ESIE99-03

BMS

Gateway

t 1 2
ou m m t
int e ar ar se
pr lin al al rx tx re

Serial module

µchiller compact

4899

Service Manual
BMS option for Daikin water chillers
Gateway Address card
EKBMSMBA EKAC10A/30A/60A/120A
EKBMSBNA
ESIE99–03

Table of Contents
1
1 Introduction

1.1 About This Manual ........................................................................................................ v

1.2 Building Management System (BMS) .......................................................................... vi

Part 1
System Outline
3
1 System Outline

1.1 What Is in This Chapter?........................................................................................... 1-3

1.2 Communication Outline............................................................................................. 1-4
1.3 Product Range .......................................................................................................... 1-6
4
1.4 Protocol and Data Transfer ....................................................................................... 1-7
1.5 Outline of the Gateway.............................................................................................. 1-8
1.6 Outline of the Address Card in kit EKAC10A .......................................................... 1-10
1.7 Outline of the Address Cards in the EKAC30A/60A/120A kits................................ 1-11

Table of Contents i
 ESIE99–03

Part 2
1 Installation

1 Installing and Connecting the System

1.1 What Is in This Chapter? ...........................................................................................2-3

1.2 Connecting an Address Card in the Serial Line .........................................................2-4
1.3 Installing the Address Card EKAC10A.......................................................................2-5
1.4 Connecting the Address Card EKAC10A to the Controller ........................................2-6
1.5 Connecting the Address Card EKAC10A to the Transfo ...........................................2-7
1.6 Installing the Address Card EKAC30A/60A/120A......................................................2-8

3 1.7 Connecting the Address Card EKAC30A/60A/120A to the Field Rail........................2-9

1.8 Connecting the Gateway to the Configuration Computer ........................................2-10
1.9 Connecting the Gateway to the BMS.......................................................................2-11

2 Configuration
4
2.1 What Is in This Chapter? .........................................................................................2-13
2.2 Gateway Hardware Configuration............................................................................2-14
2.3 Gateway Software Configuration (MS–DOS program) ............................................2-17
2.4 How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller .2-19
2.5 Settings: Direct and User Parameters in the Small Daikin Controller ......................2-20

5 2.6 How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller .2-22
2.7 e User Settings Menu in the Large Daikin Controller ............................................2-23

ii Table of Contents
ESIE99–03

Part 3
Functional Description 1

1 General

1.1 What Is in This Chapter?........................................................................................... 3-3

1.2 Generalities on the Protocols .................................................................................... 3-4
1.3 References to ASHRAE Manual of the BACnet Protocol.......................................... 3-5

2 Implemented Commands in the Gateway 3

2.1 What Is in This Chapter?........................................................................................... 3-7
2.2 Protocol ..................................................................................................................... 3-8
2.3 Implemented Commands .......................................................................................... 3-9

4
3 Database

3.1 What Is in This Chapter?......................................................................................... 3-11

3.2 Database creation ................................................................................................... 3-12
3.3 The Address Card EKAC10A Database ................................................................. 3-16
3.4 The Address Card EKAC30A Database ................................................................. 3-18 5
3.5 The Address Card EKAC60A Database ................................................................. 3-21
3.6 The Address Card EKAC120A Database ............................................................... 3-24

Table of Contents iii

 ESIE99–03

Part 4
1 Troubleshooting

1 Troubleshooting

1.1 What Is in This Chapter? ...........................................................................................4-3

1.2 Fault Indications.........................................................................................................4-4
1.3 Troubleshooting .........................................................................................................4-6

3 Appendix A
Drawings

4 Index

iv Table of Contents
ESIE99–03 Introduction

1 Introduction

1.1 About This Manual

Introduction The purpose of the Daikin Gateway and address cards is to connect the Daikin water chillers to a larger
Building Management System (BMS).

There are two different Gateways:

3
■ EKBMSMBA to connect with a system using Modbus-Jbus protocol
■ EKBMSBNA to connect with a system using BACnet protocol.

There are 2 different types of address cards:

■ The first card is only used in kit EKAC10A. 4
■ The other card is used in the EKAC30A, EKAC60A and EKAC120A kits.

Before starting up the system for the first time, ensure it has been properly installed.

You will find the following tools at the back of the manual:
■

■
A list of drawings. Refer to Appendix A Drawings.
An index. Refer to Index.
5
Usage of the The present manual gives you all the information you need to do the set up and the troubleshooting
manual related to the BMS option for Daikin water chillers. It is intended for and should only be used by
qualified engineers. It is not intended to replace technical know-how acquired through training and
experience.

Using icons Icons are used to attract the attention of the reader to specific information. The meaning of each icon
is described in the table below:

Type of
Icon Description
information

Note A ‘note’ provides information that is not indispensable, but may

nevertheless be valuable to the reader, such as tips and tricks.

Caution A ‘caution’ is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get an
unexpected result or has to restart (part of) a procedure.

Warning A ‘warning’ is used when there is danger of personal injury.

Reference A ‘reference’ guides the reader to other places in this binder or in this
manual, where he/she will find additional information on a specific
topic.

v
 Introduction ESIE99–03

1.2 Building Management System (BMS)

1
Introduction As buildings, plants or other sites become too large to control manually, the need for automatic
distance control becomes more important. Building Management Systems (BMS) were developed to
have a centralized overview of complete sites.

In general, control of lights, elevators, water supply, air conditioning, power consumption, etc. can be
controlled by one control system.

Communication To implement correct communication between the connected subsystems and the control system, the
same communication protocol must be used.

3 Daikin BMS option The Daikin BMS option makes it possible to connect the Daikin chillers to a larger control system. The
tools necessary for this communication are the Gateway and the address cards.

After installing address cards and Gateway, the BMS must be programmed to be able to control and
monitor the chillers through the Gateway. To enable this configuration, individual parameters and
relative addresses of the chillers are described in this manual.

4 Illustration The illustration below gives an example of a centralized building control by a BMS.

BMS water supply

lights
elevators
...
5
Gateway

pr
int
ou
t

lin
e
alar
m
1
alar
m
2
rx tx re
se
t Gateway
Serial module

µchiller compact

Daikin chiller

Daikin chiller

Daikin chiller

vi
ESIE99–03

1
Part 1
System Outline

Introduction The purpose of this part is to describe the communication network outline and the outline of the
individual parts.
3
Overview This part contains the following chapter:

chapter See ...

1 – System Outline page 1-3 4

Part 1 – System Outline 1–1

 ESIE99–03

11

1–2 Part 1 – System Outline

ESIE99–03 System Outline

Part 1
1
1 System Outline

1.1 What Is in This Chapter?

Introduction The purpose of this chapter is to display a communication network example, to display the Gateway
and address card outline and to display the applicable Daikin chillers’ software versions.
3
Overview This chapter covers the following topics:

Topic See ...

1.2 – Communication Outline page 1-4

1.3 – Product Range page 1-6 4

1.4 – Protocol and Data Transfer page 1-7

1.5 – Outline of the Gateway page 1-8

1.6 – Outline of the Address Card in kit EKAC10A page 1-10

1.7 – Outline of the Address Cards in the EKAC30A/60A/120A kits page 1-11 5

Part 1 – System Outline 1–3

 System Outline ESIE99–03

1.2 Communication Outline

11
Introduction The communication between Gateway and address cards is possible in Carel protocol. The
communication between Gateway and BMS is possible in Modbus-Jbus or BACnet protocol.

The chillers, address cards and the Gateway are Daikin parts. The other equipment must be field
supplied.

Communication The illustration below shows a communication outline example.

outline example
BMS
water supply
lights
3 ...
elevators

Modbus-Jbus or
Field supplied equipment BACnet protocol
Daikin supplied equipment Gateway
Gateway

t 1 2
ou t
nt rm rm

4
e se
pri lin ala ala rx tx re

Serial module

µchiller compact

Address card Configuration

EKAC10A PC
EUWY10HCW1 or
EUWA12HDZW1 or ...
5

Address card
EKAC30A/60A Carel protocol
EUWA35HDZW1 or
EUW*100KXY1 or
EUWAT50KAY1 or ...

Address card
EUWA200KX or EKAC120A
EUW(*)120KX or ...

1–4 Part 1 – System Outline

ESIE99–03 System Outline

Parts and
description
The table below gives a description of the different parts of the communication outline:
1
Part Description

BMS The Building Management System is the customer’s control unit. Refer to
‘Building Management System (BMS)’ on page vi.

Gateway The Gateway is necessary as an interface between the chillers and the BMS.
It translates the Carel protocol, which is used by the address cards to the
Modbus-Jbus or BACnet protocol, used by the BMS. Refer to ‘Outline of the
Gateway’ on page 1-8.

Address Card The EKAC10A is a small module that should be clicked on a DIN-rail of the
EKAC10A chiller. It enables the chiller to communicate with the Gateway. Refer to ‘Out-
line of the Address Card in kit EKAC10A’ on page 1-10.

Address card
EKAC30A/60A
The EKAC30A/60A is a small electronic board that must be attached to the
main electronic board of the chiller. It enables the chiller to communicate with
3
the Gateway. Refer to ‘Outline of the Address Cards in the
EKAC30A/60A/120A kits’ on page 1-11.

Address Card The EKAC120A are two small electronic boards that must be attached to the
EKAC120A two electronic boards of the chiller. It enables the chiller to communicate with
the Gateway. Refer to ‘Outline of the Address Cards in the
EKAC30A/60A/120A kits’ on page 1-11. 4
Configuration PC The configuration PC is only necessary for configurating the Gateway. Once
this is done, it must be removed. Refer to ‘Connecting the Gateway to the
Configuration Computer’ on page 2-10.

Part 1 – System Outline 1–5

 System Outline ESIE99–03

1.3 Product Range

11
Introduction From this series onwards, all Daikin chillers can be connected to a supervisory BMS.

To make it possible to connect 5–12HP chillers to a BMS system, a complete redesign of the switchbox
and the controller had to be done. This means that not on all chillers 5–12HP BMS is applicable.

The only changes for the larger chillers were made in the software. During the first year of production,
the chillers were not equipped with BMS-applied software. To ensure that the chiller is usable for the
BMS the software version must be checked first.

To change the EPROM for the correct software, refer to "Procedure for the Changing of the PCB" in
the relevant Daikin chiller service manual.

3 Address cards The table below displays the product range of the address cards:

Number of
Address card kit
Applicable chillers Software version addresses
name
per chiller

EKAC10A EUWA5-12H(C/D)(Z) – 1
4 EUWY5-10H(C/D)

EKAC30A EUWA15-30(35)HD(Z) EPDAIECHOA 1

V2.012 or later
EUWY15-30HD

EKAC60A EUWA*40-60KA EPDAIECHLA 1

5 EUWA*40-60KAX
V2.012 or later

EUW*40-100KX EPDAIECHWA
V2.012 or later

EKAC120A EUWA*80-120KA EPDAIECHPA 2

V2.012 or later
EUWA*80-120KAX

EUWA*160-200KX EPDAIECHZA
V2.012 or later
EUW*120-200KX

Gateway The table below displays the two different Gateways:

Communication is possible
Gateway name Supported protocol
with maximum ... addresses.

EKBMSMBA Modbus-Jbus 16

EKBMSBNA BACnet 8

1–6 Part 1 – System Outline

ESIE99–03 System Outline

1.4 Protocol and Data Transfer

1
Introduction The communication between the Daikin chillers and the supervisory BMS is achieved in two steps with
a different communication protocol:
■ in Carel protocol between the address cards and the Gateway
■ in BACnet or Modbus-Jbus protocol between the Gateway and the BMS.

BACnet and There are two major differences between the BACnet system and the Modbus-Jbus system:
Modbus-Jbus
differences BACnet system Modbus-Jbus system

The Gateway uses a standard RS-232 The Gateway uses a standard RS-232
(Point-to-Point) to communicate with the super-
visory BMS.
(Point-to-Point) or RS-485 (multidrop) to com-
municate with the supervisory BMS. 3
The Carel standard permits up to eight address The Carel standard permits up to 16 address
card connections to the Gateway. card connections to the Gateway.

Address of the The Gateway can be identified by the supervisor through the assignment of a univocal address within
Gateway the Modbus-Jbus and the BACnet network. The address of the Gateway is programmable during the
configuration.
4
Refer to ‘Gateway Software Configuration (MS–DOS program)’ on page 2-17.

Master-slave The management of the communication occurs in accordance with a master-slave structure in polling,
where the Gateway is the master and the address cards are the slaves. 5
The variable For each address card it is possible to manage up to:
database of each
■ 128 analog variables
address card
■ 128 integer variables
■ 200 digital variables.

The chillers’ variable databases are used as the point of reference for the supplier of the supervisory
BMS to assign a suitable meaning to the variables.

The variables can be read and/or written by the supervisory BMS according to the connected chiller
and/or the application program being used.

The supervisory BMS can’t assign a value to a variable in real mode. The command would be
ineffective.

The variables requested from the supervisory BMS, but not available in the chiller with installed
address card, are sent from the Gateway to the supervisory BMS with the value 0. The supervisory
BMS will have to manage them properly.

Refer to ‘Database’ on page 3-11.

Part 1 – System Outline 1–7

 System Outline ESIE99–03

1.5 Outline of the Gateway

11
Introduction The Gateway is the interface between the chillers’ address cards communicating in Carel protocol and
a supervisory BMS communicating in Modbus-Jbus or BACnet protocol.

The Gateway should be installed indoors, next to the BMS.

Gateway kit The Gateway kit consists of the following parts:

■ one Gateway
■ one PC diskette with an MS-DOS-formatted program for the initial configuration of the Gateway
■ one Cable terminal (resistor 120 Ω 1/4 W).

3 Illustration The illustrations below display a general overview of the Gateway and its dimensions.

DIMENSIONS
130
Gatew 226

4 ay
52

t
y

se
ewa

re
Gat 18

tx
m
1

rx
ar
m
al
ar
ut

al
e
to

lin
in
pr

20
20
5 105.4
7
166

FRONT VIEW REAR VIEW

Gateway

t 1 2
ou m m t modem config.
int e ar ar se cod.
pr lin al al rx tx re

rs422/485 Carel Net. relay fuse

Front view buttons The table below shows the different front view buttons:

Button Function

print out No function

reset It will reset the Gateway and restart the internal configuration
and external inquiry process of the address cards.

1–8 Part 1 – System Outline

ESIE99–03 System Outline

Front view LED

indicators
The table below describes the different LED indicators:
1
LED Colour indicates that ...

line yellow The power supply is on

alarm 1 red An error in the configuration has been stored in

the buffered RAM

alarm 2 red A malfunction in the communication between

the Gateway and the address card has occured,
probably due to an inconsistency with the initial
configuration

rx green Communication is OK (flashing)

tx green Communication is OK (flashing) 3

Refer to ‘Fault Indications’ on page 4-4.

Connections The table below shows the different connectors:

Connector name Type Connect to ...

Refer to ...
4
modem 9-pin BMS/supervisory system with ‘Connecting the Gateway to
male RS-232 standard the BMS’ on page 2-11

RS-422/485 9-pin BMS/supervisory system with ‘Connecting the Gateway to

female RS-485 standard the BMS’ on page 2-11
5
config. 9-pin Configuration PC or terminal ‘Connecting the Gateway to
male the Configuration Computer’
on page 2-10

Carel Net. 9-pin Address cards with RS-485 ‘Connecting an Address Card
female standard in the Serial Line’ on page 2-4

fuse – ■ fuse for 240 or 120 VAC page 2-16

■ fuse for 24 VAC

Technical data ■ Intel 8032 microprocessor, 12 MHz

■ 240 VAC factory standard power supply (can be changed into 24 VAC or 120 VAC (1))
■ Resident program, EPROM, 64 KB

(1) Refer to ‘Changing to 24 or 120 VAC’ on page 2-15.

Part 1 – System Outline 1–9

 System Outline ESIE99–03

1.6 Outline of the Address Card in kit EKAC10A

11
Introduction The address card EKAC10A will enable the chillers EUWA5-12H(C/D)(Z) and EUWY5-10H(C/D) to
communicate with the Gateway.

Address card kit The address card kit consists of:

■ one address card (type EKAC10A)
■ one connection cable to the chiller’s controller
■ one connection cable + one fused connection cable (power supply).

Illustration The illustration below shows the dimensions of the address card EKAC10A.
3
Serial module

88 44
µchiller
4 compact

70 64

5 Connections on the The address card, installed on the chiller’s DIN rail (1), has to be connected to:
address card
■ the chiller’s transfo for power supply (2)
■ the Gateway or another address card in the serial line (3)
■ the chiller’s controller (4).

(1) Refer to ‘Installing the Address Card EKAC10A’ on page 2-5.

(2) Refer to ‘Connecting the Address Card EKAC10A to the Transfo’ on page 2-7.

(3) Refer to ‘Connecting an Address Card in the Serial Line’ on page 2-4.

(4) Refer to ‘Connecting the Address Card EKAC10A to the Controller’ on page 2-6.

1–10 Part 1 – System Outline

ESIE99–03 System Outline

1.7 Outline of the Address Cards in the EKAC30A/60A/120A kits

1
Introduction The address card in the EKAC30A/60A/120A kits will enable the Daikin chillers to communicate with
the Gateway.

Address card kits The table below gives the address card kits and the applicable chillers:
and applicable
chillers The address card kit ... consist of ... Applicable chillers

EKAC30A ■ one address card with connector EUWA15-30HD(Z)

EUWY15-30HD
■ one connection wire to field rail.

EKAC60A ■ one address card with connector EUWA*40-60KA

■ one connection wire to field rail.
EUWA*40-60KAX
EUW*40-100KX 3
EKAC120A ■ two address cards with connectors EUWA*80-120KA
EUWA*80-120KAX
■ one connection wire to field rail
EUWA*160-200KX
■ one connection wire for connecting EUW*120-200KX
PCB A to PCB B.
4
Illustration The illustration below shows the dimensions of the address cards EKAC30A/60A/120A.

M1

5
GROUND

RX+/TX+

RX-/TX-

43

JS2

5 70 5

Connections into To connect the address card into the serial line the following connections have to be made:
the serial line
■ from the address card to the chiller’s field rail (1)
■ from the field rail to the Gateway or another address card in the serial line (2).

(1) Refer to ‘Connecting the Address Card EKAC30A/60A/120A to the Field Rail’ on page 2-9.

(2) Refer to ‘Connecting an Address Card in the Serial Line’ on page 2-4.

Part 1 – System Outline 1–11

 System Outline ESIE99–03

11

1–12 Part 1 – System Outline

ESIE99–03

4
Part 2
Installation
2

Introduction The purpose of this part is to tell you how to install, connect and configurate the system. The chillers’
set up may differ slightly depending on the model.
3
Refer to the relevant Daikin chiller service manual if the screens described in this manual differ too
much from the screens on the chiller’s controller.

Overview This part contains the following chapters:

4
Chapter See ...

1 – Installing and Connecting the System page 2-3

2 – Configuration page 2-13

Part 2 – Installation 2–1

 ESIE99–03

2–2 Part 2 – Installation

ESIE99–03 Installing and Connecting the System

Part 2
1
1 Installing and Connecting the System

2
1.1 What Is in This Chapter?

Introduction The purpose of this chapter is to tell you how to set up the system. The troubleshooting chapter refers
to this chapter to check correct installation and wiring.
3
Precautions

Observe the following precautions:

■ Do not install the Gateway near power cables or radio-transmitting sources.

■ Do not touch the electronic components with your fingers when manipulating internal jumpers.
Thus, you will prevent stray currents, which could irreparably damage the components.
4
■ Earth the Gateway casing to the stud identified by the appropriate yellow label.
■ Connect all wires correctly because erroneous connection could damage the entire system.
■ Ensure that the Gateway is switched off prior to inserting the cables into the connectors.
■

■
Strictly follow the instructions on the use of the relevant program during the configuration phase.
Keep the communication cables to link the chillers away from power cables to avoid interference.
5
Before installing Before installing the Gateway ensure you have installed the address cards correctly. Follow the
the Gateway instructions in the installation manuals of the address cards or use the pages listed in the table below.

Overview This chapter covers the following topics:

Topic See ...

1.2 – Connecting an Address Card in the Serial Line page 2-4

1.3 – Installing the Address Card EKAC10A page 2-5

1.4 – Connecting the Address Card EKAC10A to the Controller page 2-6

1.5 – Connecting the Address Card EKAC10A to the Transfo page 2-7

1.6 – Installing the Address Card EKAC30A/60A/120A page 2-8

1.7 – Connecting the Address Card EKAC30A/60A/120A to the Field Rail page 2-9

1.8 – Connecting the Gateway to the Configuration Computer page 2-10

1.9 – Connecting the Gateway to the BMS page 2-11

Part 2 – Installation 2–3

 Installing and Connecting the System ESIE99–03

1.2 Connecting an Address Card in the Serial Line

1
Introduction An address card (EKAC10A) or the field rail of an address card (EKAC30A/60A/120A) can be
connected to:
■ the Gateway
■ another address card.
2 The serial line must be terminated with the resistor (120 Ω 1/4 W) between the TX/RX+ and
TX/RX- terminals of the address card situated at the end of the network.

Example The illustration below shows you a possible serial line connection to the Gateway.

3 GROUND
to serial line
GND TX+RX+ TX-RX-
EKAC10A Gateway

RX+/TX+
RX-/TX-
1 2 3
Serial module

µchiller compact
modem config.

rs422/485 Carel Net. relay fuse

45
1
EKAC30A
4 screw connector
197198199
9-pole male
197 198 199
field rail connection

5
Connecting an The table below shows where address cards must be connected in the serial line:
address card in the
serial line then connect the address card (EKAC10A) or the field
If the chiller is…
rail of the address card (EKAC30A/60A/120A) to ...

the first in line, the Gateway connector ’Carel Net.’.

the sole connection, the Gateway connector ’Carel Net.’.

not the sole connection and is not another address card or another field rail.
the first in line,

If you have to connect two address cards or field rails, use AWG20 or AWG22 shielded couple type
cables.

Connections The table below shows you which connections must be made:

Gateway EKAC10A EKAC30A/60A/120A

9-pole male screw connectors field rail

1. GND 1. GND 197. GND

4. TX+ 2. RX+ 198. RX+

5. TX- 3. RX- 199. RX-

2–4 Part 2 – Installation

ESIE99–03 Installing and Connecting the System

1.3 Installing the Address Card EKAC10A

1
Introduction Before the address card EKAC10A can be connected in the serial line, the EKAC10A module must be
installed on the chiller’s DIN-rail.

Installing the The illustration below shows you how to install the address card EKAC10A.
address card
2
module
Serial

µchiller compa
ct

Installation Follow the steps in the table below to install the address card:
procedure
Step Action
4
1 Turn the power off.

2 Place the address card on the upper side of the omega rail.

3 Push the bottom side of the address card until you hear it click into place.
The address card is now locked onto the omega rail.
5
Removing the Follow the steps in the table below should you wish to remove the address card:
address card
Step Action

1 Turn the power off.

2 Release the grey clip at the bottom of the address card using a screwdriver.

3 Pull the bottom side of the address card upwards.

The address card is now free from the rail.

Part 2 – Installation 2–5

 Installing and Connecting the System ESIE99–03

1.4 Connecting the Address Card EKAC10A to the Controller

1
Introduction The address card EKAC10A must be connected to the chiller’s controller.

Installation Follow the steps in the table below to connect the address card to the controller:
procedure
2 Step Action Illustration

1 Push the crimp terminal of the connection wire

in the 7-pin header on the upper side of the
address card.

2 Disconnect the cable from the right upper

socket on the rear panel of the controller.
3

4
3 Insert the crimp terminal into the 7-pin socket
as indicated in the illustration.

4 Reconnect the cable into the right upper

socket.

2–6 Part 2 – Installation

ESIE99–03 Installing and Connecting the System

1.5 Connecting the Address Card EKAC10A to the Transfo

1
Introduction The address card EKAC10A must be connected to the chiller’s transfo for power supply.

Illustration The illustration below shows you how to connect the address card to the transfo.

2
12 11
G G0
power supply

Serial module

µchiller compact
3
50 51
fuse

50 51 4

Installation Follow the steps in the table below to connect the address card to the transfo:
procedure
Step Action
5
1 Connect screw connection 11 G0 on the address card to terminal 50 on the main rail. Use
the supplied unfused connection wire.

2 Connect screw connection 12 G on the address card to terminal 51 on the main rail. Use
the supplied fused connection wire.

Part 2 – Installation 2–7

 Installing and Connecting the System ESIE99–03

1.6 Installing the Address Card EKAC30A/60A/120A

1
Introduction Before the address card can be connected in the serial line, first it must be installed on the PCB(s).

Installing the The illustration below shows you how to install the address card EKAC30A/60A/120A.
address card
2

4 Installation Follow the steps in the table below to install the address card:
procedure for
EKAC30A/60A Step Action

1 Turn the power off before installing the address card.

2 Handle the address card by its edges as indicated in the illustration above.
5 3 Carefully place the address card with the socket into the 7-pin PCB header.

Installation Units with two circuits have two PCBs. You have to install an address card on each PCB.
procedure for
EKAC120A Follow the steps in the table below to install the address card:

Step Action

1 Turn the power off before installing the address card.

2 Handle the address card by its edges as indicated in the illustration above.

3 Carefully place the address card with the socket into the 7-pin PCB header (PCB A).

4 Repeat steps 2 and 3 to install the address card on PCB B.

5 Connect the address card of PCB A to the address card of PCB B as listed below. Always
use the same screw connectors.

Connections PCB A and PCB B of the chillers with 2 circuits must be connected as listed below:
between PCB A and
PCB B (EKAC120A) PCB A wire colour PCB B

GROUND red GROUND

RX+/TX+ white RX+/TX+

RX-/TX- brown RX-/TX-

2–8 Part 2 – Installation

ESIE99–03 Installing and Connecting the System

1.7 Connecting the Address Card EKAC30A/60A/120A to the Field Rail

1
Introduction The address card EKAC30A/60A/120A has to be connected to the field rail and this field rail has to be
connected in the serial line.

EKAC30A/60A to The figure below shows you how to connect the address card EKAC30A/60A to the field rail.
the field rail
2

GROUND
RX+/TX+
RX-/TX-
3

197198199 4
197 198 199 field rail terminal

EKAC120A of
PCB B to the field
The figure below shows you how to connect the address card EKAC120A of PCB B to the field rail. 5
rail PCB A PCB B

GROUND
RX+/TX+
RX-/TX-

197198199

197 198 199

field rail terminal

Connections of the Connect as listed below:

EKAC30A/60A/120A
Connection on the screw
wire colour Connection on the field rail
connector

GROUND grey 197

RX+/TX+ white 198

RX-/TX- brown 199

Part 2 – Installation 2–9

 Installing and Connecting the System ESIE99–03

1.8 Connecting the Gateway to the Configuration Computer

1
Introduction To configurate the Gateway, you must first make a connection between the Gateway and the
configuration computer. Disconnect the link to the PC after configuration.

Illustration The illustration below shows you how to connect the Gateway to the configuration computer.
2 Configuration PC 25-pin
female
73
2 Gateway

modem config.

rs422/485 Carel Net. relay fuse

9-pin 52 35
3 2

3 female

The wires 2 and 3 are crossed.

4 Different cables The configuration computer connection to the Gateway is made via the 9-pin male connector at the
back of the Gateway labelled ‘config.’. Two different cables can achieve connection:
■ a cable with a 9-pin female connector at both ends
■ a cable with one 9-pin female connector (to the Gateway) and one 25-pin female connector (to the
computer).
5 A program on a disk delivered with the kit can start the initial configuration once the cable connects
the Gateway to the computer.

Refer to ‘Gateway Software Configuration (MS–DOS program)’ on page 2-17.

Cable with one Make the connections as listed below:

25-pin female
connector Computer Gateway (connector labelled 'config.')

25-pin female cable end 9-pin female cable end

2. TX 2. RX

3. RX 3. TX

7. GND 5. GND

Cable with two Make the connections as listed below:

9-pin female
connectors Computer Gateway (connector labelled 'config.')

9-pin female cable end 9-pin female cable end

3. TX 2. RX

2. RX 3. TX

5. GND 5. GND

2–10 Part 2 – Installation

ESIE99–03 Installing and Connecting the System

1.9 Connecting the Gateway to the BMS

1
Introduction There are two possibilities for connecting the BMS to the Gateway:
■ using the RS-232 standard (for BMS using BACnet or Modbus-Jbus protocol)
■ using the RS-485 standard (only for BMS using Modbus-Jbus protocol).

Illustration RS-232 The illustration below shows you how to connect with RS-232.
2
25-pin 73
BMS
2 Gateway
female

modem config.

9-pin
female
52
3 2
35
rs422/485 Carel Net. relay fuse

The wires 2 and 3 are crossed.

4
RS-232 connection The RS-232 connection to the supervisory BMS in Modbus-Jbus and BACnet is standard. The
(Modbus-Jbus and Gateway using the BACnet protocol has no other options to make a connection with the BMS.
BACnet)
Make the RS-232 connection at the Gateway side to the 9-pin male connector labelled ‘modem’.

Connections depend on which cable you use. 5

Refer to the specifications of the supervisory BMS for other possible connection types. However, the
Gateway only manages the TX and RX signals.

A 25-pin female Make the connections as listed below:

connector
Supervisory system Gateway (connector labelled 'modem')

25-pin female cable end 9-pin female cable end

2. TX 2. RX

3. RX 3. TX

7. GND 5. GND

Two 9-pin female Make the connections as listed below:

connectors
Supervisory system Gateway (connector labelled 'modem')

9-pin female cable end 9-pin female cable end

2. RX 3. TX

3. TX 2. RX

5. GND 5. GND

Part 2 – Installation 2–11

 Installing and Connecting the System ESIE99–03

1 Illustration RS-485 The illustration below shows you how to connect with RS-485.

BMS Gateway

modem config.

rs422/485 Carel Net. relay fuse

45
1 9-pin
2 male

3 RS-485 connection
(only for
For connection between Gateway and BMS using the Modbus-Jbus protocol the possible connections
are listed below:
Modbus-Jbus)
Gateway (connector labelled
’RS-422/RS-485’)
Supervisory BMS
9-pin male cable end

4 The pinning from the supervisory BMS side is

omitted because it changes depending on the
1. GND

particular supervisory BMS being utilised. 4. TX+/RX+

5. TX-/RX-

5 The RS-485 connection diagram can only be used by Modbus-Jbus.

2–12 Part 2 – Installation

ESIE99–03 Configuration

2 Configuration
1
2.1 What Is in This Chapter?

Introduction The purpose of this chapter is to tell you how to configure the Gateway and how to address the chillers
2
with the controller.

Overview This chapter covers the following topics:

Topic See ...

3
2.2 – Gateway Hardware Configuration page 2-14

2.3 – Gateway Software Configuration (MS–DOS program) page 2-17

2.4 – How to Read or Adjust BMS Parameter Settings with the Small Daikin Control- page 2-19
ler

2.5 – Settings: Direct and User Parameters in the Small Daikin Controller page 2-20 4
2.6 – How to Read or Adjust BMS Parameter Settings with the Large Daikin Con- page 2-22
troller

2.7 – e User Settings Menu in the Large Daikin Controller page 2-23

Part 2 – Installation 2–13

 Configuration ESIE99–03

2.2 Gateway Hardware Configuration

1
Introduction Configuration of the hardware must be performed to enable the Gateway:
■ to determine which connections towards the BMS and to the address cards there are used
■ to use the correct power supply.

2 Enabling the used To enable the connections that you want the Gateway to use, you have to set the jumpers A, B, C and
connections D on the Gateway PCB according to the table below:

place in posi- then ... protocol

To enable ... Remark
jumper tion can be used

3 RS-232 serial port

(‘modem’) towards
A 1–2 Modbus-Jbus or
BACnet
This way the ‘RS-422/485’
modes and respective port are
the BMS disabled.

RS-422/485 serial A 2–3 Modbus-Jbus or This way the RS-232 modes

port towards the BACnet and the respective ‘modem’ port
BMS are disabled.

4 output communica-
tion RS-485 at the
B 1–2 Modbus-Jbus You can only enable output
communication RS-485 when
‘RS-422/485’ port jumper A is in position 2-3.
from the Gateway to
the BMS

communication from C 1–2 Modbus-Jbus or This function uses the output of

the Gateway to the BACnet the ‘Carel. net’ port.
5 chillers’ network in
RS-485 mode

Other jumper positions will lead to error codes and communication malfunction.

Locating the The illustration below shows the Gateway PCB with the 4 jumpers.
jumpers

12C BUS OPTION

1
2
jumper A 3
1
A
jumper B B 23

1
jumper C 2
3 C
NO NC

jumper D D

2–14 Part 2 – Installation

ESIE99–03 Configuration

Possible power
supply
The Gateway can run off one of the following voltages:
■ 24 VAC
1
■ 120 VAC
■ 240 VAC.

The Gateway itself uses 240 VAC 50/60 Hz.

2
Changing the The illustration below shows the power supply on the PCB of the Gateway.
power supply

3
transformer
240V~

120V~
fuse

power
supply 24V~
unit
4

Changing to 24 or
120 VAC
5
Follow the instruction given below to change the 240 VAC to 24 or 120 VAC:

Step Action

1 Disconnect the power cable from the mains.

2 Remove the Gateway cover.

3 Disconnect the cable end coming from the power supply and located at the position
marked with ’240 V~’.

4 Remove the cover from the position marked with:

■ ’24 V~’ and place it over the free connection (’240 V~’) when you want to change to
24 VAC power supply.
■ ’120 V~’ and place it over the free connection (’240 V~’) when you want to change to
120 VAC power supply.

5 Connect the cable end, which you’ve disconnected in step 3, with the connection marked
with:
■ ’24 V~’ when you want to change to 24 VAC power supply
■ ’120 V~’ when you want to change to 120 VAC power supply.

Part 2 – Installation 2–15

 Configuration ESIE99–03

Step Action
1 6 240 VAC and 120 VAC use the same fuse (on the Gateway PCB):
■ type T time-delay
■ nominal current 250 mA
■ nominal voltage 250 V

2 ■ sizes 5 x 20.

When you change the power supply to 24 VAC then replace the fuse with a fuse with the
following specifications:
■ type T time-delay
■ nominal current 315 mA

3 ■

■
nominal voltage 250 V
sizes 5 x 20.

7 Tighten the nuts of the cover and ensure the chassis is grounded again.

2–16 Part 2 – Installation

ESIE99–03 Configuration

2.3 Gateway Software Configuration (MS–DOS program)

1
Introduction The Gateway must be configured before it can be used to transfer variables. Therefore a PC has to
be connected to the Gateway (1). The PC (field supplied) must have the following system
requirements:
■ 3.0 or higher DOS operating system
■ RS–232 serial port.
2
(1) Refer to ‘Connecting the Gateway to the Configuration Computer’ on page 2-10.

Installation To configure the Gateway from the PC follow the steps in the table below:
procedure
Step Action
3
1 Insert the disk.

2 Run the program writemb0 (for Modbus-Jbus) or wrbaccnf (for BACnet).

3 Configure the parameters (see parameter writing).

4 When the configuration is successful the following message appears ***GATEWAY PRO-
GRAMMED*** on the display. 4
5 Restart the Gateway by pressing the Gateway reset button.

Gateway

t 1 2
ou m m t
int

5
e ar ar se
pr lin al al rx tx re

Parameter writing To write the parameters:

■ digitize for BACnet: a:\wrbaccnf parameter list <enter>
■ digitize for Modbus-Jbus: a:\writemb0 parameter list <enter>

Parameter list means the sequence of parameter selection with the following syntax:
parameter list = <com> <net_address> <n_of_slaves> <Carel_baud> <Gateway_baud> <stop>
<parity>

Parameter reading To read the parameter selection:

■ digitize for BACnet: a:\rdbaccnf <enter>
■ digitize for Modbus-Jbus: a:\readmb0 <enter>

The PC screen displays the present Gateway configuration in which the parameters depend on the
software version.

Part 2 – Installation 2–17

 Configuration ESIE99–03

1 Parameter
selections
The table below shows the possible parameter selections:

parameter Description Possible selection

com Communication serial port utilized by the configura- /COM1- /COM2

tion computer.
net_address Address with which the BACnet or the Modbus-Jbus 1-16
2 n_of_slaves
sees the Gateway.
Max. number of slaves (address cards) connected 1-8 (for BACnet) - 1-16
1-8 (for BACnet) -1-16 (for Modbus-Jbus) to the (for Modbus-Jbus)
Gateway. The first slave is always address 1, the
successive ones are numbered incrementally.

carel _baud Baud rate of the address card/Gateway communica- 19200

3 gateway_baud
tion.
Baud rate of the supervisory BMS/Gateway commu- 600 - 1200 - 2400 -
nication. 4800 - 9600
stop Bit stop in the supervisory BMS/Gateway communi- 1- 2
cation.

4 parity Parity in the supervisory BMS/Gateway communica-

tion.
NONE - ODD - EVEN

If you only digitize wrbaccnf (for BACnet) or writemb0 (for Modbus-Jbus) without parameters or if
certain parameters are not defined, the DOS program will display the correct syntax to be used.
Parameter values must be separated from the next by means of a blank space.

5 These parameters are chosen in consultation with the supervisory BMS supplier.

Error messages

Refer to ‘Troubleshooting’ on page 4-1 should one of the following error messages appear on-screen:
■ ***ERROR READING GATEWAY CONFIGURATION***
■ ***ERROR SENDING GATEWAY CONFIGURATION***

Example

The example below is a possible configuration command for the site on page 3-14:

a:\writemb0/COM1 1 4 19200 9600 1 NONE

2–18 Part 2 – Installation

ESIE99–03 Configuration

2.4 How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller
1
Addressing To address the chillers using the address card EKAC10A, proceed as follows:
procedure

START
2
Press p for five seconds.

Enter the user-password 22 using the u and d buttons.

3
Press s.

Select the HA parameter using the u and d buttons.

4
Press s to display the value.

Do you want to
adjust the value?
NO 5
YES

Adjust the value using the u and d buttons.

Press s to display the parameter.

Press p to save and exit.

STOP

■ After 5 seconds the display starts flashing when no buttons are pressed.
■ You can exit at every step by leaving the buttons untouched for 1 minute. The modifications will
not be saved.

Refer to ‘Settings: Direct and User Parameters in the Small Daikin Controller’ on page 2-20 for an
overview of the parameters.

Part 2 – Installation 2–19

 Configuration ESIE99–03

2.5 Settings: Direct and User Parameters in the Small Daikin Controller
1
Introduction The grey-filled boxes relate to the chillers’ addressing procedure with address card EKAC10A.

Refer to ‘How to Read or Adjust BMS Parameter Settings with the Small Daikin Controller’ on
page 2-19.

2 Direct and user The digital controller provides direct and user parameters:
parameters
■ direct parameters are used for the every day usage of the unit (for example to set the cooling and
heating temperature point and to read operational information)
■ user parameters provide advanced features (for example remote control).

3 Each parameter is defined by a code and a value.

How to access the To access the parameters, proceed as follows:

parameters
Hold the ... button down
to have access to … A password is …
for five seconds

4 s the direct parameters. not required.

p all parameters (direct and user). required. Use 22.

Parameter overview In the table below you will find the description, the type, the code and the values of all of the
5 parameters:

Default Step
Description Type Code Limit values
Value value

measurement unit (˚C or ˚F) user d 0 ˚C 0 or 1 1

cooling temperature set point direct r1 12.0 ˚C 7.0 ˚C to 25.0 ˚C 0.1 ˚C

cooling temperature difference direct r2 3.0 ˚C 0.1 ˚C to 11.0 ˚C 0.1 ˚C

heating temperature set point direct r3 40.0 ˚C 25.0 ˚C to 55.0 ˚C 0.1 ˚C

heating temperature difference direct r4 3.0 ˚C 0.1 ˚C to 11.0 ˚C 0.1 ˚C

outlet water temperature direct r6 read only — 0.1 ˚C

coil temperature direct r8 read only — 0.1 ˚C

not used — c4 10 — —

not used — c5 00 — —

not used — c6 0 — —

time delay between the pump user c7 20 s 0 to 150 s 1s

start-up and the compressor
start-up

time delay between the unit user c8 20 min 0 to 150 min 1 min
shutdown and the pump shut-
down

total running hours of the com- direct c9 read only — 1 hour

pressor

2–20 Part 2 – Installation

ESIE99–03 Configuration

Default Step
Description Type Code
Value
Limit values
value 1
not used — ca — — —

timer threshold for mainte- user cb 0 hours 0 to 10 000 hours 100 hours
nance warning (disabled)

total running hours of the pump direct read only — 1 hour

activation period of the buzzer user

cv

p4 1 min ■ 0 min: buzzer 1 min

2
disabled
■ 1-14 min:
buzzer
activation
period
■ 15 min: buzzer
3
activated until
m button is
pressed

remote cool/heat user h6 0 0 or 1 1

remote start/stop user h7 0 0 or 1 1 4

controller keyboard lock (1) user h9 1 0 or 2: locked and 1
1 or 3: unlocked

unit’s serial address user ha 1 1 to 16 1

not used — hb — — —
5
(1) Never lock the keyboard. Unlocking is not possible with the same password. Refer to "Unlocking
the Keyboard" in the service manual for small Daikin chillers ESIE98–06.

The following advanced functions are unavailable when you lock the keyboard:
■ Modifying direct and user parameters (parameters can be displayed but not modified).
■ Selecting cooling or heating mode.
■ Forcing a defrost cycle.
■ Resetting the timers.

Refer to the service manual for small Daikin chillers ESIE98–06 for more information how to change
the parameters.

Part 2 – Installation 2–21

 Configuration ESIE99–03

2.6 How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller
1
Addressing To address the chillers using the address card EKAC30A/60A/120A, proceed as follows:
procedure
START (1)

Press the USER SETTINGS menu-button e.

2
Enter the password using the h button.

Press the j button.

3
Select screen 2 (see page 2-23) using the h button.

Select the parameter BMS CARD INSTALLED using the j button.

4 Change "BMS CARD INSTALLED" to "Y"using the h button.

Do you
want to save the NO
modifications?

5 YES
Press j until the cursor stands in the left upper corner.

Select screen 5 (see page 2-24) and 6 (see page 2-25) using the h button.

Adjust the parameters in screen 5 (see page 2-24) and 6 (see page 2-25).

Press j until the cursor stands in the left upper corner.

Press any menu-button but j to leave the user settings menu.

STOP

(1) The display shows a screen of the last menu used.

2–22 Part 2 – Installation

ESIE99–03 Configuration

2.7 e User Settings Menu in the Large Daikin Controller

1
Introduction The grey-filled boxes relate to the chillers’ addressing procedure with address card
EKAC30A/60A/120A (1).

You need the password to enter this menu. The units leave the factory with password 1914. You can
also create your own password (2).

(1) Refer to ‘How to Read or Adjust BMS Parameter Settings with the Large Daikin Controller’ on
2
page 2-22.

(2) Refer to the relevant Daikin chiller service manual.

Menu description This menu allows a full customizing of the units and displays the following nine screens:
3
Screen No. Display Description

1 ENTER PASSWORD To enter the password.

2 REMOTE CONTROL To activate remote control or BMS control.

3 CONTROL SETTINGS To adjust and activate manual control mode.

4
4 THERM. SETTINGS To adjust the thermostat settings.

5 BMS SETTINGS To adjust the BMS settings

6 BMS BOARD To adjust the BMS board settings

SETTINGS

7 LEAD-LAG SETTINGS To adjust the lead-lag settings. 5

8 PUMP CONTROL To control the pump.

9 SETPOINT PASSWORD To assign password protection to the set points menu.

Screen 1 You need to enter the correct password before you can consult the screens in this menu:

Line No. Display Description

1 ENTER PASSWORD screen title

2 PASSWORD: 0000 1914

Screen 2 This screen allows you to activate the remote control by BMS:

Possible set-
Line No. Display Description
tings

1 REMOTE CONTROL screen title

2 REMOTE ON/OFF to activate remote start/stop Y/N

3 BMS CARD INSTALLED used to define if there is a BMS Y N

address card

Part 2 – Installation 2–23

 Configuration ESIE99–03

1 Screen 3 This screen allows you to modify the control settings:

Line No. Display Description Possible settings

1 CONTROL SETTINGS screen title

2 MODE to select the control mode INLET WATER CONTROL

OUTLET WATER CONTROL
2 MANUAL CONTROL

3 CIR1 /C1R2 capacity step circuit 1 / 2 (manual 0/25/40/70/100 %

mode)

4 F1/F2 OFF/LOW/MED/HIGH

3 Screen 4 This screen allows you to modify the thermostat parameters:

Lower Upper
Line No. Display Description Step Default
limit limit

1 THERM. SETTINGS screen title

4 2 STPLENGTH ( C) step length (a) 0.4 2.0 0.1 1.5

3 STEPDIFFERENCE ( C) step difference (b) 0.2 0.8 0.1 0.5

4 LOADUP (30 s) load up time (s) 15 300 1 180

5 LOADDOWN load down time (s) 15 300 1 20

5 Screen 5 This screen allows you to activate the PC control mode and to modify the BMS settings:

Possible
Line No. Display Description
settings

1 BMS SETTINGS screen title

2 BMS CONTROL ALLOWED to allow BMS control Y N

3 ADDRESS PCB A used to address circuits of the unit towards 00-31

ADDRESS PCB B the Gateway

4 PROTOCOL indicates the communication protocol CAREL

This screen will only be displayed if you mentioned that the optional BMS card is installed. You can do
this in screen 2.

2–24 Part 2 – Installation

ESIE99–03 Configuration

Screen 6 This screen allows you to adjust the BMS board settings:
1
Line No. Display Description Possible settings

1 BMS BOARD screen title

SETTINGS

2 SERIAL BOARD to select the communication protocol RS485 (default)

between the BMS and the Gateway
RS422 2
3 BAUD RATE to select the baud rate for 19200 BPS (default)
communication between the BMS card
and the Gateway 9600
4800
2400
1200
3
This screen will only be displayed if you mentioned that the optional BMS card is installed. You can do
this in screen 2.

Screen 7 This screen allows you to adjust the lead-lag settings: 4

Possible
Line No. Display Description
settings

1 LEAD-LAG SETTING screen title

2 LEAD-LAG MODE to select whether circuit 1 or circuit 2 starts

up first
AUTO
C1>C2
5
C2>C1

3 LEAD-LAG HOURS time after which the other circuit should start 100-1000 H
at next start-up

4 EQUAL START-UP to select if both circuits should go up in Y/N

capacity alternatingly

Screen 8 This screen allows you to force the pump via the chiller’s controller and to adjust the pump lead and
lag time:

Possible
Line No. Display Description
settings

1 PUMP CONTROL screen title

2 PUMP LEAD TIME time to run the water pump before starting 0-180 S
up the chiller

3 PUMP LAG TIME time to keep the pump on, after stopping the 0-180 S
chiller

Part 2 – Installation 2–25

 Configuration ESIE99–03

1 Screen 9 This screen allows you to assign password protection to the set point menu:

Possible
Line No. Display Description
settings

1 SETPOINT PASSWORD screen title

2 PASSWORD NEEDED TO assign password protection to set point Y/N

2 CHANGE SETPOINTS menu

2–26 Part 2 – Installation

ESIE99–03

4
Part 3
Functional Description

Introduction The purpose of this part is to give some general and some more specific information about the used
protocols, the implemented commands and the databases.
33
Overview This part contains the following chapters:

Chapter See ...

1 – General page 3-3 4

2 – Implemented Commands in the Gateway page 3-7

3 – Database page 3-11

Part 3 – Functional Description 3–1

 ESIE99–03

33

3–2 Part 3 – Functional Description

ESIE99–03 General

Part 3
1
1 General

1.1 What Is in This Chapter?

Introduction The purpose of this chapter is to give some general information and some references on the used
protocols.
33
Overview This chapter covers the following topics:

Topic See ...

1.2 – Generalities on the Protocols page 3-4

1.3 – References to ASHRAE Manual of the BACnet Protocol page 3-5 4

Part 3 – Functional Description 3–3

 General ESIE99–03

1.2 Generalities on the Protocols

1
BACnet The reference to "BACnet protocol" has been defined in official documentation:
conformities
■ ANSI ASHRAE – Standard 135-1995
■ Approved by the National Standards Institute – December 19, 1995

The configuration is of the point-to-point type in RS-232.

Modbus-Jbus The Modicon Modbus protocol implemented in the Gateway complies with the content of the
conformities document:
■ Modicon Modbus Protocol

33 ■

■
Reference Guide
March 1992, PI-MBUS-300 Rev. D

The implemented Modbus-Jbus protocol is of the RTU type based on times. The configuration is of the
multi-drop in RS-485 or point-to-point RS-232. The address sent into the Modbus packet addresses
the Gateway.

4 BACnet The communication parameters between the supervisory system using the BACnet protocol and the
communication Gateway, selectable by the user, are listed below:
parameters
Parameter Selectable value

baud rate 600 – 1200 – 2400 – 4800 – 9600

5 word bit no. 8 (fixed)

parity NONE - ODD - EVEN

stop bit no. 1–2

Modbus-Jbus The communication parameters between the supervisory system using the Modbus-Jbus protocol and
communication Gateway, selectable by the user, are listed below:
parameters
Parameter Selectable value

baud rate 600 – 1200 – 2400 – 4800 – 9600

word bit no. 8 (fixed)

parity NONE - ODD - EVEN

stop bit no. 1–2

3–4 Part 3 – Functional Description

ESIE99–03 General

1.3 References to ASHRAE Manual of the BACnet Protocol

1
ASHRAE manual All pages mentioned below refer to the ASHRAE manual of the BACnet.

Characteristics BACnet characteristics are listed in the table below:

Chapter Page

General information on the protocol structure page 8-13

Detail on the protocol application layer page 14-24

Description of the network layer page 50-73

Data link layer Point-to-point page 103-134

33
Description of the BACnet "objects" from page 138

Characteristics of The Gateway ”Conformity Class, Object and Service” characteristics are listed in the table below:
the Gateway
Chapter Page
4
Error codes page 313-317

Coding of the BACnet messages page 322-334

Coding of the elements that constitute the mes- page 334-347

sages (tags)

Formal description of the messages from page 348 5

Errors and BACnet errors and messages are listed in the table below:
messages
Chapter Page

Error codes page 313-317

Coding of the BACnet messages page 322-334

Coding of the elements that constitute the mes- page 334-347

sages (tags)

Formal description of the messages from page 348

Examples BACnet examples are listed in the table below:

Chapter Page

Example of a BACnet message of the "Read- page 467

Property" type

Example of a BACnet message of the "Write- page 475

Property" type

Part 3 – Functional Description 3–5

 General ESIE99–03

33

3–6 Part 3 – Functional Description

ESIE99–03 Implemented Commands in the Gateway

Part 3
1
2 Implemented Commands in the Gateway

2.1 What Is in This Chapter?

Introduction The purpose of this chapter is to provide further information concerning the implemented commands
in the Gateway.
33
Overview This chapter covers the following topics:

Topic See ...

2.2 – Protocol page 3-8

2.3 – Implemented Commands page 3-9 4

Part 3 – Functional Description 3–7

 Implemented Commands in the Gateway ESIE99–03

2.2 Protocol
1
BACnet Implemented BACnet protocol commands correspond to the Conformity Classes 1 and 2, namely
ReadProperty and WriteProperty. With these functions, it is possible to read and write a single value
at a time.

Modbus-Jbus The software commands of the Modbus-Jbus protocol, ensure the compatibility between Modbus and
Jbus.

The data representation of the Modbus-Jbus protocol:

■ digital data
■ analogue data.

33
Digital data Data is coded by a single digit:
Modbus-Jbus
■ '0' for OFF
■ '1' for ON.

All the digital variables are assigned to bit of consecutive registers, each one having:
4 ■ the lower-address variable assigned to the less significant bit
■ the higher-address variable assigned to the most significant bit.

Analogue data An analogue value is represented by a 16-bit register in binary notation in complement on two with:
Modbus-Jbus
■ the most significant part on the byte of higher address
5 ■ the less significant part on the byte of lower address.

Example: the value 10.0 is represented as 0064H

The Gateway operates on registers where one register must be considered at 16-bit.

3–8 Part 3 – Functional Description

ESIE99–03 Implemented Commands in the Gateway

2.3 Implemented Commands

1
In the Gateway The implemented commands in the Gateway program are listed below:
program
Modbus command Meaning Notes

1 read coil/input status obtains current status (ON/OFF) of a group of

logic coils or discrete input

2 read coil/input status obtains current status (ON/OFF) of a group of

logic coils or discrete input

3 read holding or input obtains current binary value in one or more

registers holding registers

4 read holding or input

registers
obtains current binary value in one or more
holding registers 33
5 force single coil forces single coil to ON or OFF states

6 preset single register places a specific binary value into a holding

register

15 force multiple coils forces a series of consecutive logic coils to

defined ON or OFF states 4
16 preset multiple regis- places specific binary values into a series of
ters consecutive holding registers

■ Due to the variety of chillers with installed address cards no distinction is made between input
variables (read only) and output variables (read/write) so that the knowledge of the database and
its management depends on the part present on the supervisory system.
5
■ Due to the generality of the system, the Gateway answers in the same way to various Modbus
commands.

Part 3 – Functional Description 3–9

 Implemented Commands in the Gateway ESIE99–03

33

3–10 Part 3 – Functional Description

ESIE99–03 Database

Part 3
1
3 Database

3.1 What Is in This Chapter?

Introduction The purpose of this chapter is to give further information about on database creation.

Overview This chapter covers the following topics:

33
Topic See ...

3.2 – Database creation page 3-12

3.3 – The Address Card EKAC10A Database

3.4 – The Address Card EKAC30A Database

page 3-16

page 3-18
4
3.5 – The Address Card EKAC60A Database page 3-21

3.6 – The Address Card EKAC120A Database page 3-24

Part 3 – Functional Description 3–11

 Database ESIE99–03

3.2 Database creation

1
Introduction The supervisory BMS and the address cards communicate through a fixed set of variables, also called
address numbers.

These variables are transferred from:

■ each address card database to the Gateway, where they are put in the Gateway database
■ the Gateway database to the supervisory BMS.

From the address The variables from each address card database can be digital, analogue or integer. The maximum
card to the Gateway number of transferable variables from an address card to the Gateway is given below:

33 Variable type

digital
Maximum number

200
analogue 128
integer 128

4 From the Gateway

to the supervisory
The BACnet and Modbus-Jbus protocols do not distinguish between analogue and integer variables.
Therefore variables leaving the Gateway to the BMS can only be digital or analogue.
BMS
The analogue and integer variables of the address card database are in the Gateway database put
together in the analogue variables. The old analogue variables are numbered from 1 to 128 and the
old integer variables from 129 to 256.

5 The maximum number of transferable variables from the Gateway to the supervisory BMS is given
below:

Corresponding BACnet
Variable type Maximum number
object

digital 200 binary value

analogue 256 analogue value

If requested by the supervisory BMS, the Gateway sends out the variables that are not present on the
machine with the value 0.

This way, extra inline traffic is created, but the generality of the application is saved. The database is
dimensioned for the address card with the largest number of variables.

Example EKAC10A The table below shows an example of a digital, an analogue and an integer variable for the address
database card EKAC10A:

Parameter
Variable Address Read/
Comment
type number write Direct/
Name Description
user

digital 47 r/w U H7 Enable/disable "remote on/off" 1=enable

digital input 0=disable
analogue 13 r/w D r4 Heating difference
integer 38 r/w U H9 Lock of user & direct parameters 0=keyboard disabled
1=keyboard enabled

3–12 Part 3 – Functional Description

ESIE99–03 Database

Gateway database
creation
To create a database that can be implemented in a Modbus-Jbus or a BACnet supervisor proceed as
follows: 1
■ The digital variables are transferred with their addresses to the Gateway (Modbus-Jbus or BACnet)
database. In the Modbus-Jbus database they are read using the commands 1 or 2 (1).
■ The analogue variables are transferred with their addresses to the Gateway (Modbus-Jbus or
BACnet database). In the Modbus-Jbus database they are read using the commands 3 or 4 (1).
■ The integer variables are transferred with their addresses on top of the analogue variables to the
Gateway (Modbus-Jbus or the BACnet) database. In the Modbus-Jbus database they are read
using the commands 3 or 4 (1).

(1) Refer to ‘Implemented Commands’ on page 3-9.

Gateway database
diagram
The creation of a Gateway database from address card databases (slave n databases) is given below.
33
Slave n database (for each PCB address) Gateway database

Digital variables
1 1
Digital variables
200
1
128 Analog variables
200

400
4
...
1 (n-1)*200
128 Integer variables

Analogue variables 5
1

256

512
...
(n-1)*256
(n-1)*256+128

Modbus supervisor In the Modbus supervisor, the operator must reserve 25 bytes for the digitals (200 digital variables)
and 512 bytes for the analogues (128 analogue variables and 128 integer variables) for a total of 456
variables for each address card.

Part 3 – Functional Description 3–13

 Database ESIE99–03

1 Address list
creation illustration
The illustration below shows the Daikin chillers and the BMS.

BMS

Gateway

t 1 2
ou m m t
int e ar ar se
pr lin al al rx tx re

Serial module

µchiller compact

33 Address 1

EUWY10HCW1

4
Address 2

EUWAT50KAY1

PCB A: Address 3

EUWT200KXY1 PCB B: Address 4

Gateway database The Gateway database creation for the digital variables in the illustration above is herewith given:
creation: digital
variables Address towards Assigned address in the Gateway database
Unit
the Gateway (digital variables)

EUWY10HCW1 1 001 → 200

EUWAT50KAY1 2 201 → 400

EUWT200KXY1
PCB A 3 401 → 600
PCB B 4 601 → 800

3–14 Part 3 – Functional Description

ESIE99–03 Database

Gateway database
creation: analogue
The Gateway database creation for the analogue variables in the illustration above is herewith given:
1
variables Assigned address in
Address towards Variable type in the
Unit the Gateway database
the BMS address card database
(analogue variables)

EUWY10HCW1 1 001 → 128 Analogue

129 → 256 Integer

EUWAT50KAY1 2 257 → 384 Analogue

385 → 512 Integer

EUWT200KXY1
PCB A 3 513 → 640 Analogue
641 → 768 Integer 33
PCB B 4 769 → 896 Analogue
897 → 1025 Integer

Part 3 – Functional Description 3–15

 Database ESIE99–03

3.3 The Address Card EKAC10A Database

1
Introduction The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chiller’s address card is given in this section.

Digital variables The table below shows the digital variables:

Address Read Parameter Comment

/write
Direct/ user Name Description EUWA5- EUWY5-
10HB(Z) 10HB*
1 r/w Cooling or Heating 1=cooling 0=Heating
2 r/w On or off 1=on 0=off
33 5 r H1 Alarm: high pressure or discharge protector or
overcurrent
1= alarm 0=no alarm

6 r L1 Alarm: evaporating temperature thermostat 1= alarm 0=no alarm

8 r FL Alarm: flow switch 1= alarm 0=no alarm
9 r E3 Alarm Ambient Coil
temperature temperature
10 r E2 Alarm
11 r E1 Alarm
4 12
13
r
r
n1
EP
Warning: compressor requires maintenance
Alarm: EEPROM defective
1= warning 0=no warning
1= alarm 0=no alarm
14 r EE Alarm: EEPROM defective 1= alarm 0=no alarm
15 r EL Alarm: power supply has unusual noise 1= alarm 0=no alarm
17 r d1 Defrost cycle 1= active 0=not active
18 r r1 Warning: defrost cycle not completed 1= warning 0=no warning
19 r A1 Alarm: anti-freeze 1= alarm 0=no alarm

5 21
22
25
r
r
r
EO
EU
Alarm: supply voltage is high
Alarm: supply voltage is low
Output of pump
1= alarm 0=no alarm
1= alarm 0=no alarm
1=on 0=off
26 r Output of compressor 1=on 0=off
28 r Output of reversing valve - 1=on 0=off
29 r Output of alarm 1=on 0=off
30 r Output of fan 1=on 0=off
31 r Input of high pressure or discharge protector or 1= closed 0=open
overcurrent alarm
32 r Input of evaporating temperature thermostat alarm 1= closed 0=open
33 r Input of remote on/off 1= closed 0=open
40 r/w U /d Measurement unit of temperature
47 r/w U H7 Enable/disable “remote on/off” digital input 1=enable 0=disable

3–16 Part 3 – Functional Description

ESIE99–03 Database

Integer variables The table below shows the integer variables:

1
Address Read Parameter Comment
/write
Direct/ user Name Description

12 r/w U c7 Time delay between the pump startup and compressor

startup
13 r/w U c8 Time delay between unit shutdown and the pump
shutdown
14 r D c9 Total running hours of the compressor
15 r/w U cb Timer threshold for maintenance warning
16 r D cC Total running hours of the pump
32 r/w U P4 Enable or disable buzzer
38 r/w U H9 Lock of user & direct parameters 0= keyboard disabled

39 r U HA Serial address
1= keyboard enabled 33

Analogue variables The table below shows the analogue variables:

Address Read
/write Direct/ user Name
Parameter
Description
Comments
EUWA5-10HB(Z) EUWY5-10HB 4
1 r Analogue input 1
2 r Analogue input 2
3 r Analogue input 3 Ambient temperature Coil temperature
10 r/w D r1 Cooling setpoint
11
12
r/w
r/w
D
D
r2
r3
Cooling difference
Heating setpoint
5
13 r/w D r4 Heating difference

Part 3 – Functional Description 3–17

 Database ESIE99–03

3.4 The Address Card EKAC30A Database

1
Introduction The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chiller’s address card is given in this section.

1. If there is referred to a circuit the following syntax is used:

X/Y: circuit X of EUWA/Y 15-20HB(Z): these chillers have a maximum of 2 circuits
circuit Y of EUWA/Y25-30HB(Z): these chillers have a maximum of 3 circuits

2. For all possible values of user settings, refer to the chiller’s operation manual.

33

3–18 Part 3 – Functional Description

ESIE99–03 Database

Digital variables
Address Read
The table below shows the digital variables:
Description Comments
1
/write
EUWA15-30HB(Z) EUWY15-30HB
1 r Digital input 1 Safety circuit 1/1
2 r Digital input 2 Safety circuit -/2
3 r Digital input 3 Safety circuit 2/3
4 r Digital input 4 - Remote cooling/heating
selection
5 r Digital input 5 Flow switch
6 r Digital input 6 - Defrost circuit 1/1
7 r Digital input 7 - Defrost circuit -/2
8 r Digital input 8 - Defrost circuit 2/3
9 r Digital input 9 Dual setpoint
10 r Digital input 10 Remote on/off
11 r Digital input 11 Reverse phase protector
12
13
r
r
Digital output 1
Digital output 2
Compressor 1/1
Compressor -/2
33
14 r Digital output 3 Compressor 2/3
15 r Digital output 4 LP bypass circuit 1/1
16 r Digital output 5 LP bypass circuit -/2
17 r Digital output 6 Pump
18 r Digital output 7 General Alarm
19 r Digital output 8 System on
20
21
r
r
Digital output 9
Digital output 10
Fanspeed 1 (ry1)
Fanspeed 2 (ry2)
4
22 r Digital output 11 Fanspeed 3 (ry3)
23 r Digital output 12 Lp bypass circuit 2/3
24 r Digital output 13 Evaporator heater Reversing valve
25 r Cooling/heating mode - 0=heating 1=cooling
26 r Unit status 1=on 0=off
27
28
29
r
r
r
Freeze up circuit 1/1 active
Freeze up circuit -/2 active
Freeze up circuit 2/3 active
1=yes 0=no
1=yes 0=no
1=yes 0=no
5
30 r Circuit 1/1 safety active 1=yes 0=no
31 r Circuit -/2 safety active 1=yes 0=no
32 r Circuit 2/3 safety active 1=yes 0=no
33 r Manual mode active 1=yes 0=no
37 r Load up timer active 1=not zero 0=zero
38 r Load down timer active 1=not zero 0=zero
39 r Start timer active 1=not zero 0=zero
40 r Flow start timer 1=not zero 0=zero
41 r Flow stop timer 1=not zero 0=zero
42 r Guard timer compressor 1/1 active 1=not zero 0=zero
43 r Guard timer compressor -/2 active 1=not zero 0=zero
44 r Guard timer compressor 2/3 active 1=not zero 0=zero
45 r Anti-recycling time compressor 1/1 active 1=not zero 0=zero
46 r Anti-recycling time compressor -/2 active 1=not zero 0=zero
47 r Anti-recycling time compressor 2/3 active 1=not zero 0=zero
48 r Defrost busy compressor 1/1 - 1=yes 0=no
49 r Defrost busy compressor -/2 - 1=yes 0=no
50 r Defrost busy compressor 2/3 - 1=yes 0=no
51 r Compressor 1/1 off for defrost of other circuit - 1=yes 0=no
52 r Compressor -/2 off for defrost of other circuit - 1=yes 0=no
53 r Compressor 2/3 off for defrost of other circuit - 1=yes 0=no
54 w On-off command If 1 is written, then toggle status of the unit.
After this action the controller resets this parameter
55 w Cool-heat selection command - If 1 is written, then toggle
status of the unit. After this
action the controller resets this
parameter

Part 3 – Functional Description 3–19

 Database ESIE99–03

1 Integer variables The table below shows the integer variables:

Address Read/ Description Comment

write EUWA15-30HB(Z) EUWY15-30HB
1 r Actual step number Actual step number
2 r Enable of remote chiller-heat pump User setting
3 r Enable of remote on/off User setting
4 r Enable write BMS User setting
5 r Unit type 0=EUWA15 4=EUWY15
1=EUWA20 5=EUWY20
2=EUWA25 6=EUWY25
3=EUWA30 7=EUWY30
6 r Refrigeration type 0=R22 1=R407C
7 r Manufacturer number 1 First digit
8 r Manufacturer number 2 Second digit
33 9
10
r
r
Manufacturer number 3
Manufacturer number 4
Third digit
Fourth digit
11 r Manufacturer number 5 Fifth digit
12 r Manufacturer number 6 Sixth digit
13 r Manufacturer number 7 Seventh digit
14 r/w Total steps number User setting
15 r/w Manual setting of compressor 1/1 User setting in manual mode

4 16
17
18
r/w
r/w
r/w
Manual setting of compressor -/2
Manual setting of compressor 2/3
Manual setting of fans
User setting in manual mode
User setting in manual mode
0=very high, 1=high, 2=medium , 3=low
19 r/w Load up time User setting
20 r/w Load down time User setting
21 r/w Running mode 0=auto, 1=manual
27 r Water/air-cooled unit 0=air-cooled unit
1=water-cooled unit

5 28

29
r

r
Cooling only/heat pump unit

Unique eprom parameter

0=cooling only
1= heat pump
0= EUWA/Y15-30HB
1= EUWA*40-60KAX
2= EUWA*80-120KAX
3= EUW*40-100KX
4= EUW*120-200KX
5= EUWA*160-200KX
30 r Eprom version (higher part) 1=V1 (V1.012)
31 r Eprom version (lower part) Example 12 (V1.012)

Analogue variables The table below shows the analogue variables:

Address Read Description Comment

/write EUWA15-30HB(Z) EUWY15-30HB
1 r Analogue input Inlet water temperature
2 r Analogue input Outlet water temperature circuit 1/1
3 r Analogue input Outlet water temperature circuit -/2
4 r Analogue input Outlet water temperature circuit 2/3
5 r Analogue input Ambient temperature
6 r Minimum outlet water Factory setting
7 r/w Step length User setting
8 r/w Step difference User setting
9 r/w Cooling setpoint 1 User setting
10 r/w Cooling setpoint 2 User setting
11 r/w Heating setpoint 1 - User setting
12 r/w Heating setpoint 2 - User setting

3–20 Part 3 – Functional Description

ESIE99–03 Database

3.5 The Address Card EKAC60A Database

1
Introduction The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chiller’s address card.

1. If there is referred to a circuit the following syntax is used:

X/Y: circuit X of EUWA/Y 15-20HB(Z)*: these chillers have a maximum of 2 circuits
circuit Y of EUWA/Y25-30HB(Z)*: these chillers have a maximum of 3 circuits

2. For all possible values of user settings, refer to the chiller’s operation manual.

Digital variables The table below shows the digital variables:

Address Read/
write
Description Comments 33
EUWA*40-60KA(X) EUW*40-100KX
1 r Unit status 1=On 0=Off
2 r Enable remote on/off 1=Yes 0=No
3 r Unit safety active 1=Yes 0=No
4 r Digital input 1 Low pressure switch
5 r Digital input 2 High pressure switch
6
7
r
r
Digital input 3
Digital input 4
Reverse phase protector
Overcurrent
4
8 r Digital input 5 Discharge thermal protector
9 r Digital input 6 Compressor thermal protector
10 r Digital input 7 Flow switch
11 r Digital input 8 Bypass
12 r Digital input 9 Dual setpoint
13
14
r
r
Digital input 10
Digital input 11
Digital input remote on/off
Emergency 5
15 r Digital output 1 Star
16 r Digital output 2 Delta
17 r Digital output 3 Compressor status
18 r Digital output 4 Pump
19 r Digital output 5 Alarm status
20 r Digital output 6 12%
21 r Digital output 7 25%
22 r Digital output 8 40%
23 r Digital output 9 Fan 1 -
24 r Digital output 10 Fan 2 -
25 r Digital output 11 Fan 3 -
26 r Digital output 12 Evaporator heater -
27 r Digital output 13 70%
28 r Circuit safety active 1=yes 0=no
29 r Guard timer active 1=not zero 0=zero
30 r Start timer active 1=not zero 0=zero
31 r Anti-recycling timer active 1=not zero 0=zero
32 r Load up timer active 1=not zero 0=zero
33 r Load down timer active 1=not zero 0=zero
34 w On/off command If 1 is written, then toggle status unit. After this action the controller resets this parameter
36 r High pressure setback active 0=not active 1=active
37 r Digital input 12 - Enable/disable limitation
38 r 25% installed 0=no 1=yes
39 r V-A meter installed 0=no 1=yes

Part 3 – Functional Description 3–21

 Database ESIE99–03

1 Integer variables The table below shows the integer variables:

Address Read/ Description Comments

write EUWA*40-60KA(X) EUW*40-100KX
1 r Enable write BMS User settings
2 r Running hours compressor (higher part) (00000)
3 r Running hours compressor (lower part) (00000)
4 r Actual fan step 0=off,1=low,2=med,3=high
5 r Status of compressor (if on) for readout in mask 0= ON 12 star
1= ON 12% delta
2= ON 25% delta
3= ON 40% delta
4= ON 70% delta
5= ON 100% delta

33 6 r Status of compressor (if off) for readout in mask 0= OFF Can startup
1= OFF Timers busy
2= OFF Disabled (contact)
0= OFF Can startup
1= OFF Timers busy
2= OFF 0% (Limit contact)
3= OFF safety active 3= OFF safety active
4= OFF bypass mode 4= OFF bypass mode
7 r Unit type 0=EUWA*40J* 1=EUWA*50J* 0=EUW*40K* 1=EUW*60K*
2=EUWA*60J* 3=EUWA*40K* 2=EUW*80K* 3=EUW*100K*
4=EUWA*50K* 5=EUWA*60K*
8 r Refrigeration type 0=R134a 1=R22
4 9
10
r
r
Manufacturer number 1
Manufacturer number 2
First digit
Second digit
11 r Manufacturer number 3 Third digit
12 r Manufacturer number 4 Fourth digit
13 r Manufacturer number 5 Fifth digit
14 r Manufacturer number 6 Sixth digit
15 r Manufacturer number 7 Seventh digit
16 r Actual thermostat step 0,1,2,3,4
5 17
18
r
r/w
Maximum number of thermostat step
Manual setting of compressor
3,4
User settings manual mode:
If 25% is installed: If 25% not installed:
0=0%, 1=25%,2=40%, 0=0%,1=40%,
3=70%,4=100% 2=70%,3=100%
19 r/w Manual setting of fans User settings manual mode -
0=off,1=low,2=med,3=high
20 r/w Load up time in outlet control User setting (thermostat)
21 r/w Load down time in outlet control User setting (thermostat)
22 r/w Load up time in inlet control User setting (thermostat)
23 r/w Load down time in inlet control User setting (thermostat)
24 r/w Running mode 0=inlet, 1=outlet, 2=manual 0=cooling inlet, 1=cooling outlet,
2=cooling manually, 3= heating
inlet, 4=heating manually, 5=double
thermostat inlet, 6=double
thermostat manually
27 r Water/air-cooled unit 0=air-cooled unit
1=water-cooled unit
28 r Cooling only/heat pump 0=cooling only
1=heat pump
29 r Unique eprom parameter 0= EUWA/Y15-30HB
1= EUWA*40-60KA(X)
2= EUWA*80-120KA(X)
3= EUW*40-100KX
4= EUW*120-200KX
5= EUWA*160-200KX
30 r Eprom version (higher part) 1=V1 (V1.012)
31 r Eprom version (lower part) Example 12 (V1.012)

3–22 Part 3 – Functional Description

ESIE99–03 Database

Analogue variables The table below shows the analogue variables:

1
Address Read Description Comments
/write
EUWA*40-60KA(X) EUW*40-100KX
1 r Analogue input 2 Inlet evaporator temperature
2 r Analogue input 3 Outlet evaporator temperature
3 r Analogue input 1 Ambient temperature Inlet condenser temperature
4 r Analogue input 7 Low pressure
5 r Analogue input 8 High pressure
6 r Converted analog input 7 High pressure converted in temperature
7 r Converted analog input 8 Low pressure converted in temperature
8 r Analogue input 6 Voltage (only if V-A option is installed else value 99.0)
9 r Analogue input 5 Current (only if V-A option is installed else value 99.0)
10 r Actual setpoint User setting (In/outlet setpoint 1 or 2)
11 r Minimum outlet water Factory setting
12
13
14
r/w
r/w
r/w
Inlet setpoint 1 cooling
Inlet setpoint 2 cooling
Outlet setpoint 1 cooling
User setting
User setting
User setting
33
15 r/w Outlet setpoint 2 cooling User setting
16 r/w Step length in inlet control User setting
17 r/w Step difference in inlet control User setting
18 r/w Step length in outlet control User setting
19 r/w Step difference in outlet control User setting
20 r/w Inlet setpoint 1 heating - User setting
21 r/w Inlet setpoint 2 heating - User setting
4

Part 3 – Functional Description 3–23

 Database ESIE99–03

3.6 The Address Card EKAC120A Database

1
Introduction The BMS or supervisory system and the address card communicate through a fixed set of variables,
also called address numbers. Information about the digital, integer and analogue variables that the
BMS or supervisory system can read from, or write to, the chiller’s address card is given in this section.

These chillers have two PCBs: PCB A & B.

PCB A: General parameters and circuit 1 parameters
PCB B: Circuit 2 parameters

If a parameter is marked with X in column of PBC A or B, then the parameter is present on the marked
PCB.

33

3–24 Part 3 – Functional Description

ESIE99–03 Database

Digital variables The table below shows the digital variables:

1
Address Read/ A B Description Comments
write
EUWA*80-120*KA(X) EUWA*160-200KX EUW*120-200KX
1 r X Unit status 1=on 0=off
2 r X Enable remote on/off 1=yes 0=no
3 r X Unit safety active 1=yes 0=no
4 r X X Digital input 1 Low pressure switch
5 r X X Digital input 2 High pressure switch
6 r X X Digital input 3 Reverse phase protector
7 r X X Digital input 4 Overcurrent
8 r X X Digital input 5 Discharge thermal protector
9 r X X Digital input 6 Compressor thermal protector
10 r X X Digital input 7 PCB A: PCB B: PCB A: PCB B: PCB A: PCB B:
Flow switch Enable/ Flow - Flow switch -

11 r X X Digital input 8 PCB A:

Disable C1 switch
PCB B: PCB A: PCBB: PCB A: PCB B:
33
Bypass Enable/ Bypass - Bypass -
disable C2
12 r X Digital input 9 Dual setpoint
13 r X Digital input 10 Digital input remote on/off
14 r X Digital input 11 Emergency
15 r X X Digital output 1 Star
16
17
r
r
X
X
X
X
Digital output 2
Digital output 3
Delta
Compressor status
4
18 r X X Digital output 4 Pump
19 r X Digital output 5 Alarm status
20 r X X Digital output 6 12%
21 r X X Digital output 7 25%
22 r X X Digital output 8 40%
23
24
25
r
r
r
X
X
X
X
X
X
Digital output 9
Digital output 10
Digital output 11
Fan 1
Fan 2
Fan 3
Fan 1
Fan 2
Fan 3
-
-
-
5
26 r X Digital output 12 Evaporator heater Evaporator heater -
27 r X X Digital output 13 70%
28 r X X Circuit safety active 1=yes 0=no
29 r X X Guard timer active 1=not zero 0=zero
30 r X X Start up timer active 1=not zero 0=zero
31 r X X Anti-recycling timer active 1=not zero 0=zero
32 r X Load up timer active 1=not zero 0=zero
33 r X Load down timer active 1=not zero 0=zero
34 w X On/off command If 1 is written, then toggle status of the unit.
After this action the controller resets this parameter
36 r X X High pressure setback active 0=not active 1=active
37 r Digital input 12 - Enable/disable capacity Enable/disable capacity
limitation limitation
38 r X 25% installed 0=no 1=yes
39 r X V-a meter installed 0=no 1=yes

Part 3 – Functional Description 3–25

 Database ESIE99–03

1 Integer variables The table below shows the integer variables:

Address Read/ A B Description Comments

write
EUWA*80-120*KA(X)* EUWA*160-200KX* EUW*120-200KX*
1 r X Enable write BMS User settings
2 r X X Running hours compressor (00000)
(higher part)
3 r X X Running hours compressor (00000)
(lower part)
4 r X X Actual fanstep 0=off,1=low,2=med,3=high
5 r X X Status of compressor (if on) for0= ON 12 star
readout in mask 1= ON 12% delta
2= ON 25% delta
3= ON 40% delta
4= ON 70% delta
33 6 r X
5= ON 100% delta
X Status of compressor (if off) for 0= OFF Can startup 0= OFF Can startup 0= OFF Can startup
readout in mask 1= OFF Timers busy 1= OFF Timers busy 1= OFF Timers busy
2= OFF Disabled (contact) 2= OFF 0% (Limit) 2= OFF 0% (Limit)
3= OFF safety active 3= OFF safety active 3= OFF safety active
4= OFF bypass mode 4= OFF bypass mode 4= OFF bypass mode
7 r X Unit type 0=EUWA*80J 5=EUWA*160K 0=EUW*120K
1=EUWA*100J 6=EUWA*180K 1=EUW*140K

4 2=EUWA*120J
3=EUWA*80K
4=EUWA*100K
7=EUWA*200K 2=EUW*160K
3=EUW*180K
4=EUW*200K
5=EUWA*120K
8 r X Refrigeration type 1=R22 0=R134a
9 r X Manufacturer number 1 First digit
10 r X Manufacturer number 2 Second digit
11 r X Manufacturer number 3 Third digit

5 12
13
r
r
X
X
Manufacturer number 4
Manufacturer number 5
Fourth digit
Fifth digit
14 r X Manufacturer number 6 Sixth digit
15 r X Manufacturer number 7 Seventh digit
16 r X Actual thermostat step 0,1,2,3,4,5,6,7,8
17 r X Maximum number of 7,8
thermostat step
18 r/w X X Manual setting of compressor User settings manual mode
If 25% is installed If 25% not installed
0=0%, 1=25%,2=40%, 0=0%,1=40%,
3=70%,4=100% 2=70%,3=100%
19 r/w X X Manual setting of fans User settings manual mode
0=off,1=low,2=med,3=high
20 r/w X Load up time in outlet control User setting (thermostat)
21 r/w X Load down time in outlet User setting (thermostat)
control
22 r/w X Load up time in inlet control User setting (thermostat)
23 r/w X Load down time in inlet control User setting (thermostat)
24 r/w X Running mode 0=inlet 1=outlet 2=manual
27 r X Water/air cooled unit 0=aircooled unit
1=watercooled unit
28 r X Cooling only/heat pump 0=cooling only
1= heat pump
29 r X Unique eprom parameter 0= EUWA/Y15-30HB(Z)
1= EUWA*40-60KA(X)
2= EUWA*80-120KA(X)
3= EUW*40-100KX
4= EUW*120-200KX
5= EUWA*160-200KX
30 r X Eprom version (higher part) 1=V1 (V1.012)
31 r X Eprom version (lower part) Example 12 (V1.012)

3–26 Part 3 – Functional Description

ESIE99–03 Database

Analogue variables The table below shows the analogue variables:

1
Address Read/ A B Description Comments
write EUWA*80- EUWA*160-200KX EUW*120-200KX
120*KA(X)
1 r X Analogue input 2 Inlet evaporator temperature
2 r X X Analogue input 3 PCB A PCB B Outlet evaporator temp of Outlet evaporator temp of
Outlet - circuit circuit
evaporator
temp.
3 r X X Analogue input 1 PCB A PCB B PCB A PCB B PCB A PCB B
Ambient - Ambient Mixed outlet Inlet Mixed outlet
temp. temp. evaporator condenser evaporator
temp. temp. temp.
4 r X X Analogue input 7 High pressure
5
6
r
r
X
X
X
X
Analogue input 8
Converted analogue input 7
Low pressure
High pressure converted in temperature 33
7 r X X Converted analogue input 8 Low pressure converted in temperature
8 r X Analogue input 6 Voltage (only if V-A option is installed, els value 99.0)
9 r X X Analogue input 5 Current (only if V-A option is installed, else value 99.0)
10 r X Actual setpoint User setting (In/outlet setpoint 1 or 2)
11 r X Minimum outlet water Factory setting
12 r/w X Inlet setpoint 1 cooling User setting
13
14
r/w
r/w
X
X
Inlet setpoint 2 cooling
Outlet setpoint 1 cooling
User setting
User setting
4
15 r/w X Outlet setpoint 2 cooling User setting
16 r/w X Step length in inlet control User setting
17 r/w X Step difference in inlet control User setting
18 r/w X Stepl ength in outlet control User setting
19 r/w X Step difference in outlet control User setting
20
21
r/w
r/w
X
X
Inlet setpoint 1 heating
Inlet setpoint 2 heating
-
-
-
-
User setting
User setting 5

Part 3 – Functional Description 3–27

 Database ESIE99–03

33

3–28 Part 3 – Functional Description

ESIE99–03

Part 4
Troubleshooting

Introduction The purpose of this part is to help you to find the malfunction causes of the system.

Overview This part contains the following chapter:

Chapter See ...

1 – Troubleshooting page 4-3

4

Part 4 – Troubleshooting 4–1

 ESIE99–03

4–2 Part 4 – Troubleshooting

ESIE99–03 Troubleshooting

Part 4

1 Troubleshooting

1.1 What Is in This Chapter?

Introduction The purpose of this chapter is to help you to identify malfunctions or problems. Before checking the
Daikin BMS option, first check whether the chiller itself is working properly.

The BMS-option enables communication between the Daikin chillers and the BMS. Should a
3
malfunction in the BMS option occur, it is most likely a communication problem.

Overview This chapter covers the following topics:

Topic See ...

4
1.2 – Fault Indications page 4-4

1.3 – Troubleshooting page 4-6

Part 1 – System Outline 4–3

 Troubleshooting ESIE99–03

1.2 Fault Indications

1
Introduction The LED indicators that will help you to solve the malfunction are located on the Gateway front panel
and on the chiller’s PCB(s).

Gateway front panel The illustration below shows the LED indicators on the Gateway front panel.

Gateway

t 1 2
ou m m t
int e ar ar se
pr lin al al rx tx re

3 Normal Gateway The table below displays the normal LED indicators:
indicators
When the LED ... with colour ... is ..., then the Gateway functions normally.

line yellow on

4 alarm 1

alarm 2
–

–
off

off

rx green flashing

tx green flashing

5 Gateway The table below displays the malfunction LED indicators:

malfunction
indicators When the LED ... with colour ... is ..., then ...

line – off there is no power supply to the Gateway.

alarm 1 red on an error in the configuration has been stored in

the buffered RAM.

alarm 2 red on an error in the communication between the

Gateway and the address card has occured,
probably due to an inconsistency with the initial
configuration.

Refer to ‘Troubleshooting’ on page 4-6.

4–4 Part 1 – System Outline

ESIE99–03 Troubleshooting

Normal chiller PCB The table below displays the normal LED indicators:
indicators
When the LED
with colour ... is ..., then the chiller functions normally.
on the ...

main PCB orange on

address PCB (1) red off

orange flashing

green on

(1) This is only for units with two circuits or sites with a DICN.

Chiller malfunction
indicators

Refer to the relevant Daikin water chiller service manual.

Part 1 – System Outline 4–5

 Troubleshooting ESIE99–03

1.3 Troubleshooting
1
Introduction This section tells you where or what to check when there is a LED fault indication on the Gateway front
panel.

Refer to the relevant Daikin water chiller service manual for more information about the chiller’s PCB
LED fault indications.

Gateway LED "line" The table below displays the possible causes and the items that must be checked:
is off
Possible causes Check ...

No power the power supply.

3 Fuse blown the fuse in the Gateway.

Incorrect power supply the Gateway transformer connections.

Gateway LED The table below displays the possible causes and the items that must be checked:
"alarm 1" is on
4 Possible causes Action
Refer to ...

Interruption during Gate- Reconfigurate the software ‘Gateway Software Con-

way software configura- figuration (MS–DOS pro-
tion gram)’ on page 2-17.

5 No Gateway software
configuration
Configurate the software ‘Gateway Software Con-
figuration (MS–DOS pro-
gram)’ on page 2-17.

Gateway LED The table below displays the possible causes and the items that must be checked:
"alarm 2" is on
Possible causes Check ...
Refer to ...

Wrong Gateway configu- ■ the Gateway software configuration. ‘Gateway Software

ration Configuration (MS–
■ whether you have pushed the reset
DOS program)’ on
button after the software configuration.
page 2-17.

One or more chillers are ■ the power supply to the chiller’s PCB.
switched off
■ the BMS connection mentioned in the ‘e User Settings Menu
chillers’ user settings menu. in the Large Daikin
Controller’ on
page 2-23.
■ the EPROM in the chillers. ■ ‘Software version’
on page 1-6.

Wrong settings in the "e the controller configuration. ‘e User Settings Menu
User Settings Menu" in the Large Daikin
Controller’ on
page 2-23.

Cross-wiring in the serial the wires on every unit and on the pins of ‘Installing and Connect-
line the 9-pin male connector. ing the System’ on
page 2-3.

4–6 Part 1 – System Outline

ESIE99–03 Troubleshooting

Possible causes Check ...

Refer to ...

Wrong connected or the 9-pin male connector. ‘Installing and Connect-

loose 9-pin male connec- ing the System’ on
tor from the Gateway to page 2-3.
the chillers

Part 1 – System Outline 4–7

 Troubleshooting ESIE99–03

4–8 Part 1 – System Outline

ESIE99–03

Appendix A
Drawings

Introduction In order to quickly find the drawings inserted in this manual, appendix A offers a list with all the
drawings.

Overview The table below shows the page and description of all the drawings:

Description See ...

Example of a centralized building control by a BMS page vi

Communication outline example page 1-4

General overview of the Gateway and its dimensions page 1-8

Dimensions of the address card EKAC10A page 1-10

Dimensions of the address cards EKAC30A/60A/120A page 1-11 A

A possible serial line connection to the Gateway page 2-4

Installing the address card EKAC10A page 2-5

Connection the address card EKAC10A to the controller page 2-6

Connecting the address card to the transfo page 2-7

Installing the address card EKAC30A/60A/120A page 2-8

Connecting the address card EKAC30A/60A to the field rail page 2-9

Connecting the address card EKAC120A of PCB B to the field rail page 2-9

Connecting the Gateway to the configuration computer page 2-10

Connecting with RS-232 page 2-11

Connecting with RS-485 page 2-12

Locating the jumpers page 2-14

Changing the power supply page 2-15

Gateway reset button page 2-17

Gateway database diagram page 3-13

Address list creation page 3-14

Gateway front panel page 4-4

A–1
 ESIE99–03

A–2
ESIE99–03

Index
1

A
address cards
data transfer to the Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A connecting to the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
EKAC10A connecting to the transfo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
EKAC10A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
3
EKAC10A dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC10A installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
EKAC10A kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC120A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
EKAC30A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
EKAC30A/60A/120A connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
EKAC30A/60A/120A dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC30A/60A/120A installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
4
EKAC30A/60A/120A kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC60A database variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-6
serial line example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
alarms
Gateway LED alarm 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
Gateway LED alarm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-6
analogue
5
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-17
EKAC120A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-27
EKAC30A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-20
EKAC60A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-23
Modbus-Jbus representation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
ASHRAE
references of the BACnet protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-5

B
BACnet
ASHRAE references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-5
communication parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
BMS
centralized building control example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k vi
connecting to the Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
enabling communication with the Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
parameter settings with the large controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22
parameter settings with the small controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19

C
communication
outline example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
configuration
Gateway hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
Gateway software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17

Index i
 ESIE99–03

1
connecting
address card in the serial line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
EKAC10A to the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
EKAC10A to the transfo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
EKAC30A/60A/120A to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
Gateway to the BMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
Gateway to the configuration PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10

D
databases
creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12

3 EKAC10A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16

EKAC120A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
EKAC30A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
EKAC60A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
digital
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
EKAC120A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-25

4 EKAC30A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-19

EKAC60A variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
Modbus-Jbus representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
dimensions
EKAC10A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC30A/60A/120A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11

5 E
EKAC10A
connecting to the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-6
connecting to the transfo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-7
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-16
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-5
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC120A
connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-24
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC30A
connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-18
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
EKAC60A
connecting to the field rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-9
database variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-21
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-8
kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11

ii Index
ESIE99–03

1
G
Gateway
buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-8
configuration PC installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
connecting to the BMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
connecting to the configuration computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9
data transfer to the BMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-13
enabling communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
implemented commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-9
kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-8
LED indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9, 4-4
parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-18
3
power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-15
precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-3
product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-6
serial line example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-9
4
I
integer
database creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-12
EKAC10A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-17
EKAC120A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EKAC30A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EKAC60A variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
k
k
k
3-26
3-20
3-22
5
J
jumpers
enabling address cards-Gateway-BMS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
locating on the Gateway PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14

L
LED indicators
chiller’s PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4

M
master-slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7
Modbus-Jbus
communication parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
conformities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
data representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8
MS-DOS
Gateway software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17

O
outline
communication example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
EKAC10A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-10
EKAC30A/60A/120A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-11

Index iii
 ESIE99–03

1
P
parameters
BACnet communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
BMS settings with the large controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-22
BMS settings with the small controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-19
direct and user settings in the small controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-20
Modbus-Jbus communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-4
user settings in the large controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-23
PC
connecting to the Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-10
Gateway configuration requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
precautions

3 Gateway installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-3

protocol
ASHRAE references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-5
BACnet and Modbus-Jbus differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7
generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-7, 3-4
Modbus-Jbus data representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3-8

4 R
RS-232
enabling Gateway serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
Gateway-BMS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-11
RS-485
enabling Gateway serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-14
Gateway-BMS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-12

5
S
serial line
communication outline example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-4
connections example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-4
software
configuration Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2-17
EPROM versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1-6

T
troubleshooting
chiller’s PCB LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-5
Gateway LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4-4

iv Index
SERVICE MANUAL

ISO14001 assures an effective environmental management

system in order to help protect human health and the
environment from the potential impact of our activities,
products and services and to assist in maintaining and
improving the quality of the environment.

Daikin Europe NV is approved by LRQA for its Quality Man-

agement System in accordance with the ISO9001 stand-
ard. ISO9001 pertains to quality assurance regarding de-
sign, development, manufacturing as well as to services
related to the product.

Daikin units comply with the European regulations that

guarantee the safety of the product.
Printed in Belgium/ ESIE 99-03

DAIKIN PRODUCTS ARE DISTRIBUTED BY:

Specifications subject to change without notice.

Zandvoordestraat 300
B-8400 Oostende
Belgium