TURBO INLET PRESSURE SENSOR ERROR Task Guidelines
Task : Solving turbo inlet pressure sensor error
Model : 773D,773E
Serial No : BDA 1-UP
CC : Turbo inlet pressure sensor
JOB SUMMARY
Job Skill Level Complete
Activity Activity Description
Duration Yes / No
1. Solving turbo inlet pressure sensor error Mechanic 1
2. Repair & fixed Problem Mechanic 1
3. Prevention & Condition monitoring Inspector
Special Tools Replacement Material Problem
Qty Part Number Description Qty Description Part Number
1. 9U-7330 / 6V-7070 Digital multimeter 1. Sensor 161-9926
2. 7x-1710 Multimeter probe group
3. 8T-0500 Continunity test
Document No: Process : Issued Checked Approved
CK KBM _ 23/01/10 UNSCHEDULE Superior
Section FIELD Model : Safety
Contamination
Rev/Date
773D,773E Control
Page 1-5 Planning
TASK DESCRIPTION
Unschedule Solving turbo inlet pressure sensor error
PERSONAL SAFETY REQUIREMENT
- Use APD
- Service Tag & personal danger tag
- Safety pin dump body
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TURBO INLET PRESSURE SENSOR ERROR Task Guidelines
Sequence Activity Description Picture
Lihat aktual Problem • Engine indicator flash ON.
indikasi awal • Engine Low Power
Start
1. Check Service • MID menunjukan ECM Engine (36)
code pada • CID menunjukan Turbo Inlet Pressure sensor
(275)
display
• FMI menunjukan 04 (shorted to low/to ground)
monitor • FMI menunjukan 03 (shorted to high/open circuit)
( check code failure yg
• FMI menunjukan 13 (Out of Calibration)
aktif atau yg tersimpan
• FMI menunjukan 02 (Intermitten)
pada display )
2. Jika FMI 04 • Disconnect connector harness to sensor, jika FMI
berubah menjadi 03,sensor rusak, Replace
sensor….STOP
Jika tetap FMI 04
a. Ukur voltage • Jika sesuai…. LANJUTKAN
Cable • Jika tdk sesuai ukur voltage cable 997(orange)
997(orange)& pin 36 & cable 993(brown) pin 30 pada connector
Cable ECM control monitoring.
993(brown) • Disconnect connector ecm ukur tahanan cable
pada connector 997(orange) pin36 & cable 993(brown) pin
harness ECM 30,pastikan tidak terhubung
(spec.5VDC) • Continuenity test cable 997(orange)&ground
body
• Continunity test cable 993(brown) &ground body
• Jika terjadi short circuit Replace harness or
repair….STOP
b. Ukur Cable 993 • Jika sesuai…. LANJUTKAN
(brown) & • Jika tdk sesuai ukur cable 993(brown) pin 30 &
Cable cable F714(pink) pin 2 pada connector ecm
F714(pink) control monitoring
pada connector • Disconnect connector ecm, ukur tahanan cable
harness ECM 993(brown) &cable F714(pink), pastikan tidak
(spec.6,5VDC) terhubung
Pull Up Voltage • Contununity test cable F714 (pink) pin 2 &
ground body
• Jika terjadi open circuit replace harness or
repair….STOP
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TURBO INLET PRESSURE SENSOR ERROR Task Guidelines
c. Check & repair • Bersihkan connector & test….STOP
connector
harness to
sensor &
bersihkan.
3. Jika FMI 03 • Disconnect connector harness to sensor
Start
a. Ukur pin A & B • Jika sesuai …..LANJUTKAN
pada connector • Jika tdk sesuai ukur cable 997(orange) pin A &
harness ground body pada machine, jika sesuai cable
(spec.5VDC) 993(brown) pin B open circuit….STOP
• Ukur cable 997(orange) pin 36 & cable
993(brown) pin 30 pada connector ecm control
monitoring, jika sesuai cable 997(orange) open
circuit…STOP
b. Ukur pin B & C • Jika sesuai…..LANJUTKAN
pada connector • Jika tdk sesuai ukur cable 993(brown) pin 30
harness to &cable F714(pink) pin 2 pada connector ecm, jika
sensor sesuai cable F714(pink) signal open
(Spec.6,5VDC) circuit…STOP
pull up voltage
c. Check & repair • Check bersihkan & test…STOP
connector • Jika tdk berubah, sensor bermasalah replace
harness to sensor ….STOP
sensor
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TURBO INLET PRESSURE SENSOR ERROR Task Guidelines
4. Jika FMI 13 • Disconnect connector harness to sensor
Start
a. Ukur pin A & B
• Jika sesuai….LANJUTKAN
pada connector
harness • Jika tidak, ukur harness 997(orange) pin A &
(Spec.5VDC) ground body machine.
• Jika tidak sesuai harness 997(orange) Open
Circuit. Replace harness or repair….STOP
b. Check & repair
connector • Check bersihkan & test….STOP
harness to • Jika tidak berubah, sensor bermasalah. Replace
sensor sensor….STOP
5. Jika FMI 02 • Disconnect connector harness to sensor
a. Ukur pin A & B • Jika fluktuatif, Ukur cable 997(orange) pin A&
pada harness & ground body, jika sesuai cable ground
goyang2kn intermitten, jika tidak sesuai cable 997(orange)
harness,perhati pin A intermittent
kan alat ukur • Continunity test cable 993(brown) ground pin B,
terhadap nilai jika nilai tahanan tinggi, repair harness ground or
fluktuatif replace…..STOP
(Spec.5VDC) • Continunity test cable 997(orange) pin A power,
jika nilai tahanan tinggi, repair harness or
replace…STOP
• Jika sesuai …LANJUTKAN
b. Ukur pin B & C • Jika fluktuatif, ukur cable F714(pink) pin C &
pada ground body, jika tidak sesuai , cable F714(pink)
harness,goyang signal pin C intermitten
2kan harness & • Continunity test cable F714(pink) pin C, jika nilai
perhatikan alat tahanan tinggi, repair harness or replace
ukur terhadap ….STOP
nilai yg • Jika sesuai …LANJUTKAN
fluktuatif
(Spec.6,5VDC )
pull up voltage
c. Check or
replace sensor
• Replace sensor & test…FINISH
END
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TURBO INLET PRESSURE SENSOR ERROR Task Guidelines
KEY SYMBOL :
Starting of task • Indicates that the task is begun with this activity.
START
Activity • Indicates that there is a step/activity must be done.
Continue • Indicates that the activity still continues.
Decision • Indicates that the task must be complated and problem fixxed, no need
continue next task.
END
End of task • Indicates that the task has finished.
Special • Indicates that there is a special tools to perform this activity.
Required Tools
Parts • Indicates that there is a special parts required to perform this activity.
Replacement
Support • Indicates that there is support literature to perform the task.
Literatures
Refer to other • Indicates that there is a certain workscope to perform this task.
workscope
Text Color Legend
All Safety instructions and weight
All Torque or Pressure Specification
General Instruction
Contamination Control
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