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Global Presence. Local Expertise. Systems, Components and Fluid Engineering / Service For Cleanliness Technology

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0% found this document useful (0 votes)
155 views8 pages

Global Presence. Local Expertise. Systems, Components and Fluid Engineering / Service For Cleanliness Technology

Uploaded by

Avinash CCMS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Accumulator Technology 30.

000
Global Presence.
Local Expertise.
www.hydac.com

Systems, Components
Filter Technology 70.000

and Fluid Engineering /


Service for
Cleanliness Technology
Process Technology 77.000
Filter Systems 79.000
Compact Hydraulics 53.000

HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Accessories 61.000

HYDAC International Industriegebiet


GMBH 66280 Sulzbach/Saar
Germany
Electronics 180.000

Telephone:
+49 6897 509-01
Fax:
+49 6897 509-577
E-mail: [email protected]
Internet: www.hydac.com
EN 10.131.3/02.18

EN 10.131.3/02.18
NOTE
Cooling Systems 57.000

The information in this brochure relates to


the operating conditions and applications
described.
For applications and operating
conditions not described, please
contact the relevant technical department.
All technical details are subject to change.
Your Partner for the Highest HYDAC offers you a comprehensive technical range of components, systems and
services - fluid engineering / service. The aim is to optimize the availability and

Demands and Quality


process results of machines and fluid technology systems and to reduce operating
costs. The system operator's needs and requirements are always paramount.

We therefore support you as a versatile system partner and offer comprehensive


advice and solutions regarding technical cleanliness in cleaning technology.
Cooperation with and trust of system operators and manufacturers is our top priority.
HYDAC FILTER HOUSING
Your Professional
Partner for Industrial
Part Washers. FILTER ELEMENTS

HYDAC has been one of the


leading suppliers of fluid technology,
hydraulics, electronics and cooling
equipment for more than 50 years
and has over 9,000 members of staff
worldwide.

The width and depth of our range


of products, combined with our
recognized expertise in development,
manufacturing and service, has
allowed us for some years now to
solve the most demanding challenges
associated with cleaning technology
and cleanliness in our customers'
production plants worldwide.

In addition to standard products,


HYDAC has a wealth of special
components and system solutions
from the filtration, cooling, sensor and
monitoring sectors to ensure technical VALVES &
cleanliness. This range of products is TECHNICAL
MOUNTING TECHNOLOGY
supplemented by a comprehensive CLEANLINESS
range of services. OF COMPONENTS
AND SYSTEMS

Our range of services:


zzConsultation
zzSystem and process chain analyses
zzOptimizing existing systems
zzCreating and improving filter
concepts
zzDeveloping overall system concepts
zzIntegral solutions for monitoring
the technical cleanliness during
production
CONDITION MONITORING MEASUREMENT TECHNOLOGY COOLING SYSTEMS
EN 10.131.3/02.18

EN 10.131.3/02.18

2 3
Cleanliness Technology Technical cleanliness along the process chain
and Your Requirements
Thinking in Processes. The automotive industry is the driving force for further development of technical cleanliness. Due to constantly rising Functioning cleaning and testing processes are crucial for maintaining technical cleanliness
quality standards, the demands on the quality and cleanliness of components are also increasing. across the entire process chain up to the finished product. HYDAC pays close attention here to
Contaminated components entail costs because of faults, complaints and in some cases complete system carefully coordinated filter concepts in all relevant systems and to optimizing their efficiency.
shutdown.
The required cleanliness of the final product determines and defines the requirements on
Wherever critical particles lead to machine and system failures, residues from production may be the cause. the process and the respective individual steps. Cleanliness technology requirements can
The reduction of production stage failures, rework and greater system availability are only some of the advantages therefore be precisely formulated. Thinking in processes is important here. Using HYDAC
of good cleanliness management. components and system solutions, we help you bring the degree of contamination in industrial
part washers, test rigs and devices relevant to cleanliness down below a predetermined critical
value (e.g. no particle > 600 μm) and remove contaminants
(e.g. particles, fats).

Pre-washer Intermediate washer Final washer Testing/Flushing Laboratory

Start

Level of technical cleanliness


Degree of contamination

Sp
ec
ial
ca
se
Systematically getting to grips with challenges
Modern drivetrain technologies and higher power densities demand first-class quality in the production
of components and systems. Among other things, stringent requirements for technical cleanliness
ensure that failures during the warranty period are minimized. Therefore, the production of new system
components is closely concerned with the requirements for technical cleanliness. Modern part washers
must meet these requirements:
Goal
zz Maintaining the required critical values
of technical cleanliness
zz Short cleaning cycles
zz Fluid residues adhering to the
components must be kept to a minimum
zz Extended life of bath fluid
zz Cleaning, flushing, deburring
and drying in compact systems
zz Energy-efficient design
zz Filtration without consumables and / or
extended filter lifetime with enhanced
Low Medium High Highest
cleanliness requirements
zz Securing the required Filtration technology and process requirements
EN 10.131.3/02.18

EN 10.131.3/02.18

system availability

EN 10.131.3/02.18
zz Monitoring operating media (quantity
of particles, particle size, amount of
residual oil), monitoring system
parameters, e.g. pressure, temperature,
level, flow rate, and many more.
4 5 6
Filtration Concepts Filter Housing Convincing diversity
Due to the wide range of filters offered by HYDAC, we can provide a suitable filter for every
requirement, whether it is for handling heavy contamination loads, filtering machining chips or
Perfect Solutions to Your The Right Solution for Every providing the purist cleaning fluids with the most stringent demands.

Requirements. Application.

Protective
and fine filtration

Working chamber
Working filtration Maintenance filtration

Minimal filtration

AutoFilt® ATF AutoFilt® RF3 AutoFilt® RF3 – JetFlush Wombat Filter WBF PLF1-1 / PLF1-2 MultiRheo® – AMRF

Technical Cleanliness and Filtration in Production


Type:
TwistFlow Strainer Automatic Back-Flushing Filter Automatic Back-Flushing Filter Wombat Filter Process inline filter Automotive filter
Tank - Cleaning Dirt tank - Flushing Clean tank - Flushing
Filtration type:
Hybrid consisting of centrifugal separator and Surface filter Surface filter with JetFlush technology Bag filter / candle filter Candle filters Candle filters
inline filter with guaranteed cut-offs
HYDAC back-flushing and candle filters ensure the continuous separation of particles from the
cleaning fluids with a high level of efficiency. Failures in function-related components are therefore Flow rates:
minimized as a result of the consistently high fluid quality. The optimized filter materials can be Up to 400 m3/h Up to 7,500 m3/h Up to 10,000 m3/h Up to 25 m3/h up to 200 m³/h Up to 1,200 m3/h
adapted flexibly to the operating conditions in minimal, working, maintenance and protective
filtration.
Filtration ratings:
Dependent on particle nature 25 - 3,000 µm 25 - 3,000 µm 1 - 200 µm 1 - 90 µm 1 - 90 µm
Minimal filtration
zz Directly capturing the contaminant load in the return line Pressure ranges:
zz Coarse filtration which removes large volumes of contamination from the system Up to 16 bar Up to 100 bar (on request) Up to 10 bar 10 bar / 16 bar 10 bar / 16 bar 10 bar / 16 bar

Filter element type:


Working filtration Conical slotted tube filter elements Slotted tube filter elements Slotted tube filter elements Filter bag (standard and economy) Processmicron® HighFlow 6“ Flexmicron Economy
zz Conveying the fluid from the dirt tank to the clean tank Conical wire mesh filter elements SuperMesh wire mesh filter elements SuperMesh wire mesh filter elements Flexmicron (Economy, Standard and Premium) Processmicron® HighFlow 9“ Flexmicron Standard
zz Removal of coarse and (some) fine contamination SuperFlush coating optional SuperFlush non-stick coating SuperFlush non-stick coating Wombat filter element (premium) Processmicron® HighLoadCascade 9“ Flexmicron Premium
zz Ideally continuous conveyance New: Optional solenoid technology Optional solenoid technology New: Optional solenoid technology

Maintenance filtration Features: Features: Features: Features: Features: Features:


zz Maintenance and conditioning of the fluid in the tank zz Particularly suitable for the separation of zz Self-cleaning system for the continuous zz Self-cleaning system for the continuous zz 2 sizes (standard size 1+2) zz Suitable for applications with the highest cleanliness zz For open systems subject to the continuous ingress
suspended solid particles up to several grams separation of solid particles from low viscosity separation of solid particles from low viscosity zz Energy-efficient flow control requirements of contamination from the outside
zz Removal of finer contamination
per litre fluids fluids zz High contamination retention capacity zz The filter elements protect components such as
zz Fulfills the most stringent cleanliness requirements
zz Hybrid consisting of centrifugal separator and zz Fully automatic function and intuitive operation zz JetFlush technology – special hydrodynamic zz More flexibility and optional adjustment to the nozzles, high pressure pumps or working filters,
Protective and fine filtration inline filter thanks to the new filter control AutoFilt® Control suction effect zz Vertical inflow prevents bypass formation, also with for example in industrial part washers
filter bag use application as well as subsequent optimisation in
zz The (high) fluid purity required for constantly maintaining technical cleanliness is achieved zz Coarse separation by centrifugal force with Unit zz Particularly suited for applications with low retrofitting of the system by means of a replaceable zz Defined filtration rates and high separation values
between the supply pump and the industrial part washer guaranteed filtration rating due to conical slotted zz Isokinetic filtration and back-flushing system pressures zz No dead spaces or undercuts support pipe (PLF1-1) zz Compact housing with high flow rates
zz Removal of ultra-fine particles from the fluid tube filter element in the second stage zz Good flow characteristics lead to a compact zz Sizing and application for improved energy zz Optimum sealing geometry zz Easy handling and shorter assembly times thanks to zz Efficient system and component protection
zz Longest possible chemical and physical resistance of the fluid zz Depending on particle nature, filtration ratings of design whilst achieving high filtration efficiency of parts cleaning systems clamp connection
< 200 µm may also be achieved performance and low pressure drops when the zz Can be retrofitted to existing zz Compact design with high flow rates,
zz Good retrofitting
flange is in a flexible position AutoFilt® RF3 units while maintaining the can be used as high-flow filter
zz Optionally available with black-flush treatment advantages of the AutoFilt® RF3 zz Protection of the clean side during filter element
unit BTU: Fully automatic filtration system with replacement thanks to fixed support tube

EN 10.131.3/02.18
EN 10.131.3/02.18

EN 10.131.3/02.18

EN 10.131.3/02.18
continuous separation of solid particles and
zz Low pressure drops due to large filter area and large
treatment of the back-flush volume in a process
twist sieve (PTS). A lifting pump returns the NEW flow cross-sections
cleaning fluid via a buffer tank 1 housing for 3 separator technologies zz Superior handling compared to
Filter bag, candle filter, wombat filter disposable candle filter elements

7 8 9 10
High-Quality Filter Elements Filter Elements Continuous, defined, clean!
HYDAC manufactures filter elements for every requirement in line with the filter concept. When
choosing the right filter element to suit you, we naturally take both technical and economic aspects into
Top Quality Pays Off The Right Solution for Every consideration and test new or challenging applications with you.

in the Long Run. Requirement. By using high-quality HYDAC filter elements with a continuous and defined filtration efficiency, absolute
filtration of your cleaning fluids is guaranteed.

Candle filters Bag filter Bag filter Processmicron® Candle Filters Back-flushing filter

Improved fluid quality


Poor product quality

No interruption to operation

Component wear, even failure


Consistently high quality FM-E / FM-S FM-P FB-E / FB-S WB PM K...S / K...D

Flexmicron Flexmicron Bag filter Wombat Processmicron® AutoFilt®


Reduced maintenance costs Economy / Premium Economy / Premium HighFlow / Back-flush
Reduced cooling capacity Standard Standard HighLoadCascade filter elements
Filter material:
Reduced production costs Polypropylene, polyamide, Polyester, (glass fibre) pleated Polypropylene Polyester, pleated Polyester, pleated Stainless steel wedge wire
spun spray Polypropylene Spun Spray Stainless steel wire mesh SuperMesh
Filtration ratings:
Reduced service life
1…90 µm 1…90 µm 1…200 µm 1…90 µm 1…90 µm 25…3000 µm
Extended service life
Filtration efficiency:
90 %…95 % (Economy) 99.98 %…99.995 % …90 % (Economy) > 99.98 % PES: > 99.98 % 85 %…90 % (nominal)
95 %…99,8 % (Standard) …95 % (Standard) PP: 90 %…95 %
Differential pressure max.:
2 bar 2 bar 1.4 bar 2.5 bar 2 bar 2.5 bar
Temperature max.:
Up to 60 °C Up to 100 °C Up to 60 °C Up to 90 °C PES: 90 °C Up to 400 °C
PP: 60 °C
The aim of the filtration is to keep the cleanliness of cleaning fluids at a continuous cleanliness level throughout
the production process. The cleanliness of the cleaning fluid is determined by the cleanliness requirement of the Features: Features: Features: Features: Features: Features:
component being cleaned.
zz End caps welded, not glued zz All standard element geometries zz Cost-effective 1-layer design zz Very high fluid cleanliness zz Very large filter area per element, zz Extremely durable and robust

Filter Element Technology


available for applications with low 5.25 m² when 20‘‘ long
Filter Housing Technology

Sustainable filter concepts for complying with the cleanliness requirements of the cleaning fluid are important zz All standard element geometries zz Longer lifetime as filter bag zz Flow-optimised design for minimum
available zz Wide range of adapters requirements zz Low pressure drops due to large differential pressures during
elements of an entire system solution. It is crucial here to correctly choose high-quality filtration when it is zz High contamination retention
required and to select more inexpensive solutions wherever this is possible. An incorrect filter concept or zz Wide range of adapters (compatible with existing zz Cleanliness-enhanced 2 and capacity flow cross-sections operation
lack of filtration of an industrial part washer can lead to problems during system operation and in the process (compatible with existing systems) systems) 3-layer designs for applications zz High contamination retention zz More efficiency thanks
with high requirements zz Lower pressure drop
sequence. Make us the partner by your side and benefit from the advantages of optimum filtration. zz Stable filtration efficiency, also capacity due to deep pleats to conical element
zz Minimum-cost design zz Robust element design
under pressure and flow rate zz Material compound with zz Very high and constant filtration geometry
pulsation maximum safety during zz High temperature stability efficiency throughout the filter zz Fully cleanable
Additional for Standard: zz High media compatibility operation and optimum zz Rapid filter element change lifetime
adaptation to the bag receptacle zz Adaptation to customer
Correct preselection due to conical design
zz High level of cleanliness due to zz High chemical resistance zz High media compatibility application thanks to
By selecting the correct filter material or by optimizing the existing filter concept, operating costs can be zz High degree of efficiency
graduated depth filter construction zz High contamination retention and fully availability of different
significantly reduced.
zz High contamination retention capacity thanks to pleated zz Sealing lip ensures bypass-free incinerable element designs
resulting from effectiveness of design sealing zz Very good
Surface filters are generally cleanable filters which can be operated automatically.
Downtimes due to filter exchange are ruled out because HYDAC back-flushing filters clean themselves during depth type filter material zz Robust support for non-woven zz No particle transfer to the clean handling
operation. These filters are particularly suited to handling heavy contamination loads. media to prevent material side due to thermally welded
migration under mechanical seams
Depth filters are generally non-cleanable filters which have to be replaced. They offer a defined filtration stress zz Sealing collar made of
efficiency and are therefore also suitable for the most stringent cleanliness requirements of the cleaning fluids. polypropylene
In order to avoid downtimes, HYDAC offers these filters in duplicate so you can switch between the two.
Filter retrofitting
EN 10.131.3/02.18

This ensures that one filter is always carrying out the filtration task, while the second filter is available for the

EN 10.131.3/02.18
exchange, even during full operation of the system.
For optimizing your filtration processes, HYDAC can
offer you suitable alternatives, various sizes, and
premium and low-cost materials for existing filters.

11 12 13
Filter Overview Service System Components
The complete filter range All-round carefree production Proven Technology for Stable Processes
at a glance. with HYDAC. and High Flexibility.

OffLine Separator OLSW


WBF AMRF
The OffLine Separator Water (OLSW) is a maintenance unit for water-
based cleaning fluids contaminated with mineral oils
(< 10 vol. % density < 900 kg/m3) and solid substances.
Ideally, the OLSW is installed as a separate unit in the bypass flow.
You benefit from longer bath service life, improved cleanliness of fluids
and technical cleanliness (residual contamination & film contamination).
BG 100 BG 201 / 236 / 246 BG 1 BG 2 BG 3 This plug & play unit offers almost unlimited oil separation thanks to
non-absorbing coalescence elements, high-quality stainless steel
housing and an automatic oil drain.
Filter housing

Optimisation
Cooling systems
Whether you are adjusting the temperature of a cleaning bath or
cooling electrical cabinets, HYDAC offers various energy-efficient
products.
We help you in your decentralised or central heat supply by
developing concepts for using the process heat from machining
centres or individual machines to heat cleaning baths.

Standard work and Sizing and optimisation on


cyclical maintenance of filter concepts including
systems at your site experiment support Valves, Mounting Technology
& Accessories
The wide range of valves, mounting technology and accessories
means HYDAC can offer you a variety of product solutions.
HYDAC coaxial valves and solenoid valves (membrane valves)
made in stainless steel, are space-saving and low-maintenance.
Special block solutions reduce the piping requirements for the
cleaning systems. Low dead-space ball valves and extensive
stainless steel mounting technology to suit all components and
lines complete the range.

FB WB FB FM WB FM FM FM Measurement equipment
1 piece 5 pieces 8 pieces
HYDAC offers a comprehensive range of easy-to-use
Filter elements

measurement systems. HYDAC sensors are used for online


monitoring, recording and diagnostics of fluid-related parameters
such as contamination, pressure, filter differential pressure,
overheating and fluid level.
With sensors available in a range of Analogue (0-10v & 4-20mA),
Digital (Transistor & Relay) and serial communication (e.g.
IO-Link) interfaces, Hydac is able to offer advice on the right
transducer for your application and to supply the product to meet
that specification.

Condition Monitoring
Conversion of systems Global Service – By using CM-Expert, the condition of individual machines can be
monitored throughout the production line clearly in one control
and filtration upgrade Start Up and Repair centre and maintenance and repair measures can be planned
preventively, in order to identify diminishing processes and avoid

EN 10.131.3/02.18
EN 10.131.3/02.18

failures.

EN 10.131.3/02.18
14 15 16
Technical Cleanliness Transparency in technical cleanliness with HYDAC
Technical cleanliness is becoming increasingly important in many sectors. More efficient motors and systems and
increasing warranty claims are steadily driving up the demands for cleanliness management. Technical cleanliness
Top Quality Puts You a Step Ahead. analyses are designed to record the current condition and monitor the cleanliness of manufactured components, as
well as to check and optimize the production process.

PLF-1 AutoFilt® RF3

CTM-EB 1400
BG 1 BG 2 BG 0 to 8 CTM-EF 3000

CTM-SC
CTM-EB 1200

Flushing Rigs Laboratory analysis Laboratory Design Mobile Laboratory

Technical Cleanliness - Units, Systems and Services


CTM-SC 3000
and Turnkey
Laboratories

You achieve the highest level of cleanliness In the HYDAC laboratories, we offer you To achieve and maintain high quality On-site analysis
with the semi-automatic flushing rigs the service of analysing your components, standards, preventive process control is With our mobile laboratory we provide
designed by HYDAC. Targeted flushing filters and fluids. necessary. Having a laboratory specifically expert advice and proactive support for
of cleanliness-relevant components or Experienced laboratory staff guarantee for regular cleanliness analysis is often a the various questions about technical
CTM-EF 1200 sections (e.g. internal bores or lines) expert analyses of component cleanliness cost-effective alternative in such cases. cleanliness. Cleanliness analysis of
CTM-SC 3000
CTU CTM-EB 2000 distinguishes the HYDAC flushing rigs based on established standards HYDAC is your reliable partner for sensitive components based on VDA

System Modules, Service & Components


from conventional cleaning processes (ISO 16232 or VDA Volume 19, designing, planning and implementing Volume 19, ISO 16232 or customer
and therefore means that challenging internal company standards and customer tailor-made solutions. specifications directly on site.
cleanliness requirements are ultimately specifications) and media analyses.
Extraction Units achieved.
As a member of the industrial association As a specialist in technical cleanliness, Process chain analysis
for "Technical Cleanliness" (TecSa), HYDAC can provide support if you are
When designing flushing rigs, HYDAC HYDAC played a leading role in setting up a new laboratory to monitor HYDAC also offers to professional
places great value on meeting customers' developing the VDA 19.1 and 19.2 / technical cleanliness. HYDAC offers production process chain analyses to
needs to give them complete satisfaction. ISO 16232 guidelines for cleanliness everything from individual extraction units, optimize the production processes in
This is why the flushing rigs consist of two testing in the automotive industry, as well to laboratory design through to the fully view of technical cleanliness.
modules. The standard supply module as in the further development of these fitted laboratory.
The extraction units developed specifically ContaminationTest Module CTM serves to prepare the flushing fluid and publications. HYDAC supports the You profit by saving time and money
for analyzing technical cleanliness in The ContaminationTest Module CTM is a the housing of the control technology. automotive industry with products and thanks to the direct on-site analysis.
accordance with directive VDA 19 modular system designed to analyze the Customized work modules provide services to implement the objectives of We can give a striking analysis of the
(ISO 16232 or ISO 18413) have numerous technical cleanliness of components. optimally designed work stations, including technical cleanliness. actual condition of your production
PM 9" PM 9" PM 6" K...S K...D applications in a wide variety of industries.
-- Supply module CTM-SC: component adapters and adaptations In order to flexibly and quickly respond to process. A further advantage is that the
Individually designed adaptations for optimized for cleanliness.
HF HLC HF Wedge wire SuperMesh carrying out cleanliness analyses provide (supply and control): Module for fluid your enquiries, HYDAC works Germany- influence of logistics on the analysis
supply, control and data storage. wide with partners in the field of technical result is minimized. You can count on
solutions from a single source.
-- Extraction module CTM-EB: The HYDAC flushing rigs is used at the cleanliness. This allows us to meet the the extensive knowledge of our experts
Module for component examination. end of a production process chain between current requirements to support you, also who are ready with a suitable solution
Analyzing the type, size and quantity of The modules vary according to the the part cleaning system and cleanliness in the future, as an excellent laboratory for every requirement. This includes
contamination enables quality standards scale / model and extraction process. testing. Due to precisely defined drying partner. the different production steps such as
to be verified and documented, and the They feature four types of extraction in steps, it can be guaranteed that the logistics, manufacturing and cleaning.
requisite optimization measures to be different combinations. components are drip-proof after the flushing
implemented. With HYDAC extraction process.
-- Extraction Flushing CTM-EF: Given HYDAC's experience, we can
units from the CTU and CTM module
By adapting to the geometry of the provide support in the automotive
range, you get reliable and reproducible
components being sampled, the The flushing rigs are developed in- industry, the agricultural, construction
analysis results.
module can be used for flushing house. This allows us to easily meet our and commercial machinery industries,
components in contact with fluid. customer's requirements. Whether this is aviation and aerospace technology,
ContaminationTest Unit CTU a wish for special component adapters, the electrical industry and many other
The HYDAC ContaminationTest Unit adaptation to the control or integration of industries.
CTU 1000 is used to determine the the customer's internal processes, such as
technical cleanliness of components. component recognition by using bar codes,
DMC or even RFID.
EN 10.131.3/02.18

EN 10.131.3/02.18
17 18 19
Fluid Conditioning HYDAC
Quality Assurance All From a Single Source
with the Perfect Strategy. and Present in Your Production Process.

At first glance, the initial investment in high-quality HYDAC filtration often seems to be the more costly option. However, numerous practical For over five decades, HYDAC has been working on solutions to extend service life and protect components. HYDAC is responsible for a large
examples show that our customers have had very positive experiences during operation with the use of HYDAC components and systems. proportion of the cooling, energy storage and filtration of fluids used in production, including hydraulic, lubrication and testing oils, cleaning fluids
Considering the significantly increased filter lifetimes, the extended life of bath fluid, the reduction of wear on system components and the and cooling lubricants. Filtering, cooling and fluid monitoring are vital factors in making fluids last as long as possible and thus to increasing
maintenance savings, the additional investment often seems to pay off within just the first year of use. Our aim is to significantly reduce your machine and system availability. HYDAC, your reliable partner for expertise in production.
running costs and expenditure in accordance with the TCO approach by using high-quality technology.

What top quality means for you


zz Increased machine and system availability due to condition-based monitoring
zz Improvement of quality image and compliance with quality standards Reduced power consumption and Reliable production processes
zz Avoidance of recalls CO2 emissions due to and product quality due to
zz Reduction of production stage failures
zz Lowering of warranty claims zz Variable-speed drive systems zz Optimisation of industrial part washers
zz Reduction of operating fluid consumption due to more intensive media maintenance and hydraulic start/stop technology and cleaning processes
zz Energy-efficient machine cooling (e.g. filtration concepts)
zz Cost reductions through lower production waste
and heat recovery zz Services for technical cleanliness
zz Detection and elimination of weak points
zz Optimised components (e.g. process chain analysis,
zz Internal and external process optimisation laboratory service, mobile
P
gy y
and systems (e.g. hydraulic
re roc laboratories, training, consulting)
er nc
zz Customized documentation of the technical cleanliness of components accumulators, filters and filter lia
elements, ball valves, valves and ie zz Products and devices for the

ef En

es ity
control blocks) technical cleanliness of components

bi
The ten principles of sizing & design

fic

s
l
and systems (e.g. extraction units,
Correctly choosing the right filter for your application depends on many different factors and is of vital importance for determining the optimum flushing rigs)
solution for your system. The ten principles of sizing and design form a checklist of what information we require from you so we can provide a
suitable solution:

Sizing, Economic Efficiency and Consultation


a

Con reso
Extended Increased system
service life of availability and

se u

bi m
y
lit
fluids and wear parts a increased productivity

rv

te
rc tion s
due to es o f Sy i l a due to
Material resistance a
av
to fluid
zz High quality and specific zz Sensors for monitoring fluids (e.g.
filters and filter elements for particle contamination, oil condition,
a wide variety of applications pressure, temperature, distance
zz Repair and conditioning of fluids measuring systems)
Viscosity Flow rate (e.g. removing varnish, dewatering and zz Mobile and stationary measuring
in cm2/s in l/min degassing fluids) and display devices for condition
zz Expert fluid analysis and fluid optimisation of monitoring of systems
systems zz Maintenance contracts and service
concepts

Contamination Operating pressure Cost savings


(amount, form, etc.) in bar and economic Reduced energy Reduced Increased Technical
consumption operating fluids productivity Cleanliness
efficiency thanks
to:
Reduced CO2 Reduced Reduced Prevention of
emissions component wear maintenance initial damages
Economic Permitted pressure drop
standpoint in bar
Your consultation notes:

Filtration rating Temperature


in µm in °C

Connection dimensions
EN 10.131.3/02.18

EN 10.131.3/02.18
(diagram, DNXX)

20 21

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