1700 -7064 2

PROJECTS & DEVELOPMENT INDIA LTD DOCUMENT NO REV

Page 1 of 5

TITLE

TECHNICAL SPECIFICATIONS
FOR PROCUREMENT OF

INSTRUMENT CABLES
SIGNAL, CONTROL & POWER

Requisition NO : 1700 - 7064

Job NO : 1700
Project : THAL AMMONIA REVAMP
Plant : AMMONIA
Client : RCF, MUMBAI

2 18.09.2010 RCF Comments incorporate & Issue for Enquiry DK SSP CB

1 03.09.2010 Revised as per RCF Comments DK SSP CB
0 21.08.2010 Issue for Enquiry DK SSP CB
REV REV DATE EFF PURPOSE PREPD REVWD APPD
DATE
1700-7064_ENQ_SIGNAL, CONTROL & POWER CABLE_R2 Page 1 of 5 All rights reserved
 TECHNICAL SPECIFICATIONS 1700 - 7064 2
FOR PROCUREMENT OF DOCUMENT NO REV
INSTRUMENT CABLES-Signal, Control & Power Page 2 of 5

CONTENTS

Sr. Item/ No. Of

Document Description Document No. Rev.
No. tag pages
Engineering Specification for
1.0 ES-7332 0 7
Instrument Cable
Technical Specification of
2.0 INSTRUMENT CABLES ( FRLS ) 1700-ISP-7332 2 12
SIGNAL, CONTROL & POWER

REMARKS / GUIDELINES TO VENDORS

1) The number of sets of Documents included in Vendor scope of supply is as below.

Sr.
Description To PDIL To RCF
No.
1 Vendor to give with offer 4 Copies (Tech only ) 4 ( Tech & Comm )
2 Vendor docs. / drgs. For approval 6 Copies+1 Soft Copy 4 Copies
10 Copies+CD
2 Copies
Final and as built vendor docs./ drgs. ( CD where
3 + 1 soft copy
hard copies and soft copies available )
+ 1 Reprod.
+1 Reprod.
Test certificates, Authority approval
4 2 Copies 10 Copies
certificates, Inspection certificates
Vendor’s QAP for inspection To be
5 2 Copies 2 Copies
approved in consultation with owner
Recommended Spare parts list
6 2 Copies 10 Copies
with Part numbers
* Approval of documents for Instrument Cable (Signal, Control & Power) is restricted to
QAP.
None of other documents require approval unless specified in Spec. Sheets.

2) Field area is classified as Hazardous Class Zone-2, Gas Gr. II C, Temp. Class T3.
3) Inspection by PDIL as well as RCF is Applicable in case of INDIGENOUS makes.
4) Ambient Temp Min/Max = 9 / 45 0c. RH Max = 100 %.
5) Only Positive Tolerance in Cable length up to 5% allowed for each part no. Payment
shall be made based on actual length supplied.
6) Drum lengths indicated in Spec sheets are typical.
7) Cables shall be supplied on Good quality drums.
8) Cable ends shall be sealed with Plastic caps & tape before despatch.
9) Drum shall contain Name plate nailed on both sides with Cable Part No., description,
PO number, Client, manufacturer. Similar details shall be written on both sides of drum
in large indelible paint.
10) Cable shall have an SS Tag Plate (Part No punched) tied with GI wire.
1700-7064_ENQ_SIGNAL, CONTROL & POWER CABLE_R2 Page 2 of 5 All rights reserved
 TECHNICAL SPECIFICATIONS 1700 - 7064 2
FOR PROCUREMENT OF DOCUMENT NO REV
INSTRUMENT CABLES-Signal, Control & Power Page 3 of 5

11) Order of priority of documents attached in case of conflicts shall be as below

i) Technical Specification of Instrument Cable (FRLS) ( Signal, Control & Power)
ii) ES-7332
12) Multi-pair cables shall be shielded with a common aluminium Mylar tape with tinned
copper drain wire (as per specification sheet). The temperature rating shall be min. 90
deg. C.

13) Vendor shall ensure that offer is complete in all respect & the prices for the
cables also include documentation, inspection & other cost required to meet the
Bid specification. If after placement of order, it is found that vendor has to change
the items for example its part no., cable type etc. to meet the ITB requirement;
vendors shall also do so at their own cost, even if the items might have been
approved by PDIL / Owner. Vendor alone is fully responsible for the correctness
of the items quoted.

1700-7064_ENQ_SIGNAL, CONTROL & POWER CABLE_R2 Page 3 of 5 All rights reserved

 TECHNICAL SPECIFICATIONS 1700 - 7064 2
FOR PROCUREMENT OF DOCUMENT NO REV
INSTRUMENT CABLES-Signal, Control & Power Page 4 of 5

DEVIATION LIST

PDIL Sheet Complied Not Complied

Clause No.
Doc.No. No. with variation Indicate Reasons

CERTIFIED THAT ABOVE MENTIONED ARE THE ONLY DEVIATIONS IN QUOTATION

SUBMITTED BY US.

DATE: SIGNATURE
COMPANY’S SEAL

NOTE:
BIDDER TO FURNISH LIST OF DEVIATIONS IN THIS FORMAT ONLY.
The bidder shall indicate the deviation/non-compliance from the technical
specification if any, Document & Clause-wise, otherwise it will be considered that
the bidder will supply the materials exactly as per specifications and execute the job
as per requirements given in different documents of ITB. In case of non-compliance
or compliance with variation, the bidder shall furnish the reasons in the above
FORMAT of the \ Deviation List /.

1700-7064_ENQ_SIGNAL, CONTROL & POWER CABLE_R2 Page 4 of 5 All rights reserved

 TECHNICAL SPECIFICATIONS 1700 - 7064 2
FOR PROCUREMENT OF DOCUMENT NO REV
INSTRUMENT CABLES-Signal, Control & Power Page 5 of 5

CHECK LIST

TO BE FILLED TO BE CHECKED
SL.N
DESCRIPTION BY AT THE TIME OF REMARKS
O.
TENDERER TENDER OPENING

1. TECHNICAL OFFER

2. SPARE PART
CHART

3. MILESTONE CHART

4. LIST OF
DEVIATIONS

5. CATALOGUE/MANU
ALS

6. DIMENSIONAL
DRGS.

7. CERTIFICATES

8. REFERENCE LIST

SUBMITTED: NOT SUBMITTED:

DATE: SIGNATURE :

1700-7064_ENQ_SIGNAL, CONTROL & POWER CABLE_R2 Page 5 of 5 All rights reserved

 ES-7332 0
PROJECTS & DEVELOPMENT INDIA LTD DOCUMENT NO REV
SHEET 1 OF 7

ENGINEERING SPECIFICATION FOR

INSTRUMENT CABLE

0 14.03.2006 ISSUED FOR IMPLEMENTATION DDCPN CISC DHPV

REV REV DATE EFF DATE PURPOSE PREPD REVWD APPD
FORM NO: 02-0000-0021F1 REV2 All rights reserved
 ES-7332 0
ENGINEERING SPECIFICATION FOR
DOCUMENT NO REV
INSTRUMENT CABLES
SHEET 2 OF 7

CONTENTS

SECTION NUMBER DESCRIPTION SHEET NUMBER

1.0 GENERAL 3
2.0 GENERAL REQUIREMENTS 3
3.0 INSPECTION, FACTORY 4
TESTS AND APPROVAL
4.0 PACKING 6
5.0 IDENTIFICATION & 6
MARKING
6.0 SPARES 7

7.0 DOCUMENTATION 7

LIST OF ATTACHMENTS

ATTACHMENT NUMBER DESCRIPTION NUMBER OF SHEETS

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 ES-7332 0
ENGINEERING SPECIFICATION FOR
DOCUMENT NO REV
INSTRUMENT CABLES
SHEET 3 OF 7

1.00 General

1.01 This Engineering specification together with the Technical specification attached
herewith define the technical requirement for the supply of signal, power, grounding,
extension/compensating cables, marking, documentation, testing-inspection and
packing.

1.02 In the event of any conflict between Engineering specification and Instrument
specification the later shall prevail.

2.00 General Requirements

2.01 Overall Drain wire shall be of Tinned annealed copper wire in continuous contact with
aluminium side of shield. No of strands, dia and cross sectional area shall be 7, 0.3mm
and 0.5mm2 respectively.

2.02 Communication pair shall be placed in central position with the bundle of pairs. Material
of conductor shall be bare copper, no of strands-7, size-0.5mm2 insulation PVC and
colour-white.

2.03 Cables shall be supplied strictly as per the technical specification enclosed. Relevant IS
standards shall be applicable.

2.04 Tolerances in supply quantity and standard length on a drum shall be as follows:

- Vendor shall ensure that each drum shall have around 1000 meters (+5%), if not
otherwise specified in the technical specification.
- Negative tolerance in total length is not acceptable.
- The positive tolerance in total length shall be limited to the following:-

Up to 1KM + 10%
Between 1 to 5 KM + 5%
Between 5 to 10 KM + 4%
Above 10 KM + 2.5%

2.05 Cable drum used shall be of high quality. Second hand drum or recycled drum is not
acceptable. The vendor shall submit a detail sketch of each type of drum intended to be
used for this order. It should indicate clearly the designed load of the drum and the
factor of safety considered for transportation and shipment.

Protective coating shall be applied on the outer surface of cable drum to protect
against rain/weather.

In case the cable is received at site in damaged drums, a penalty as indicated in the
special clause shall be levied.

2.06 Special clauses:

- In case at any stage during cable/laying/installation, if it is noticed that there is a joint in

a cable drum the entire cable with cable drum shall be replaced by vendor, of cable
supplier free of charge to the purchaser.

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 ES-7332 0
ENGINEERING SPECIFICATION FOR
DOCUMENT NO REV
INSTRUMENT CABLES
SHEET 4 OF 7

- In case after receipt of material at site it is noticed that the quality/condition of cable
drums is not good, drum and cable shall be replaced free of charge by the vendor. The
site engineer’s decision in this matter shall be treated as final and binding on the vendor
of cable supplier.

The general criteria for decision regarding quality of drum shall be:
- The flanges, nut bolts, inner mandrel and outer protection cover should be intact
without damage.

- The cable drum should freely roll and the drawing of cable out of drum must be easy.

3.00 Inspection, Factory tests and approval

3.01 Within two weeks of receipt of the LOI/order the vendor must contact the Inspection

Agency specified in the order and finalise with them the Quality Assurance Plan for
carrying out Inspection and test. In absence of any Inspection Agency the vendor must
submit the quality Assurance Plan for PDIL/Owner’s approval. All tests, in such cases,
shall be conducted by vendor’s Quality Department and the results of tests shall be
submitted to the representative of PDIL/OWNER during inspection.

The manufacturer shall give clear 15 days notice-informing readiness of the material at
manufacturer’s works. The vendor shall permit the authorised representative of
PDIL/OWNER to inspect the manufacture and assembly of the material in various
phases in compliance with mutually agreed quality assurance plan, standards and
specifications.

The vendor shall make available to the authorised representative of PDIL / OWNER the
results of all the tests conducted before presenting for PDIL/Owner’s inspection.
Normally the vendor shall have their own quality control requirements and procedures
for conducting the type tests. If the same is not acceptable by PDIL/ OWNER
representative, the procedure & extent of type test requirement shall be mutually
discussed and agreed upon by vendor & PDIL/OWNER representative and shall be
covered in Quality Assurance Plan. Vendor must submit to the Inspection authority all
the results of the type tests conducted by them for their approval. However, if the
PDIL/OWNER representative is not satisfied with the results, he may ask for witnessing
the specific test(s) at vendor’s cost.

The vendor to provide all necessary facilities free of cost to PDIL/Owner’s representative
for carrying out the tests as per standard/approved quality assurance plan. Under no
condition inspection can be waived off without the written permission of PDIL.

3.02 No material shall be despatched until all the required tests are successfully completed
and certified “Cleared for despatch” by the inspection authority.

3.03 The procedure & extent of the following physical checks, routine & type test shall be
governed by Quality Assurance Plan mutually agreed and approved by Inspection
Authority.

TESTING AND INSPECTION PROCEDURE

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 ES-7332 0
ENGINEERING SPECIFICATION FOR
DOCUMENT NO REV
INSTRUMENT CABLES
SHEET 5 OF 7

- Dimensional check
- Type tests for physical properties of PVC compound as per IS 1554 PART-1, 1976
- Polyethylene insulation tests as per IS-6474 1984
- AC voltage test
The test shall be carried out at room temperature. AC voltage shall be
gradually increased and maintained at full value for specified time without
breakdown of insulation.
I) Between cores: 1500v for 10 minutes
ii) Between core and shield: 1000v for 1 minute

I) Between armour and shield: 500v for 1 minute

ii) Between adjacent shields: 125v for 1 minute
(for individual shielded cables only)

- Cable electrical parameter tests

I) Conductor resistance test
ii) Mutual capacitance test
iii) Mutual inductance test
iv) Insulation resistance test
v) Drain wire resistance including shield < 30 ohm/km

- Electrostatic Noise rejection ratio shall be over 76 db

- Spark test
Cable shall be subjected to AC voltages of 5000 volts.

- FRLS PVC tests for sheathing PVC compound.

I) Oxygen index : as per ASTM D2863.77

: 29 Min, at room temperature.

ii) Temp. index : As per ASTM D2863.77

: 250 deg c (min)

iii) HCL gas emission: As per IEC -754-1

: 20% (max.)

iv) Flammability: As per IEC 332 (part-1)

v) Smoke density: As per ASTM D2863.77

: 60% (max.)

vi) Armour test: As per IS 3975

Note:

a) The cables shall be submitted at manufacturer’s expenses to all the tests and
inspection required by this specification and standards mentioned herein.

b) Manufacturer shall obtain the approvals from the inspector for test house
laboratories.

c) One sample of each lot of production shall be type tested in house or at a laboratory
approved/suggested by the inspecting agency at manufacturer’s expenses.
FORM NO: 02-0000-0021F2 REV1 All rights reserved
 ES-7332 0
ENGINEERING SPECIFICATION FOR
DOCUMENT NO REV
INSTRUMENT CABLES
SHEET 6 OF 7

d) Certificates for PVC quality, galvanising of armour wire etc. to be furnished by vendor.

4.00 Packing

Each cable drum shall be suitably packed and protected from damage due to
transportation, loading and unloading.

Sealing

Both the ends of the cable shall be sealed using PVC or Rubber caps, additionally
sealing tapes can be used if required. The caps should not be easily removable during
transportation. Main purpose of the sealing caps is to avoid ingress of moisture during
transportation and storage.

5.00 Identification and Marking

5.01 Marking on the cables

On the outer sheath of the cable, the PDIL code (part no.) shall be printed at 1 meter
interval (letter size 3mm). The colour of marking ink shall be in contrast with the
outer sheath colour.
The pair numbers shall be printed on the multipair cables at 50mm interval (letter size
vendor to indicate.) Printing on tape is not acceptable.
Similarly the core numbers shall be printed on the multicore cables at 50mm interval in
case of unpaired cables (letter size vendor to indicate). The printing ink to be used shall
be of high quality and the marking should be visible inspite of multiple handling.
Sequential Marking of Cable Length at 1m interval shall be done on the outer sheath.

5.02 Marking on the drum

2mm thick aluminium plate of dimension 300mm x 200mm shall be fixed with screws on both
sides of each drum. The following informations shall be punched/written by dark ink on the
plate.
- P.O. number and Mfr’s job no.
- Name of supplier and name of customer
- Drum No.
- Length of cable in the drum

- Resistance in ohms (this is to be measured by sorting two cores at one end.)

- Code no./type (e.g. 2 pair x 1.5mm2)
- Weight of drum with and without cable.

The letter size shall be 20mm (height) and between two lines the gap shall be 10mm.

6.00 Spares

Spares quantities are included in the main item quantity.

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 ES-7332 0
ENGINEERING SPECIFICATION FOR
DOCUMENT NO REV
INSTRUMENT CABLES
SHEET 7 OF 7

7.00 Documentation

The following documents (Technical) are required to be submitted by the vendor

alongwith bid, after placement of order for approval purposes and final documentation
before despatch of consignment.

AFTER PLACEMENT OF ORDER

FOR FINAL
SL. DESCRIPTION OF ALONGWITH APPROVAL/ DOCUMENTS
NO. DOCUMENT BID INFORMATION BEFORE
WITHIN SIX DESPATCH OF
WEEKS CONSIGNMENT
1. Consolidated list of drawing & Yes Yes Yes
documents supplied by vendor.
2. Catalogue/leaflets/ technical Yes x Yes
literature giving details of
different cables manufactured
their specification, cross-
sectional details, dimensions,
RLC values, weights, bending
radius etc.
3. Deviation if any, from the Yes x x
technical spec. giving
justification for the same.
4. Certified cross-sectional x Yes(A) Yes
dimensional details of each type
of cable indicating tolerance
and minimum bending radius.
5. Test certificates of each cable x x Yes
parameters dimensional details
and FRLS quality certificate for
the lot(s).
6. List of cable drum indicating x x Yes
drum nos. with actual length in
each drum.
7. Quality Assurance Plan x Yes(A) x
(within 2 weeks)

(A) for Approval (I) for information

Sl. no. 1 to 6 shall be forwarded to PDIL/ OWNER as per details outlined in ITB/Order.
Sl. no. 7 shall be mutually finalised with Inspection Authority specified in the order.

Number of sets alongwith bid for approval and as final documentation shall be supplied as
stipulated in the purchase order.

FORM NO: 02-0000-0021F2 REV1 All rights reserved

 1700-ISP-7332 2
INSTRUMENT CABLE ( FRLS )
(SIGNAL) Document No REV.
Sheet 1 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT 2 18.09.10 Generally revised DK SSP CB
CLIENT : RCF , MUMBAI Revised as per
1 03.09.2010 DK SSP CB
REQ. NO. : 1700-7064 RCF comments
ORDER NO. : 0 21.08.2010 First Issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. SIGNAL ( Exi ) / 1269
2 NO. OF PAIRS / QUANTITY (Mtrs.) 1 PAIR
General

3 TWISTED PAIRS/ OVER LAY MIN.10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. NOT APPLICABLE
6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE,0.05 MM THK
7 TYPE OF SCREENING 100 % coverage with 25 % overlap
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.43 mm Dia (approx.)
11 CONDUCTOR CROSS SECTION 1 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK (+ ve) & LIGHT BLUE(- ve)
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
15 OUTER SHEATH / COLOUR FRLS PVC 1.4 mm THK / LIGHT BLUE(ST-2-IS5831/IEC-502)
Construction

16 DRAIN WIRE MATL. & SIZE ( UNDER SHIELD ) TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR NOT APPLICABLE
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL WIRE 1.4mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR No. ON 1 CORE EVERY 50 mm
21 INSULATION RESISTANCE OHM/Km >5000 MEGA OHM /KM at 20 Deg C. AS PER BS-5308
22 FLAME RETARDANCE IEC 332 PART III CAT. A
23 VOLTAGE GRADE (Volts) 300V / 300V
24 ELECTROSTATIC NOISE REJECTION > 76 dB
0
25 CONDUCTOR RESISTANCE Ohm / Km @ 20 C 18.3 OHMS / Km (max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/Km max. <1
Testing

28 L / R RATIO microH / OHM max < 25

29 DIELECTRIC TEST VOLTAGE AS PER BS 5308 PART II
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION

30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863

31 TEMPERATURE INDEX (OC) > 250 deg. C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843 SHALL NOT EXCEED 60% AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1000 X 09 = 9000M Y
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
NOTES

3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN
CONTINEOUS CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
7) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm
 1700-ISP-7332 0
INSTRUMENT CABLE ( FRLS )
(SIGNAL) Document No REV.
Sheet 2 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI
REQ. NO. : 1700-7064 Revised as per RCF
0 03.09.2010 DK SSP CB
ORDER NO. : comments
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. SIGNAL (For E/P Positioner) Exi / 9831
2 NO. OF PAIRS / QUANTITY (Mtrs.) 2 PAIR
General

3 TWISTED PAIRS/ OVER LAY MIN.10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. YES / AL. MYLAR TAPE,0.05 MM THK
6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE,0.05 MM THK
7 TYPE OF SCREENING 100 % coverage with 25 % overlap
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.43 mm Dia (approx.)
11 CONDUCTOR CROSS SECTION 1 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK (+ ve) & LIGHT BLUE(- ve)
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
15 OUTER SHEATH / COLOUR FRLS PVC 1.6 mm THK / LIGHT BLUE(ST-2-IS5831/IEC-502)
Construction

16 DRAIN WIRE MATL. & SIZE ( UNDER SHIELD ) TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR NOT APPLICABLE
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR No. ON 1 CORE EVERY 50 mm
21 INSULATION
SU O RESISTANCE
SS C OOHM/Km
/ 5000 MEGA
>5000 G OOHM //KM at 20
0 Deg
eg C
C. AS
S PER BS-5308
S 5308
22 FLAME RETARDANCE IEC 332 PART III CAT. A
23 VOLTAGE GRADE (Volts) 300V / 300V
24 ELECTROSTATIC NOISE REJECTION > 76 dB
0
25 CONDUCTOR RESISTANCE Ohm / Km @ 20 C 18.3 OHMS / Km (max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/Km max. <1
Testing

28 L / R RATIO microH / OHM max < 25

29 DIELECTRIC TEST VOLTAGE AS PER BS 5308 PART II
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION

30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863

31 TEMPERATURE INDEX (OC) > 250 deg. C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843 SHALL NOT EXCEED 60% AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 2 X 1000 = 2000 M
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
NOTES

3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN
CONTINEOUS CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
7) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm
 1700-ISP-7332 1
INSTRUMENT CABLE ( FRLS )
(SIGNAL) Document No REV.
Sheet 3 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI
REQ. NO. : 1700-7064 1 18.09.2010 Generally Revised DK SSP CB
ORDER NO. : 0 21.08.2010 First Issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. SIGNAL ( Exi ) / 1258
2 NO. OF PAIRS / QUANTITY (Mtrs.) 12 PAIR
General

3 TWISTED PAIRS/ OVER LAY MIN. 10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone -2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. YES / AL. MYLAR TAPE
6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE
7 TYPE OF SCREENING 100 % coverage with 25 % overlap
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.3 mm Dia (approx.)
11 CONDUCTOR CROSS SECTION 0.5 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK (+ ve) & LIGHT BLUE(- ve)
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC 1.6 mm THK * / LIGHT BLUE(ST-2-IS5831/IEC-502)

16 DRAIN WIRE MATL. & SIZE ( UNDER SHIELD ) TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR NO. ON EACH CORE AT EVERY 50mm
21 INSULATION RESISTANCE OHM/Km >5000 MEGA OHM /KM at 20 Deg C. AS PER BS-5308
22 FLAME RETARDANCE IEC 332 PART III CAT. A
23 VOLTAGE GRADE ((Volts)) 300V
24 ELECTROSTATIC NOISE REJECTION > 76 dB
0
25 CONDUCTOR RESISTANCE Ohm / Km @ 20 C 40.3 OHMS / Km (max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/Km max. <1
28 L / R RATIO microH / OHM max < 25
Testing

29 DIELECTRIC TEST VOLTAGE AS PER BS 5308 PART II

(a) CORE TO CORE **
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION AS PER BS 5308 PART II
30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863
31 TEMPERATURE INDEX (OC) > 250 deg. C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1000 X 21 = 21000 M X
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
NOTES

3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) CONTINEOUS CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
7) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm.
 1700-ISP-7332 2
INSTRUMENT CABLE ( FRLS )
(SIGNAL) Document No REV.
Sheet 4 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT 2 18.09.2010 Generally Revised DK SSP CB
CLIENT : RCF , MUMBAI Revised as per
1 03.09.2010 DK SSP CB
REQ. NO. : 1700-7064 RCF comments
ORDER NO. : 0 21.08.2010 First Issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. DIGITAL INPUT (LIMIT SWITCH) ( Exi ) / 1265A
2 NO. OF PAIRS / QUANTITY (Mtrs.) 2 PAIR
General

3 TWISTED PAIRS/ OVER LAY MIN. 10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone -2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. YES / AL. MYLAR TAPE,0.05 MM THK
6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE,0.05 MM THK
7 TYPE OF SCREENING 100 % coverage with 25 % overlap
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.43 mm Dia (approx.)
11 CONDUCTOR CROSS SECTION 1 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK (+ ve) & LIGHT BLUE(- ve)
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
15 OUTER SHEATH / COLOUR FRLS PVC 1.6 mm THK / GREY(ST-2-IS5831/IEC-502)
Construction

16 DRAIN WIRE MATL. & SIZE ( UNDER SHIELD ) TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR NOT APPLICABLE
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR No. ON 1 CORE EVERY 50 mm
21 INSULATION RESISTANCE OHM/Km 5000 MEGA OHM /KM at 20 Deg C. AS PER BS-5308
>5000 BS 5308
22 FLAME RETARDANCE IEC 332 PART III CAT. A
23 VOLTAGE GRADE (Volts) 300V
24 ELECTROSTATIC NOISE REJECTION > 76 dB
0
25 CONDUCTOR RESISTANCE Ohm / Km @ 20 C 18.3 OHMS / Km (max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/Km max.D65 <1
Testing

28 L / R RATIO microH / OHM max < 25

29 DIELECTRIC TEST VOLTAGE AS PER BS 5308 PART II
(a) CORE TO CORE **
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION

30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863

31 TEMPERATURE INDEX (OC) > 250 deg. C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1100 X 2 = 2200M Y
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
NOTES

3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN CONTINEOUS
CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
7)) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm
 1700-ISP-7332 0
INSTRUMENT CABLE ( FRLS )
(SIGNAL) Document No REV.
Sheet 5 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI
REQ. NO. : 1700-7064
ORDER NO. : 0 21.08.2010 First issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. DIGITAL INPUT(LIMIT SWITCH) ( Exi ) / 1212
2 NO. OF PAIRS / QUANTITY (Mtrs.) 12 PAIR
General

3 TWISTED PAIRS/ OVER LAY MIN. 10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone -2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. YES / AL. MYLAR TAPE
6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE
7 TYPE OF SCREENING 100 % coverage with 25 % overlap
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.3 mm Dia (approx.)
11 CONDUCTOR CROSS SECTION 0.5 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK (+ ve) & LIGHT BLUE(- ve)
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC 1.6 mm THK * / GREY(ST-2-IS5831/IEC-502)

16 DRAIN WIRE MATL. & SIZE ( UNDER SHIELD ) TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR NO. ON EACH CORE AT EVERY 50mm
21 INSULATION RESISTANCE OHM/Km >5000 MEGA OHM /KM at 20 Deg C. AS PER BS-5308
22 FLAME RETARDANCE IEC 332 PART III CAT. A
23 VOLTAGE GRADE (Volts) 300V / 300V
24 ELECTROSTATIC NOISE REJECTION > 76 dB
25 CONDUCTOR RESISTANCE Ohm / Km @ 200 C 40.3 OHMS / Km (max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/Km max. <1
Testing

28 L / R RATIO microH / OHM max < 25

29 DIELECTRIC TEST VOLTAGE AS PER BS 5308 PART II
(a) CORE TO CORE **
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION AS PER BS 5308 PART II
30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863
31 TEMPERATURE INDEX (OC) > 250 deg. C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1000 X 7 = 7000M
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
NOTES

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN
CONTINEOUS CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
7) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm.
 INSTRUMENT CABLE ( FRLS ) 1700-ISP-7332 1
Document No REV.
(SIGNAL CABLE)
Sheet 6 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT Revised as per
1 18.09.2010 DK SSP CB
CLIENT : RCF , MUMBAI RCF comments
REQ. NO. : 1700-7064 Revised as per
0 03.09.2010 DK SSP CB
ORDER NO. : RCF comments
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. Signal (For Keyphasor) Exi / 1260
2 NO. OF PAIRS / QUANTITY (Mtrs.) 1 TRIAD / SEE BELOW
General

3 TWISTED PAIRS/ OVER LAY MIN. 10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. NOT APPLICABLE
6 OVERALL SHIELD / MATL. Yes/Al.Mylar Tape,0.075mm thk
7 TYPE OF SCREENING 100 % coverage with 25 % overlap (Mesh / Braid Type overall Screen) X
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.53 mm Dia. (approx.)
11 CONDUCTOR CROSS SECTION 1.5 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK, LIGHT BLUE & BROWN
14 INNER SHEATH/COLOUR FRLS PVC / BLACK (ST2-IS5831/ IEC502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC 1.4 mm THK / Light Blue (ST2-IS5831/ IEC502)
16 DRAIN WIRE MATL. & SIZE TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR NOT APPLICABLE
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL ROUND WIRE 1.4 mm dia
20 CORE IDENTIFICATION / NUMBERING Yes / @ 50mm interval
21 INSULATION RESISTANCE (MEGA OHM/Km) >5000 MEGA OHM /KM at 20 Deg C. C AS PER BS-5308
BS 5308
22 FLAME RETARDANCE IEC 332 PART III Cat. A
23 VOLTAGE GRADE (Volts) 300V / 300V
24 ELECTROSTATIC NOISE REJECTION >75dB
25 CONDUCTOR RESISTANCE Ohm / Km @ 200 C 12.3 OHMS / Km (Max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M at 1KHz
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/KM max. 1
Testing

28 L / R RATIO microH / OHM max <40

29 DIELECTRIC TEST VOLTAGE As per BS 5308 Part-II
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION As per BS 5308 Part-II
30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863
31 TEMPERATURE INDEX (OC) > 250 C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL QUANTITY 1000 X 2 + 700 = 2700M X
1) * MANUFACTURER TO SPECIFY.
2) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm
3) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
4) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
Notes

5) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
6) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN CONTINEOUS
CONTACT WITH THE SIDE OF THE SHIELD.
7) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
8) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 00.25mm
25
 INSTRUMENT CABLE ( FRLS ) 1700-ISP-7332 1
Document No REV.
(SIGNAL CABLE)
Sheet 7 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT Revised as per
1 18.09.2010 DK SSP CB
CLIENT : RCF , MUMBAI RCF comments
REQ. NO. : 1700-7064 Revised as per
0 03.09.2010 DK SSP CB
ORDER NO. : RCF comments
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. Signal (For Vibration / Axial Displacement) Exi / 1261
2 NO. OF PAIRS / QUANTITY (Mtrs.) 8 TRIAD / SEE BELOW
General

3 TWISTED PAIRS/ OVER LAY MIN. 10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. Yes/Al.Mylar Tape,0.05 mm thk
6 OVERALL SHIELD / MATL. Yes/Al.Mylar Tape,0.075mm thk
7 TYPE OF SCREENING 100 % coverage with 25 % overlap (Mesh / Braid Type overall Screen) X
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.53 mm Dia. (approx.)
11 CONDUCTOR CROSS SECTION 1.5 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK, LIGHT BLUE & BROWN
14 INNER SHEATH/COLOUR FRLS PVC / BLACK (ST2-IS5831/ IEC502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC / Light Blue (ST2-IS5831/ IEC502)

16 DRAIN WIRE MATL. & SIZE TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL ROUND WIRE 1.6 mm dia
20 CORE IDENTIFICATION / NUMBERING Yes / @ 50mm interval
21 INSULATION RESISTANCE (MEGA OHM/Km) >5000 MEGA OHM /KM at 20 Deg C.
C AS PER BS-5308
BS 5308
22 FLAME RETARDANCE IEC 332 PART III Cat. A
23 VOLTAGE GRADE (Volts) 300V / 300V
24 ELECTROSTATIC NOISE REJECTION >75dB
25 CONDUCTOR RESISTANCE Ohm / Km @ 200 C 12.3 OHMS / Km (Max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M at 1KHz
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/KM max. 1
Testing

28 L / R RATIO microH / OHM max <40

29 DIELECTRIC TEST VOLTAGE As per BS 5308 Part-II
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION As per BS 5308 Part-II
30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863
31 TEMPERATURE INDEX (OC) > 250 C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL QUANTITY 1000 X 2 + 700 = 2700M X
1) * MANUFACTURER TO SPECIFY.
2) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm
3) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
4) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
Notes

5) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
6) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN CONTINEOUS
CONTACT WITH THE SIDE OF THE SHIELD.
7) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
8) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 00.25mm
25
 INSTRUMENT CABLE ( FRLS ) 1700-ISP-7332 1
Document No REV.
(RTD SIGNAL CABLE)
Sheet 8 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI
REQ. NO. : 1700-7064 1 18.09.2010 Generally Revised DK SSP CB
ORDER NO. : 0 21.08.2010 First issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. RTD (Exi) / 1261A
2 NO. OF PAIRS / QUANTITY (Mtrs.) 10 TRIAD / SEE BELOW
General

3 TWISTED PAIRS/ OVER LAY MIN. 10 TWIST PER METER / YES

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. Yes/Al.Mylar Tape,0.05 mm thk
6 OVERALL SHIELD / MATL. Yes/Al.Mylar Tape,0.075mm thk
7 TYPE OF SCREENING 100 % coverage with 25 % overlap
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 x 0.43 mm Dia. (approx.)
11 CONDUCTOR CROSS SECTION 1 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK, LIGHT BLUE & BROWN
14 INNER SHEATH/COLOUR FRLS PVC / BLACK (ST2-IS5831/ IEC502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC / Light Blue (ST2-IS5831/ IEC502)

16 DRAIN WIRE MATL. & SIZE TINNED COPPER 7 x 0.3 mm Dia
17 COMMUNICATION WIRE / COLOUR
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL ROUND WIRE 1.6 mm dia
20 CORE IDENTIFICATION / NUMBERING Yes / @ 250mm interval
21 INSULATION RESISTANCE (MEGA OHM/Km) >5000 MEGA OHM /KM at 20 Deg C.
C AS PER BS
BS-5308
5308
22 FLAME RETARDANCE IEC 332 PART III Cat. A
23 VOLTAGE GRADE (Volts) 300V / 300V
24 ELECTROSTATIC NOISE REJECTION >76dB
25 CONDUCTOR RESISTANCE Ohm / Km @ 200 C 18.3 OHMS / Km (Max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE 75 pF / M at 1KHz
(b) BETWEEN CORE TO SCREEN 400 pF / M at 1 KHz
27 INDUCTANCE AT 1 kHz mH/KM max. 1
Testing

28 L / R RATIO microH / OHM max <25

29 DIELECTRIC TEST VOLTAGE As per BS 5308 Part-II
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION As per BS 5308 Part-II
30 OXYGEN INDEX (%) >30 AS PER ASTM D 2863
31 TEMPERATURE INDEX (OC) > 250 C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL QUANTITY 1100 X 5 = 5500M X
1) * MANUFACTURER TO SPECIFY.
2) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm
3) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
4) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
Notes

5) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
6) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN CONTINEOUS
CONTACT WITH THE SIDE OF THE SHIELD.
7) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
8) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 00.25mm
25mm
 INSTRUMENT CABLE ( FRLS ) 1700-ISP-7332 1
Document No Rev
(CONTROL)
SHEET 9 OF 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI
REQ. NO. : 1700-7064 1 18.09.2010 Generally Revised DK SSP CB
ORDER NO. : 0 21.08.2010 First Issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. CONTROL as per IS - 1554 / 1207
2 NO. OF PAIRS / QUANTITY (Mtrs.) 12 PAIR / See Below
General

3 TWISTED PAIRS/ OVER LAY >10 twists or more per Meter / yes
4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. NOT APPLICABLE
6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE
7 TYPE OF SCREENING 100% COVERAGE WITH 25%OVERLAP
8 CONDUCTOR MATL. / TYPE TINNED COPPER / Stranded
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 X 0.3 mm DIA
11 CONDUCTOR CROSS SECTION 0.5 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
13 INSULATION COLOR BLACK (+ve) & LIGHT BLUE(-ve)
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC 1.6 mm THK * / BLACK(ST-2-IS5831/IEC-502)

16 DRAIN WIRE MATL. & SIZE TINNED COPPER 7 X 0.3 mm DIA
17 COMMUNICATION WIRE / COLOUR 7 X 0.3 TINNED CU / RED & GREEN
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE IS - 3975 GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR NO. ON EACH CORE AT EVERY 50mm
21 INSULATION RESISTANCE OHM/Km >5000 MEGA OHM /KM at 20 Deg C. AS PER BS-5308
22 FLAME RETARDANCE IEC 332 PART III TYPE A
23 VOLTAGE GRADE (Volts) 600 V / 1100V
24 ELECTROSTATIC NOISE REJECTION
0
25 CONDUCTOR RESISTANCE Ohm / Km @ 20 C 40.3 OHMS / KM
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE
(b) BETWEEN CORE TO SCREEN
27 INDUCTANCE AT 1 kHz mH/Km max. 1
Testing

28 L / R RATIO μH / OHM max 25

29 DIELECTRIC TEST VOLTAGE Tests as per IS- 1554 Part I
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION
30 OXYGEN INDEX (%) >29 AS PER ASTM D 2863 /*
31 TEMPERATURE INDEX (OC) AS PER ASTM D 2863 /*
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1 /*
33 SMOKE INDEX (% ABSORBANCE) AS PER ASTM D 2843 /*
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1000 X 2 + 700 = 2700 M X
1) * Manuf. To specify. These cables are for interconnection bet.Inst & Elec. Contacts to MCC.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
NOTES

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN CONTINEOUS
CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE PRINTED AT
LEAST EVERY 5 METER INTERVAL.
7) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm.
 INSTRUMENT CABLE ( FRLS ) 1700-ISP-7332 1
Document No Rev
(CONTROL)
SHEET 10 OF 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI
REQ. NO. : 1700-7064 1 18.09.2010 Generally Revised DK SSP CB
ORDER NO. : 0 21.08.2010 First Issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. CONTROL as per IS - 1554 / 1211
2 NO. OF PAIRS / QUANTITY (Mtrs.) 12 PAIR / See Below
eneral

3 TWISTED PAIRS/ OVER LAY >10 twists or more per Meter / yes
4 AREA CLASSIFICATION Zone-2, GROUP IIC T3 ( Hazardous Area )
Ge

5 INDIVIDUAL PAIR SHIELDING/ MATL. NOT APPLICABLE

6 OVERALL SHIELD / MATL. YES / AL. MYLAR TAPE
7 TYPE OF SCREENING 100% COVERAGE WITH 25%OVERLAP
8 CONDUCTOR MATL. / TYPE TINNED COPPER / Stranded
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED 7 X 0.53 mm DIA
11 CONDUCTOR CROSS SECTION 1.5 mm2
12 CONDUCTOR INSULATION / STANDARD LDPE / IS 6474
C

13 INSULATION COLOR BLACK (+ve) & LIGHT BLUE(-ve)

14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC / BLACK(ST-2-IS5831/IEC-502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC 1.6 mm THK * / BLACK(ST-2-IS5831/IEC-502)

16 DRAIN WIRE MATL. & SIZE TINNED COPPER 7 X 0.3 mm DIA
17 COMMUNICATION WIRE / COLOUR 7 X 0.3 TINNED CU / RED & GREEN
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE IS - 3975 GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING PAIR NO. ON EACH CORE AT EVERY 50mm
21 INSULATION RESISTANCE OHM/Km >5000 MEGA OHM /KM at 20 Deg C. AS PER BS-5308
22 FLAME RETARDANCE IEC 332 PART III TYPE A
23 VOLTAGE GRADE (Volts) 600 V / 1100 V
24 ELECTROSTATIC NOISE REJECTION
25 CONDUCTOR RESISTANCE Ohm / Km @ 200C 12.3 OHMS / KM
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE
(b) BETWEEN CORE TO SCREEN
27 INDUCTANCE AT 1 kHz mH/Km max. 1.2
Testing

28 L / R RATIO μH / OHM max 40

29 DIELECTRIC TEST VOLTAGE Tests as per IS- 1554 Part I
(a) CORE TO CORE **
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION
30 OXYGEN INDEX (%) >29 AS PER ASTM D 2863 /*
31 TEMPERATURE INDEX (OC) AS PER ASTM D 2863 /*
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1 /*
33 SMOKE INDEX (% ABSORBANCE) AS PER ASTM D 2843 /*
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1100 X 2 + 1000 = 3200 M X
1) * Manuf. To specify. These cables are for interconnection bet.Inst & Elec. Contacts to MCC.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
NOTES

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) THE DRAIN WIRE RESISTANCE INCLUDING SHIELD SHALL NOT EXCEED 30 OHMS/ KM. THE DRAIN WIRE SHALL BE IN CONTINEOUS
CONTACT WITH THE SIDE OF THE SHIELD.
6) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE PRINTED AT
LEAST EVERY 5 METER INTERVAL.
7) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm.
 1700-ISP-7332 1
INSTRUMENT CABLE( FRLS )
Document No Rev
(POWER)
Sheet 11 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI Revised as per
1 18.09.2010 DK SSP CB
REQ. NO. : 1700-7064 RCF comments
ORDER NO. : 0 21.08.2010 First issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. POWER / 1210
2 NO. OF PAIRS / QUANTITY (Mtrs.) 3 CORE
General

3 TWISTED PAIRS/ OVER LAY NOT APPLICABLE

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. NOT APPLICABLE
6 OVERALL SHIELD / MATL. YES / Al. Mylar Tape
7 TYPE OF SCREENING NOT APPLICABLE
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
Conductor

9 CONDUCTOR STANDARD IS- 8130

10 CONSTRUCTION STRANDED
11 CONDUCTOR CROSS SECTION 2.5 MM2
12 CONDUCTOR INSULATION / STANDARD EXTD PVC / TYPE 'C', IS 5831/ IEC502
13 INSULATION COLOR BLACK, BLUE & RED X
14 INNER SHEATH / COLOUR (ST2 - IS5831) FRLS PVC * / BLACK (ST-2-IS5831/IEC-502)
Construction

15 OUTER SHEATH / COLOUR FRLS PVC * / BLACK(ST-2-IS5831/IEC-502)

16 DRAIN WIRE MATL. & SIZE NOT REQUIRED
17 COMMUNICATION WIRE / COLOUR NOT REQUIRED
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE IS - 3975 GALVANISED STEEL WIRE 1.4mm DIA.
20 CORE IDENTIFICATION / NUMBERING
21 INSULATION RESISTANCE OHM/Km AS PER IS-1554
22 FLAME RETARDANCE IEC 332 PART III CAT
CAT. A
23 VOLTAGE GRADE (Volts) 1100V AS PER IS - 1554
24 ELECTROSTATIC NOISE REJECTION >76 dB
25 CONDUCTOR RESISTANCE Ohm / Km @ 200 C 7.56 Ω / Km (Max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE
(b) BETWEEN CORE TO SCREEN
27 INDUCTANCE AT 1 kHz mH/Km max.
Testing

28 L / R RATIO mH / OHM max

29 DIELECTRIC TEST VOLTAGE AS PER IS-1554 part-1
(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION
30 OXYGEN INDEX (%) >29 AS PER ASTM D 2863
31 TEMPERATURE INDEX (OC) >250 Deg. C AS PER ASTM D 2863
32 ACID GAS EMISSION (%) AS PER IEC-754 - 1
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843
34 OVERALL OUTER DIAMETER (mm) ± 1 mm *
35 DIAMETER BELOW ARMOUR (mm) ± 1 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 1 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL DRUMLENGTH 1000 X 3 = 3000M X
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm
3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
NOTES

4) ALL CABLES SHALL WATER, OIL & SUNLIGHT RESISTANT, GAS & VAPOUR TIGHT.
5) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE PRINTED AT
LEAST EVERY 5 METER INTERVAL.

6) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm.

 1700-ISP-7332 1
INSTRUMENT CABLE( FRLS )
Document No REV.
(POWER)
Sheet 12 of 12
PROJECT NO. : 1700
PROJECT : THAL AMMONIA REVAMP
PLANT : AMMONIA PLANT
CLIENT : RCF , MUMBAI Revised as per
1 18.09.2010 DK SSP CB
REQ. NO. : 1700-7064 RCF comments
ORDER NO. : 0 21.08.2010 First issue DK SSP CB
MANUFACTURER : Rev Date Purpose Ppd Chkd Appd
1 APPLICATION/ PART NO. For SOV / 1253
2 NO. OF PAIRS / QUANTITY (Mtrs.) 12 X 3 CORE / See Below
General

3 TWISTED PAIRS/ OVER LAY Not Applicable

4 AREA CLASSIFICATION Zone-2, GROUP IIC, T3 ( Hazardous Area )
5 INDIVIDUAL PAIR SHIELDING/ MATL. NOT APPLICABLE
6 OVERALL SHIELD / MATL. Yes / Al. Mylar Tape
7 TYPE OF SCREENING NOT APPLICABLE
8 CONDUCTOR MATL. / TYPE TINNED COPPER / STRANDED
9 CONDUCTOR STANDARD IS- 8130
Conductor

10 CONSTRUCTION Stranded, min 10,max 40 strands

11 CONDUCTOR CROSS SECTION 2.5 mm2
12 CONDUCTOR INSULATION / STANDARD Etruded PVC / IS 5831 TypeC / IEC502
13 INSULATION COLOR BLACK, BLUE & RED X
14 INNER SHEATH/COLOUR FRLS PVC / BLACK (ST2-IS5831/ IEC502)
15 OUTER SHEATH / COLOUR FRLS PVC / BLACK (ST2-IS5831/ IEC502)
Construction

16 DRAIN WIRE MATL. & SIZE

17 COMMUNICATION WIRE / COLOUR
18 RIP CORD REQUIRED BELOW INNER SHEATH
19 ARMOUR TYPE GALVANISED STEEL WIRE 1.6mm DIA.
20 CORE IDENTIFICATION / NUMBERING Yes / @ 250mm interval
21 INSULATION RESISTANCE OHM/Km > 100Mohm
22 FLAME RETARDANCE IEC 332 PART III Cat. A
23 VOLTAGE GRADE (Volts) 1100V AS PER IS - 1554
24 ELECTROSTATIC NOISE REJECTION Not Applicable
0
25 CONDUCTOR RESISTANCE Ohm / Km @ 20 C 7.56 OHMS / Km (Max.)
26 MUTUAL CAPACITANCE max.
(a) BETWEEN CORE TO CORE
(b) BETWEEN CORE TO SCREEN

27 INDUCTANCE AT 1 kHz mH/Km max.

Testing

28 L / R RATIO microH / OHM max

29 DIELECTRIC TEST VOLTAGE As per IS-1554

(a) CORE TO CORE
(b) CORE TO SHIELD
(c) ARMOUR TO SHIELD
(d) SHIELD TO SHIELD
(e) SPARK TEST DURING PRODUCTION

30 OXYGEN INDEX (%) >29 AS PER ASTM D 2863

31 TEMPERATURE INDEX (OC) AS PER ASTM D 2863 Min 250 deg.C
32 ACID GAS EMISSION (%) AS PER IEC- 754 - 1/max. 20% by weight.
33 SMOKE INDEX(% ABSORBANCE) AS PER ASTM D 2843 Smoke density rating Less than 60%
34 OVERALL OUTER DIAMETER (mm) ± 2mm *
35 DIAMETER BELOW ARMOUR (mm) ± 2 mm *
36 DIAMETER ABOVE ARMOUR (mm) ± 2 mm *
37 NET WEIGHT OF CABLE PER KM *
38 STD.DRUM LENGTH / TOTAL QUANTITY 1000 X 2 = 2000M X
1) * MANUFACTURER TO SPECIFY.
2) THE SUPPLIED CABLE SHALL NOT HAVE VARIATION IN DIAMETER FROM PLACE TO PLACE MORE THAN ±0.5 mm.
3) NEGATIVE TOLERANCE IN LENGTH IS NOT ACCEPTABLE.
Nottes

4) ALL CABLES SHALL WATER

WATER, OIL & SUNLIGHT RESISTANT TIGHT
RESISTANT, GAS & VAPOUR TIGHT.
5) EMBOSSING MARKING PER METER OF THE CABLE SHALL BE CLEAR & PROMINENT.RUNNING LENGTH OF CABLE SHALL BE
PRINTED AT LEAST EVERY 5 METER INTERVAL.
6) INSULATION SHALL HAVE MINIMUM RADIAL THICKNESS OF 0.25mm.