Air Cooled Scroll Chiller | 1

BOSCH Climate 5000

Air Cooled Scroll Chiller

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Introduction to Bosch Thermotechnology

Bosch Thermotechnik GmbH is a leading supplier of resource- ficient cooling, heating and comfort hot water equipment & solu-
efficient heating products and hot water solutions in Europe. In tions for commercial and industrial segments.
fiscal 2011, the company generated sales of 3.1 billion Euros
(68% outside Germany) and employed approx. 13,900 people. The division employs aprox. 260 people with more than 40 engi-
Bosch Thermotechnology has strong international and regional neers, and has a plant of 80000sqm with state-of-art manufac-
brands and manufactures a diversified product range in 21 turing facility and high-demanding quality management system.
plants in 11 European, North American and Asian countries.
In 2011, Bosch Thermotechology invested 127 million Euros in A comprehensive range of renewable heat pumps, chillers,
research and development, roughly 10.4% more than in the pre- fan coil units and air handling units meets almost all kinds of
vious year. Intelligent networks and local systems for heating, requirement from buildings like office, hospital, hotel, shopping
ventilation, air-conditioning and electricity generation are funda- mall or industrial plants.
mental technologies for the future building standard, which will
generate more energy than is used. Bosch Climate 5000 Air Cooled Scroll Chiller is a product
engineered with state-of-art technology which brings you great
Bosch Thermotechnology (Shandong) Co. Ltd is a division of energy saving, and flexibility of project extension with highest
Bosch Thermotechnology with focus on providing energy ef- stability.

Nomenclature

BOSCH Climate 5000 AS S H - 035 D 3 A E

Export (Out of CN)

Product Sequence :
A, B, C, D… N=Customized Product

Power Supply
3=380V/50Hz/3 Phase

Refrigerant: D: R410a

Cooling Capacity: kW
(2 digits at least, e.g. 08≈8kW)

C: Cooling only
H: Heat pump

Compressor:
S: Scroll

Energy Source: AS: Air source

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Features
The Best Industrial Design Non-Stop Defrosting
Bosch Group’s industrial design team has designed the In case of module combination, the master controller will
product on the basis of engineering, aesthetics and eco- balance the defrosting time for each module, avoiding the
nomics. The product won silver prize in ‘2013 Focus De- combined modules from entering the defrosting operation
sign’ of Germany. at the same time, thus modules which don’t need defrost-
ing will continue running to produce heat and ensuring that
Environmentally Friendly Refrigerant R410A the heating is not interrupted.
The products use environmentally friendly refrigerant
R410A, having an ozone depletion potential (ODP) of 0, Wide Operating Range
and a global warming potential (GWP) of less than 0.2, The highest ambient temperature of cooling : +46oC
minimize the impact of environment. The lowest ambient temperature of heating: -15oC

High Efficiency and Energy Saving

The product obtained the national energy-saving cer-
tification, with a less overall operation cost and saves
more than 15% of energy than conventional product.
It uses the unique radial and axial flexible volute design
to enhance the efficiency and reliability of the compres-
sor
It uses high efficient water-side plate heat exchanger,
thus having high heat transfer efficiency. Defrosting
Heating

Free Combination
Modular design, up to 16 units can be combined to-
gether as one system, maximum capacity can reach
1072 kW.
Modular design also facilitates transportation and
installation. System expansion can be done easily ac-
cording to project phases.

Major functions
Balanced Operation of Compressors function in addition to the intelligent defrosting function.
The unit monitors the operating conditions of each When a high environmental humidity leads to a thick
compressor in real time and adjusts the operating time frost layer or a low environmental temperature results in
of each compressor in an intelligent and balanced way to an ice layer, the machine unit can implement the compul-
prolong the lifetime of the product. sory defrosting function to completely remove the frost or
ice layer.
Intelligent Defrosting
High-precision temperature sensors can precisely sense Self-Diagnostic Function
the changes of the system pressure and temperature in The unit can automatically monitor failures and display
the frosting condition and intelligently choose the optimal error codes on the controller, make the service and main-
defrosting time to avoid incomplete defrosting or frequent tenance much easier.
defrosting. Defrost intelligently through the switch of the
four-way valve, making defrost safer, complete. Auto-Reset Function
The unit has automatic reset function for some non-de-
Compulsory Defrosting Function struction failures. When the system parameters restore
When the unit operate in heating mode in bad conditions, to normal, the failures will be automatically removed.
it is also designed to have the compulsory defrosting
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BMS Compatibility prevent the liquid refrigerant from being compressed and
The unit can be integrated into the Building Management thus damaging the compressor when the machine unit is
System via the equipped RS485 port, then it can be started.
monitored and controlled via the building central control
system. Auto-Restart Function
When the auto-restart function is activated, when the
Protection of Compressor Refrigerant Liquid Strike power is restored, the unit can automatically enter the
The compressor is equipped with a stainless steel crank- same running mode before the power off.
shaft gear heater. In case of standby in winter, the unit
can ensure that the refrigeration oil in the compressor is Multiple Timing functions
in the good lubrication condition and ensure the gasified The unit has weekly timing, cycle timing and single tim-
separation of liquid refrigerant from the refrigeration oil to ing functions to meet the different timing needs of users.

Technical highlights
High Efficient Scroll Compressor low-voltage protection)
The unit uses the high-efficiency R410A scroll compres- High and low pressure protection
sor, which features a compact structure, low noise and Water flow protection
low vibration and is safe and reliable. Anti-freeze / water temperature protection
Sensor fault detection and protection
High Efficient Water-Side Plate Heat Exchanger Compressor & motor protection
The plate heat exchanger has a low refrigerant leak rate, Compressor discharge temperature protection
a compact structure and less weight and is easy for pro- Compressor suction pressure protection
duction and installation. Fan motor overload protection

V-Type Inner-grooved Air-Side Heat Exchanger

The heat exchanger made of inner grooved copper tubes
and louvered hydrophilic aluminum fins, has a larger heat
transfer area and higher heat transfer efficiency.
The V-type flat design and optimized inclination of the
heat exchanger improve the flow of the condensate
water, reduce frost blockage and ice blockage risks
but enhance the heat transfer capacity of the heat
exchanger.

IP55 Fan Motor

The unit uses the totally enclosed air-cooled squirrel-
cage three-phase motor. It has built-in overheat protec-
tion and an aluminum chassis, and its dustproof and
waterproof level reaches IP55.

High Precision Electronic Expansion Valve Control

The system uses the high precision electronic expan-
sion valve control and has a wider throttling range. In an
ambient temperature ranging from -15C to 46C, it can
throttle normally to ensure that the compressor is run-
ning in the best condition, thus prolonging the life of the
compressor.

Multiple Protections
Power protection (Phase protection, over-voltage and
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Specifications
Model 035D3AE 070D3AE 135D3AE
Cooling
Cooling Capacity kW 32.5 66.5 133.0
Power Input kW 10.2 19.9 39.8
EER 3.19 3.34 3.34
Heating
Heating Capacity kW 33.0 67.5 135.0
Power Input kW 10.3 20.2 40.4
COP 3.20 3.34 3.34
Min. Capacity Output % 100% 50% 25%
Compressor
Type Scroll
Qty 1 2 4
Air-side HE
Type Inner-Grooved Copper Tube & Hydrophilic Louvered Fin
Fan Qty 1 2 4
Fan Air Flow m3/h 13000 13000*2 13000*4
Fan Power Input kW 0.75 0.75*2 0.75*4
Water-side HE
Type Plate Heat Exchanger
Water Flow m3/h 5.6 11.4 22.9
Water Pressure Drop kPa 28 36 36
Pipe Connection Type External Thread Flange Flange
Pipe Connection Dimension DN40 DN50 DN80
Power Supply 380V/50Hz/3Ph
Max. Running Current A 24.0 45.8 92.5
Starting Current A 128.0 152.1 200.3
Refrigerant R410A
Refrigerant Charge kg 9.85 9.5×2 9.5×4
Circuits 1 2 4
Dimension
Width mm 1293 2150 2150
Depth mm 1050 1050 1909
Height mm 2030 2030 2030
Packing Dimension
Width mm 1293 2150 2150
Depth mm 1100 1100 1909
Height mm 2110 2110 2030
Weight
Net Weight kg 438 688 1210
Packing Weight kg 445 705 1230
Operation Weight kg 473 743 1306
Note :
1. Nominal cooling condition: entering/leaving water temperature 7/12oC; ambient temperature 35oC.
2. Nominal heating condition: entering/leaving water temperature 45/40 oC; ambient temperature DB/WB 7oC/6 oC.
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Operating Limits

Cooling Mode
Leaving Water Temperature/o C

25
15, 20 46, 20
20

15

10

15, 5 46, 5
5

0
15 25 35 45 55 Ambient Temperature/o C

Heating Mode

60
Leaving Water Temperature/o C

10, 55 25, 55
55

50
-15, 45
45

40

35
-15, 30 25, 30
30

25
-10 0 10 20 30 Ambient Temperature/o C
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Performance Curves

Model: 035D3AE

Model: 070D3AE

Model: 135D3AE
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Water Pressure Drop

Model: 035D3AE(Water Temperature 9.5oC)

55
Water Pressure Drop(KPa)

50
45
40
35
30
25
20
15
10
3
3 4 5 6 7 8 9 10 Water Flow(m /h)

Model: 070D3AE(Water Temperature 9.5oC)

50
Water Pressure Drop(KPa)

45

40

35

30

25

20
8 9 10 11 12 13 14 Water Flow(m 3/h)

Model: 135D3AE(Water Temperature 9.5oC)

45
Water Pressure Drop(KPa)

40

35

30

25

20
16 18 20 22 24 26 28 Water Flow(m 3/h)
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Dimensions
Model: 035D3AE

Model: 070D3AE
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Model: 135D3AE

Model A B C D E F G H I Water Pipe Connection

Diameter
035D3AE 68 256 713 1293 1050 470 154 2030 645 DN40 External Thread
070D3AE 100 200 1650 2150 1050 470 153 2030 645 DN50 Flange
135D3AE 100 130 1790 2150 1909 398 154 2030 986 DN80 Flange
Unit(mm)

Installation
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Wiring Diagram

Unit 1 Unit 2 Unit N

Electric Data
Model Power Supply Rated Max Running Starting Power Line Neutral Ground
2
Current(A) Current(A) Current(A) (mm ) Line (mm ) Line (mm2)
2

035D3AE 380V/50Hz/3Ph 18.4 24 128 10×3 6 10

070D3AE 380V/50Hz/3Ph 35.9 45.8 152.1 25×3 6 16
135D3AE 380V/50Hz/3Ph 71.8 92.5 200.3 70×3 6 35
Bosch reserves the right to change any specification, design and information without any prior notice for further improvement on quality and performance. 201408A