A REGAL-BELOIT COMPANY

KD

Squirrel Cage Crane Duty

Induction Motors

Motors for the Long Run!

Introduction
MARATHON Electric presents KD series TEFC squirrel cage motors specifically designed for
DOL operated Crane duty / intermittent duty application. The motors are designed to take care of
the high electrical and mechanical stresses arising due to frequent starts - stops associated with
intermittent duty application. The motors are compact providing high output for a given frame size
and have low inertia. These salient features make them most suitable for EOT Cranes.

Range
Frame size KD71-KD355L

Output
Refer to Table 7

Standards & Specification

KD series motors generally conform to the following
standards :
IS:325 /IEC:60034-1 Three-phase induction motors
IS:1231 /IS:2223 Dimensions
IS:4691 Degree of protection
The motors can also be offered as per IPSS specification.

Supply & Operating Conditions

These motors can be wound for any voltages from 200 volts to 690 volts and for either 50Hz or 60 Hz frequency.
Standard KD motors are available for supply voltage of 415V and frequency of 50Hz.
The supply voltage is assumed to be sinusoidal and balanced as defined in IS:325.
The motors are suitable for operation with variation in supply and site conditions as indicated in Table 1.

Table 1

Ambient Altitude Voltage Frequency Combined

Variation Variation Variation
45°C ≤ 1000m ±10% ±5% 10%

In the event of sustained operation at extreme limits of supply variation, the temperature rise may exceed by 10°C. For
other site conditions motor output should be adjusted as per Tables 2 & 3.

Table -2
Deration for High Ambient temp.

Ambient
temp. 45°C 50°C 55°C 60°C 65°C
Class ‘B’
Temp. limit 100% 95% 90% 85% 80%
Class ‘F’
Temp. limit 100% 100% 100% 95% 85%

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 Table - 3
Deration for Altitude
Altitude 1500 m 2000 m 2500 m 3000 m 3500 m
Class ‘B’
Temp. Limit 95% 91% 87% 83% 70%
Class ‘F’
Temp. Limit 100% 100% 95% 90% 85%

Mounting
Standard KD motors are supplied with horizontal foot mounting ( IMB3 ) . However, motors can be supplied with other
options like flange (IMB5/IMV1/IMV3) mounting / foot-cum-flange (IMB35)/face mounting (IMB14).

Insulation and Temperature rise

KD motors are provided with Class ‘F’ insulation and will operate satisfactorily in an ambient temperature range -20°C
to 45°C with class ‘B’ temperature rise (75°C by resistance method) at nominal voltage / frequency and for altitude upto
1000m above mean sea level. Class ‘H’ insulation may be supplied on request.

Duties
KD motors are generally used for intermittent duties like S2 /S3 / S4 & S5 associated with cyclic duration factor (CDF)
and no. of starts per hour, as defined in IS 12824.
The Cyclic Duration Factor is defined as follows :
N
Period energised
% CDF = ------------------------------------------- X 100
Duration of complete duty cycle LOAD

The descriptive details of various duties associated with intermittent /crane

duty application experienced by KD motors are as follows :
S2 Duty ( Shot time Duty )
Operation at constant load during
ELECTRIC
a given time, less than that required LOSSES
PERIOD OF
ONE CYCLE
to reach thermal equilibrium,
N R followed by a rest and de-
energized period of sufficient θmax
duration to re-establish machine
LOAD
temperatures within 2°C of the TEMP
coolant (see Fig. 1).
The recommended values for the
short-time duty are 10, 30,60 and
ELECTRIC 90 minutes
LOSSES TIME
N = Operation at constant load
θmax = Maximum temperature attained during the duty
θmax cycle

Figure 1 – Short time duty – S2

TEMP

S3 Duty ( Intermittent Duty )

A sequence of identical duty cycles, each including a period of operation at
TIME constant load and a rest and de-energized period. These periods being too
N = Operation at constant load short to attain thermal equilibrium during one duty cycle (see Fig.2). In this
R = At rest and de-gized
duty, the cycle is such that the starting current does not significantly affect
θmax = Maximum temperature attained during the duty
cycle the temperature rise for this duty cycle.
N
Cyclic duration factor = ——— x 100% Unless otherwise specified the periodic duty is applicable for 10 minutes
N+R
duration. The S3 duty generally is associated with 6 starts per hour.
Figure 2 – Intermittent periodic duty – S3

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 PERIOD OF
S4 Duty (Intermittent Duty with Starting ) ONE CYCLE

A sequence of identical duty cycles, each cycle including D N R

a significant period of starting, a period of operation at LOAD

constant load and a rest and de-energized period. These
periods being too short to attain thermal equilibrium during
one duty cycle (see Fig.3).
Motor is stopped either naturally or by means of mechanical
brake so that there is no cause of extra heat. ELECTRIC
LOSSES

θ max
PERIOD OF
ONE CYCLE TEMP
D N F R
LOAD

TIME
D = Starting
ELECTRIC
N = Operation at constant load
LOSSES
R = At rest and de-energized
θmax = Maximum temperature attained during the duty cycle
D+N
Cyclic duration factor = –––––––––– x 100%
D+N+R

Figure 3 – Intermittent periodic duty with starting – S4

TEMP θmax

S5 Duty (Intermittent Duty with Electrical

TIME Braking )
D = Starting N = Operation at constant load A sequence of identical duty cycles, each cycle consisting
F = Electric brking R = At rest and de-gized
θmax = Maximum temperature attained during the duty cycle
of a period of starting, a period of operation at constant
D+N+F load, a period of rapid electric braking and rest and de-
Cyclic duration factor = ———––––––– x 100%
D+N+F+R energized period. The operating and rest and de-energized
Figure 4 – Intermittent periodic duty with Electric periods being too short to attain thermal equilibrium during
Braking – S5 one duty cycle (see Fig.4).

While specifying duty cycle for S3 duty % CDF is to be specified and for S4/S5 duties – % CDF and no. of starts per
hour, is to be specified.

Constructional Features
Frame
The stator frames in general are made of rugged cast iron with integral cast feet in case of foot mounted motors. Maximum
cooling surface is obtained by quadrangular disposition of cooling ribs. (See Fig. 5)
End bracket
Ribbed end brackets are provided from frame KD160 upwards. For frame sizes upto KD225S, single piece end bracket
is eliminating outer bearing cap.
For frame sizes KD200L and above, unique feature of grease relief arrangement facilitating on-line re-greasing is
provided. (See Fig. 6)

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Shaft
Standard KD motors have single cylindrical shaft extension. However, double cylindrical shaft extension or tapered shaft
extension ( single / double ) can be offered on request.
Terminal box
The terminal box position of all the motors are on RHS when viewed from the driving end except for KD71 frame &
KD112M frames. The terminal box position for these frames are on TOP only.
Terminal box for all the motors can be rotated in steps of 90° through 360° – there by providing four alternative direction
of cable entry.
Cable sizes for standard terminal box arrangement are given in Table 4 .

Table - 4
FRAME SIZE STUD SIZE MAX. CABLE SIZE DOWELL’S CAT. NO

Frame size Stud size Max. Cable size Dowell's Cat. No.

71 – 90 M5 1 NO. 3C X 4 mm CUS/06
100 – 132 M6 1 NO. 3C X 6 mm CUS/07
M6 1 NO. 3C X 35 mm CUS/11
160 - 180 M6 1 NO. 3C X 50 mm CUS/13
200 - 225 M12 1 NO. 3C X 70 mm CUS/18
250 - 280 M12 1 NO. 3C X 185 mm CUS/25, 20
315 M12 2 NO. 3C X 185 mm CUS/29
M12 1 NO. 3C X 300 mm CUS/29
355 M12/M16 2 NOS. 3C X 300 mm CUS/27

Bearings
Metric size ball / roller bearings with C3 clearance are used in horizontal foot mounted motors. For frame sizes upto
KD315L, ball bearings are used at both ends whereas for frame size KD355 – roller / ball bearings are used on DE/NDE
side respectively. Bearing size for motors with single shaft extension are as per Table 5. Double sealed bearings are used
upto frame 180. These bearings are pvelubricated and does not allow relubrication. Grease used for motors of frame
200 okward is Alithex 20 or equivalent [Lithium based grad 2]

Fig. 5 Fig. 6

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 Table – 5

Bearing Data

FRAME HORIZONTAL MOUNTING VERTICAL MOUNTING

SIZE POLES DRIVE END NON-DRIVE END DRIVE END NON-DRIVE END
71 ALL 6203ZZ C3 6203ZZ C3 6203ZZ C3 6203ZZ C3
80 ALL 6204ZZ C3 6204ZZ C3 6204ZZ C3 6204ZZ C3
90 ALL 6205ZZ C3 6204ZZ C3 6205ZZ C3 6204ZZ C3
100 ALL 6206ZZ C3 6205ZZ C3 6206ZZ C3 6205ZZ C3
112 ALL 6206ZZ C3 6205ZZ C3 6206ZZ C3 6205ZZ C3
132 ALL 6208ZZ C3 6207ZZ C3 6208ZZ C3 6207ZZ C3
160 ALL 6309ZZ C3 6209ZZ C3 6309ZZ C3 6209ZZ C3
180 ALL 6310ZZ C3 6210ZZ C3 6310ZZ C3 6210ZZ C3
200 ALL 6312 C3 6310ZZ C3 6312 C3 6310ZZ C3
225 S ALL 6313 C3 6312 C3 6313 C3 6312 C3
225 M ALL 6313 C3 6313 C3 6313 C3 6313 C3
250 ALL 6314 C3 6313 C3 6314 C3 6313 C3
280 ALL 6317 C3 6314 C3 6317 C3 6317 C3
315 S/M1 4,6,8 6319 C3 6316 C3 6319 C3 6316 C3
315 M2/L 4,6,8 6319 C3 6319 C3 6319 C3 6319 C3
355 S/M&L 4,6,8 N/NU321 6321 C3 N/NU321 6321 C3

Cooling and Degree of protection

KD series motors have cooling arrangement as per IC411 (TEFC) in accordance with IS:6362.
The degree of protection of standard KD series motors is IP-55 as per IS:4691. Refer to Fig. 8 for an exploded view.
Accessories (can be provided on request):
Anti-condensation Heating
For motors remaining idle under severe cold climatic condition or under highly humid atmosphere, use of anti-condensation
heating is recommended. The heating serves to maintain the average temperature inside the enclosure at a level so as
to avoid condensation. The heating must be switched OFF while motor is in operation .
For motors upto 132 frame, 2 terminals of either STAR or DELTA connected winding may be connected to 1- phase, 24
volts, A.C. supply for anti-condensating heating. For higher frames, separate space heaters are provided with termination
in separate terminal box.
PTC Thermistors
This is an additional device for thermal protection . The thermistors are embedded in the winding overhang so as to sense
abnormal winding temperature there by tripping the motor supply line through a relay.
Recommended reference temperature for thermistors are given below in Table 6.

Table - 6
Class of Insulation Type of Thermistor
Warning Tripping

B PT 120 PT 140
F PT 140 PT 160

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RTD / BTD
These are devices to sense the winding or bearing temperature by means platinum based element. These can be provided
for frames 280 & above.

Motors with Electric brakes

The motors can be supplied with in-built D.C. fail safe brake upto KD200L framesize. (See Fig. 7) For more details refer
to works.

Brake Motor

Fig. 7

Fig. 8

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 Applicable for KD80-KD132 Top Terminal Applicable for KD112M Applicable for KD160-KD250

Frame *kw at S4, FIXING SHAFT GENERAL Tapped Centre

Size 40% CDF, Hole at shaft end
150 S/H A B C H AB BB K D E F G GA GD **L LC AA **AC **AD BA HA HD (As per IS-2540)
KD71 0.25 112 90 45 71 134 112 7 14 30 5 11 16 5 255 278 27 135 - 27 8 195 T5
KD80 0.75 125 100 50 80 156 125 10 19 40 6 15.5 21.5 6 300 332 34 170 145 32.5 12 220 T8

8
KD80 1.1 125 100 50 80 156 125 10 19 40 6 15.5 21.5 6 325 362 34 170 145 32.5 12 220 T8
KD90S 1.5 140 100 56 90 170 155 10 24 50 8 20 27 7 335 386 35 190 150 55 12 236 T10
KD90L 2.2 140 125 56 90 170 155 10 24 50 8 20 27 7 375 428 35 190 150 55 12 236 T10
KD100L 3.7 160 140 63 100 192 170 12 28 60 8 24 31 7 420 489 38 220 175 50 12 265 T10
KD112M 5.5 190 140 70 112 222 170 12 28 60 8 24 31 7 470 528 45 220 185 50 14 285 T10
KD132S 7.5 216 140 89 132 256 222 12 38 80 10 33 41 8 500 582 50 265 205 76 14 320 T12
KD132M 9.3 216 178 89 132 256 222 12 38 80 10 33 41 8 500 582 50 265 205 76 14 320 T12
KD160M1 11 254 210 108 160 300 304 15 42 110 12 37 45 8 670 770 60 320 300 95 20 385 T16
KD160M2 15 254 210 108 160 300 304 15 42 110 12 37 45 8 670 770 60 320 300 95 20 385 T16
KD160L 18.5 254 254 108 160 300 304 15 42 110 12 37 45 8 710 815 60 320 300 95 20 385 T16
KD180M 22 279 241 121 180 344 330 15 48 110 14 42.5 51.5 9 750 850 65 345 315 105 25 425 T16
KD200L 30 318 305 133 200 400 356 19 55 110 16 49 59 10 795 916 88 390 395 86 35 460 T20
KD225S 37 356 286 149 225 444 375 19 60 140 18 53 64 11 860 994 88 390 395 95 35 485 T20
KD225M 45 356 311 149 225 444 375 19 60 140 18 53 64 11 860 1000 88 460 425 95 40 520 T20

* For ratings at other duty conditions, refer to our KD motor rating chart.

KD71-KD225M FOOT MOUNTED 4 POLE MOTOR

 Frame *kw at S4, FIXING SHAFT GENERAL Tapped Centre
Size 40% CDF, Hole at shaft end
150 S/H A B C H AB BB K D E F G GA GD **L LC AA **AC **AD BA HA HD (As per IS-2540)
KD80 0.55 125 100 50 80 156 125 10 19 40 6 15.5 21.5 6 300 332 34 170 145 32.5 12 220 T8
KD80 0.75 125 100 50 80 156 125 10 19 40 6 15.5 21.5 6 325 362 34 170 145 32.5 12 220 T8
KD90S 1.1 140 100 56 90 170 155 10 24 50 8 20 27 7 335 386 35 190 150 55 12 236 T10

9
KD90L 1.5 140 125 56 90 170 155 10 24 50 8 20 27 7 375 428 35 190 150 55 12 236 T10
KD100L 2.2 160 140 63 100 192 170 12 28 60 8 24 31 7 420 489 38 220 175 50 12 265 T10
KD112M 3.7 190 140 70 112 222 170 12 28 60 8 24 31 7 470 528 45 220 185 50 14 285 T10
KD132S 5.5 216 140 89 132 256 222 12 38 80 10 33 41 8 500 582 50 265 205 76 14 320 T12
KD132M 7.5 216 178 89 132 256 222 12 38 80 10 33 41 8 500 582 50 265 205 76 14 320 T12
KD160M 9.3 254 210 108 160 300 304 15 42 110 12 37 45 8 670 770 60 320 300 95 20 385 T16
KD160L1 11 254 254 108 160 300 304 15 42 110 12 37 45 8 670 770 60 320 300 95 20 385 T16
KD160L2 15 254 254 108 160 300 304 15 42 110 12 37 45 8 710 815 60 320 300 95 20 385 T16
KD180L 18.5 279 279 121 180 344 330 15 48 110 14 42.5 51.5 9 750 850 65 345 315 90 25 425 T16
KD200L 22 318 305 133 200 400 356 19 55 110 16 49 59 10 795 916 88 390 395 86 35 460 T20
KD225M 30 356 311 149 225 444 375 19 60 140 18 53 64 11 930 1070 88 460 425 95 40 520 T20
KD250M 37 406 349 168 250 508 420 24 65 140 18 58 69 11 935 1067 108 455 425 100 42 540 T20
* For ratings at other duty conditions, refer to our KD motor rating chart.
KD80-KD250M FOOT MOUNTED 6 POLE MOTOR

For GAD of higher frame sizes & 8 Pole motors - refer to works
 Table -7

Selection Chart
Ambient temp. - 45 Deg.C
Insulation - Class 'F'
Degree of protection - IP-55
Cooling - IC411
Factor of Inertia - 2 ( Load GD2 = Motor GD2 )
Type of start - DOL

4 Pole 6 Pole
Frame S4-40% S4-60%- S4-40%- S4-60%- Frame S4-40%- S4-60%- S4-40%- S4-60%-
150S/H 150S/H 300S/H 300S/H 150S/H 150S/H 300S/H 300S/H
kW kW
KD71 0.55 0.55 0.55 0.55 KD80 0.55 0.55 0.55 0.55
KD80 0.75 0.75 0.75 0.75 KD80 0.75 0.75 0.75 0.75
KD80 1.1 1.1 1.1 1.1 KD90S 1.1 1.1 1.1 1.1
KD90S 1.5 1.5 1.5 1.5 KD90L 1.5 1.5 1.5 1.5
KD90L 2.2 2.2 2.1 2.1 KD100L 2.2 2.2 2.1 2.1
KD100L 3.7 3.7 3.6 3.4 KD112M 3.7 3.7 3.6 3.4
KD112M 5.5 5.5 5.3 5.1 KD132S 5.5 5.5 5.3 5.1
KD132S 7.5 7.5 7.3 7.0 KD132M 7.5 7.5 7.3 7.0
KD132M 9.3 9.3 9.0 8.7 KD160M 9.3 8.9 9.0 8.7
KD160M1 11 10.6 10.7 10.2 KD160L1 11 10.6 10.7 10.2
KD160M2 15 14.4 14.6 14.0 KD160L2 15 14.4 14.6 14.0
KD160L 18.5 17.8 17.9 17.2 KD180L 18.5 17.8 17.9 17.2
KD180M 22 21.1 21.3 20.5 KD200L 22 21.1 21.3 20.5
KD200L 30 28.8 29.1 27.9 KD225M 30 28.8 29.1 27.9
KD225S 37 35.5 35.9 34.5 KD250M 37 35.5 35.9 34.5
KD225M 45 43.2 43.7 41.9
For higher rating in 4 pole & 6 pole and for 8 pole rating – refer to works.

10
 Performance Chart
Supply system - 415V+/-10%,50Hz+3/-6%,3-Phase Cooling - IC411
Ambient temp. - 45 Deg.C Duty - S4-40%CDF-150S/H
Insulation – Class 'F' Factor of Inertia - 2 ( Load GD2 = Motor GD2 )
Degree of protection - IP-55 Type of start – DOL

Frame kW RPM FLA %Effy. P.f. %Stg. % POT % Stg. GD2

( Amps ) (100 %) (100%) Torque ( X FLT ) Current ( Kgm2)
Load Load ( X FLT ) ( X FLA )
4-POLE
KD71 0.55 1280 1.7 60 0.75 160 200 400 0.00255
KD80 0.75 1400 1.93 73 0.74 220 250 500 0.0064
KD80 1.1 1385 2.6 75 0.78 230 270 500 0.008
KD90S 1.5 1410 3.4 78.5 0.79 210 250 550 0.0156
KD90L 2.2 1414 5 80 0.77 240 275 600 0.0218
KD100L 3.7 1430 7.5 84 0.82 210 260 600 0.0516
KD112M 5.5 1435 10.6 85 0.85 250 300 600 0.0728
KD132S 7.5 1440 14.5 87 0.83 200 275 600 0.135
KD132M 9.3 1440 17.6 87 0.83 200 275 600 0.164
KD160M1 11 1450 20.1 88.5 0.86 220 275 600 0.177
KD160M2 15 1455 27.3 88.8 0.86 220 275 600 0.238
KD160L 18.5 1450 35 90 0.82 230 275 600 0.31
KD180M 22 1460 39 91 0.87 220 275 600 0.55
KD200L 30 1470 52.4 92.5 0.86 230 275 600 0.853
KD225S 37 1470 65 92.5 0.86 230 275 600 1.001
KD225M 45 1475 78 92.7 0.87 230 275 600 1.85
6-POLE
KD80 0.55 900 1.9 65 0.61 190 230 400 0.0069
KD80 0.75 880 2.5 65 0.64 175 220 400 0.0097
KD90S 1.1 910 3 74 0.68 190 230 500 0.014
KD90L 1.5 925 3.9 75 0.72 210 260 450 0.0196
KD100L 2.2 925 4.9 79 0.8 180 230 550 0.05
KD112M 3.7 930 8.2 79 0.79 215 260 550 0.069
KD132S 5.5 950 11.9 83 0.77 200 260 600 0.15
KD132M 7.5 948 15 85 0.82 185 275 600 0.18
KD160M 9.3 965 18.6 86 0.81 225 260 600 0.299
KD160L1 11 965 25 85.5 0.72 250 280 600 0.299
KD160L2 15 968 30 88 0.78 220 250 600 0.378
KD180L 18.5 962 35 87.5 0.84 185 270 550 0.706
KD200L 22 980 44 90 0.77 220 250 600 1.105
KD225M 30 984 57 91 0.8 280 320 650 3.431
KD250M 37 985 69 91.5 0.82 285 300 650 3.676

POLICY : Every care has been taken to ensure the accuracy of the information contained in this publication but due to
policy of continuous development and improvement the right is reserved to supply products which may differ
slightly from those illustrated & described in this publication.

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 A REGAL-BELOIT COMPANY

Specialized custom built motors • Specialists in short cycle deliveries

Marathon Electric Motors (India) Limited Registered & Head Office: 58, Taratala Road, Kolkata - 700024. LT Motor & Fan Factory, Paharpur
Works, 58, Taratala Road, Kolkata - 700024, Fax: 9133 24695369 / 8530, Phone: 913344030400/033 44030431. Large LT Motor & HT
Motor Factory, AEI Works, 1, Taratala Road, Kolkata - 700024, Fax : 9133 24696988. MEMIL Regional Offices: New Delhi: 516 & 518,
Antriksh Bhawan; 22, K.G. Marg; Connaught Place; New Delhi - 110001; Tel: 011 - 43509363/64/65; Fax 011 - 43509367. Cell : 09717596620.
Chandigarh: Chamber No. 8a, 2 Floor, Sco No. 2441-42, Sector 22-C; Tel: 09779024276. Mumbai: B-908/909 Sagar Tech Plaza, B-Wing,
9th Floor, Andheri Kurla Road, Sakinaka, Andheri(E) Tel: 9122 28523106, 09867605432, Fax: 22 30401555. Pune: 41/14, Office Club
Swaroop Complex Karve Road; Tel: 9120 25463978, 09766623159; Ahmedabad: 415 / Platinum Plaza, Nr. Pushkar Tower, Judge-bunglow-
Bodakdev Road; Tel: 9179 25602297, 09724507548. Nagpur: 1 Floor, Block A, Thapar Enclave, Plot No. 148, Ramdaspeth; Tel: 91712
2526220, 09730032070. Raipur: 1 Floor, 141, Sundernagar, Near Adarsh Chowk; Tel: 91771 2210 240. 09752537535. Chennai : Door
No. 9, Flat No. 7, 1 Floor, Thiru. Vi. Ka. Road, Royapettah, (opp, Sathyam Theatre), Tel: 9144 43510152, 09790999037, Fax: 044 43510153.
Secunderabad: Cabin No. 47, 303, Swapnalok Complex, 92, S. D. Road; Tel: 9140 27812724, 09701104446. Bangalore : C1-101, White
MEMI/CAT/KD/0811/01

House, 15 Cross, 6 Main R. T. Nagar; Tel: 9180 26558729, 09790999037. Bhubaneswar : 33, Budhanagar, Near Sunflower Nurshing Home,
Bhubaneswar-751006; Tel: 09937002704. Jamshedpur: C/o. Mr. D. P. Ghosh, House No. 7, Bidyasagar Path, Uliyan, Kadma; Tel: 09934362014.
Product Enquiry: 09903900828; memi.mktg@ marathonelectric.com. 24X7 Customer Service: 09903900891/3/4, 9903058753,
03344030409/414-wkdays; [email protected]. Marathon Electric India Private Limited: Sector-11 Model Town, Faridabad - 12100
6 (INDIA), Tel: 91129 2286421/2265340; Fax: 91129-2284855, Email: [email protected]
www.marathonelectric.in