SUNCOR

ENERGY

Technical Standard No . FB -L-521 5

FIREBAG PROGRAM
CHEMICAL CLEANING OF PIPING SYSTEM S

SUNCOR ENERGY INC .

CANADA

1 1-Feb-06 Issued for Implementation R . andy B . Munro 00,011S I rt

Rev Date Document Status Originator Engineer Reviewer Approve r

UNCONTROLLED DOCUMENT WHEN PRINTED ( 1-Feb-06 ) CONTROLLED DOCUMENT IN JPI EWR 100-2004-001 - 2-4-4-7
File Name : FB-L-5215_-_Rev_1_-_Chemical_Cleaning_of Piping_Systems .DOC Page 1 of 11
Modified : 1-Feb-06
 FIREBAG PROGRAM - PIPING ENGINEERING

SUNCOR
ENERG Y TECHNICAL STANDAR D
Subject: Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-5215 1

REVISION HISTORY
Rev Date Description
1 1-Feb-06 Issued for Implementatio n
B 6-Sep-05 Issued for External Squad Chec k
A 14-Apr-05 Issued for Internal Squad Chec k
This standard is based on Suncor Energy Inc . Standard No. 0215 Rev .0 (June
1998) and has been developed specifically for use on Firebag Projects.

TABLE OF CONTENTS

1 .0 GENERA L

1 .1 Scope
1 .2 Definitions
1 .3 Submittal Requirements
1 .3 .1 Certification and Marking
1 .3 .2 Reference Standards
1 .4 Other Cleanin g
1 .5 Description
1 .6 Purpose
1 .7 Subcontract
1 .8 Reference
1 .9 Pressure Test
1 .10 Precaution s

2 .0 PACKAGED EQUIPMENT PIPIN G

2 .1 General
2 .2 Extent
2 .3 Approva l

3.0 CLEANIN G

3 .1 Requirements
3.2 Procedure
3.3 Materials
3 .4 In-Place Cleaning
3 .5 Equipment Isolation
3.6 Inspectio n
3 .7 Acceptanc e

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SUNCO R
ENERGY TECHNICAL STANDARD
Subject: Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEM S FB-L-5215 1

4 .0 PROTECTIO N

4.1 General
4 .2 Drying
4.3 Rust
4.4 Sealin g
4.5 Temporary Protection
4.6 Long Term Protection

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Modified : 1-Feb-06
 FIREBAG PROGRAM - PIPING ENGINEERIN G

SuNCOR
ENERGY TECHNICAL STANDAR D
Subject: Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-521 5 1

1 .0 GENERA L

1 .1 SCOPE

This standard establishes the requirements for chemical cleaning of ferritic steel piping and
detergent flushing of austenitic stainless steel piping . Piping covered by this standard
includes:

• Lube oil, seal oil , and hydraulic oil.

• Suction lines for compressors .

• Lines or parts of lines that pass through a module in a service that requires cleaning or
flushing.

1 .1 .2 All chemical cleaning shall be done at the Fabricator' s shop, where the end -connections are
flanged or threaded .

1 .1 .3 Field recleaning of piping supplied with equipment is covered in Section 3 .4 of this standard .

1 .1 .4 Cleaning of piping supplied as a part of a compressor, turbine, or console assembly is

covered by the equipment standard .

1 .2 DEFINITION S

• The "Owner" - means Suncor Energy Inc.

• "Owner 's Engineer" - means the person responsible for the technical integrity of the
project .

• The "Owner's Inspector" - means the person authorized for inspections .

1 .3 SUBMITTAL REQUIREMENTS

• Item A Design Review, Bidder shall include this data with his quotation .

• Item B Review Data, the Cleaning contractor shall provide this data prior to cleaning .

• Item C Final Data, Cleaning contractor shall provide this data on completion of cleaning .

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Modified : 1-Feb-06
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ENERGY TECHNICAL STANDAR D
Subject : Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-5215 1

A B C

X X X Chemical cleaning procedure (Paragraph 3 .2)

X Documentation that cleaning fluids will not damage piping materials

(Paragraph 3 .3)

X Certified water analysis (Paragraph 3 .3)

X X Drawings showing in- place cleaning (Paragraph 3 .4)

X Acceptance record (Paragraph 3 .7)

The above listed documents shall be provided in single full-size reproducibles, or prints in
quantities indicated in the Purchase Order . All drawings shall be CADD or mark-ups of the
original CADD drawings.

1 .3 .1 Certification And Markin g

All drawings and data must be certified correct for the order and specification . The purchase
order number must be shown on each copy of all drawings and data .

1 .3.2 Reference Standard s

The following Suncor Energy Inc . standards form an integral part of this standard .

Firebag Project Titl e

Standards

FB-L-5204 Piping Fabrication and Installation

FB-L-5205 Piping Pressure Test s

PGS 0030A Requirements for Labeling Chemicals

1 .4 OTHER CLEANIN G

The final oil flushing of lube oil, seal oil and hydraulic oil systems is not covered by this
standard .

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.DOC Page 5 of 11
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ENERGY TECHNICAL STANDAR D
Subject: Number : Revision:
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-5215 1

1 .5 DESCRIPTIO N

1 .5 .1 Chemical cleaning of ferritic steel piping shall include the following steps :

• flushing

• degreasing

• pickling

• passivating

• dryin g

• rust preventio n

1 .5 .2 Detergent flushing of austenitic steel piping is a degreasing and flushing procedure .

1 .6 PURPOS E

Chemical cleaning and detergent flushing are required for machinery oil piping and
compressor suction piping to prevent damage of close-running parts by dirt, scale, or rust . It
is the intent of this standard to remove all foreign matter from the piping, which could dislodge
during process operation and damage the machinery .

1 .7 SUBCONTRAC T

The Contractor shall retain the services of a cleaning contractor experienced in chemical
cleaning and detergent flushing the types of piping systems covered by this standard .

1 .8 REFERENC E

Module mounted piping requiring cleaning is specified on the isometric drawing by the
symbols CC (chemical clean) and DF (detergent flush) . The extent of piping on modules is
shown on the piping drawings . Skid mounted piping requiring chemical cleaning will be
shown on drawings supplied by the skid manufacturer .

1 .9 PRESSURE TEST

Prior to cleaning , skid or module mounted piping shall be pressure tested in accordance with
FB-L-5205.

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SUNCOR
E N E R G Y TECHNICAL STANDARD
Subject : Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-5215 1

1 .10 PRECAUTION S

Temporary supports may be required during the cleaning of disassembled piping to carry the
weight of the piping full of water. A deflection of not greater than 3/8" (9 .5 mm) is permitted .
The Owner's Engineer shall determine temporary support requirements .

2.0 PACKAGED EQUIPMENT PIPIN G

2.1 GENERAL

Prior to cleaning, the piping supplied with the compressor, turbine, or console assembly shall
be examined for cleanliness by the equipment manufacturer, and the Owner's Inspector . On
examination there shall be no foreign material visible to the naked eye and not gritty to the
touch . Any piping that needs recleaning is to be prepared and recleaned as outlined in this
standard .

2 .2 EXTEN T

Where recleaning is determined to be necessary, the extent of recleaning shall be shown on

the equipment outline drawings . Items not to be recleaned, such as machinery bearings and
seals, oil pump, reservoir and instruments, must be removed, bypassed or blinded from the
cleaning .

2.3 APPROVAL

The extent of cleaning and the cleaning procedure used must be approved by the equipment
manufacturer and the Owner's Inspector .

3 .0 CLEANIN G

3.1 REQUIREMENT S

Ferritic steel piping shall have internal surfaces cleaned to base metal . All dirt, grease, paint,
rust and mill scale shall be removed . Austenitic stainless steel piping shall have all dirt and
grease removed . No particulate matter larger than 5 mils shall remain in the piping after
cleaning . Millipore Filters shall be used when specified by the Owner's Engineer .

3.2 PROCEDUR E

The cleaning contractor shall submit detailed cleaning procedures with his proposal for review
by Suncor . The procedures shall include the quality control and inspection requirements
which will be used to accomplish the requirements of this standard . The procedures shall
include data and information on chemicals, minimum flushing velocity, filter sizes, and the
methods to be used for determining completion of degreasing and pickling .

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Modified : 1-Feb-06
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SUNCOR
ENERGY TECHNICAL STANDAR D
Subject: Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-5215 I

3 .3 MATERIAL S

3.3.1 Cleaning solutions used shall be compatible with piping materials, valve trim, gaskets, and all
other components in the piping . Chemical cleaning shall not exceed 0 .2 mils metal
penetration . Solutions and water used for detergent flushing of stainless steel piping shall not
exceed 50 ppm chloride content .

3.3 .2 For skid mounted piping, refer to skid manufacturer's drawings and technical data for full
description . Generally, carbon steel piping includes valves with 11-13 chrome and stellite
trim. Stainless steel piping is generally Type 304 or Type 316.

3.3.3 The instrument specifications give the materials of construction for in -line instruments . For
example: a carbon steel line may include austenitic stainless steel instruments which can be
damaged by cleaning or rinsing solutions . Such instruments shall be removed .

3.3.4 Equipment outlines and specifications give materials of construction for packaged equipment
piping which requires recleaning .

3.3 .5 The cleaning contractor shall submit documents showing that cleaning solutions used will not
damage materials of items cleaned . The documentation shall be reviewed by Suncor . Where
the water to be used for cleaning stainless steel is to be supplied by the cleaning contractor,
the contractor shall submit a certified water analysis showing the chloride content .

3.4 IN-PLACE CLEANIN G

3.4 .1 All piping requiring field welds shall be cleaned in-place.

3.4.2 The cleaning contractor shall submit documents and drawings which show the following for all
piping cleaned in place :

• WHMIS labeling of all chemical brought on site . The labeling shall also conform to
Suncor Energy Inc . Standard PGS 0030A.

• The Cleaning Contractor's equipment .

• Circulating loops .

• Valve operation sequences .

• Location of blinds and hose connections .

• Size and type of hose connections .

• Temporary piping requirements .

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SUNCOR
ENERGY TECHNICAL STANDARD
Subject : Number: Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-521 5 I

• Any necessary piping modifications required to complete cleaning .

3.4 .3 A markup of Suncor piping drawings is acceptable for module mounted piping . A markup of
skid manufacturer's piping drawings is acceptable for skid mounted piping . A markup of
equipment outlines is acceptable for piping supplied with equipment .

3 .5 EQUIPMENT ISOLATIO N

Where equipment-supplied piping is to be recleaned, all connections shall be inspected in

accordance with the markup of the equipment outline drawings . No cleaning fluids shall come
in contact with machinery bearings and seals, these MUST be bypassed .

3.6 INSPECTIO N

3 .6 .1 In order to establish that the piping has been properly cleaned, an examination shall be
performed on completion of the following steps :

• Degreasing

• Picklin g

• End of cleanin g

3.6 .2 The cleaning contractor shall allow the Owner's Inspector to review the tests used to
determine completion of the degreasing and pickling steps . On completion of cleaning, the
piping shall be visually examined . There shall be no foreign material visible to the naked eye
and no grittiness to the touch .

3 .7 ACCEPTANC E

The cleaning contractor shall make a record of all lines cleaned . For ferritic steel piping the
record shall include the degreasing, pickling, and end of cleaning examination and the type of
rust prevention used . For stainless steel piping the record shall include the degreasing and
end of cleaning examinations . The Owner's Inspector shall date and sign the record to
confirm acceptance when each examination is completed . The records shall be available for
Suncor's review at all times . The records shall be submitted to Suncor on completion of
cleaning.

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SUNCOR
ENERGY TECHNICAL STANDAR D
Subject : Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-521 5 I

4.0 PROTECTIO N

4.1 GENERAL

4.1 .1 This section covers drying, rust prevention, and sealing of cleaned piping . When
disassembling or reassembling cleaned piping, extreme care shall be taken not to allow
foreign material to enter the piping or equipment . Use lint-free and ravel-free rags for wiping
and cleaning . Before breaking any joint on cleaned piping, wash the outside with solvent .

4 .2 DRYIN G

The cleaning contractor shall drain and dry the cleaned piping . Ferritic steel shall be dried to
minus 40°F (-40°C) dew point with 160°F (71 °C) to 180°F (82°C )nitrogen immediately after
draining . Stainless steel shall be blown out with dry air or inert gas.

4.3 RUST PREVENTIO N

4 .3 .1 The cleaning contractor shall apply a rust preventative on the internal surface of cleaned
ferritic steel piping immediately after drying . Lube oil and seal oil piping shall be coated with a
rust preventative approved by the equipment manufacturer .

4 .3 .2 Compressor suction piping shall be coated with Magna Coat type CP 211, or it may be coated
with any other acceptable corrosion-preventative oil meeting Suncor's requirements . Any
excess coating material which collects in the bottom or dead ends of the pipe, should be
drained before sealing the pipe openings .

4.4 SEALING

All skid or module mounted piping systems having been cleaned will be sealed with a
temporary or permanent protection as defined below . After transportation to the jobsite,
Suncor or the Contractor shall permanently connect the cleaned piping .

4 .5 TEMPORARY PROTECTIO N

4.5.1 Piping which will be erected within 7 days can have temporary protection . Flanged pipe ends
shall be sealed with polyethylene film, 5 mils minimum thickness, taped in place with Number
472 Scotch brand vinyl tape 1-1/2 inches (38.1 mm) wide . Taped surfaces must be dry
before tape is applied . Threaded connections shall be fitted with line-class pipe plugs .

4.5 .2 All equipment and temporary protective covers must remain in place until permanent
connections are made .

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S UNCOR
E N E R G Y TECHNICAL STANDARD
Subject : Number : Revision :
CHEMICAL CLEANING OF PIPING SYSTEMS FB-L-5215 1

4.6 LONG TERM PROTECTION

4.6 .1 Long term protection shall be applied to all piping and piping connections which will not be
permanently erected within 7 days . This procedure should not be used except where
absolutely necessary .

4 .6 .2 Flanges shall be blanked with 1/8 inch (3 .2 mm) thick (minimum) metal flange protectors and
sealed with a 1/8 (3 .2 mm) inch thick soft rubber gasket to keep out moisture . Covers shall
be held in place by a minimum of 4 bolts . Threaded connections shall be fitted with line-class
plugs . Caps and plugs to be sealed and secured with Number 472 Scotch brand vinyl tape 1-
1/2 inches (38 .1 mm) wide .

4.6 .3 The Contractor shall identify all protected pipespools . Stencil or paint CHEMICALLY
CLEANED on each carbon steel spool with waterproof figures not less than 3/4 inc h
(19.1 mm ) high . Mark stainless steel piping DETERGENT FLUSHED . Marking materials for
austenitic stainless steel shall be in accordance with Suncor Materials Management Quality
Program .

4.6 .4 Cleaned piping shall be stored in-doors in a manner to eliminate the possibility of penetration
of moisture or debris .

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Modified: 1-Feb -06
 FIREBAG PROGRAM - ENGINEERING GENERA L

TECHNICAL STANDAR D
SUN BOR
ENERGY
If

REVISION REVIEW AND APPROVA L

No .:
FIREBAG PROGRAM
TECHNICAL STANDAR D
REVISION REVIEW AND APPROVAL

Doc . No. : FB-L-5215 Current Rev.No.: 1 Date : 1-Feb-06

Document Title: CHEMICAL CLEANING OF PIPING SYSTEM S
Issuing Department : Piping Date : 1-Feb-0 6
To : From:

DESCRIPTION OF CHANG E
(Attach the draft/revised Technical Standard )

• Reasons for Change - Creation of a Firebag Program Technical Standar d

• Revisions :
- Suncor OSG Standard references changed to Firebag references .

• Additions :
- Metric units added where appropriate .

• Deletions :

Comments Approval Date

1. Originator
Roger Bandy (Also sign Age o f
Firebag Piping Program Lead TS

2. Engineer Q
Bruce Munro /L 2oob l 26o~-
Firebag Piping Program (Also sign front page of
TS )

3. Reviewer
Dave Tullis (Also sign fr nt pa e of Z 12
Fireba g E n g ineering Manage r TS)

4. Approval Authorit y
Ken Hart (Also si f . t a e of Z/2 (~
Firebag Operations Manager T

5. Return to
Rita Lewi s
Jacobs Canada ,
Heritage Squar e
Attachment - Firebag Projects Standard Number FB -L-5215, Rev. 1, Issue Date : 1-Feb-0 6

I UNCONTROLLED DOCUMENT WHEN PRINTED (1-FEB-0 6) CONTROLLED DOCUMENT IN EWR FILE LOCATIO N I
Form : EWR 100-2004-001 - 2-4-4- - FB- Rev . : Page : 10" 1
Modified: 1-Feb-06
File Name : FS-L-5215 - Rev 1 .DOC
 -; , FIREBAG PROGRAM - ENGINEERING GENERA L

TECHNICAL STANDAR D
SU NCOR
ENERGY REVISION REVIEW AND APPROVA L
No . :
FIREBAG PROGRAM
TECHNICAL STANDAR D
REVISION REVIEW AND APPROVAL

Doc . No.: FB-L-5215 Current Rev .No.: B Date : 6-Sep-05

Document Title : CHEMICAL CLEANING OF PIPING SYSTEM S
Issuing Depa rtment: Piping Date : 6-Sep-05
To: From :

DESCRIPTION OF CHANG E
(Attach the draft/revised Technical Standard )

• Reasons for Change - Creation of a Firebag Program Technical Standard

• Revisions :
- Suncor OSG Standard references changed to Firebag references .

• Additions :
- Metric units added where appropriate .

• Deletions :

Comments Approval Date

1. Originator
Roger Band y (Also sig front page of
Firebag Piping Program Lead
e-c 5 G9
2. Enginee r
Bruce Munro
Firebag Piping Program (Also sign front page of
TS ) ~
lel- Zoos .910 9
3. Reviewe r '
Dave Tullis
Firebag Engineering Manager
(Also sign front page of
TS )
) L~-
4. Approval Authority
Ken Hart ( Iso si g on t page o f
Firebag Operations Manager TS )

5. Return to
Rita Lewi s
Jacobs Canada ,
Heritage Square
Attachment - Draft Procedure No . FB-L-5215 Rev . B Issue Date : 6-Sep-05

Form No . : Rev . : Page :

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File : FB-L-5215 - Rev . B .DOC