USER’S MANUAL

Overview 1. Nomenclature „ Mounting

The units must be mounted vertically with sufficient room (horizontally and
LG Dynamic Braking Units SV 037 DBH - 4 vertically) from adjacent equipment.
This manual describes the safety instructions that must be followed when installing,

SV-DBH Series operating, and servicing. Read this manual completely before installing. The unit
contains high voltage that can cause electric shock resulting in personal injury or loss of over 100mm
LG Drive Drive Input
life. Symbol Symbol Type Symbol
Capacity Voltage
Drives
SV-DBH
037 37[kW] Dynamic 2 230V
Important User Information DBH Braking over 50mm over 50mm
075 75[kW] Unit 4 460V

Indicates that incorrect handling may cause over100mm

! WARNING hazardous conditions, resulting in personal injury or
loss of life. 2. Specifications

4. Terminal Configuration
Indicates that incorrect handling may cause Model Name SV037DBH-2 SV037DBH-4 SV075DBH-4
! CAUTION physical damages. DC 400V DC 800V
Max. DC Input Volt. 1) Power Terminals
(200V Class) (400V Class)
"CAUTION" level instructions may lead to a serious result according to conditions. Applicable Drive Capacity 37[kW] 37[kW] 75[kW]
Please follow the instructions of caution level for safety.
Ω
3Ω Ω
12Ω Ω
6Ω
Braking Resistor G N B2 P/B1
5kW 5kW 10W
„Safety Instructions
Average Braking Torque 150%
Enable Duty 5% ED
1. Electric Shock
Output Signal Fault output contact, Slave control signal Terminal Function

Protection (Trip) Heat sink Over-heat , Over-current G Ground

Ambient
! WARNING Temperature
℃ ~ 40℃
-10℃ ℃ N DC (-) input. Connect to “N” terminal of drive

„ Do not open the front cover when the input power is introduced. Environmental Humidity Under 90% RH (Non-condensing) B2 Connect to braking resistor
Conditions
„ Be sure to remove all input power from the braking unit including drive Altitude Under 1,000m above sea level DC (+) input. Connect to “P2” or “P” terminal of drive and
P/B1
before servicing. connect to braking resistor
Cooling Self-cooling
„ Wait at least 10 minutes before servicing and check the residual voltage.
„ Service only qualified personnel. 2) Control Terminals

LG Industrial Systems
2. Fire
3. Installation
„Environmental Conditions
1) Do not mount the unit in direct sunlight. Isolate the unit from excessive vibration.
IN+ -
IN- OUT+ OUT-
- 30B 30C 30A
! CAUTION 2) Protect the unit from moisture, dust, metallic particles, corrosive gases and
liquids. Install the units on a non-flammable material and as smooth as possible.
„ Mount the braking unit and resistor on a non-flammable material.
Terminal Function
3) In case of installing many units in a panel, consider the air flows for power
Installing them on a flammable material may cause a fire.
dissipation. (see below figures for proper installation) IN+ Slave turn on signal input (when “Slave Mode” selected)
„ Do not connect the braking resistor directly to the DC terminal (P2, N) of
IN- Slave turn on signal input (when “Slave Mode” selected)
the drive. This can cause a fire.
OUT+ Slave turn on signal output (when “Master Mode” selected)
3. Injury OUT- Slave turn on signal output (when “Master Mode” selected)
DB Unit or 30A Fault signal output
DB Resistor
! CAUTION 30B 30A : Normal open contact
DB Unit or 30C 30B : Normal close contact, 30C : Common terminal
„ Do not apply voltage to the terminals higher than the voltage specified in DB Resistor DB Unit or
DB Resistor (Refer to sec. 7 for details of Master/Slave Operation )
the manual. This can cause damage and burst of the unit.
„ Be sure to connect wires to the correct terminal. Especially, ensure the
polarity of DC power terminal. Otherwise, damage and burst of the unit
5. Terminal Wiring
„ The SV-iH series have two kinds of power terminal configurations. Make sure
may occur. GOOD BAD
the wiring according to drive capacity.
„ Do not touch the resistor right after the power is turned off. The resistor is still <<Installing units in a panel>>
„ SV030iH-4, SV037iH-4, SV045iH-4, SV055iH-4 units do not provide terminals for
hot.
DC reactor connection.

4. Other Instructions Cooling

fan 1) Wiring Drive, DB unit and DB resistor other than SV030/037/045/055iH-4

! CAUTION DB unit
„ Do not operate the unit if enclosure damaged. Common bus bar
DB Unit or DB Unit or
„ Prevent any wire fragments, metallic particles from dropping during DB Resistor DB Resistor G N B2 P/B1
installation.
P1 Drive
Air flow
P2

GOOD BAD N

<<Fan location in a panel>>

B2 B1
LGIS constantly endeavors to improve our products so that information in this manual
is subject to change without notice.

Ver. 1.3 1999. 7

DB resistor
 2) Wiring Drive, DB unit and DB resistor for SV030/037/045/055iH-4 * ) The SV030/037/045/055DBH-4 units provide only terminal “P” instead of terminal 2) Combination of 200V Class Units
“P1” and “P2”. Please refer to “2) Wiring Drive, DB unit and DB resistor for ▶ Drive Capacity: 30[kW] ~ 37[kW] ▶ Drive Capacity: 45[kW] ~ 55[kW]
DB unit SV030/037/045/055iH-4” for correct wiring.

G N B2 P/B1 Drive Drive

„ Use twist wire shorter than 10m between drive, DB unit and DB resistor. POWER ▶ POWER LED (Green)
„ In case of master/slave operation, the control wire should be shorter than 2m with RUN ▶ RUN LED (Green)
G
Drive twist wire. OHT ▶ OHT LED (Red)
P
„ Be sure to earth terminal “G” of drive and DB unit. SV037DBH-2 DB Unit SV037DBH-2 DB Unit DB Unit SV037DBH-2 OCT ▶ OCT LED (Red)
N
„ Wire Size:
DB units Wire size
B2 B1
200V Class SV037DBH-2 14 ㎟ (AWG 6)
SV037DBH-4 7.5 ㎟ (AWG 8) DB DB DB 10. Dimensions
DB resistor 400V Class Ω , 5kW
3Ω Ω , 5kW
3Ω Ω , 5kW
3Ω
Resistor Resistor Resistor
SV075DBH-4 14 ㎟ (AWG 6)
Units: [mm]
3) Wiring Drive, DB unit, DB resistor and DC reactor 7. Master / Slave Operation
1) In case of parallel operation of two braking units, the one must be set at “Master” 2) Combination of 400V Class Units Net weight: 5.4 lbs
DB unit ▶ Drive Capacity: 30[kW] ~ 37[kW] ▶ Drive Capacity: 45[kW] ~ 75[kW] 80
and the other at “Slave”. (When one braking unit is operated it must be set at
2 - Ø5.5
5.5
G N B2 P/B1 “Master” : Factory default – “Master”)
2) How to set to Master (on PCB)
P1 „Set the “Select Switch S1” as below figure. Drive Drive
Drive
P2
OFF ON Dynamic Braking Unit
N
SLAVE
SV037DBH-4 DB Unit DB Unit SV075DBH-4
B2 B1 MASTER
DC
reactor POWER
DB resistor 3) How to set to Slave (on PCB)
RUN

231.5
„Set the “Select Switch S1” as below figure.

245
258
OHT
DB DB DB
Ω , 5kW
12Ω Ω , 5kW
12Ω Ω , 5kW
12Ω
Resistor Resistor Resistor OCT
6. Basic Wiring OFF ON

SLAVE
1) Single Operation
MASTER
▶ Drive Capacity: 90[kW] ~ 160[kW]

MCCB Drive
4) Connection between Master and Slave
R U „Connect “OUT+” terminal of Master to “IN+” terminal of Slave and “OUT-”
Max. 5m Drive
Input S V IM Motor terminal of Master to “IN-” terminal of Slave.

12
Power

5
T W 5.5
15
80
P1* 27
B2 B2 B1 DB Unit SV075DBH-4 DB Unit SV075DBH-4
123
Max. 2m 130
P2* P/B1 OUT- OUT-
CND2 CND2
30A TH1 OUT+ OUT+
N N MASTER PCB SLAVE PCB
Thermal
30B (Normal close) IN- IN-
G G CND1 CND1
30C TH2 IN+ IN+ DB DB DB DB
DB unit DB resistor Resistor Resistor Resistor Resistor
Max. 5m

Ω , 5kW
12Ω Ω , 5kW
12Ω Ω , 5kW
12Ω Ω , 5kW
12Ω
2) Master/Slave Operation

8. Combination of DB Units according to Drive Capacity

75
Drive 9. Display LED and Fault Reset
MCCB
R U 1) Combination of Braking Units (SV-iH Series)
Input S V IM Motor „ 200V Class The DB Unit have four LEDs on the frontcover. The green LEDs display main power input
Power and braking operation. The red LEDs display fault status of the unit.
T W Drive Type SV030iH-2 SV037iH-2 SV045iH-2 SV055iH-2

Braking Unit SV037DBH-2 SV037DBH-2 × 2 sets

P1* Display Function
B2 B2 B1 Braking Resistor Ω , 5kW
3Ω Ω , 5W × 2 sets
3Ω
P2* P/B1 This LED is turned on when the input power of the unit is
Applicable Motor 30kW 37kW 45kW 55kW POWER
-
OUT- TH1
N N introduced.
OUT+ Thermal
G (Normal close) RUN This LED is turned on when the unit is in the braking operation.
G „ 400V Class
TH2
SV030 SV037 SV045 SV055 SV075 SV090iH ~ This LED is turned on and cut off (trip) the output when the heat
DB unit DB resistor Drive Type OHT
iH-4 iH-4 iH-4 iH-4 iH-4 SV160iH-4 sink of the unit is over heated.
Max. 2m SV075DBH-4 This LED is turned on when an excessive current flows through
Braking Unit SV037DBH-4 SV075DBH-4 OCT
× 2 sets the IGBT and the unit cut off the output to protect the unit
Max. 5m
Braking Ω , 5kW
12Ω
B2 B2 B1 Ω , 5kW
12Ω Ω , 5kW × 2 sets
12Ω
P/B1 Resistor × 4 sets
: Power terminal TH1 Applicable 90kW
: Control terminal N Thermal 30kW 37kW 45kW 55kW 75kW
: Twist wire (Normal close) Motor ~160kW
IN+
G
-
IN- TH2 zSee below for the combination of DB Units and DB resistors.

DB unit DB resistor zWhen using DB units above 160kW contact LGIS or your distributor.