o 10. a cia aks DOCUMENT No. RS ADDITIONAL TECHNICAL —_ag46.000-16-43-ATR.3013 ee REQUIREMENTS Rev. A Page 2013 ADDITIONAL TECHNICAL REQUIREMENTS (FLANGES- CS) Vendor to note that no correspondence whatsoever shall be entered into or entertained after the bid submission. Vendor shall furnish quotations only for those items, for which he is approved by EIL and which he can supply strictly as per MR specifications. No technical details of any nature shall be included in the offer. If the offer contains any technical deviation or clarification or stipulates any technical specifications (even if in line with the MR requirements), the offer shall be liable for rejection The submission of prices by the vendor shall be construed to mean that he has confirmed compliance with all technical specifications of the corresponding item(s), Bidders shall ensure compliance to all the specifications/documents as per “List of Attachment’ attached with the Material Requisition a) Additional Technical Requirements, A945-000-16-43-ATR-3013. ») Technical Notes for Flanges, Spectacle blinds and drip rings, 6-44-0053. ©) Inspection and Test Plan for Flanges, Spectacle blinds and drip rings, 6-81-0006. d) Standard specification for positive material identification (PMI) at Supplier's work, 6-81-0001 ) Specification for Quality Management System Requirements from Bidders, 6-78-0001 f) Specification for Documentation Requirements from Suppliers, 6-78-0003, 9) Standard for spacers & Blinds > 26" (150#, 300# & 600# FF), refer ElL ‘standard no.7-44-0162 Rev 4. h) Standard for spacers & Blinds > 26” (for AWWA Flanges), refer EL standard no.7-44-0164 Rev 0. i) Requirements for Wet H2S services (AXN1, AXN2, AXN3 & AXN4) applicable to carbon steels, A945-6-44-0083. Material specified with requirements of “H2" (ie. HYDROGEN SERVICE) shall meet the requirements specified in Technical notes for Flanges, Spectacle blinds and drip rings, 6-4-0053 Material specified with requirements of "NACE" shall meet the requirements specified in Technical notes for pipes, 8-44-0053, For items specified under "NAC4" (i.e. NACE+ H2), shall meet the requirements of NACE and H2 service as specified in the Technical notes for pipes, 6-44-0053 For Spacers & Blinds where Job standard is specified, refer EIL Std No. 7-44- 0162 Rev.4 This MR is a Block MR. Bidder shall carefully read Note 6 & 7 of the MR top sheet. Format Ne EL 1647-1624 Rev. 1 Copyright EL ~All nights reservedREQUIREMENTS FOR WET —_Jo8 SPECIFICATION No. 29,2 HAZE ZB ENGNEERS. H2S SERVICES A945-6-44.0083 Rev. 0 SIBEEIEISICS SNDUNUINITED (a xnvt AXN2,AXNS & AXN4) APPLICABLE TO CARBON Page tof STEELS REQUIREMENTS FOR WET H2S SERVICES (AXNI1, AXN2, AXN3 & AXN4) APPLICABLE TO CARBON STEELS ° toaa7 ISSUED AS JOB SPECIFICATION RR vsu aK emacs Prepared Checked — Approved ar Forges by ) 5 Copyright IL ~All ights reservedREQUIREMENTS FOR WET —_Joa SPECIFICATION No. Sorcha) ENGINEEY gf ios “NDIA LIMITED H2S SERVICES ‘A945-6-44.0089 Rev. 0 See EE MT ax ARNZAXNG BAXNA) APPLICABLE TO CARBON Page 2ot4 oe STEELS 1.0 GENERAL This document defines job specific requirements for NACE items under AXN1, AXN2, AXN3 & AXN4 for Carbon Steels & Alloy Steels, 20 REQUIREMENTS OF ‘AXN1", ‘AXN2' ‘AXN3'-AND ‘AXN4’ ITEMS APPLICABLE TO CARBON STEELS 2.4 All'AXN1' Carbon steel items shall meet the following requirements: @) —_ Requirements as per NACE MRO103 b) Requirements for Carbon Steels ‘Wet H2S Resistant’ as elaborated in the document. 2.2 All'AXN2 Carbon steel items shall meet the following requirements: 3.0 a) Requirements as per NACE MRO103 b) Requirements for Carbon Steels ‘Wet H2S Resistant’ as elaborated in the document ©) Special requirements for Hydrogen service as defined in Technical Notes for respective item, All ‘AXN3' Carbon steel items shall meet the following requirements: a) Requirements as per NACE MRO103 b) Requirements of ‘Carbon Steels 'HIC Resistant’ as elaborated in the document. All ‘AXN4’ Carbon steel items shall meet the following requirements: a) Requirements as per NACE MR0103._ ») Requirements of Carbon Steels “HIC Resistant’ as elaborated in the document. = ©)" Special requirements for Hydrogen service as defined in Technical Notes for respective item, end & REQUIREMENTS OF CARBON STEELS ‘WET H2S RESISTANT’ Following are the design requirements for Carbon Steels 'Wet H2S resistant’: - Carbon steel must be Fully Killed Carbon Steel type, - Hardness of the base metal shall be below 22HRC or 237HB, - Ni content less than 1%, - Carbon content shall be 0.20% maximum, - Plate material shall be supplied in Normalized condition, regardless of thickness, - Typical limitation of Carbon Equivalent are the following: Coa lower than 0.42% for thicknesses below 2° Cas lower than 0.45% for thicknesses above or equal to 2" With Coq = C+ Mn/6 + (Cr+ Mo + VVI5 + (Ni + CUS, - Thermal Stress Relieving required for all welds (PWHT), even if I required by code, not Format No. 8:00-0001-F1 Rev ‘CopyighT ET. Al igs reservedREQUIREMENTS FOR WET Jos SPECIFICATION No. SGlfelzreT SD ENGINEERS cite IDIA LIMITE H2S SERVICES ‘AG45-6-44-0083 Rev. 0 Sear es SNA UTED (AXN1,AXN2,AXN3 &AXNA) APPLICABLE TO CARBON Page 3014 STEELS a4 40 44 42 - Thermal Stress Relieving required for cold bend zones producing outer fiber deformation greater than 5%, even if it is not required by code, - Hardness of the production welds shall be lower than 200HB. Application to Plates (and Welded pipes) All the specifications given at clause 3.1 are applicable and shall be supplemented by following limitations: - Maximum allowable Phosphorus content 0.020% : ‘Maximum allowable Sulfur content 0.015%. . Welded pipes shall fulfil the same requirements as for plate material Application to Process Piping (SMLS) and accessories All the specifications given clause 3.1 are applicable and shall be supplemented by following limitations on impurities level: - Maximum allowable Phosphorus content 0.030% - Maximum allowable Sulfur content 0.020% Application to Flanges, Fittings and accessories All the specifications given clause 3.1 are applicable and shall be supplemented by following limitations on impurities level: - Maximum allowable Phosphorus content 0.030% Maximum allowable Sulfur content 0.025% oo REQUIREMENTS OF CARBON STEELS ‘HIC RESISTANT’ When "HIG" is specified, in addition to the recommendations relative to “Wet HS resistant steels’, the following requirements shall also be met ~= - Carbon steel made by vacuum degaissing process, ~ Oxygen content less than 0.0025% (target being 0.002%) - Calcium treatment, if any, shall be Ca/S ratio greater than 1.2 ~ __ Itis required to pass the NACE standard TM0264 (Evaluation of Pipeline and Pressures Vessels Steels for Resistance to Hydrogen-Induced Cracking) by using the acidified test solution A specified in NACE standard TMO177 (Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and Stress Corrosion Cracking in HeS environments) with Crack Length Ratio (CLR) lower than or equal 5 % : Mill test reports shall include the values for the crack length ratio (CLR), crack sensitivity ratio (CSR) and crack thickness ratio (CTR) as defined in NACE standard TM0284 and also carbon equivalent (CE). — Application to Plates and Welded pipes All the specifications given at clause 4.1 are applicable and shall be supplemented by following limitations on impurities level: Format No @00:0001-F1 Rev 0 opyigh EL Al igs reservedREQUIREMENTS FOR WET ——_ Joa SPECIFICATION No. FG zre a ENGI oRarbises © NGA tine H2S SERVICES ‘A946-6-44.0089 Rev. 0 Soseswetern”(AXNA,AXN2,AXN3 &AXNA) APPLICABLE TO CARBON Page 40f4 STEELS - Maximum allowable Phosphorus content 0.010% (target 0.008%) - Maximum allowable Sulfur content 0.002% (0.007% if inclusion shape controlled by calcium treatment) - Welded pipes, if any, shall fulfil the same requirement as for plate material 4.3 Application to Flanges, Fittings and accessories All the specifications given at clause 4.1 are applicable and shall be supplemented by following limitations on impurities level - Maximum allowable Phosphorus content 0.025% - Maximum allowable Sulfur content 0.020% 44 Application to Process Piping and accessories - Basically, specification dedicated to the HIC resistant steels is not to be applied, on process pipes provided that these latter are seamless type. For seamless piping only "wet H2S resistant’ steel specification shall then be applied However, welded pipe, if any, shall fulfil the same requirements as for plate material Format No 600-0001-F1 Rev. ‘Conyigh EL ~ Al nghis raeerved