Global Presence. Local Expertise. Systems, Components and Fluid Engineering / Service For Cleanliness Technology
Global Presence. Local Expertise. Systems, Components and Fluid Engineering / Service For Cleanliness Technology
000
Global Presence.
Local Expertise.
www.hydac.com
Systems, Components
Filter Technology 70.000
HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Accessories 61.000
Telephone:
+49 6897 509-01
Fax:
+49 6897 509-577
E-mail: [email protected]
Internet: www.hydac.com
EN 10.131.3/02.18
EN 10.131.3/02.18
NOTE
Cooling Systems 57.000
EN 10.131.3/02.18
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Cleanliness Technology Technical cleanliness along the process chain
and Your Requirements
Thinking in Processes. The automotive industry is the driving force for further development of technical cleanliness. Due to constantly rising Functioning cleaning and testing processes are crucial for maintaining technical cleanliness
quality standards, the demands on the quality and cleanliness of components are also increasing. across the entire process chain up to the finished product. HYDAC pays close attention here to
Contaminated components entail costs because of faults, complaints and in some cases complete system carefully coordinated filter concepts in all relevant systems and to optimizing their efficiency.
shutdown.
The required cleanliness of the final product determines and defines the requirements on
Wherever critical particles lead to machine and system failures, residues from production may be the cause. the process and the respective individual steps. Cleanliness technology requirements can
The reduction of production stage failures, rework and greater system availability are only some of the advantages therefore be precisely formulated. Thinking in processes is important here. Using HYDAC
of good cleanliness management. components and system solutions, we help you bring the degree of contamination in industrial
part washers, test rigs and devices relevant to cleanliness down below a predetermined critical
value (e.g. no particle > 600 μm) and remove contaminants
(e.g. particles, fats).
Start
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Systematically getting to grips with challenges
Modern drivetrain technologies and higher power densities demand first-class quality in the production
of components and systems. Among other things, stringent requirements for technical cleanliness
ensure that failures during the warranty period are minimized. Therefore, the production of new system
components is closely concerned with the requirements for technical cleanliness. Modern part washers
must meet these requirements:
Goal
zz Maintaining the required critical values
of technical cleanliness
zz Short cleaning cycles
zz Fluid residues adhering to the
components must be kept to a minimum
zz Extended life of bath fluid
zz Cleaning, flushing, deburring
and drying in compact systems
zz Energy-efficient design
zz Filtration without consumables and / or
extended filter lifetime with enhanced
Low Medium High Highest
cleanliness requirements
zz Securing the required Filtration technology and process requirements
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EN 10.131.3/02.18
system availability
EN 10.131.3/02.18
zz Monitoring operating media (quantity
of particles, particle size, amount of
residual oil), monitoring system
parameters, e.g. pressure, temperature,
level, flow rate, and many more.
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Filtration Concepts Filter Housing Convincing diversity
Due to the wide range of filters offered by HYDAC, we can provide a suitable filter for every
requirement, whether it is for handling heavy contamination loads, filtering machining chips or
Perfect Solutions to Your The Right Solution for Every providing the purist cleaning fluids with the most stringent demands.
Requirements. Application.
Protective
and fine filtration
Working chamber
Working filtration Maintenance filtration
Minimal filtration
AutoFilt® ATF AutoFilt® RF3 AutoFilt® RF3 – JetFlush Wombat Filter WBF PLF1-1 / PLF1-2 MultiRheo® – AMRF
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continuous separation of solid particles and
zz Low pressure drops due to large filter area and large
treatment of the back-flush volume in a process
twist sieve (PTS). A lifting pump returns the NEW flow cross-sections
cleaning fluid via a buffer tank 1 housing for 3 separator technologies zz Superior handling compared to
Filter bag, candle filter, wombat filter disposable candle filter elements
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High-Quality Filter Elements Filter Elements Continuous, defined, clean!
HYDAC manufactures filter elements for every requirement in line with the filter concept. When
choosing the right filter element to suit you, we naturally take both technical and economic aspects into
Top Quality Pays Off The Right Solution for Every consideration and test new or challenging applications with you.
in the Long Run. Requirement. By using high-quality HYDAC filter elements with a continuous and defined filtration efficiency, absolute
filtration of your cleaning fluids is guaranteed.
Candle filters Bag filter Bag filter Processmicron® Candle Filters Back-flushing filter
No interruption to operation
Sustainable filter concepts for complying with the cleanliness requirements of the cleaning fluid are important zz All standard element geometries zz Longer lifetime as filter bag zz Flow-optimised design for minimum
available zz Wide range of adapters requirements zz Low pressure drops due to large differential pressures during
elements of an entire system solution. It is crucial here to correctly choose high-quality filtration when it is zz High contamination retention
required and to select more inexpensive solutions wherever this is possible. An incorrect filter concept or zz Wide range of adapters (compatible with existing zz Cleanliness-enhanced 2 and capacity flow cross-sections operation
lack of filtration of an industrial part washer can lead to problems during system operation and in the process (compatible with existing systems) systems) 3-layer designs for applications zz High contamination retention zz More efficiency thanks
with high requirements zz Lower pressure drop
sequence. Make us the partner by your side and benefit from the advantages of optimum filtration. zz Stable filtration efficiency, also capacity due to deep pleats to conical element
zz Minimum-cost design zz Robust element design
under pressure and flow rate zz Material compound with zz Very high and constant filtration geometry
pulsation maximum safety during zz High temperature stability efficiency throughout the filter zz Fully cleanable
Additional for Standard: zz High media compatibility operation and optimum zz Rapid filter element change lifetime
adaptation to the bag receptacle zz Adaptation to customer
Correct preselection due to conical design
zz High level of cleanliness due to zz High chemical resistance zz High media compatibility application thanks to
By selecting the correct filter material or by optimizing the existing filter concept, operating costs can be zz High degree of efficiency
graduated depth filter construction zz High contamination retention and fully availability of different
significantly reduced.
zz High contamination retention capacity thanks to pleated zz Sealing lip ensures bypass-free incinerable element designs
resulting from effectiveness of design sealing zz Very good
Surface filters are generally cleanable filters which can be operated automatically.
Downtimes due to filter exchange are ruled out because HYDAC back-flushing filters clean themselves during depth type filter material zz Robust support for non-woven zz No particle transfer to the clean handling
operation. These filters are particularly suited to handling heavy contamination loads. media to prevent material side due to thermally welded
migration under mechanical seams
Depth filters are generally non-cleanable filters which have to be replaced. They offer a defined filtration stress zz Sealing collar made of
efficiency and are therefore also suitable for the most stringent cleanliness requirements of the cleaning fluids. polypropylene
In order to avoid downtimes, HYDAC offers these filters in duplicate so you can switch between the two.
Filter retrofitting
EN 10.131.3/02.18
This ensures that one filter is always carrying out the filtration task, while the second filter is available for the
EN 10.131.3/02.18
exchange, even during full operation of the system.
For optimizing your filtration processes, HYDAC can
offer you suitable alternatives, various sizes, and
premium and low-cost materials for existing filters.
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Filter Overview Service System Components
The complete filter range All-round carefree production Proven Technology for Stable Processes
at a glance. with HYDAC. and High Flexibility.
Optimisation
Cooling systems
Whether you are adjusting the temperature of a cleaning bath or
cooling electrical cabinets, HYDAC offers various energy-efficient
products.
We help you in your decentralised or central heat supply by
developing concepts for using the process heat from machining
centres or individual machines to heat cleaning baths.
FB WB FB FM WB FM FM FM Measurement equipment
1 piece 5 pieces 8 pieces
HYDAC offers a comprehensive range of easy-to-use
Filter elements
Condition Monitoring
Conversion of systems Global Service – By using CM-Expert, the condition of individual machines can be
monitored throughout the production line clearly in one control
and filtration upgrade Start Up and Repair centre and maintenance and repair measures can be planned
preventively, in order to identify diminishing processes and avoid
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failures.
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Technical Cleanliness Transparency in technical cleanliness with HYDAC
Technical cleanliness is becoming increasingly important in many sectors. More efficient motors and systems and
increasing warranty claims are steadily driving up the demands for cleanliness management. Technical cleanliness
Top Quality Puts You a Step Ahead. analyses are designed to record the current condition and monitor the cleanliness of manufactured components, as
well as to check and optimize the production process.
CTM-EB 1400
BG 1 BG 2 BG 0 to 8 CTM-EF 3000
CTM-SC
CTM-EB 1200
You achieve the highest level of cleanliness In the HYDAC laboratories, we offer you To achieve and maintain high quality On-site analysis
with the semi-automatic flushing rigs the service of analysing your components, standards, preventive process control is With our mobile laboratory we provide
designed by HYDAC. Targeted flushing filters and fluids. necessary. Having a laboratory specifically expert advice and proactive support for
of cleanliness-relevant components or Experienced laboratory staff guarantee for regular cleanliness analysis is often a the various questions about technical
CTM-EF 1200 sections (e.g. internal bores or lines) expert analyses of component cleanliness cost-effective alternative in such cases. cleanliness. Cleanliness analysis of
CTM-SC 3000
CTU CTM-EB 2000 distinguishes the HYDAC flushing rigs based on established standards HYDAC is your reliable partner for sensitive components based on VDA
EN 10.131.3/02.18
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Fluid Conditioning HYDAC
Quality Assurance All From a Single Source
with the Perfect Strategy. and Present in Your Production Process.
At first glance, the initial investment in high-quality HYDAC filtration often seems to be the more costly option. However, numerous practical For over five decades, HYDAC has been working on solutions to extend service life and protect components. HYDAC is responsible for a large
examples show that our customers have had very positive experiences during operation with the use of HYDAC components and systems. proportion of the cooling, energy storage and filtration of fluids used in production, including hydraulic, lubrication and testing oils, cleaning fluids
Considering the significantly increased filter lifetimes, the extended life of bath fluid, the reduction of wear on system components and the and cooling lubricants. Filtering, cooling and fluid monitoring are vital factors in making fluids last as long as possible and thus to increasing
maintenance savings, the additional investment often seems to pay off within just the first year of use. Our aim is to significantly reduce your machine and system availability. HYDAC, your reliable partner for expertise in production.
running costs and expenditure in accordance with the TCO approach by using high-quality technology.
ef En
es ity
control blocks) technical cleanliness of components
bi
The ten principles of sizing & design
fic
s
l
and systems (e.g. extraction units,
Correctly choosing the right filter for your application depends on many different factors and is of vital importance for determining the optimum flushing rigs)
solution for your system. The ten principles of sizing and design form a checklist of what information we require from you so we can provide a
suitable solution:
Con reso
Extended Increased system
service life of availability and
se u
bi m
y
lit
fluids and wear parts a increased productivity
rv
te
rc tion s
due to es o f Sy i l a due to
Material resistance a
av
to fluid
zz High quality and specific zz Sensors for monitoring fluids (e.g.
filters and filter elements for particle contamination, oil condition,
a wide variety of applications pressure, temperature, distance
zz Repair and conditioning of fluids measuring systems)
Viscosity Flow rate (e.g. removing varnish, dewatering and zz Mobile and stationary measuring
in cm2/s in l/min degassing fluids) and display devices for condition
zz Expert fluid analysis and fluid optimisation of monitoring of systems
systems zz Maintenance contracts and service
concepts
Connection dimensions
EN 10.131.3/02.18
EN 10.131.3/02.18
(diagram, DNXX)
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