D_OUT21
D_OUT20
D_OUT18
D_OUT17
D_OUT16
D_OUT11

D_IN8
D_IN9

KM1
KM3
KM4

KM2
HPb High Pressure Switch System B

D_IN10
D_IN11
D_IN12
A1 A1 A1 A1 CN431
系统B高压开关
LPc 系统C低压开关 Low Pressure Switch System C
3 3 3 3 6

KM1-A1
KM2-A1
KM3-A1
KM4-A1
FANcd
COMPa
FANab
HPc High Pressure Switch System C

COMPd
COMPb

COMPc
2 2 2 2 3 3 33 2 4 系统C高压开关
1 1 1 1 A A A A LPd Low Pressure Switch System D
系统D低压开关

KM4-A1
KM3-A1
KM6-A1
KM2-A1
KM1-A1
KM5-A1
B B B B
A C C C C
HPd 系统D高压开关 High Pressure Switch System D

COMPd
A

COMPc
A

COMPb

COMPa
A

代号ABR 对照表 Table

4 2 8 6
PSa 系统A压力传感器 Pressure Sensor System A
3 3 3 3
4 4 PSb 系统B压力传感器 Pressure Sensor System B
AC_N 备选件 Optional PSc 系统C压力传感器 Pressure Sensor System C
PSd 系统D压力传感器 Pressure Sensor System D

Figure 20: ASSH-135D3AE Circuit installation diagram

CN5 CN4 CN3 CN2 CN1
CN14 CN13 CN12 CN11 CN10 CN9 CN8 TDa 系统A定频排气温传 Discharge Comp Temp System A
CN7 CN6
TDb Discharge Comp Temp System B

FS
HPa

LS
LPa
系统B定频排气温传

LPc
HPc
PSb
PSa
端子排接口板 Terminal Interface Board 2 4 TDc 系统C定频排气温传 Discharge Comp Temp System C
4 BA板
3 3
TDd 系统D定频排气温传 Discharge Comp Temp System D
A-L1 A-L2 A-L3 B-L1 B-L2 B-L3 C-L1 C-L2 C-L3 D-L1 D-L2 D-L3 CN27

PUMP
AH
N

N
N
N
N

N
4WVa
4WVc

CC-Hc
CC-Hd
4WVb
4WVd

CC-Hb
ALARM
OV

CC-Ha
+5V
+12V
A1
B1

Aout

+5V
GND

0V
LPa
FS
HPa
HPc
Bout

LS
0V
LPc
0V
Ambient Temp
NEXT
WIREC BA Board Te 室外环境温传
CN25 CN26 Water In Temp
MODBUS Tr 系统回水温传

OV
B2
A2

+5V
GND

+5V

0V
0V
0V
+5V
TOab Water Out Temp System AB

Dout
Cout
系统AB出水温传

LPb
HPb
LPd
HPd
CN15 CN16 CN17 CN18 CN19 CN20 CN21 CN22 CN23 CN24

FPab
FPcd
3 3 ３ 手操器 TOcd 系统CD出水温传 Water Out Temp System CD
Handset TCa 系统A室外盘管出口温传 Coli Out Temp System A
TCb 系统B室外盘管出口温传 Coli Out Temp System B

PSd
PSc
TCc 系统C室外盘管出口温传 Coli Out Temp System C
TCd 系统D室外盘管出口温传 Coli Out Temp System D
SW1地址设置： Suction Temp System A
TSa 系统A吸气温传

FPcd
FPab
LPb
HPb
LPd
HPd
(Address Set:) Suction Temp System B

AH
TSb

CC-Ha
CC-Hb
4WVa
4WVd

CC-Hc
CC-Hd
4WVb
4WVc
系统B吸气温传

ALARM

FANa
FANb
FANc
FANd
Interface DIP1 DIP2 DIP3 DIP4 地址(Address)
水泵接触器线圈 TSc 系统C吸气温传 Suction Temp System C
ON ON ON ON 主机0(master0)
Pump Contactor Coil ON ON ON TSd 系统D吸气温传 Suction Temp System D
OFF 从机1(slave1)
MOUDBUS通讯接口

代号ABR 对照表 Table 备注 ON ON OFF ON 从机2(slave2)

CT 电流采样板 Current Sampling Board ON ON OFF OFF 从机3(slave3)
Remarks
MOUDBUS Communication

COMPa 系统A压缩机 Compresser System A ON OFF ON ON 从机4(slave4)

COMPb Compresser System B
1.正常出厂设置：联动开关短接 ON OFF ON OFF 从机5(slave5)
系统B压缩机
COMPc Compresser System C
EX-factory setting: Air terminal unit interlock ON OFF OFF ON 从机6(slave6)
系统C压缩机
COMPd Compresser System D control short connected， ON OFF OFF OFF 从机7(slave7) ASSH135D3AE模块机线路图
系统D压缩机
2.拨码设置 Dialed code setting: OFF ON ON ON 从机8(slave8)
FANa 系统A风机 Fan Motor System A
OFF ON ON OFF 从机9(slave9) ASSH135D3AE Module Wiring Diagram
FANb 系统B风机 Fan Motor System B DIP1-4:地址设置 address setting, OFF ON OFF ON 从机10(slave10)
FANc 系统C风机 Fan Motor System C DIP5: ON-单冷 cooling only、OFF-热泵 heat pump OFF ON OFF OFF 从机11(slave11)
FANd 系统D风机 Fan Motor System D DIP : 6 7 8 机型 type OFF OFF ON ON 从机12(slave12)
EVa 系统A电子膨胀阀 Electronic Expansion Valve System A OFF ON OFF 135 OFF OFF ON OFF 从机13(slave13) 博世热力技术（山东）有限公司
EVb 系统B电子膨胀阀 Electronic Expansion Valve System B
3.后期如有改动，不另通知 OFF OFF OFF ON 从机14(slave14) Bosch Thermo technology (Shandong) Co., Ltd.
EVc 系统C电子膨胀阀 Electronic Expansion Valve System C OFF OFF OFF OFF 从机15(slave15)
No special notice is given if there is any change
EVd 系统D电子膨胀阀 Electronic Expansion Valve System D

Climate 5000
 Engineering installation | 23

Notice: ► The water pipe must have heat preservation

Donot exert too much force on the function to prevent heat loss by using soft
screen or connecting part to avoid hue polyethylene foam, glass wool and rubber
change. insulation cotton.
► The pipeline must be installed with necessary
Caution: maintenance valve and blowdown valve for later
Donot wipe the controller or control maintenance.
elements with benzene, diluents or
► After pipeline installation, the water pipeline
chemical reagent. Otherwise, colors
shall go through necessary leakage inspection
may fade or elements may fail.
and cleaning to ensure no impurity in the water
Warning: system.
Donot distort or pull wires in the control
cabinet to prevent wires from looseness 3.3.2 Installation of filter
and avoid control failure. Tendency
Standard
• Requirements for water quality
Item Corro- Foul-
Warning: value
sion ing
Donot use sharp objects to press keys
to prevent controller from damage. pH
7.5～9 ○ ○
(25°C)
Danger: Conduct-
μS/cm ＜800 ○ ○
The control cabinet has strong power. ivity (25°C)
Therefore, before the unit power is cut mg
off, donot contact the control elements Cl— ＜200 ○
(Cl—)/L
and terminal components except for Standard
mg
control panel to avoid personal injury. item SO42- ＜200 ○
(SO42-)/L
Acid con-
- Considerations for operation: mg(Ca
sumption ＜100 ○
► To remove dirt, clean with the cloth that is CO3)/L
(pH=4.8)
stained with neutral detergent and has been
mg(Ca
wrung to be dry, and then wipe with dry cloth. hardness ＜200 ○
CO3)/L
mg
3.3 Equipment installation Fe ＜1.0 ○ ○
(Fe)/L

3.3.1 Water pipe installation mg Not

S2- ○
Reference (S2-)/L detected
The inlet and outlet signs posted near the inlet and item mg
NH4+ ＜1.0 ○
outlet pipes of air-condition are used to guide the (NH4+)/L
connection of engineering pipes. Please install in mg
accordance with the descriptions on signs. Please SiO2
(SiO2)/L
＜50 ○ ○
see the following points during pipe connection:
Note: ○ means that the relevant factors of the corrosion
► The design and construction of water system and fouling tendency
must comply with the design specification of Table 8: Requirements for water quality
plumbing pipe and relevant requirements.
- “+” The corrosion resistance is good under
► To ensure the water system contains water be- normal condition.
fore unit startup, the flow switch must be install-
ed on water pipe and linked with compressor. - “0” Corrosion may occur.

► The space inside the plate heat exchanger is - “-” It is not recommended to operate under the
very small. Therefore, the filter must be installed environment.
at the inlet of water pipe to prevent impurities • Installation of filter
from entering. The water pipeline filter is used to control the
► The pipeline shall be arranged horizontally and impurities in the water loop to prevent impurities
vertically to minimize bend and reduce the from entering the system, blocking the plate heat
resistance of water system. exchanger and water pump, damaging the system.

Climate 5000 8736862413(2017/05)en

 24 | Engineering installation

The filter is installed in the following mode: signal to make the unit shut down to protect
► Note the water flowing direction and filter direc- compressor, water pump and other important
tion during installation to ensure consistency. components.
► The bottom of target piece should exceed
► The sewage outlet of filter is downward for
convenience of sewage discharge and cleaning. 10%~20% of pipe center line. The target
piece shall not collide with the inner wall of
► The filter shall be installed in front of the equip- pipeline and other objects inside the pipeline.
ment that are sensitive to impurities, such as
water pump, pressure gage, plate type heat Other valves
exchanger, etc., so as to play the effect of Flow switch
filtering.
• Manage of water system
A A
It is very important for system operation and unit
‘s lifetime through clear and chemical treatment
the water system, various water system need use
different manage forms. Flow direction

• Closed recirculation system Figure 21: Installation of flow switch

- It is not necessary regulation to prevent pro-
duce scale, and need not use chemicals to Terminal 2
control the mud and the algae, so it is the best
water system for the system installion, but the Terminal 1
corrosion control is necessery. The main
methods are as follows.
Terminal 2
- Inhibitor of sodium nitrite, borate and organic
compounds.
Terminal 1
- Silicate, sodium nitrite and borate.pH control of
high concentration chromate.
Note: 1,2 number is useful terminals, the others are useless
- Control of pH and sulfite.
- Poly phosphate and silicate. Figure 22: Wiring mode diagram
- Control of alkaline, sulfite, phosphate. ► Please be sure to keep the consistency of water
flow directions and signs on the cover of flow
• Opened recirculation system switch box during installation.
It is easy to produce scale, corrosion, mud and
algae due to the system is connect with atmo- ► The distance between flow switch and unit shall
sphere, which will influence the working lifetime, be less than 10m; and the flow switch shall be
so the install form is not recommended. installed where it is convenient for wiring.
• Direct flow water system ► The base-height of the external tread should not
The system is generally only used for air condi- higher the 25mm.
tioning cold, which apply to the city water, lake,
river or wells as the water supply, although the Please ignore the above steps when the unit had
exhaust heat is often by the closed water loop and installed the flow switch.
direct flow water system for heat exchange, it is
not the directly part for the water source heat 3.4 Water pipe connection diagram
pump system. The direct flow water system can
cause scaling or corrosion problems. The water pipe can be connected in the single and
modular modes. See the figure below for the two
3.3.3 Installation of flow switch connection modes (only one type of unit is shown
and the water pipe connection is applicable to all
The flow switch is used to test the water flow at types of units).
the side of circulating water. When the circulating
flow reaches its closing flow, the loop is closed
with output. When the water flow is smaller than
certain flow, the output end of flow switch sends

8736862413(2017/05)en Climate 5000

 Engineering installation | 25

Item Direct flow water system Opened recirculation system Closed recirculation system
- Surfactant
- Exhaust
- Enhance of acid
- surfactant
Scale - PH regulation
- PH regulation Need not control
control - Other problem: Surface
- Enhance of acid
temperature, water temperature,
- Soften
cleaning system, etc.
- Low concentration of corrosion - High concentration of corrosion
inhibitor inhibitor (200～500ppm) - High concentration of corrosion
Corrosion - Coating of calcium carbonate - Low concentration of corrosion inhibitor
control scale inhibitor (20～30ppm) - Suitable manufacturing
- PH regulation - PH regulation materials
- Suitable manufacturing materials - Suitable manufacturing materials
- Oxidation phenol - Oxidation phenol
Mud and algae - Others chemical medicament - Others chemical medicament
Need not control
control - The chlorine formation by chloric - The chlorine formation by chloric
acid root or liquid chlorine acid root or liquid chlorine
Table 9: Water pipe connection diagram
Legend
Stop valve Filter Floation ball Corrugated pipe Check valve
Differential pressure
Circulating pump P
Pressure guage Solenoid valve Thermometer bypass valve

Table 10: Mounting table

• Please pay attention to the followings:
After engineering installation, close the inlet and outlet valves and open the bypass valve during initial
operation of circulating water. Clean the filter screen in water loop after certain time of water pump
operation. When there is certainly no impurity in the circulating water loop, open the inlet and outlet
valves and open the bypass valve for normal operation. The filter must be installed on the water pipe.

Modular operation: due to the return water temperature sensor of the main module controls the start
and stop of all the units, so need to ensure the accuracy of the return water temperature sensor of the
main module.The main module of the water must be kept clear, or the main module of the return water
temperature sensor install In the blind tube that on the total water, and the blind tube filled need with
heat conduction silica gel, the bottom of blind pipe must exceed the center position of total water line.

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 26 | Engineering installation

• Single-unit operation

FCU

FCU

FCU

Overflow Water replenishing

FCU
Expansio

Sewage outlet

FCU

Electrical
heater

P
Sewage outlet

Sewage outlet

Figure 23: Single-unit operation

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 Engineering installation | 27

• Modular operation

Overflow Water replenishing

Expansio

Sewage outlet

FCU

FCU

FCU

FCU
P

FCU

FCU
P

Electrical
heater

Sewage outlet Sewage outlet

Figure 24: Modular operation (Control room temperature by adjusting end air flow)

Climate 5000 8736862413(2017/05)en

 28 | Engineering installation

Overflow Water replenishing

Expansio

Sewage outlet

FCU
Differential pressure bypass valve

FCU

FCU

FCU
P

FCU

FCU
P

Electrical
heater

Sewage outlet Sewage outlet

Figure 25: Modular operation (Control room temperature by adjusting end water flow)

8736862413(2017/05)en Climate 5000

 Equipment selection | 29

4 Equipment selection
the pipeline and loss of partial resistance. The loss
4.1 Selection of water pipe of resistance along the pipeline and loss of partial
resistance should be obtained through hydraulic
The water pipe of air cooled scroll chiller unit is
calculation. During calculation, take 5 m water
selected by ensuring the flow rate within the
column for the loss of partial resistance and about
range specified in the following table.
5 m water column per 100 m pipe for the loss of
Nominal dia- resistance along the pipeline. Given the length of
meter (mm) 15～2 0 25～40 50～70 ≥80
pipeline is L, the empirical formula is as below:
Water flow
rate (m/s) ≤1.0 ≤1.2 ≤1.5 ≤1.8 H=(5+Z+0.05L)×1.1 or 1.2
Figure 11: Flow velocity meter
4.3 Selection of electrical heater
Above table takes Code for Design of Building
A set of electrical assisted heater can be installed
Water Supply and Drainage for reference
as standby system according to engineering
By the formula:
needs: it can be started as standby system during
V=Q/S partial equipment maintenance and temporary
V - flow rate of water inside the pipe; equipment fault; meanwhile, it can also guarantee
Q - rated flow of unit; the quantity of heated water in the system to
S - section area of connecting water pipe; make up the unit capacity attenuation when the
The following table shows the specifications ambient temperature is very low.
recommended for PP-R pipe: The outdoor ambient environment in winter and
Quantity of units Inlet Outlet the capacity of standby system are mainly consid-
mains mains ered during selection of electrical assisted heater.
1 DN40 DN40 Find out the corresponding capacity value
Q1based on the local average temperature in
2 units in parallel DN50 DN50 winter, outlet water temperature of the unit and
3 units in parallel DN65 DN65 "relation curve of outdoor ambient temperature,
ASSH- outlet water temperature and unit capacity". Then
4~6 units in parallel DN80 DN80 compare it with the standard unit capacity value Q
035D3AE
7~9 units in parallel DN100 DN100 to reach the unit capacity attenuation value
Q2:Q2=Q-Q1.
10~14 units in parallel DN125 DN125
Capacity of common electrical assisted heater:
15~16 units in parallel DN150 DN150
W=a×Q2=a×(Q-Q1)
1 DN50 DN50
(Wherein, a refers to margin coefficient within limit
2~3 units in parallel DN80 DN80 of 1.0~1.5. a shall be larger in the northern area.)
ASSH-
4~5 units in parallel DN100 DN100 We generally recommend to install electrical
070D3AE
6~7 units in parallel DN125 DN125 assisted heater where the average temperature in
winter is below zero.
8~10 units in parallel DN150 DN150

1 DN80 DN80
4.4 Selection of expansion tank
Warning:
ASSH- 2 units in parallel DN100 DN100
Installation position of expansion tank
135D3AE 3~4 units in parallel DN125 DN125 must have 1.5m higher than the highest
of water pipe, and from the water pump
5~6 units in parallel DN150 DN150
inlet nearly as much as possible.
Figure 12: Specifications for recommended PP-R pipe Volume calculation of expansion tank:
Vp = α * Δt * Vs
4.2 Selection of water pump
Vp - Effective volume of expansion tank, m3.
The ordinary circulating pump is usually selected α - Volume expansion coefficient of water,
for the engineering. The lift H shall be 1.1~1.2 α = 0.0006/°C.
times the sum of height difference Z between Δt - Maximum temperature change, °C.
outlet and pipeline end, loss of resistance along Vs - System water content, m3.

Climate 5000 8736862413(2017/05)en

 30 | Electrical control

5 Electrical control
• [MODE]: The key is used to operate the system
5.1 Description of Handset operating modes. When it is operated, the
Startup ON/OFF system operating modes can be switched
indicator button between cooling and heating.
• [SAVE MODE]: The key is used to operate the
system energy saving mode. When it is operat-
ed, the targeted return water temperature to
00/00/00 00:00:00 Fri cool and heat up system is 15°C and 37°C
Set mode:Cooling respectively.
Set temp.: 10°C
• [CHANGE]: The key is used to regulate setting
Sys error: --
parameters. Press [CORRECT] ▲ or ▼ to
increase or decrease during parameter setting.
Set Mode
The key can also be used to set the water-in
Save Check Select Change Enter ESC
temperature of system when the Handset is not
mode in the setting state.

Error • [SET]: The key is used to enter the parameter

interface for general setting (Set Time/Timer
Mode/Setting Timer) and special settings.
• [SELECT]: The key is used to select setting
items by pressing [SELECT] ▲ or ▼. The
selected item will be black in reverse type.
• [ENTER]: The key is used to confirm to enter
the setting items. After the key is pressed, it will
enter the setting parameter interface corre-
sponding to the selected setting item.
• [ESC]: The key is used to exit (return). After
Figure 26: Schematic diagram of control panel each operation, the system will return to the
previous interface from current one, and finally
5.1.1 Basic performance of the handset arrives at the main interface of the Handset.
• Input power: 12VDC±10%, power consumption • [CHECK]: The key is used to query the parame-
< 1.5W. ter interface of module unit. In the interface,
• Communication mode: RS-485 standard serial press [CORRECT] ▲ or ▼ to set the address
communication port with Max. communication of module unit to be queried, and operate
distance of 1200m. [SELECT] ▲ or ▼ to query the electrical
property parameter and operation conditions of
• LCD: display 4 lines and 22 length content. the module unit.
• Buzzer: sound a "beep" during power supply • [ERROR]: The key is used to query the fault of
and key pressing; give out "beep, beep, beep" module unit. In the fault query interface, press
continuously for fault warning. [SELECT] ▲ or ▼ to query the fault record that
each module unit has till now. The fault record
• Backlight: the backlight is on for 10s during key
only contains the latest 28 faults. The fault
pressing or fault warning.
record can be removed by pressing [FAULT].
• LED startup indicator light: it is on when the
Handset starts up. 5.1.3 Description of basic operation of the
Handset
5.1.2 Description of Handset keys
• When the module unit is required to start for
• [ON/OFF]: The key is used to startup/shut down operation, press [ON/OFF] on the Handset.
system. If the initial state is off, the system will Then the system will start and operate accord-
start once the key is operated. The state will be ing to the set mode and the startup indicator
opposite to the last one after each operation. light is on.

8736862413(2017/05)en Climate 5000

 Electrical control | 31

• The system operating mode is generally select- • If several error occur on a module, the error
ed by pressing [MODE] key before startup, but with smaller code will be reported at first.
can also be switched during operating. After the
• If several modules have faults, the module with
mode is switched, the system will stop automat-
smaller address will be reported at first.
ically and then start to operate in the new
operating mode.
5.3 Setting interface
• In the main interface, the targeted water-in
temperature can be changed directly by press- ► Press [SET] to enter the setting interface. The
ing [CHANGE]. The setting range for cooling previous three items in the interface are com-
mode is 10~25°C and that for heating mode is monly used for the user, and the fourth one is
25~50°C. special setting item for professionals.

• If the user wants to operate in the energy Set time

saving mode, press [SAVE MODE] key. In the
energy saving mode, the targeted water-in Timer mode: Off
temperatures for cooling and heating are set to
15°C and 37°C respectively. Set timer

Set parameter
5.2 Initial interface
Figure 28: Setting interface
14/02/11 14:59:12 Tue
5.3.1 Time setting interface
Set mode: Cooling☆
► Press [CHANGE] to select the time setting item.
Set temp.: 25°C [Timer] Then the setting time is black in the reverse
type. Press [ENTER] to enter the time setting
Sys error: -- interface.

Figure 27: Initial interface

• Display the date and time in the first line: year/ YY/MM/DD: 14/02/11
month/ day, hour/ minute/ second and days of
the week. HR/MIN/SEC: 13/46/25

• Display the set mode in the second line: Switch

to cooling/ heating mode by pressing [MODE]
on the Handset. ☆ will be displayed when the
Figure 29: Timer setting interface
linked switch is closed and not displayed when
it is opened. ► Press [SELECT] ▲ or ▼ to select the item to be
corrected: year/ month/ day and hour/ minute/
• Display the set temperature in the third line:
second. The selected item to be corrected is
press [CHANGE] to set the cooling/ heating
black in the reverse type.
water-in temperature within limit.
► Press [CHANGE] ▲ or ▼ to set the corre-
• The [Timer] icon will appear only when timing is
sponding value. After correction, press [ENTER]
effective on that day.
to update. Then the system returns to the main
• Display the current error in the fourth line: the interface. The main interface displays the
current error code and the failed machine corrected time.
address will be displayed.
5.3.2 Timing mode setting
• The code of nonfatal error within five minutes
will not be displayed in the system error inter- ► Press [SELECT] ▲ or ▼ to select the timing
face but can be queried in the error record. If mode item. Then the timing mode is black in the
the nonfatal fault occurs more than three times reverse type.
within an hour, regardless of being within five
► Press [CHANGE] ▲ or ▼ to switch to the week
minutes, its code will be displayed in the system
timing/ cycle timing/ day timing/ timing canceled
error interface.
state. After setting, press [ESC] to return to the

Climate 5000 8736862413(2017/05)en

 32 | Electrical control

previous interface. The setting and regulation

for system timing mode are completed.The Fri Timer 1 On: --:--
timing function is removed when the system is
set in the timing canceled mode. It is unavail- Fri Timer 1 Off: --:--
able to enter the timing setting interface at the
Fri Timer 2 On: --:--
moment..
Fri Timer 2 Off: --:--
5.3.3 Timing setting interface
► Press [SELECT] ▲ or ▼ to select the "set
timing" item and then the item is black in the Sat Timer 1 On: --:--
reverse type. Press [ENTER] to enter the timing
Sat Timer 1 Off: --:--
setting interface.
• Week timing setting interface Sat Timer 2 On: --:--
► Press [SELECT] ▲ or ▼ to select the setting Sat Timer 2 Off: --:--
column from Monday to Sunday and from 2
ON/OFF Timer. The selected setting column
is black in the reverse type. Then press Sun Timer 1 On: --:--
[CHANGE] ▲ or ▼ to correct the set time.
After setting, press [ESC] to return to the Sun Timer 1 Off: --:--
previous interface. The setting and regulation
for week timing are completed. Sun Timer 2 On: --:--

Mon Timer 1 On: 00:00 Sun Timer 2 Off: --:--

Mon Timer 1 Off: 01:00 Figure 30: Week timing setting interface
► Detailed operating process:
Mon Timer 2 On: 02:00
During time setting, press [CHANGE]
Mon Timer 2 Off: 03:00 ▲ or ▼ for one second and then time will
increase or decrease continuously.

Tue Timer 1 On: --:-- - Press [SELECT] ▲ or ▼ to select the timing

setting object. The selected object will be
Tue Timer 1 Off: --:-- black in the reverse type.
- Then press [CHANGE] to set the specific
Tue Timer 2 On: --:-- time. Once [CHANGE] ▲ or ▼ is pressed,
one minute will be increased or decreased.
Tue Timer 2 Off: --:-- And one hour will be increased automatically
when it is over 60 minutes. "--:--" means that
Wed Timer 1 On: --:-- timing the column is invalid.
- After four columns are set in the interface,
Wed Timer 1 Off: --:-- press [SELECT] to enter next timing setting
interface and set with the same method.
Wed Timer 2 On: --:--
- After setting, press [ESC] to return to the
Wed Timer 2 Off: --:-- previous interface.
- After setting, the system unit will always start
up or shut down circularly based on the set
Thu Timer 1 On: --:--
week timing.
Thu Timer 1 Off: --:-- • Timing setting interface of cycle timing

Thu Timer 2 On: --:-- When the timing setting is valid, the
[Timer] icon will be displayed on the main
Thu Timer 2 Off: --:-- interface of Handset.

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 Electrical control | 33

► Press [SELECT] ▲ or ▼ to select the object

to be set. The selected setting column is 5.5 Parameter check interface
black in the reverse type. Then press
[CHANGE] to set the time. After setting, press ► Press [CHECK] to enter the parameter check
[ESC] to return to the previous interface. The interface of module unit.
setting and regulation for cycle timing are
► Press [CHANGE] ▲ or ▼ to select the address
completed.
of module unit between 0 and 15. Then press
Timer 1 On: --:-- [SELECT] ▲ or ▼ to check the electrical
property parameter and operating conditions of
Timer 1 Off: --:-- the module unit page after page.
• The first check interface
Timer 2 On: --:--

Timer 2 Off: --:-- MU Typ: 135D3AE [00]

Figure 31: Timing setting interface of cycle timing Comp Status: 0000

• Timing setting interface of day timing Pump Status: Off

► Press [SELECT] ▲ or ▼ to select the object
Flow Status: Off
to be set. The selected setting column is
black in the reverse type. Then press
Figure 33: The first check interface
[CHANGE] to set the time. After setting, press
[ESC] to return to the previous interface. - MU Typ: display the module model codes:
including 035D3AE, 070D3AE and 135D3AE.
► The setting interface is the same as that of
cycle timing. Exit the timing function after the - Comp Status: display the state of compres-
day timing is executed once. sor. '0' stands for shutdown and '1' stands for
startup. Compressors of A, B, C and D sys-
tems are represented respectively in order.
5.4 Error query interface
- Pump Status: 'ON' means that the water
► Press [ERROR] to enter the error record query pump control relay is connected and 'OFF'
interface. means it is disconnected.
00/00/00/ 00：00 [——]—— - Flow Status: 'ON' means the flow switch
terminals are connected and 'OFF' means
00/00/00/ 00：00 [——]—— they are disconnected.
• The second check interface
00/00/00/ 00：00 [——]——

00/00/00/ 00：00 [——]——

Panel Temp: 25°C [00]
Figure 32: Error query interface
Ambient Temp: 25°C
► Store the error based on the occurrence time
and press [SELECT] ▲ or ▼ to query page Water-in Temp: 25°C
after page.
► Year/ month/ day, hour/ minute, module unit Figure 34: The second check interface
address and fault code will be displayed.
Panel Temp: the temperature sensor that is
► Currently, the fault record can store 28 errors. attached to the handset and does not play the
The latest error are always displayed in the control role actually.
front. In case new error occur in addition to the
28 errors, the earliest ones will be canceled
automatically. All the errors will be removed if
[ERROR] is pressed for 6 s continuously.
► After query of error record, press [ESC] to
return to the main interface.

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 34 | Electrical control

• Other check interface

A Sys ET: 25°C [00]

AB Water-out: 25°C [00] B Sys ET: 25°C

CD Water-out: 25°C C Sys ET: 25°C

D Sys ET: 25°C

Comp A Amp: 00.0A [00] A Suction: 25°C [00]

Comp B Amp: 00.0A B Suction: 25°C

Comp C Amp: 00.0A C Suction: 25°C

Comp D Amp: 00.0A D Suction: 25°C

Fan A Amp: 00.0A [00] EV A Pulse: 0 [00]

Fan B Amp: 00.0A EV B Pulse: 0

Fan C Amp: 00.0A EV C Pulse: 0

Fan D Amp: 00.0A EV D Pulse: 0

Discharge A: 25°C [00] Total Comp: 2 [00]

Discharge B: 25°C Operating Comp: 2

Discharge D: 25°C Total Module: 1

Discharge D: 25°C AC Volt: 390 V

Figure 35: Other check interface

A Coil-out: 25°C [00] After check of module unit parameter, press [ESC]
to return to the main interface.
B Coil-out: 25°C

C Coil-out: 25°C

D Coil-out: 25°C

A Low PS: 2500 Kpa [00]

B Low PS: 2500 Kpa

C Low PS: 2500 Kpa

D Low PS: 2500 Kpa

8736862413(2017/05)en Climate 5000

 Unit commissioning and operation | 35

6 Unit commissioning and operation

Please start up in strict accordance with the steps The whole system can be put into unified opera-
specified in the Manual to ensure personal and tion after commissioning of each air-condition.
unit safety. Startup for the first time shall be Start up all air-conditions to keep the system
operated under the guidance of the Company's operating three to four hours at full capacity.
commissioning engineer. Wires shall be connect- Measure the return and supply water temperature
ed and inspected in strict accordance with the of air-condition. During cooling, the difference of
electrical wiring diagram. See the inner side of return and supply water temperature shall be
front panel corresponding to the electrical cabinet 3~6°C, while during heating, the difference
for the electrical wiring diagram. The commission- between return and supply water temperature
ing of single air-condition and system can be shall be 3~6°C. Check the temperature outside
conducted after the air-condition, water system the insulation layer between power lines of
and electronic system are installed. air-condition with hands. If it is hot, it indicates
that the wire capacity is too low and those with
6.1 Preparation greater capacity shall be replaced.

Before the commencement of commissioning,

necessary tools and instruments shall be pre-
pared, such as coolant pressure guage (double
guages), digital thermometer, clamp meter, multi-
meter, etc. Drain water out of the air-condition
pipe after pressure test and cleaning. Clean the
filter and fill the circulating pipe with chilled water.
Exhaust air out of the water pump and start it.
Check with multimeter and clamp meter whether
the motor operates normally, the flow switch is
closed, the distribution box of air-condition is
supplied with power and the power specification is
correct.

6.2 Single unit commissioning

Start up the module unit and check whether each

device operates normally. Measure the high and
low pressure of air-condition with double-fluorine
pressure guage. For cooling in summer, the high
pressure shall be 2.7 MPa to 2.95 MPa and the
low pressure 0.75 MPa to 0.85 MPa when the
ambient temperature is 35℃and return water
temperature is 12°C. If the low pressure is too
low, regulate the inlet valve to increase the water
flow. Otherwise, decrease the flow. For heating in
winter, the high pressure shall be 2.7 MPa to 2.9
MPa and the low pressure 0.61 MPa to 0.66 MPa
when the ambient temperature is 7°C and return
water temperature is 40°C. If the high pressure is
too high, adjust the inlet valve to increase the
water flow. Otherwise, decrease the flow.

6.3 Joint commissioning

Notice:
During installation of main unit, especial-
ly parallel hanging of multiple units,
damping devices (damping pad, etc.)
must be used to avoid resonance.

Climate 5000 8736862413(2017/05)en

 36 | Maintenance and storage

7 Maintenance and storage

• The unit has been adjusted to optimum working damage the aluminum heat sink. Please notice
state by the Company. Please do not change fins during cleaning to avoid scratch.
the set operating parameters at will.
• Inspection and cleaning of plate type heat ex-
• The water filter at the inlet end of water pump changer: Inspect the water temperature at the inlet
must be cleaned after 24 hours of unit commis- and outlet of heat exchanger and then compare
sioning and operation. them with saturated evaporator temperature. The
water temperature at the outlet of effective heat
• Make records during routine operation. Various exchanger is 5~7°C higher than the saturated
phenomena, time, working conditions and other evaporator temperature of refrigerant. If the
parameters of abnormal operation shall be temperature difference is beyond the range, it
recorded particularly for analysis and inspection. indicates that the working efficiency of heat
• The unit shall be operated and managed by exchanger is reduced. Cleaning shall be conduct-
specially-assigned personnel. In case of abnor- ed by professionals as certain chemical process-
mality, shut down timely, find out reasons and ing is required.
remove faults. It is strictly prohibited to operate • Filling of refrigerant and lubricating oil:
with fault.
• Each unit is filled with proper refrigerant R410A
• It is strictly prohibited to operate or play with the and corresponding lubricating oil (POE oil).
operating switches of main unit frequently and
start up and shut down frequently to avoid the Notice:
service life of unit being reduced. The refrigerant must be liquid when inject
the refrigerant into the system, because
• If the air-condition is used for the first time in a the performance will be de- crease when
new season, the water filter at the inlet end of inject the gas refrigerant into the system.
water pump must be cleaned after 24 hours of
operation. Please do not fill or replace the refrigerant and
lubricating oil at will if the refrigerant circulating sys-
• The power switch of main circuit cannot be tem works normally and no maintenance is required.
disconnected in the normal operation period In
the normal operation period, conduct an overall Normally, the refrigerant and lubricating oil in the unit
inspection every month, including: can be always used along with the unit.
- Inspect whether the fastening bolts for wiring
are loose. Please refer to the unit specifications and parame-
ters if the refrigerant must be refilled due to leakage.
- Inspect whether each operating component of
unit has noise and whether operation is Please vacuumize the refrigerant circulating system
normal. to reach below 1 mmHg before refilling refrigerant.
• Special notes for startup of heat pump chiller in • The addition of heat conduction oil in the blind
winter: inspect the circulating-water heat preser- tube of the inlet and outlet water temperature
vation effect regularly when the temperature is sensor:
below 0°C. For long-term shutdown or out of
use when the indoor temperature may be lower Notice:
than 0°C, power shall not be cut off before water The inlet and outlet water temperature
in the heat exchanger and system pipeline is sensor are the important parts for control
drained. the unit start-up and stop and protect the
unit, in order to ensure that the temperature
• Inspection and cleaning of condenser: To ensure detection accuracy, it must be add heat
the condenser works effectively, its outside shall conduction silica gel into the blind tube, and
be free any leaf, velveteen, insect, shell and check whether the heat conduction oil is
other pollutants. Dirts on the condenser will not sufficient in the daily maintenance.
only increase the power consumption, but also
• Inspection and replacement of pressure sensor:
result in high pressure too high and make the
unit stop working. Blow the compressed air in The pressure sensor is an important part in the
parallel to aluminum heat sink from inside to system, when it is found failure, it must be replaced
outside to clean the condenser. The direction is in timely. In order to avoid refrigerant leakage, the
reverse to he normal air flow direction. Vacuum installation as tighten as possible, but the torque
cleaner can be used for outside cleaning. Donot can’ t exceed 12.7N.M.

8736862413(2017/05)en Climate 5000

 Maintenance and storage | 37

• Requirements for storage

If the unit need to be stored before installation,
please take the following precautions to prevent
corrosion or wear caused any damage or risks:
- Unit should not to be stored at an ambient
which its temperature is higher than 70°C,
relative humidity is above 90%. Meanwhile, it
must be a room air, to ensure that the unit is
not directly exposed to the Sun.
- The unit should be stored in the Interior in the
ambient which is not traffic-busy around, in
order to prevent the risk of accidental
damage caused.
- Cannot use the Jet steam clean the unit.
- Ensure the complete package as much as
possible, so as to avoid other unnecessary
unit damage.

• Inspection and replacement of pressure sensor:

Pressure sensor is an important part of the
normal operation of the control system, it must
be replaced timely, when find it is failure. In
order to avoid refrigerant leakage the installation
should be as far as possible, but the torque can
not exceed M - 12.7N.

Climate 5000 8736862413(2017/05)en

 38 | Common faults and solutions

8 Common faults and solutions

Type Cause Solution
Poor contact of high pressure switch Check whether the line is well connected
Measure the resistance at both ends of high pressure
High pressure switch damaged switch with multimeter. Infinite resistance indicates the
switch is damaged
Over high water temperature during heating or
Check whether the inlet and outlet water temperatures
poor heat dissipation of outdoor condenser during
are over high or whether the condenser is blocked
cooling (fan in failure or condenser blocked)
Measure the inlet and outlet water temperatures for
High pressure Unreasonable selection of water pump the rationality of water pump selection. The difference
protection is 5℃ generally
Check whether the refrigerant is regulated in the
Overfilled refrigerant
earlier stage. If any, regulate the refrigerant
Touch the electronic expansion valve with hand in the
The electronic expansion valve out-of-step or power-off state to see whether it acts. If no, knock the
closed valve body slightly with hand. If it still has no action,
replace the electronic expansion valve
Over high ambient temperature (cooling) Shut off
Water filter blocked (heating) Clean the filter
Poor contact of low pressure switch Check whether the line is well connected
Measure the resistance at both ends of high voltage
Low pressure switch damaged switch with multimeter. Infinite resistance indicates the
switch is damaged
Fan in failure or condenser blocked (frosting, etc.) Check whether it is the damaged fan or blocked
during heating condenser that result in abnormal heat exchange
Refrigerant leaked Check leaks and increase refrigerant
Low pressure
protection Observe whether the electronic expansion valve acts.
Out-of-step or closed electronic expansion valve If no, knock the valve body slightly with hand. If it still
has no action, replace the electronic expansion valve
One-way valve or dry filter blocked Replace one-way valve or dry filter
Chilled inlet water temperature obviously lower
Check installation
than the specified value
Poor heat exchange of heat exchanger during
Check outdoor units and manage to solve
heating
Refrigerant leaked Check leaks and increase refrigerant
Observe whether the electronic expansion valve acts.
Out-of-step or closed electronic expansion valve If no, knock the valve body slightly with hand. If it still
has no action, replace the electronic expansion valve
Fan motor damaged (cooling)
Discharge
Circulating fan in short circuit (cooling) Check unit
protection
Extremely dirty heat exchanger (cooling)
Regulate the setting of return water temperature. Or
Over high water temperature（heating）
check whether the water pump is too small
Change the defrosting condition or conduct forced
Incomplete defrosting
defrosting
Over low Check the quantity of electronic steps. Increase
discharge Refrigerant leaked or insufficient refrigerant if the electronic expansion valve opens
pressure very large;

Over high Overfilled refrigerant Discharge part refrigerant

suction Air-condition water inlet temperature higher than Check the water temperature to ensure it is within the
pressure the allowable maximum value operating range
Figure 13-1: Common faults and solutions contrast table 1

8736862413(2017/05)en Climate 5000

 Common faults and solutions | 39

Type Cause Solution

Check whether the filter is blocked. If any, clean the
Water system blocked
system
Water flow
Poor connection of flow switch Check whether the line is well connected
protection
Flow switch damaged Change flow switch
Too small water pump selected Replace the high flow and lift of water pump
Over current relay tripping-off or fuse burnt-out Replace damaged elements
Control circuit disconnected Check the connection of control system
Zero current Check power supply
See abovementioned suction and discharge pressure
High or low pressure protection
fault
Contactor coil burnt-out Replace damaged elements
Startup failure Phase sequence error of power supply Reconnect and adjust two wires
of compressor
Water system in failure and flow switch in open
Check the water system
circuit
Handset giving out alarm signal
Check the alarm type and take corresponding
Wrong startup and shutdown time setting of measures
manual operator
Detection temperature of temperature sensor
Check and reset
exceeding the set value
Compressor rotating reversely Check whether the power line is connected correctly
The sound of metal friction means oil is in shortage.
Abnormal Compressor oil shortage
Then fill with lubricated oil
compressor
sound Loose compressor pad Fasten compressor pad
Liquid hammer due to liquid refrigerant flowing Check liquid hammer (too much refrigerant or
into evaporator from compressor abnormal throttle)
Distorted air deflector or fan blade Replace or regulate components
Abnormal fan
sound; Deviation of motor support Regulate support

Abnormal
galvanized Loose galvanized plate Fasten the galvanized plate
plate sound

Replace water pump to ensure the difference of inlet

Frequent Too small water pump
and outlet water temperatures at 5°C or so
startup and
shutdown for
cooling or
heating The temperature sensor is loose or has resistance
Temperature sensor in failure
error

Replace water pump to ensure the difference of inlet

Too large water pump
Too low outlet and outlet water temperatures at 5°C or so
water
temperature Find out reasons for unit capacity attenuation (too low
during heating Insufficient unit capacity ambient temperature, refrigerant leakage, compressor
damage, etc.)

Replace water pump to ensure the difference of inlet

Too large water pump
Too high outlet and outlet water temperatures at 5°C or so
water
temperature
during cooling Find out reasons for unit capacity attenuation (too high
Insufficient unit capacity ambient temperature, refrigerant leakage, compressor
damage, etc.)

Figure 13-2: Common faults and solutions contrast table 2

Climate 5000 8736862413(2017/05)en

 40 | Common faults and solutions

Type Cause Solution

False connection of communication line between
line controller and main unit Check the communication line and solve problems
Whether communication line is disconnected
Whether the communication line between main Rewire to avoid synchronous wiring between
Communicatio unit and line controller is crossed with strong communication line and strong current or use shielded
n problems of current line
line controller To long communication line of main unit and line
Use shielded line
and main unit controller
Fault of communication port on the control panel of
Replace
main unit
Fault of communication port on the line controller Replace
False main unit address Reset dial based on the dial specification
Over high Restart and slightly knock both sides of four-way valve.
Blow by of four-way valve
suction Replace if failed
temperature False action of four-way valve coil Replace coil
Over high exhaust temperature resulting in
See over high return air temperature
compressor idling for protection
Pressure Lines are loose or damaged Check lines
sensor
disconnected Pressure sensor damaged Replace pressure sensor
Too low The low pressure of system is too low See too low pressure
pressure of
pressure Pressure sensor damaged and false alarm Replace pressure sensor
sensor
Figure 13-3: Common faults and solutions contrast table 3

• Non-fault phenomena:
Fault type Phenomena Cause

During defrosting, the frost that is heated by heat and

Condenser The surface of condenser gives out "smoke"
cool media melts continuously and part is vaporized to
"smoking" during defrosting in the heating state
vapor. Therefore, it seems to be smoking

The sound of initial action of electronic expansion

Slight "da da" from the beginning of operation
valve

Continuous hiss during cooling The sound of gaseous refrigerant flowing in the unit
Noise of air-
Hiss during startup and shutdown The sound of gaseous refrigerant flow stop
condition
Continuous slight hiss during and after operation The sound of drainage system operating

The sound of four-way reversing and high and low

Swish during mode conversion or defrosting
pressure blow by

Figure 14: Non-fault phenomena contrast table

8736862413(2017/05)en Climate 5000

 Error code and dialed code setting | 41

9 Error code and dialed code setting

9.1 Error code
No. Code Description No. Code Description
1 E01 Flow switch fault Fault of coil outlet temperature sensor in
31 E56 system B
2 E02 Overvoltage protection Open circuit of low-pressure sensor in
32 E57 system B
3 E03 Under voltage protection
33 E58 Over low low-pressure protection of
Open phase protection of three-phase system B
4 E05
AC input Fault of suction temperature sensor in
Phase sequence protection of three- 34 E59
system B
5 E06
phase AC input Over high Discharge temperature in
35 E61
6 E07 Fault of water inlet temperature sensor system B
Over high coil outlet temperature of
Fault of water outlet temperature sensors 36 E62
7 E08 system B
in system A and B
low current protection of compressor in
8 E09 Fault of ambient temperature sensor 37 E64 system B
Fault of water outlet temperature sensors 38 E68 High pressure protection of system C
9 E10
in system C and D 39 E69 Low pressure protection of system C
10 E11 False unit type dialing setting Over current protection of compressor
40 E70
in system C
11 E13 Communication fault of BA board
Fault of Discharge temperature sensor
41 E71 in system C
12 E14 External alarm fault of BA board
Fault of coil outlet temperature sensor in
13 E16 Communication fault of line controller 42 E72 system C
Overload protection fault of fans in 43 E73 Open circuit of low-pressure sensor in
14 E20 system C
system C and D
Overload protection fault of fans in 44 E74 Over low low-pressure protection of
15 E21 system C
system A and B
Fault of suction temperature sensor in
16 E22 High pressure protection of system A 45 E75
system C
17 E23 Low pressure protection of system A Over high Discharge temperature in
46 E76
system C
Over current protection of compressor
18 E24 Over high coil outlet temperature of
in system A 47 E78 system C
Fault of Discharge temperature sensor
19 E25 low current protection of compressor in
in system A 48 E80 system C
Fault of coil outlet temperature sensor in 49 E84 High pressure protection of system D
20 E26
system A
Open circuit of low-pressure sensor in 50 E85 Low pressure protection of system D
21 E27 Over current protection of compressor
system A 51 E86
Over low low-pressure protection of in system D
22 E28 Fault of Discharge temperature sensor
system A 52 E87 in system D
Fault of suction temperature sensor in
23 E29 Fault of coil outlet temperature sensor in
system A 53 E88
system D
Over high Discharge temperature in
24 E31 Open circuit of low-pressure sensor in
system A 54 E89
system D
Over high temperature of coil outlet Over low low-pressure protection of
25 E32 55 E90
sensor in system A system D
Low current protection of compressor Fault of suction temperature sensor in
26 E34 56 E91
in system A system D
27 E52 High pressure protection of system B Over high Discharge temperature in
57 E93 system D
28 E53 Low pressure protection of system B Over high coil outlet temperature of
58 E94 system D
Overcurrent protection of compressor
29 E54
in system B low current protection of compressor in
59 E96
Fault of Discharge temperature sensor system D
30 E55
in system B Figure 15: Error code contrast table

Climate 5000 8736862413(2017/05)en

 42 | Packing list

9.2 Dialed code setting Dial

DIP6 DIP7 DIP8
Type
9.1.1 Address code setting SM1 (DIP1~DIP4)
ASSH-035D3AE OFF OFF OFF
The first four digits of eight-digit dial switch are sub- ASSH-070D3AE OFF OFF ON
ject to the module unit address setting. The one with
the first four digits of dials all in ON position is master. ASSH-135D3AE OFF ON OFF
There is only one master in a system of module net- Figure 17: Model capability setting table
work and the addresses of each module cannot be
the same. 9.1.3 Unit model setting SM2 (DIP1~DIP2)
DIP1 DIP2 DIP3 DIP4 Address Dial DIP1 DIP2
ON ON ON ON Master Type

ON ON ON OFF Slave 1 Conventional model OFF OFF

Selection of module addresses in the first four digits

ON ON OFF ON Slave 2 Unit with heat recovery OFF ON

ON ON OFF OFF Slave 3 Unit with EVI ON OFF
ON OFF ON ON Slave 4 Unit with heat recovery and EVI ON ON
ON OFF ON OFF Slave 5 Figure 18: Model type setting table
ON OFF OFF ON Slave 6 Notice:
SM1 and SM2 have been set up in plant,
ON OFF OFF OFF Slave 7
so do not operate it. Otherwise it will
OFF ON ON ON Slave 8 affect the normal operation of the unit.
OFF ON ON OFF Slave 9
OFF ON OFF ON Slave 10
OFF ON OFF OFF Slave 11
OFF OFF ON ON Slave 12
OFF OFF ON OFF Slave 13
OFF OFF OFF ON Slave 14
OFF OFF OFF OFF Slave 15
Figure 16: Address code setting table

The module unit has 16 main control board networks

at most. The slave address shall be set continuously
in order (1, 2, 3...... continuously increase in turn).

9.1.2 Unit typesetting SM1 (DIP5~DIP8)

• Setting of cooling unit and heat pump unit
- When the fifth dial switch is placed in "ON", the
module unit is in cooling type.
- When the fifth dial switch is placed in "OFF", the
module unit is in heat pump type.
• Setting of unit type

Report E11 fault if the set dial does not

conform to above table.

8736862413(2017/05)en Climate 5000

 Packing list | 43

10 Packing list

Packing List
CTN: 1

Type Name Unit Quantity Model and specification

Air cooled scroll

Unit Set 1 See nameplate
chiller

Printed materials Manual Set 1 ——

1 (each type of unit

Installation parts Filter Piece shall be corresponding DN40/DN50/DN80
to its specification)

Figure 19: Packing list

Climate 5000 8736862413(2017/05)en

Bosch Thermotechnology (Shandong) Co., Ltd
No. 77 Dongfeng Road, Huantai, Zibo/ P.R. China
Tel: (+86) 0533-8553888
Fax: (+86) 0533-8552777
Post code: 256404
www.bosch-climate.cn