Learning Module: Applying Quality Standards (AQS)
Learning Module: Applying Quality Standards (AQS)
LEARNING MODULE
Applying Grade 11 - Q1 M2
Quality
Standards(AQS)
For your concerns please contact the subject teacher through e-mail:
[email protected] – Subject Teacher
Workplace Procedure is a set of written instructions that identifies the health and safety issues that may arise
from the jobs and tasks that make up a system of work.
the teacher for the task or job and the students who will
undertake the task
the tasks that are to be undertaken that pose risks
the equipment to be used in these tasks
the control measures that have been formulated for these tasks
any training or qualification needed to undertake the task
the personal protective equipment to be worn
action to be undertaken to address safety issues that may arise
while undertaking the task
1. Identify hazards and assess risk. 1.1 Identify hazards in the work area and during the performance of
workplace duties.
1.2 Assess the level of risk
2. Follow procedures and strategies for 2.1 Report hazards in the work area to designated personnel according to
risk control. workplace procedures 2.2 Follow workplace procedures and work
instructions for assessing and controlling risks with minimal supervision.
2.3 Whenever necessary, within the scope of responsibilities and
competencies, follow workplace procedures for dealing with hazards and
3. Contribute to Occupational Health 3.1 Describe employee rights regarding consultation on OHS matters 3.2
and Safety ( O H S ) in the workplace. Raise task and/or job- specific OHS issues with appropriate people in
accordance with workplace procedures and relevant OHS legislative
requirements 3.3 Contribute to participative arrangement for OHS
management in the workplace within organizational procedures and the
scope of responsibilities and competencies 3.4 Provide feedback to
supervisor on hazards in the work area in line with organizational OHS
policies and procedures 3.5 Provide support in implementing procedures
to control risks in.
Work instruction may be: Verbal
Written
In English
In a community language
Provided visually e.g. video, OHS signs, symbols and other pictorial,
presentation, etc.
Controlling risks in the work area may Application of the hierarchy of control, namely:
include Eliminate the risk
Reduce/minimize the risk through
Engineering controls
Administrative controls
Personal protective equipment
Reports identifying workplace hazards Face to face
may be verbal or written and may Phone messages
include: Notes
Is the product or hardware under consideration suitable for the application or purpose?
Will it be harmful to the health of the community in its normal use?
Is there a risk of this hardware being released into the environment (e.g. the water in the first instance or after
the working life of the product or hardware has expired?
2. Production
Process In the production process, the checking of quality assurance must be highly considered. Quality
assurance covers all activities from design, development, production, installation, servicing, and documentation. This
introduced the rules: "fit for purpose" and "do it right the first time". It includes the regulation of the quality of raw
materials, assemblies, products, and components; services related to production; and management, production, and
inspection processes.
A. FAILURE TESTING
A valuable process to perform on a whole consumer product is failure testing, the operation of a product until it
fails, often under stresses such as increasing vibration, temperature, and humidity. This exposes many unanticipated
weaknesses in a product, and the data is used to drive engineering and manufacturing process improvements.
B. STATISTICAL CONTROL
Many organizations use statistical process control to bring the organization to Six Sigma levels of quality, in
other words, so that the likelihood of an unexpected failure is confined to six standard deviations on the normal
distribution. Traditional statistical process controls in manufacturing operations usually proceed by randomly sampling
and testing a fraction of the output. Variances of critical tolerances are continuously tracked, and manufacturing
processes are corrected before bad parts can be produced.
C. COMPANY QUALITY
The company-wide quality approach places an emphasis on three aspects:
1. Elements such as controls, job management, adequate processes, performance and integrity criteria and
identification of records
2. Competence such as knowledge, skills, experience, and qualifications
3. Soft elements, such as personnel integrity, confidence, organizational culture, motivation, team spirit, and
quality relationships.
The quality of the outputs is at risk if any of these three aspects are deficient in any way.
As the most important factor had been ignored, a few refinements had to be introduced:
1. Marketing had to carry out their work properly and define the customer’s specifications.
2. Specifications had to be defined to conform to these requirements.
3. Conformance to specifications i.e. drawings, standards, and other relevant documents, were introduced
during manufacturing, planning, and control.
4. Management had to confirm all operators are equal to the work imposed on them and holidays, celebrations
and disputes did not affect any of the quality levels.
5. Inspections and tests were carried out, and all components and materials, bought in or otherwise, conformed
to the specifications, and the measuring equipment was accurate, this is the responsibility of the QA/QC department.
6. Any complaints received from the customers were satisfactorily dealt with in a timely manner.
7. Feedback from the user/customer is used to review designs.
8. Consistent data recording and assessment and documentation integrity.
9. Product and/or process change management and notification.
To conclude, the above forms are the basis from which the philosophy of Quality Assurance has evolved, and the
achievement of quality or the “fitnessfor-purpose” is “Quality Awareness” throughout the company.
3. Final Product
1. Management responsibility Define and document commitment, policy and objectives, responsibility,
authority, verification resources, and personnel. Appoint a management
representative and
2. Quality system Establish and maintain a documented quality system ensuring that products
conform
3. Contract Review Ensure that costumer’s contractual requirements are evaluated and met
4. Product development Plan, control and verify product development to ensure that specified
requirements are met
5. Document control System for control and identification of all documents regarding quality, e.g.
procedures, instructions, and specification
6. Purchasing Ensure that purchased products conform to a specified requirement
7. Product identification and identification and traceability System to identify and control traceability of
traceability product at all stages from raw materials through production to the final
8. Process control Ensure and plan the control of production which directly affects quality by
documented work instructions, monitoring
9. Inspection and testing Inspect and test incoming products, intermediate and final product; establish
10 Inspection, measuring and Selection and control of equipment to ensure reliability and accuracy in
. test equipment measuring data
11 Inspection and test status For the whole process, the products shall be identified and marked concerning
. test status, including an indication of conformance or nonconformance.
12 Control of nonconforming Identification, documentation, evaluation, isolation (if possible) and disposition
. product of non-conforming products.
13 Corrective actions Prevention of reoccurrence of failures (nonconformance)
.
14 Handling, storage packaging, packaging and Protection of the quality of the product during handling, storage,
. and delivery packaging, and
15 Quality records Records, including those which demonstrate that the specified requirements
. have been met, shall be controlled and
16 Internal Quality Audits Regular, planned internal audits shall be carried out, documented and recorded
. to verify the effectiveness of the quality system
17 Training Training requirements at all levels shall be identified and the training planned,
. conducted
18 Cleaning and Disinfection Although not required by the ISO 9000 standards, these two points should be
. given
19 Personal hygiene Good grooming and being clean before/after work.
.
4. Customer Service
Customer service is the direct one-on-one interaction between a consumer making a purchase and a
representative of the company that is selling it. Most retailers see this direct interaction as a critical factor in ensuring
buyer satisfaction and encouraging repeat business.
Directions. Write QN if the statement affects the quantity of work and QL if the statement affects the quality of work.