Orange County Convention Center
Orlando, Florida | May 15-18, 2011
Plant Maintenance Mechanic’s Cockpit
]
Jaime Franco
Michael Nusbaum
Chris Chambers
[ Introductions
Intro
Project Background
History with existing PM design
Training, training, training
Inconsistent processes
Lack of documentation
Improving PM tied to ECC 6 upgrade
What the Mechanic Cockpit is….
Real Experience. Real Advantage. 2
[ Mechanic’s Cockpit Learning Points
- What was needed
Single point of entry for all mechanics’ SAP
needs.
Single screen to create and/or complete
ALL ORDERS. (Including all systemic
actions (labor recording, material
movements including warehouse
management, catalog info, etc)
Cockpit provides only what the users need,
with no extra or confusing screens.
Real Experience. Real Advantage. 3
[ Mechanic Cockpit Rationale
Mechanics are often the least trained in SAP.
Mechanics often have significant turnover.
SAP screens can be cumbersome for non-super
users, especially in the PM area.
There are too many transactions to complete a
work order, especially when user statuses are
desired.
Emergency orders commonly are needed after
hours and are the most susceptible to improper
or no documentation.
The easier it is to document, the more likely it will
be done consistently.
Real Experience. Real Advantage. 4
[ Mechanic’s Cockpit Technical Backbone
Cockpit design ensured a stable, reliable method for
accessing the SAP functionality through the use of
standard SAP BAPIs (Business Application
Programming Interfaces)
No worries about screen layout changes for future
releases
Easy updating capabilities for future requirements
and needs
Integrated user status management with standard
SAP functions to drive process enforcement.
Simple modular design for easy changes to ABAP
code
Real Experience. Real Advantage. 5
[ Mechanic’s Cockpit Key
Benefits
Mechanics spend less time on computer.
Initial training is shorter.
Mechanics require less refresher
training.
Business processes are enforced
through screen guidance.
Better documentation of maintenance.
Real Experience. Real Advantage. 6
[Best Practices
Better documentation of completed work.
Ensures documentation of fault and other catalog
codes
Ensures all operations are completed
Automatically identifies orders that are ready for
TECO
Real Experience. Real Advantage. 7
[ COCKPIT Basic functionality
Most Buttons take the user to the Standard SAP Screen
Customized processes
• Create and complete Emergency Order
• Mechanics Complete Order
• Create Notification
• Create Unplanned order
• Goods Issue
Real Experience. Real Advantage. 8
[
Real Experience. Real Advantage. 9
[
LIVE
PRESENTATION
Real Experience. Real Advantage. 10
[ Create Emergency Order
Real Experience. Real Advantage. 11
[ Mechanics Order Close
From this one screen
you can:
•Enter Order Number
• Failure Code
•Perform “Confirmation”
Tcode IW44
•Good Issue Parts, both
planned and unplanned.
Real Experience. Real Advantage. 12
[ Create Notification
Note: This example shows to enter both Functional Location and Equipment
this not required. Enter either the Functional Location or the Equipment
Real Experience. Real Advantage. 13
[ Create Unplanned Order
Real Experience. Real Advantage. 14
[ Goods Issue
Real Experience. Real Advantage. 15
[ Goods Issue To Parts Planned
Enter Work Order
Click
Enter Quantity to Issue
and Click
Select the Material to Goods
Issue Click
001
Real Experience. Real Advantage. 16
[ Goods Issue Materials not planned
Enter Work Order
Click
Enter Material to Goods, Issue
Qty and Storage Type
Click
Real Experience. Real Advantage. 17
[ Standard SAP Transactions.
• Confirmations – IW44
• Measurement Document
• Change Notification
• Change Order
• Change Order List Edit
• Print Notifications and Orders
Real Experience. Real Advantage. 18
[ Cockpit Display Functionality
Real Experience. Real Advantage. 19
[ Questions?
Michael Nusbaum -
[email protected] 757-582-
6559
Chris Chambers -
[email protected]302-593-4488
Real Experience. Real Advantage. 20
[
Thank you for participating.
Please remember to complete and return your
SESSION CODE: 2613
evaluation form following this session.
For ongoing education in this area of focus, visit
www.asug.com.
]
Real Experience. Real Advantage.